CA2353496C - Scalable data processing apparatus - Google Patents

Scalable data processing apparatus Download PDF

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Publication number
CA2353496C
CA2353496C CA002353496A CA2353496A CA2353496C CA 2353496 C CA2353496 C CA 2353496C CA 002353496 A CA002353496 A CA 002353496A CA 2353496 A CA2353496 A CA 2353496A CA 2353496 C CA2353496 C CA 2353496C
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thin
film
interface
memory
devices
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CA2353496A1 (en
Inventor
Hans Gude Gudesen
Per-Erik Nordal
Geirr I. Leistad
Rolf Magnus Berggren
Johan Roger Axel Karlsson
Bengt Goran Gustafsson
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Ensurge Micropower ASA
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Thin Film Electronics ASA
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L27/00Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate
    • H01L27/02Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having at least one potential-jump barrier or surface barrier; including integrated passive circuit elements with at least one potential-jump barrier or surface barrier
    • GPHYSICS
    • G11INFORMATION STORAGE
    • G11CSTATIC STORES
    • G11C11/00Digital stores characterised by the use of particular electric or magnetic storage elements; Storage elements therefor
    • G11C11/21Digital stores characterised by the use of particular electric or magnetic storage elements; Storage elements therefor using electric elements
    • G11C11/22Digital stores characterised by the use of particular electric or magnetic storage elements; Storage elements therefor using electric elements using ferroelectric elements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B82NANOTECHNOLOGY
    • B82YSPECIFIC USES OR APPLICATIONS OF NANOSTRUCTURES; MEASUREMENT OR ANALYSIS OF NANOSTRUCTURES; MANUFACTURE OR TREATMENT OF NANOSTRUCTURES
    • B82Y10/00Nanotechnology for information processing, storage or transmission, e.g. quantum computing or single electron logic
    • GPHYSICS
    • G11INFORMATION STORAGE
    • G11CSTATIC STORES
    • G11C5/00Details of stores covered by group G11C11/00
    • G11C5/02Disposition of storage elements, e.g. in the form of a matrix array
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L25/00Assemblies consisting of a plurality of individual semiconductor or other solid state devices ; Multistep manufacturing processes thereof
    • H01L25/03Assemblies consisting of a plurality of individual semiconductor or other solid state devices ; Multistep manufacturing processes thereof all the devices being of a type provided for in the same subgroup of groups H01L27/00 - H01L33/00, or in a single subclass of H10K, H10N, e.g. assemblies of rectifier diodes
    • H01L25/04Assemblies consisting of a plurality of individual semiconductor or other solid state devices ; Multistep manufacturing processes thereof all the devices being of a type provided for in the same subgroup of groups H01L27/00 - H01L33/00, or in a single subclass of H10K, H10N, e.g. assemblies of rectifier diodes the devices not having separate containers
    • H01L25/065Assemblies consisting of a plurality of individual semiconductor or other solid state devices ; Multistep manufacturing processes thereof all the devices being of a type provided for in the same subgroup of groups H01L27/00 - H01L33/00, or in a single subclass of H10K, H10N, e.g. assemblies of rectifier diodes the devices not having separate containers the devices being of a type provided for in group H01L27/00
    • H01L25/0657Stacked arrangements of devices
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/01Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
    • H01L2224/26Layer connectors, e.g. plate connectors, solder or adhesive layers; Manufacturing methods related thereto
    • H01L2224/31Structure, shape, material or disposition of the layer connectors after the connecting process
    • H01L2224/32Structure, shape, material or disposition of the layer connectors after the connecting process of an individual layer connector
    • H01L2224/321Disposition
    • H01L2224/32135Disposition the layer connector connecting between different semiconductor or solid-state bodies, i.e. chip-to-chip
    • H01L2224/32145Disposition the layer connector connecting between different semiconductor or solid-state bodies, i.e. chip-to-chip the bodies being stacked
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2225/00Details relating to assemblies covered by the group H01L25/00 but not provided for in its subgroups
    • H01L2225/03All the devices being of a type provided for in the same subgroup of groups H01L27/00 - H01L33/648 and H10K99/00
    • H01L2225/04All the devices being of a type provided for in the same subgroup of groups H01L27/00 - H01L33/648 and H10K99/00 the devices not having separate containers
    • H01L2225/065All the devices being of a type provided for in the same subgroup of groups H01L27/00 - H01L33/648 and H10K99/00 the devices not having separate containers the devices being of a type provided for in group H01L27/00
    • H01L2225/06503Stacked arrangements of devices
    • H01L2225/06527Special adaptation of electrical connections, e.g. rewiring, engineering changes, pressure contacts, layout
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2225/00Details relating to assemblies covered by the group H01L25/00 but not provided for in its subgroups
    • H01L2225/03All the devices being of a type provided for in the same subgroup of groups H01L27/00 - H01L33/648 and H10K99/00
    • H01L2225/04All the devices being of a type provided for in the same subgroup of groups H01L27/00 - H01L33/648 and H10K99/00 the devices not having separate containers
    • H01L2225/065All the devices being of a type provided for in the same subgroup of groups H01L27/00 - H01L33/648 and H10K99/00 the devices not having separate containers the devices being of a type provided for in group H01L27/00
    • H01L2225/06503Stacked arrangements of devices
    • H01L2225/06541Conductive via connections through the device, e.g. vertical interconnects, through silicon via [TSV]
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2225/00Details relating to assemblies covered by the group H01L25/00 but not provided for in its subgroups
    • H01L2225/03All the devices being of a type provided for in the same subgroup of groups H01L27/00 - H01L33/648 and H10K99/00
    • H01L2225/04All the devices being of a type provided for in the same subgroup of groups H01L27/00 - H01L33/648 and H10K99/00 the devices not having separate containers
    • H01L2225/065All the devices being of a type provided for in the same subgroup of groups H01L27/00 - H01L33/648 and H10K99/00 the devices not having separate containers the devices being of a type provided for in group H01L27/00
    • H01L2225/06503Stacked arrangements of devices
    • H01L2225/06551Conductive connections on the side of the device
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2225/00Details relating to assemblies covered by the group H01L25/00 but not provided for in its subgroups
    • H01L2225/03All the devices being of a type provided for in the same subgroup of groups H01L27/00 - H01L33/648 and H10K99/00
    • H01L2225/04All the devices being of a type provided for in the same subgroup of groups H01L27/00 - H01L33/648 and H10K99/00 the devices not having separate containers
    • H01L2225/065All the devices being of a type provided for in the same subgroup of groups H01L27/00 - H01L33/648 and H10K99/00 the devices not having separate containers the devices being of a type provided for in group H01L27/00
    • H01L2225/06503Stacked arrangements of devices
    • H01L2225/06555Geometry of the stack, e.g. form of the devices, geometry to facilitate stacking
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2225/00Details relating to assemblies covered by the group H01L25/00 but not provided for in its subgroups
    • H01L2225/03All the devices being of a type provided for in the same subgroup of groups H01L27/00 - H01L33/648 and H10K99/00
    • H01L2225/04All the devices being of a type provided for in the same subgroup of groups H01L27/00 - H01L33/648 and H10K99/00 the devices not having separate containers
    • H01L2225/065All the devices being of a type provided for in the same subgroup of groups H01L27/00 - H01L33/648 and H10K99/00 the devices not having separate containers the devices being of a type provided for in group H01L27/00
    • H01L2225/06503Stacked arrangements of devices
    • H01L2225/06572Auxiliary carrier between devices, the carrier having an electrical connection structure
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2924/00Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
    • H01L2924/30Technical effects
    • H01L2924/301Electrical effects
    • H01L2924/3011Impedance

