CA2289739A1 - Heat-sealable filter material with biodegradable polymers - Google Patents

Heat-sealable filter material with biodegradable polymers Download PDF

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Publication number
CA2289739A1
CA2289739A1 CA 2289739 CA2289739A CA2289739A1 CA 2289739 A1 CA2289739 A1 CA 2289739A1 CA 2289739 CA2289739 CA 2289739 CA 2289739 A CA2289739 A CA 2289739A CA 2289739 A1 CA2289739 A1 CA 2289739A1
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CA
Canada
Prior art keywords
acid
acids
aliphatic
bifunctional
optionally
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
CA 2289739
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French (fr)
Inventor
Ralf Timmermann
Ernst Grigat
Wolfgang Schulz-Schlitte
Sabine Schroft
Richard Grangladen
Gunter Heinrich
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Bayer AG
Glatfelter Gernsbach GmbH and Co KG
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Individual
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Filing date
Publication date
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Publication of CA2289739A1 publication Critical patent/CA2289739A1/en
Abandoned legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D39/00Filtering material for liquid or gaseous fluids
    • B01D39/14Other self-supporting filtering material ; Other filtering material
    • B01D39/16Other self-supporting filtering material ; Other filtering material of organic material, e.g. synthetic fibres
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D85/00Containers, packaging elements or packages, specially adapted for particular articles or materials
    • B65D85/70Containers, packaging elements or packages, specially adapted for particular articles or materials for materials not otherwise provided for
    • B65D85/804Disposable containers or packages with contents which are mixed, infused or dissolved in situ, i.e. without having been previously removed from the package
    • B65D85/808Disposable containers or packages with contents which are mixed, infused or dissolved in situ, i.e. without having been previously removed from the package for immersion in the liquid to release part or all of their contents, e.g. tea bags
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D39/00Filtering material for liquid or gaseous fluids
    • B01D39/14Other self-supporting filtering material ; Other filtering material
    • B01D39/16Other self-supporting filtering material ; Other filtering material of organic material, e.g. synthetic fibres
    • B01D39/1607Other self-supporting filtering material ; Other filtering material of organic material, e.g. synthetic fibres the material being fibrous
    • B01D39/1615Other self-supporting filtering material ; Other filtering material of organic material, e.g. synthetic fibres the material being fibrous of natural origin
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D39/00Filtering material for liquid or gaseous fluids
    • B01D39/14Other self-supporting filtering material ; Other filtering material
    • B01D39/16Other self-supporting filtering material ; Other filtering material of organic material, e.g. synthetic fibres
    • B01D39/1607Other self-supporting filtering material ; Other filtering material of organic material, e.g. synthetic fibres the material being fibrous
    • B01D39/1623Other self-supporting filtering material ; Other filtering material of organic material, e.g. synthetic fibres the material being fibrous of synthetic origin
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D65/00Wrappers or flexible covers; Packaging materials of special type or form
    • B65D65/38Packaging materials of special type or form
    • B65D65/46Applications of disintegrable, dissolvable or edible materials
    • B65D65/466Bio- or photodegradable packaging materials
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L77/00Compositions of polyamides obtained by reactions forming a carboxylic amide link in the main chain; Compositions of derivatives of such polymers
    • C08L77/12Polyester-amides
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/42Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
    • D04H1/4266Natural fibres not provided for in group D04H1/425
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/42Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
    • D04H1/4326Condensation or reaction polymers
    • D04H1/435Polyesters
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/42Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
    • D04H1/4374Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece using different kinds of webs, e.g. by layering webs
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H13/00Other non-woven fabrics
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H27/00Special paper not otherwise provided for, e.g. made by multi-step processes
    • D21H27/08Filter paper
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G2230/00Compositions for preparing biodegradable polymers
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H11/00Pulp or paper, comprising cellulose or lignocellulose fibres of natural origin only
    • D21H11/12Pulp from non-woody plants or crops, e.g. cotton, flax, straw, bagasse
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H13/00Pulp or paper, comprising synthetic cellulose or non-cellulose fibres or web-forming material
    • D21H13/10Organic non-cellulose fibres
    • D21H13/20Organic non-cellulose fibres from macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H13/00Pulp or paper, comprising synthetic cellulose or non-cellulose fibres or web-forming material
    • D21H13/10Organic non-cellulose fibres
    • D21H13/20Organic non-cellulose fibres from macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • D21H13/24Polyesters
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H13/00Pulp or paper, comprising synthetic cellulose or non-cellulose fibres or web-forming material
    • D21H13/10Organic non-cellulose fibres
    • D21H13/20Organic non-cellulose fibres from macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • D21H13/26Polyamides; Polyimides
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H27/00Special paper not otherwise provided for, e.g. made by multi-step processes
    • D21H27/30Multi-ply
    • D21H27/38Multi-ply at least one of the sheets having a fibrous composition differing from that of other sheets
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W90/00Enabling technologies or technologies with a potential or indirect contribution to greenhouse gas [GHG] emissions mitigation
    • Y02W90/10Bio-packaging, e.g. packing containers made from renewable resources or bio-plastics