Abstract

In a scalable data processing appa-ratus, particularly a data storage appara-tus, one or more thin-film devices which form a substantially planar layer com-prise a plurality of sublayers of thin film. Two or more thin-film devices are pro-vided as an integrated stack of the sub-stantially planar layers which form the thin-film devices, such that the appara-tus thereby forms a stacked configura-tion. Each thin-film device comprises one or more memory areas which form matrix addressable memories and addi-tionally circuit areas which form elec-tronic thin-film circuitry for controlling, driving and addressing memory cells in one or more memories. Each memory device has an interface to every other thin-film device in the apparatus, said in-terfaces being realized with communica-tion and signal lines as well as supporting circuitry for processing extending verti-cally through dedicated interface areas in the thin-film device.

Description

SCALABLE DATA PROCESSING APPARATUS

The present invention concerns a scalable data processing apparatus, particularly a data storage apparatus, comprising two or more thin-film devices which form a planar layer comprising a number of coextensive stacked sublayers of thin film material, wherein the sublayers of each thin film device comprise electrical isolating and/or conducting and/or semiconducting structures and structures with information storage capability realized in the thin-film material in a sublayer, wherein the structures register with or contact electrically other structures of this kind in adjacent sublayers in the stack forming the thin film device for realizing active and passive electronic circuit elements or logic cells in the thin-film device, wherein the active and passive circuit elements in the thin-film device have a three-dimensional architecture and extend through two or more sublayers thereof, wherein the circuit elements are electrically connected by horizontal electrical conducting structures in one or more sublayers and vertical electrical conducting structures extending through one or more of the sublayers.

It is known in the art to create memory devices in the form of thin-film circuits in stacked configurations and wherein a memory device may additionally be combined with processors for controlling, driving and addressing the memory, but with the latter being realized in inorganic semiconducting materials, in the form of single crystal rigid substrates and/or thin-film provided on a carrier substrate which very well may be exceptionally thin, for instance formed as films of silicon dioxide. A complete memory device with processing circuits is created by juxtaposition of the layers and often by transfer of the thin-film circuits by means of special methods. In order to provide interconnections between the layers, vias through a set of holes in the layers are used and possibly combined with evaporation of metal in order to create the necessary current paths.
Furthermore, according to PCT/N099/00180, which belongs to the present applicant, there is known an integrated scalable data processing device which forms a complete computer with a mass memory and a combined processor and memory module wherein in separate processor layers or separate memory layers or combined processor and memory layers there are provided so-called intelligent random access memories (IRAM) and processors which realize the CPU function of the computer or which realize control and communication functions in the computer. In order to provide short current paths, three-dimensional electrical structures are used to create interconnections between components in the separate layers and between the layers mutually. The whole data processing device is provided on a substrate which contains further high-speed processing circuits for control and communication purposes, these being made of inorganic semiconducting materials according to conventional technology, while the different layers of the data processing device are otherwise wholly realized in thin-film technology regardless of whether they concern processors or memories.

Further relevant prior art may be mentioned. US Patent No. 5,714,768 (Ovshinsky et al.) discloses a computational device with a processor and a particular memory array in thin film technology mounted over the processor on the top of the device and discloses the use of a memory medium based on various inorganic materials which may attain different electrical resistance values in response to selected electrical input signals to the separate memory cells. Particularly, Ovshinsky et al. discloses special memory elements in the form of so-called ovionic memories which are based on electrical phase change and are made with inorganic chalcogenide compounds as switches. Each memory element is conceived as a single unit and is encapsulated and mutually isolated with insulating material, for instance of SiO2 or Si3N4. The memory elements are arranged in a planar array structure which on each side is contacted by an overlying grid of electrode structures, the electrode structures in each grid being oriented perpendicular to the electrode structure in the other grid. Two dimensional memory arrays of this kind can now, with proper mutual insulation, be stacked to form a vertical integrated memory structure provided on a substrate which may be a logic processing device comprising electronic circuitry. No hint or suggestion is given in Ovshinsky et al. for stacking thin film devices made of coextensive thin film sublayers of thin film material or wherein the thin film devices comprise both circuit areas with active circuits and memory areas with memory modules realized by providing the sublayers of thin film material with functional features according to purpose. Ferroelectric memory devices, wherein a two dimensional memory cell array in a passive electrode matrix is stacked to form a volumetric memory device, are moreover well known in the art, for instance in US patent No. 5,329,485 (Isono et al.) and US
patent No. 5,375,085 (Gnade et al.). Also, the use of ferroelectric polymer materials for erasable memories, particularly embodiments based on the use of poly(vinylidene chloride) or poly(vinylidene trifluoroethylene) copolymers, have been proposed, e.g. in IBM Technical Disclosure Bulletin 37:421 424, No. 11 (1994). These polymers can be obtained as very thin films and the memory medium provided as a continuous layer of thin film material with sets of parallel conducting electrodes deposited on either side and oriented mutually orthogonally. Such two dimensional passive ferroelectric arrays can be stacked to form a three dimensional structure. None of these above mentioned publications, however, discloses thin film devices comprising sublayers with functional features that will allow the realization of both active circuits and passive memory modules integrated in the thin film devices.

Finally, three dimensional memory processor structures based on transferred thin film circuits are disclosed in international published application (Zavracky et al.) and US patent No. 5,656,548 with the same inventors, both publications being based on US patent application No. 130 033 of 30 September 1993, now abandoned. Particularly these publications disclose memory and processor circuit layers stacked or interfoliated to form a three dimensional structure, wherein the separate functional elements of the circuits are fabricated by patterning thin film materials using conventional planar circuit technologies and interconnecting vertically by e.g. metallic vias extending through the structures.

Even though prior art devices for data processing and storage based on the use of thin-film technology carry a number of advantages with regard to speed and functionality, they are purely for storage purposes, often very costly and can particularly be complicated to produce. An effective memory management further requires a substantial processing capacity; for instance, for control, communication and addressing, there are dedicated circuits for these purposes often being assigned to a large memory or several separate memories with large storage capacity.

The main object of the present invention is to provide a scalable data processing apparatus, particularly a data storage apparatus which is relatively simple and inexpensive to make and which in principle allows for almost unlimited scaling of the data storage capacity without the management and operation of the memory becoming complicated.

A further object of the invention is to realize a scalable data processing apparatus, particularly a data storage apparatus substantially in thin-film technology which allows implementation of supporting functions for control and addressing of memories realized in thin-film technology, the electronic circuits for the mentioned purposes to be integrated with memories in the thin-film device.

Finally it is also an object of the present invention to realize a volumetric data storage device with large storage density, fast data access and high data transfer rate, optionally combined with parallel input of data in the data memory and fast parallel readout of data therefrom.

According to the present invention, there is provided a scalable data processing apparatus, comprising at least two thin-film devices (1) which form a planar layer generated by a number of coextensive sublayers (S) that are stacked, each of the sublayers (S) being made of a thin-film material, wherein the sublayers (S) of each thin-film device (1) comprises electrical isolating and/or conducting and/or semiconducting structures and structures with information storage capability realized in the thin-film material, wherein the structures register with or contact electrically other structures of this kind in adjacent sublayers in the stack forming the thin-film devices (1) for realizing active and passive electronic circuit elements or logic cells in the thin-film device, wherein the active and passive circuit elements in said at least two thin-film devices (1) are realized with a three-dimensional architecture and extend through two or more of said sublayers (S), wherein the circuit elements are electrically connected by horizontal electrical conducting structures in one or more sublayers (S) and vertical electrical conducting structures extending through one or more of the sublayers (S), said thin-film devices being stacked, said scalable data processing apparatus being characterized in that each thin-film device (1) comprises one or more memory areas (3), which form one or more matrix addressable memories (3'), each with a memory medium (6) in a sublayer (S) in contact with a first electrode set in the form of stripe-like parallel electrical conducting structures (7) or electrode structures and a second electrode set (8) in the form of corresponding electrode structures oriented substantially orthogonal to the electrode structures (7) in the first electrode set, the electrode sets respectively being provided in further sublayers (S) adjacent to each side of the sublayer having the memory medium, whereby addressable memory cells are created in the memory medium (6) at the crossings between the electrode structures (7,8) in the first and the second electrode set, that each thin-film device (1) further comprises circuit areas (2) which form electronic thin-film circuitry for controlling, driving and addressing the memory cells in one or more memories (3'), said electronic circuitry being connected with electrode structures (7,8) in respectively the first and the second electrode set in a memory (3') via current paths which are formed as electrical conducting structures in substantially the same sublayers wherein the electrode sets are provided, and that each thin-film device (1) has a respective interface to every other thin-film device in the apparatus, said interfaces being realized with communication and signal lines and supporting circuitry for processing said lines and circuitry being provided in respective dedicated interface areas (4) in the thin-film device (1).
Preferably, the apparatus is a data storage apparatus. In an advantageous embodiment of the apparatus according to the invention, the memory medium in one or more memories comprises materials selected among molecular materials in the form of monomers, oligomers or polymers, carbon containing materials in inorganic or organic form, or a juxtaposition or mixture of such materials. In this regard, it is preferred that the memory medium comprises a memory material which, in a memory cell, provides a non-linear current/voltage characteristic, said non-linear current/voltage characteristic being generated by inorganic or organic diodes or a threshold-switchable material.