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Textile Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Medicinal Chemistry (AREA)
  • Health & Medical Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Biodiversity & Conservation Biology (AREA)
  • Laminated Bodies (AREA)
  • Filtering Materials (AREA)
  • Paper (AREA)
  • Biological Depolymerization Polymers (AREA)
  • Packages (AREA)

Abstract

The invention relates to a filter material comprising at least two layers, where at least one layer contains natural fibres and at least one layer contains biodegradable thermoplastic fibres. Said thermoplastic fibres are chosen from among the group of aliphatic or partly aromatic polyester amides, aliphatic or partly aromatic polyesters, aliphatic or partly aromatic polyester urethanes, and aliphatic or aliphatic-aromatic polyester carbonates.

Description

Le A 32 344 - ForE:igll I~NL~Ke/W6/V 13.01.1998 Heat-sealable filter material containing biodegradable polymers This invention relates to a filter material consisting of at least one ply of natural fibres and at least a second ply of heat-sealable synthetic material, which is biodegradable.
EP-A 0 380 127 A2 describes, for example, a heat-sealable tea bag paper and the process for the production thereof, wherein the heat-sealing phase contains polyethy-lene and/or polypropylene and/or a copolymer of vinyl chloride and vinyl acetate and the basis weight of this material is between 10 and 15 g/m2.
EP-A 656 224 (application number 94 107 709.1) describes a filter material, in par-ocular for the production of tea bags and coffee bags or filters, having a basis weight of between 8 and 40 g/m'~, in which the heat-sealing ply consists of plastic fibres, preferably polypropylene or polyethylene, which are laid in the heated state onto the first ply consisting of natural fibres.
German application DE-A 2 147 321 (US priority 23.09.70, US 74 722) describes a thermoplastic, heat-sealable composition consisting of a polyolefin powder (polyethylene or polypropylene) which is embedded in a matrix material of vinyl chloride/vinyl acei:ate copolymer. This material is also used to provide a heat-sealable finish on a fibrous material produced using papermaking techniques.
All these stated filter materials require a content of at least 20 to 30 wt.%
of thermo-plastic material, relative to the total basis weight of the filter material, in order to pro-duce a filter bag b:y heat sealing.
It is known that used filter materials, for example tea bags, coffee bags or also other filters are disposed Of on a compost heap or in the biowaste bin. After a certain period of time, which is dependent upon further parameters such as temperai:ure, atmospheric humidity, microorganisms etc., the natural fibre component of the filter bag has de-composed and biodegraded, while the thermoplastic network of polymer fibres re-mains and reduces the quality of the compost.

Le A 32 344 - Foreign On the other hand, it is not possible to separate the natural fibre component from the thermoplastic, nor-biodegradable polymer, i.e. the used filter bag would have to be classed as non-reutilisable waste (grey bin).
S
The object of the invention is accordingly to provide a completely biodegradable, heat-sealable filter material which is compostable, so constituting the most favourable solution both environmentally and economically. It is also intended to describe proc-esses for the production of such filter materials.
The present invention provides a filter material consisting of an at least two-ply structure, wherein at least one ply contains natural fibres and one ply biodegradable, thermoplastic fibres, wherein the thermoplastic fibres are selected from the group comprising aliphatic or partially aromatic polyesteramides, aliphatic or partially aro-matic polyesters, .aliphatic or partially aromatic polyesterurethanes, aliphatic or ali-phatic-aromatic polyestercz~rbonates.
Thermoplastic fibres may both be applied onto the ply of natural fibres in an operation on the papermaking machine and laid onto this paper ply of natural fibres in the heated state using a melt-blowing process and be fused both with themselves and with the paper ply.
The first ply of tile filter material generally has a basis weight of between 8 and 40 g/m2, preferably of 10 to 20 g/m2 and air permeability of 300 to 40001/m2~sec (DIN 53 887), preferably of 500 to 30001/m2~sec.
The second layer of the filter material preferably has a basis weight of 1 to 15 g/m2, preferably of 1.5 to 10 g/rri ~.
The first ply of the: filter material made from natural fibres is preferably provided with wet strength.