In another advantageous embodiment of the apparatus according to the invention, the memory medium comprises a switchable material, said switchable material being a non-volatile material, selected as a ferroelectric material or a charge transfer organic complex, or the memory medium can be switchable and have a non-linear current/voltage characteristic.

In another advantageous embodiment of the apparatus according to the invention, the electronic circuitry comprises inorganic and/or organic semiconducting materials.

In an advantageous embodiment of the apparatus according to the invention, the interface areas in one or more thin-film devices are integrated in an edge portion of the one or more thin-film devices, said edge portions in the latter case registering mutually. In this regard, it is preferred that the interface area in an edge portion additionally comprises an I/O interface for the respective thin-film device or optionally the apparatus as a whole, and implements functions for data and signal communication with external and/or peripheral devices.

In another advantageous embodiment of the apparatus according to the invention, the thin-film device or the stacked configuration of such devices is provided on a substrate which comprises active electronic circuits for implementing additional control, driving and communication functions in the apparatus, each thin-film device being connected with a circuit over a separate interface area which in each case extends vertically through the thin-film devices which are located between a given thin-film device and the substrate. In this regard, it is preferred that the substrate comprises an interface portion which extends substantially horizontally in the substrate and parallel and adjacent to the thin-film device provided thereabove, and which is electrically connected with the interface portions in the thin-film device or the thin-film devices provided above the substrate, and it is particularly preferred that the interface portion further comprises an I/O interface for the apparatus as a whole, said I/O
interface implementing functions for data and signal communication with external and/or peripheral devices.

It is then also advantageous that the substrate is made of a semiconducting material, particularly an inorganic single crystal semiconducting material and even more particularly a silicon single crystal semiconducting material, and it is particularly preferred in this regard that the electronic circuits in the substrate are realized in CMOS technology. It is further preferred in this regard that electrical connections between the electronic circuits in the substrate and its interface portion or over this interface portion to the interface areas in the above-lying thin-film devices are realized as CMOS-compatible metallic interconnections.

In an advantageous embodiment of the apparatus according to the invention, the apparatus comprises two or more thin-film devices, the thin-film devices being coextensive and provided mutually registering in the stack thereof. In this regard, it is preferred that one or more separation layers are provided interfoliated between adjacent thin-film devices and that they implement either separately or in selected combinations an electrical, thermal, optical or mechanical isolating function or a planarizing function, said interface areas in the respective thin-film devices in each case being electrically connected through vias in a respective separation layer.

In another advantageous embodiment of the apparatus according to the invention, the apparatus comprises two or more thin-film devices, the thin-film devices being provided mutually staggered in the stack thereof.

Preferably, the electrical connections between the thin film devices and/or between an optional substrate are then provided extending horizontally and vertically over the steps in the staggered stack.

It is then also preferred that one or more separation layers are provided interfoliated between adjacent thin-film devices and separately or in selected combinations implementing an electrical, thermal, optical or mechanical isolating or planarizing function, and that separation layers are only provided in the overlapping portion of two adjacent thin-film devices, the interface areas of the respective thin-film devices being provided above exposed surface portions of the thin-film devices in a staggered area thereof, such that the separation layers between the thin-film devices form an unbroken layer without vias for electrical connections between the separate thin-film devices.

Finally, in an embodiment of the apparatus according to the invention, the apparatus is advantageously provided on a carrier substrate formed of a foil-like material or a rigid material such as silicon, said carrier substrate in each case being provided adjacent to the lowermost thin-film device in the stacked configuration or an optionally provided substrate with electronic circuits.

The scalable data processing apparatus, particularly data storage apparatus according to the invention, shall now be discussed in more detail in the following section with reference to exemplary embodiments and the accompanying drawings Fig. 1 a shows a plan view of a thin-film device used in the apparatus according to the present invention;

Fig. lb a section through a first embodiment of the thin-film device in Fig.
la, taken along the line A-A;

Fig. 1 c a section through a second embodiment of the thin-film device in Fig.
1 a, taken along the line A-A;

Fig. 2a a plan view of a third embodiment of the thin-film device used in the apparatus according to the present invention;

Fig. 2b a section through the thin-film device in Fig. 2a, taken along the line B-B;
Fig. 3a a fourth embodiment of the thin-film device used in the apparatus according to the present invention;

Fig. 3b a section through the thin-film device in Fig. 3a, taken along the line C-C;
Fig. 3c another section through the thin-film device in Fig. 3a, taken along the line D-D;

Fig. 4 schematically and in perspective an embodiment of a matrix addressable memory as used in the thin-film device in one of the Figs. 1-3;

Fig. 5a a plan view of the matrix addressable memory in Fig. 4 connected with an active electronic circuit in a thin-film device as shown in one Figs. 1-3;

Fig. 5b a schematic section through the memory in Fig. 5a, taken along the line E-E;

Fig. 6a a first embodiment of the apparatus according to the present invention;

Fig. 6b a second embodiment of the apparatus according to the present invention.

Fig. 6c shows a third embodiment of the apparatus according to the present invention;

Fig. 7 a fourth embodiment of the apparatus according to the present invention;
Figs. 8a and 8b variants of a fifth embodiment of the apparatus according to the present invention;

Fig. 9 schematically the joining of sublayers in thin-film technology into a thin-film device as used in the present invention and the joining of several such thin-10 film devices into an apparatus according to the invention;

Fig. 10 schematically a preferred embodiment of the apparatus according to the present invention exploded into its main components.

The main object of the present invention is to provide a data storage device and the apparatus according to the invention will hereinbelow be considered to be a memory device and will be referred to as "apparatus". The basis of the present invention is that the apparatus can be realized in the form of mutually adjacent and substantially parallel stacked layers, each of these stacked layers being formed as a thin-film device which in turn is composed of a plurality of sublayers of thin film with specific and different functions and which are possibly made of different materials.

A thin-film device 1 as used in the present invention is shown in plan view in Fig.
1 a. The thin-film device 1 is organized in a circuit area 2, memory areas 3 and an interface area 4. In Fig. lb there is shown a section through the thin-film device in taken along the line A-A of Fig. 1 a. The memory areas 3 which contain memories 3' realized in thin-film technology, are here shown provided within the circuit area 2 which contains thin-film based electronic circuitry for implementing control, communication and addressing functions for the memories. Depending on the memory type, the addressing function will for instance comprise writing, reading and erasing in the memory, as well as communication to and from the memory over the interface area 4. Fig. 1c shows a section through the thin-film device in Fig. 1 a, also taken along the line A-A, but here in another embodiment than that in Fig. lb. Here, the memory areas 3 here being shown with vertically stacked thin-film memories 3' in the circuit area 2, but mutually isolated by electrical isolating layers 5. In this regard, it should also be understood-that each separate memory 3' is of course constituted by a number of separate sublayers, as will be discussed in more detail in the following, and furthermore that the electronic circuitry that is not particularly shown in the circuit area 2 not only is used for controlling and addressing of memories in the separate thin-film device via the interface area 4, but also communicates with corresponding circuitry and other memories in adjacently provided thin-film devices 1.

It may be that each separate thin-film device 1 is composed of a large number of sublayers, typically for instance several tens, while the separate memory 3' does not need to comprise more than four to five sublayers, which allows several memories to be stacked, either vertically as shown in Fig. 1 c or in another advantageous embodiment as shown in plan view in Figs. 2a and in cross-sectional view along line B-B, in Fig. 2b. Here, the separate memories 3' in the thin-film device 1 are stacked, but mutually staggered. In Figs. 2a and 2b there are shown four memory stacks with four memories 3' mutually isolated by electrical isolating layers 5. Only the lowermost memory and the uppermost memory in each stack are indicated with the reference number 3'.

Another embodiment of the thin-film device 1 as used in the present invention is shown in Fig. 3a, which substantially corresponds to the embodiment of Fig.
2a, with the memory stacks being created with the memories being staggered, but now along a diagonal line such that the stack appears as shown in plan view in Fig. 3a, in cross-sectional view along line C-C in Fig. 3b, and in cross-sectional view along line D-D in Fig. 3c. An arrangement of the memory in the stack as shown in Fig. 2a and Fig. 3a can be advantageous with regard to better exploitation of the real estate in the circuit area 2, while the staggering can simplify the interconnection between memories and electronic circuitry in the circuit area 2. It is of course to be understood that the mutual arrangement of the memories 3' in the memory area 3 in the circuit area 2 is not essentially limited to some specific geometry, but may be varied within boundaries according to the embodiment and the form factor of the thin-film device 1.

Fig. 4 schematically shows the embodiment of an essentially passive matrix addressable memory 3'. A memory of this kind is for instance disclosed in PCT/N098/00185, which belongs to the present applicant. In Fig. 4, a memory medium 6 is sandwiched between an underlying electrode set consisting of parallel stripe electrodes 7 and an overlying electrode set consisting of parallel stripe electrodes 8. By applying voltages to an underlying and an overlying electrode 7,8, a change of state will be obtained in the memory medium 6 at the crossing between the electrodes. The change of state for instance can be expressed by a change of the impedance in the memory medium. The memory medium 6 itself will preferably be made of a molecular material, or a carbonaceous inorganic or organic material. Usually, it will be desirable that the memory medium shall have a non-linear impedance characteristic, and by addressing a memory cell (not shown) formed in the crossing between an underlying electrode 7 and an overlying electrode 8, it will be desirable to prevent the generation of so-called sneak currents to other memory cells in the memory matrix. This can advantageously be achieved by providing the memory medium with rectifying properties, preferably by incorporating a layer which forms a diode junction or by the memory medium 6 itself spontaneously forming a diode junction with the electrode material.

If the memory material 6 is a polymer, its information storage capability can depend on a change of an impedance value of the material under applied electric current or voltage, the material keeping this changed impedance value after the current or voltage has been turned off. The memory can also be a switchable material, for instance a ferroelectrical material in the form of a polymer, the polarization state of which may represent a specific logic state, or a charge transfer metal organic complex such as M(TCNQ). Generally, there is known in the art a number of different memory materials which may be used in matrix addressable memories, and reference may be made in this regard to the above mentioned publication PCT/N098/00185. In- Fig. 4 the memory is provided in a sandwich arrangement, but this is, however, not a requirement and it is wholly possible to employ another electrode configuration, for instance a bridge configuration as disclosed in PCT/N098/00212, which belongs to the present applicant and in which the underlying electrode 7 and the overlying electrode 8 are mutually isolated in a crossing and the memory material 6 is provided over the electrodes, which, of course, requires that the memory material have the properties which ensure its information storage capability also in such a case. Typically, a memory material in this case may be a conjugated polymer.

The interconnection between the memory 3' and a circuit 9 in the circuit area is shown schematically and in plan view in Fig. 5a. Each of the electrodes 7, 8 in the matrix is connected to the circuit 9 via word and bit line 10. Fig. 5b shows a cross-section taken along the line E-E of Fig. 5a. In Fig. 5b, the arrangement is formed as sublayers S1-S8 in the thin-film device 1. There are shown two stacked memories 3' 1, 3'2 and the circuit 9, which are wholly realized in a thin-film technology. Particularly, it is to be observed that current paths and conductor paths for the memory 3' that is underlying and overlying electrodes 7;8 as well as the lines 10 that connect the electrodes to the circuit 9, are all provided substantially in the same sublayer, here for instance S2, S4, S6 and S8. This will make it easier to generate such current paths and conductor paths in the form of electrical conducting structures in one and the same sublayer, according to purpose.