Le A 32 344 - Foreign The filter material is used, for example, for the production of tea bags, coffee bags or tea or coffee filter:..
The filter material may be produced in the following manner:
In a first stage, an aqueous suspension of the natural fibres is applied onto a paper-making machine wire and, in a second stage, the heat-sealable, biodegradable polymer fibres are laid onto the natural fibre layer in such a manner that they partially penetrate the natural fibre layer, wherein interpenetration of the two layers may be adjusted by the degree of dewatering on the wire. Known natural fibres, such as hemp, manilla, jute, sisal and others, as well as long-fibre woodpulp, are used for the first layer and produced on a papermakinf; machine in a manner lrnown per se.
According to the i.nventior.~, a biodegradable, thermoplastic polymer in fibre form is used for the second layer, which polymer is selected from the group comprising ali-phatic or partially .aromatic polyesteramides, aliphatic or partially aromatic polyesters, aliphatic or partially aromatic polyesterurethanes, aliphatic or aliphatic-aromatic poly-estercarbonates.
Biodegradable andl compostable polymers which may be considered are aliphatic or partially aromatic polyesters, thermoplastic aliphatic or partially aromatic polyester-urethanes, aliphatic or aliphatic-aromatic polyestercarbonates, aliphatic or partially aromatic polyester.amides.
The following polymers are; suitable:
aliphatic or partially aromatic polyesters prepared from A) aliphatic bifimction,al alcohols, preferably linear C2 to C,o dialcohols, such as for example ethanediol, butanediol, hexanediol or particularly preferably bu-tanediol and/or optionally cycloaliphatic bifimctional alcohols, preferably having 5 or 6 C atoms in the cycloaliphatic ring, such as for example cyclo-hexanedimethanol, and/or, partially or entirely instead of the diols, monomeric Le A 32 344 - Foreign or oligome:ric polyols based on ethylene glycol, propylene glycol, tetrahy-drofuran or copolyrr~ers thereof having molecular weights of up to 4000, pref erably of up to 1000, and/or optionally small quantities of branched bifunc-tional alcohols, prei:erably C3-C~2 allcyldiols, such as for example neopentyl glycol, and additionally optionally small quantities of more highly functional alcohols, such as for example 1,2,3-propanetriol or trimethylolpropane and from aliphatic bifunctional acids, preferably Cz-CIZ alkyldicarboxylic acids, such as for example and preferably succinic acid, adipic acid and/or optionally aromatic bifunctional acids, such as for example terephthalic acid, isophthalic acid, naphthalenedicarboxylic acid and additionally optionally small quantities of more highly functional acids, such as for example trimellitic acid or B) from acid- and alcohol-functionalised units, preferably having 2 to 12 C
atoms in the alkyl chain, fir example hydroxybutyric acid, hydroxyvaleric acid, lac-tic acid or the derivatives thereof, for example s-caprolactone or dilactide, or a mixture and/or a copolymer prepared from A and B, wherein the aromatic acids constitute a fraction of no more than 50 wt.%, relative to all the acids.
Aliphatic or partially aromatic polyesterurethanes prepared from C) aliphatic bifunctional alcohols, preferably linear C2 to Clo dialcohols, such as for example ethanediol, butanediol, hexanediol, particularly preferably bu-tanediol and/or optionally cycloaliphatic bifunetional alcohols, preferably having a C',5 or C6 cycloaliphatic ring, such as for example cyclohexanedi-methanol, and/or, partially or entirely instead of the diols, monomeric or oli-gomeric polyols based on ethylene glycol, propylene glycol, tetrahydrofuran or copolymers thereof having molecular weights of up to 4000, preferably of up to 1000, andlor optionally small quantities of branched bifunctional alco-hols, preferably C3-C12 alkyldiols, such as for example neopentyl glycol, and Le A 32 344 - Fore;i n additionally optionally small quantities of more highly functional alcohols, preferably C3-C~Z ;alkylpolyols, such as for example 1,2,3-propanetriol or trimethylolpropane and from aliphatic bifimctional acids, preferably C2-C,2 al-kyldicarbo:cylic acids, such as for example and preferably, succinic acid, S adipic acid., and/or optionally aromatic bifimctional acids, such as for example terephthalic; acid, is~ophthalic acid, napthalenedicarboxylic acid and addition-ally optionally small quantities of more highly functional acids, such as for ex-ample trimellitic acid, or D) from acid- and alcohol-functionalised units, for example having 2 to 12 C
at-oms, for e~;ample hydroxybutyric acid, hydroxyvaleric acid, lactic acid or the derivatives thereof, for example s-caprolactone or dilactide, or a mixture and/o:r a copolymer prepared from C and D, wherein the aromzvtic acids constitute a fraction of no more than 50 wt.%, relative to all the acids;