Fig. 6a shows how several thin-film devices 1, in this case three, are joined into a stacked configuration. As before, the circuit areas are denoted with 2 and the memory areas are denoted with 3 and in the figure are shown with mutual registration, but this is not a requirement. The interface area 4 is provided on the side of the circuit areas and registers correspondingly, the electrical connections between the thin-film devices 1 being indicated schematically with arrows 4' and extending vertically through the interface area 4. Furthermore, the interface area 4 can be made with I/O interfaces 12 which connect the thin-film devices 1 with external devices (not shown) or peripheral devices (not shown) for input and output of data.

Fig. 6b again shows the thin-film devices 1 in stacked configuration, but now provided on a substrate 13 with active electronic circuits 14. This substrate can be realized well in an inorganic semiconducting material, for instance silicon or modifications of silicon, and the active electronic circuits can be realized for instance in CMOS technology. The active electronic circuits 14 in the substrate 13 are intended for control and communication tasks in the management of memories in the thin-film devices and are adapted for co-operating with thin-film circuits in the circuit areas 2 of the thin-film devices 1. This will leave more room in the thin-film devices 1 for memory purposes, as the thin-film circuits in the circuit areas 2 in this case can be restricted to that which is necessary in order to maintain an effective control and driving of the memory, while processing tasks - for instance, with regard to parallel input and output of data to the memory and for error correction, memory remapping etc. - may be handled by processing devices implemented by the active electronic circuits 14 in the substrate. Vertical interconnections 4' in the interface area 4 in the stacked thin-film devices communicate with an interface portion 15 on the substrate 13, and the electrical connection through this interface portion and between the circuits 14 and the vertical interconnections 4' can for instance be provided by metallic vias formed in the interface portion 15, but this must take place in a CMOS
compatible process if CMOS circuits are provided in the substrate. Instead of creating the I/O-intertace 12 in the interface area 4 in the stacked thin-film devices, this I/O-interFace 12 may now be provided in connection with the interface 15 of the substrate.

Another embodiment of the apparatus according to the invention is shown in Fig.
6c. Here, as before, are thin-film devices are provided in a stacked configuration on the substrate 13, but instead of providing, the interface area 4 of the thin-film devices 1 in an edge portion thereof, separate interface areas 4 are provided in order to create vertical interconnections between the thin-film devices 1 and between these and the interface 15 in the substrate 13. This can in turn 10 contribute to a topologically regarded advantageous layout of the circuit area in the separate thin-film device and reduce the need for horizontal current paths therein.

In a variant of the embodiment of Fig. 6c, the apparatus can be realized as shown in Fig. 7. Here, separation layers 16 are provided between each thin-film device 1, such layers being known for instance from NO patent application no.
98 0781, which belongs to the present applicant. These separation layers can either separately or in selected combinations implement for instance an electrical, thermal, optical or mechanical isolating function. In a stacked configuration, they may also be used as planarization layers. When the interface areas 4 in the thin-film devices 1 are provided as shown in Fig. 7, this however presupposes that they are passed through the separation layers 16 and this must be done by interconnections, for instance in the form of vias in the separation layers, which may be detrimental with regard to the isolating function and may additionally lead to cost-increasing fabrication steps. One way to avoid this is to provide thin-film devices 1 as before in the stacked configuration, but now mutually staggered.

An embodiment of this is shown in Fig. 8a, where the thin-film devices once again are provided on a substrate 13 and are mutually separated by separation layers 16, but where the interface area 4 is provided between the interface 15 in the substrate 13 and above the exposed steps in the thin-film devices on the side thereof. The interconnections between the thin-film devices 1 and between the thin-film devices and the substrate 15 are schematically indicated by horizontal and vertical interconnections 4'.

In the embodiment of Fig. 8a, there may also be a carrier substrate (not shown) adjacent to thin-film device 1 on the opposite side of the stacked configuration.
For fabrication, the arrangement of the thin-film devices 1 can then take place from the carrier substrate (not shown) and upwards, whereafter the substrate with active electronic circuits 14 is provided on top of the stacked configuration as a last step in the fabrication process. This implies that the interconnections over the interface area 4 and to the interface portion 15 are realized after the placement of the thin-film devices 1 in a preceeding fabrication step, which in a number of cases may be advantageous both with regard to costs and to simplifying the creation of the interconnections.

Fig. 8b shows an embodiment approximately corresponding to that in Fig. 8a, with thin-film devices 1 provided mutually separated by separation layers 16 and once again provided staggered in a stacked configuration, such that the thin-film device 1 closest to the substrate 13 does not cover it wholly, but forms a step down to the surface of the substrate. Once again, the interface area 4 may be provided above the stepped portions in the stacked configuration and interconnections 4' may be provided between the thin-film devices 1 mutually or between the thin-film devices and the interface 15 in the substrate 13 extending horizontally and vertically over the steps in the stacked configuration.

Fig. 9 shows quite schematically how each separate thin-film device 11, 12, 13 is constituted by a number of sublayers, here shown as four layers S1-S4.
Horizontal electrical conducting interconnections can be created as an integral part of a sublayer S by a conversion of thin-film material in this sublayer and corresponding vertical electrical conducting interconnections can be created through the sublayers S by registering portions of electrical conducting material in the thin film. Under particular conditions, such electrical conducting or semiconducting structures can be generated in situ in an already formed thin-film stack or they can be generated separately in each separate sublayer S
which is then laminated or joined in another manner into a stack which forms a thin-film device 1. In PCT/N099/00023, which belongs to the present applicant, there is discussed a method for generating horizontal and vertical electrical conducting structures in situ by means of radiation, for instance light radiation or particle radiation, for thus creating three-dimensional electrical conducting and semiconducting structures in a stacked thin-film device. The generation of such structures can however also take place by means of electric fields which are applied spatially modulated in order to pattern the separate sublayer S by means of a special generator/modulator device, such as is discussed in PCT/N099/00022 which belongs to the present applicant.

The apparatus according to the present invention is shown in exploded view to show its main components in Fig. 10, where it appears with three thin-film devices 11, 12, 13 and the interface area 4 is provided in an edge portion of the thin-film devices. The apparatus in Fig. 10 is shown with the use of a substrate 13 which comprises not shown active electronic circuits (not shown) and an interface 15 and also forms the I/O interface 12 for the whole apparatus. The use of a substrate 13 of this kind in the apparatus according to the present invention is however not required, and the stacked configuration of the thin-film devices 1 may just as well be provided on a passive carrier substrate only, for instance one that is formed of a foil-like material or a rigid material such as silicon.

The embodiment of Fig. 10 has features similar to corresponding embodiments as shown in the above-mentioned international patent application PCT/N098/00185. In this patent application, there are disclosed in more detail matrix addressable memory means which will be suited for use in the apparatus according to the invention and there is also disclosed how circuits can be realized in stacked thin-film layers and with three-dimensional topology. This can for instance concern diodes, transistors, complementary transistor circuits and logic gates realized in thin-film technology, which, however, shall not be discussed in more detail here. It is also to be understood that memories in the separate thin-film device can be configured as one or more of a number of memory types, viz. RAM, ROM, WORM, ERASABLE or REWRITEABLE or combinations of such memories. Also, this is disclosed in detail in the above-mentioned patent application and shall hence not be further described here. .
Each thin-film device 1 in the apparatus according to the invention can be built on its own separation layer 16 before the joining into a stacked configuration takes place. The separate sublayers in a thin-film device 1 can have a thickness well below 1 pm, for instance down to 0.1 pm, which implies that a thin-film device 1 provided on a carrier substrate or a substrate which could well correspond to the separation layer 16, together with this substrate will constitute a component with a thickness of for instance 20 pm and may in that case comprise more than 100 sublayers, which will be sufficient to realize relatively complicated electronic circuits in thin-film technology and simultaneously allow that tens of separate memories 3' can be stacked in each memory area 3. With a memory cell size of 1 pm2 a single memory of 1 cm2, can then comprise for instance 108 memory cells of this kind and consequently store at least 108 bits.
A thin-film device the size of a credit card will for instance comprise 40 such separate memories and hence store 0.5 Gbytes. When the apparatus, which can be implemented for instance as a PCMCIA-like card with 3 mm thickness, can comprise 100 stacked thin-film devices, it will be seen that the apparatus can store 50 Gbytes within the conditions given by the form factor. Increased storage capacity can be obtained with better exploitation of the real estate of each thin-film device, that is by increasing the dimensions of the memory areas 3, but also by a reduction in the size of the separate memory cell, to a size of about 0.25 pm x 0.25 pm or less, which seems realistic. In that case the storage capacity could be increased in a straightforward manner to 800 Gbytes, and it and it will be seen that the apparatus according to the present invention thus realized might enable a mass storage device or a hard disk replacement which could be used in most of today's personal computers or workstations.

Under the conditions which follow from a given data storage density, it would be seen that the total data storage density will be given by the form factor, the area and the thickness of the apparatus. Basically and practically scaling to a design storage capacity will take place by using a sufficient number of thin-film devices.
Integrated in a PCMCIA card type 3 for instance, the apparatus according to the invention could then replace a conventional hard disk memory in the card.
Where a given standard does not place restrictions on the dimensions, the apparatus according to the invention could replace existing hard disk solutions in personal computers for instance and suitably scaled could offer mass storage capacity in the Tbyte range.

Finally, it must be remarked that even though the apparatus according to the invention is realized in a planar stacked configuration, it may also be conceivable to form the stacked configuration in alternative geometries. As the thin films are made of a flexible material, if a substrate with active circuits and based on inorganic semiconductor=s is not used but for instance only a flexible carrier substrate in a form of foil like material is used, it is conceivable that the whole apparatus for instance may be rolled up into a cylinder or pipe like configuration if this was advantageous for the purpose. In any case, it is evident that an apparatus according to the invention realized in flexible materials can be incorporated into other, and hence the apparatus can be used for implementing applications in completely different circumstances than those which are regarded to fall within the scope of conventional computer technology.

Claims (23)

WHAT IS CLAIMED IS:
1. Scalable data processing apparatus, comprising at least two thin-film devices (1) which form a planar layer generated by a number of coextensive sublayers (S) that are stacked, each of the sublayers (S) being made of a thin-film material, wherein the sublayers (S) of each thin-film device (1) comprise electrical isolating and/or conducting and/or semiconducting structures and structures with information storage capability realized in the thin-film material, wherein the structures register with or contact electrically other structures of this kind in adjacent sublayers in the stack forming the thin-film devices (1) for realizing active and passive electronic circuit elements or logic cells in the thin-film device, wherein the active and passive circuit elements in said at least two thin-film devices (1) are realized with a three-dimensional architecture and extend through two or more of said sublayers (S), wherein the circuit elements are electrically connected by horizontal electrical conducting structures in one or more of the sublayers (S) and vertical electrical conducting structures extending through one or more of the sublayers (S), said thin-film devices being stacked, said scalable data processing apparatus being characterized in that each thin-film device (1) comprises one or more memory areas (3), which form one or more matrix addressable memories (3'), each with a memory medium (6) in a sublayer (S) in contact with a first electrode set in the form of stripe-like parallel electrical conducting structures (7) or electrode structures and a second electrode set (8) in the form of corresponding electrode structures oriented substantially orthogonal to the electrode structures (7) in the first electrode set, the electrode sets respectively being provided in further sublayers (S) adjacent to each side of the sublayer having the memory medium, whereby addressable memory cells are created in the memory medium (6) at the crossings between the electrode structures (7,8) in the first and the second electrode set, that each thin-film device (1) further comprises circuit areas (2) which form electronic thin-film circuitry for controlling, driving and addressing the memory cells in one or more memories (3'), said electronic circuitry being connected with electrode structures (7,8) in respectively the first and the second electrode set in a memory (3') via current paths which are formed as electrical conducting structures in substantially the same sublayers wherein the electrode sets are provided, and that each thin-film device (1) has a respective interface to every other thin-film device in the apparatus, said interfaces being realized with communication and signal lines and supporting circuitry for processing said lines and circuitry being provided in respective dedicated interface areas (4) in the thin-film device (1).
2. Apparatus according to claim 1, characterized in that the memory medium (6) in one or more memories comprises materials that are molecular materials in the form of monomers, oligomers or polymers, carbon-containing materials in inorganic or organic form, or a juxtaposition or mixture of such materials.
3. Apparatus according to claim 2, characterized in that the memory medium (6) comprises a memory material which in a memory cell provides a non-linear current/voltage characteristic, said non-linear current/voltage characteristic being generated by inorganic or organic diodes or a threshold-switchable material.
4. Apparatus according to claim 1, characterized in that the memory medium (6) comprises a switchable material, said switchable material, being a non-volatile material, selected as respectively a ferroelectric material or a charge transfer organic complex.
5. Apparatus according to claim 1, characterized in that the memory medium (6) is switchable and has a non-linear current/voltage characteristic.
6. Apparatus according to claim 1, characterized in that the electronic circuitry comprises inorganic and/or organic semiconducting materials.
7. Apparatus according to claim 1, characterized in that the interface areas (4) in one or more thin-film devices (1) is provided integrated in an edge portion.
8. Apparatus according to claim 1, characterized in that the interface areas (4) in two or more of the thin-film devices (1) are provided integrated in edge portions, said edge portions being registered with each other.
9. Apparatus according to claim 7 or 8, characterized in that the interface area (4) in an edge portion additionally comprises an I/O interface (12) for the respective thin-film device (1) or the apparatus as a whole, and implements functions for data and signal communication with external and/or peripheral devices.
10. Apparatus according to claim 1, characterized in that the thin-film device (1) or the stack of such devices is provided on a substrate (13) which comprises active electronic circuits (14) for implementing additional control, driving and communication functions in the apparatus, each thin-film device (1) being connected with a circuit (14) over a separate interface area (4) which in each case extends vertically through the thin-film devices which are located between a thin-film device in question and the substrate (13).
11. Apparatus according to claim 10, characterized in that the substrate (13) comprises an interface portion (15) which extends horizontally in the substrate and parallel to and adjacent to the thereabove provided thin-film device and which is electrically connected with the interface portions (4) in thin-film device (1) or the thin-film devices (1) provided above the substrate (13).
12. Apparatus according to claim 11, characterized in that the interface portion (13) further comprises an I/O interface (12) for the apparatus as a whole, said I/O interface (12) implementing functions for data and signal communication with external and/or peripheral devices.
13. Apparatus according to claim 12, characterized in that the substrate (13) is made of a semiconducting material.
14. Apparatus according to claim 13, wherein the substrate (13) is made of an inorganic single crystal semiconducting silicon material.
15. Apparatus according to claim 13 or 14, wherein the substrate (13) is made of a single crystal semiconducting silicon material.
16. Apparatus according to claim 13, characterized in that the electronic circuits (14) in the substrate (13) are realized in CMOS-technology.
17. Apparatus according to claim 11 or claim 16, characterized in that electrical connections between the electronic circuits in the substrate (13) and its interface portion (15) or via this interface portion (15) to the interface areas (4) in the above lying thin-film devices (1) are realized as CMOS-compatible metallic interconnections.
18. Apparatus according to claim 1, wherein the apparatus comprises two or more thin-film devices (1), characterized in that the thin-film devices (1) are coextensive and registered with each other.
19. Apparatus according to claim 18, characterized in that one or more separation layers (16) are provided interfoliated between adjacent thin-film devices (1) and implement either separately or in selected combinations functions that are electrical, thermal, optical, mechanical isolating or planarizing functions, or a combination of such functions, said interface areas in the respective thin-film devices (1) in each case being electrically connected through vias in a respective separation layer (16).
20. Apparatus according to claim 1, wherein the two or more thin-film devices (1) are staggered.
21. Apparatus according to claim 20, characterized in that electrical connections (4') between the thin-film devices (1) and/or between the thin-film devices (1) and a substrate (13) are provided extending horizontally and vertically over the steps in the staggered stack.
22. Apparatus according to claim 20, characterized in that one or more separation layers (16) are provided interfoliated between adjacent thin-film devices (1) and implement separately or in selected combinations functions that are electrical, thermal, optical, mechanical isolating or planarizing functions, or a combination of such functions and that separation layers (16) only are provided in the overlapping portion of two adjacent thin-film devices, the interface areas (4) of the respective thin-film devices (1) being provided above exposed surface portions of the thin-film devices (1) in a staggered area of the thin-film devices (1), such that the separation layers (16) between the thin-film devices (1) form an unbroken layer without vias, as the electrical connections (4') are provided as staggered vias in the interface areas.
23. Apparatus according to claim 1, characterized in that the apparatus is provided on a carrier substrate formed of a material having properties of a foil, or a rigid material such as silicon, said carrier substrate in each case being provided adjacent to the lowermost thin-film device in the stack or a substance (13) with electronic circuits (14).
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