E) from the rc;action product of C and/or D with aliphatic and/or cycloaliphatic bifunctional and additionally optionally more highly functional isocyanates, preferably having 1. to 12 C atoms or 5 to 8 C atoms in the case of cyclo-aliphatic isocyanates, for example tetramethylene diisocyanate, hexamethylene diisocyanate, isophorone diisocyanate, optionally additionally with linear and/or brmched and/or cycloaliphatic bifunctional and/or more highly fiulc-tional alcolrlols, preferably C3-C12 allcyldiols or allcylpolyols or 5 to 8 C
atoms in the case of cycloaliphatic alcohols, for example ethanediol, hexanediol, bu-tanediol, cyclohexanedimethanol, and/or optionally additionally with linear and/or bra~iched an.d/or cycloaliphatic bifimctional and/or more highly func-tional amines and/or aminoalcohols preferably having 2 to 12 C atoms in the alkyl chair, for example ethylenediamine or aminoethanol, and/or optionally further modified amines or alcohols, such as for example ethylenediamino-ethanesulphonic acid, as the free acid or as a salt, Le A 32 344 - Fore:inn wherein the ester fraction C) and/or D) amounts to at least 75 wt.%, relative to the sum of C), D) and E).
Aliphatic or aliphatic-aromatic polyestercarbonates prepared from F) aliphatic bifunctional alcohois, preferably linear CZ to C,o dialcohols, such as for example ethanediol, butanediol, hexanediol or particularly preferably bu-tanediol and/or optionally cycloaliphatic bifunctional alcohols, preferably having S to 8 C atoms in the cycloaliphatic ring, such as for example cyclo-hexanedim~~thanol, and/or, partially or entirely instead of the diols, monomeric or oligome:ric poly~ols based on ethylene glycol, propylene glycol, tetrahy-drofuran or copolymers thereof having molecular weights of up to 4000, pref erably of up to 1OC10, and/or optionally small quantities of branched bifunc-tional alcohols, preferably with C2-C12 alkyldicarboxylic acids, such as for ex-ample neopentyl-glycol, and additionally optionally small quantities of more highly functional alcohols, such as for example 1,2,3-propanetriol or trimethylolpropane and from aliphatic bifunctional acids, such as for example and preferably, succinic acid, adipic acid, and/or optionally aromatic bifunc-tional acids, such a~ for example terephthalic acid, isophthalic acid, napthale-nedicarboxylic acid and additionally optionally small quantities of more highly functional ;acids, such as for example trimellitic acid, or G) from acid- and alcohol-functionalised units, for example having 2 to 12 C
at-oms in the alkyl chain, for example hydroxybutyric acid, hydroxyvaleric acid, lactic acid ~or the derivatives thereof, for example s-caprolactone or dilactide, or a mixture and/or a copolymer prepared from F and G, wherein the aromatic acids constitute a fraction of no more than 50 wt.%, relative to all the acids, Le A 32 344 - Fore;i n _7_ H) a carbonate; fraction which is produced from aromatic bifunctional phenols, preferably bispheno:l A, and carbonate donors, for example phosgene, or a carbonate: fraction which is produced from aliphatic carbonic acid esters or the derivatives thereof, such as for example chlorocarbonic acid esters or ali phatic carboxylic acids or the derivatives thereof, such as for example salts and carbonate donors, for example phosgene, wherein the ester fraction F') and/or G) amounts to at least 70 wt.%, relative to the sum of F), G) and H).
Aliphatic or partially aromatic polyesteramides prepared from I) aliphatic bifunctional alcohols, preferably linear C2 to Coo dialcohols, such as for example ethanediol, butanediol, hexanediol, particularly preferably bu-tanediol and/or optionally cycloaliphatic bifunctional alcohols, preferably having 5 to 8 C atoms, such as for example cyclohexanedimethanol, and/or, partially or entirely instead of the diols, monomeric or oligomeric polyols based on ethylene glycol, propylene glycol, tetrahydrofuran or copolymers thereof having molecular weights of up to 4000, preferably of up to 1000, and/or opti~~nally small quantities of branched bifunctional alcohols, prefera-bly C3-C12 alkyldiol.s, such as for example neopentyl glycol, and additionally optionally small quantities of more highly functional alcohols, preferably C3-C~2 alkylpolyols, such as for example 1,2,3-propanetriol, trimethylolpropane and from aliphatic bifunctional acids, preferably having 2 to 12 C atoms in the alkyl chain, such :as for example and preferably succinic acid, adipic acid and/or optionally aromatic bifunctional acids, such as for example terephthalic acid, isophthalic acid, naphthalenedicarboxylic acid and additionally option-ally small quantities of more highly functional acids, such as for example trimellitic acid or Le A 32 344 - Foreign _g_ K) from acid- ~~.nd alcohol-functionalised units, preferably having 2 to 12 C
atoms in the carbon chain, for example hydroxybutyric acid, hydroxyvaleric acid, lactic acid or the derivatives thereof, for example s-caprolactone or dilactide, or a mixture and/or a copolymer prepared from I) and K), wherein the aromatic acids constitute a fraction of no more than 50 wt.%, relative to all the acids, L) an amide fraction prepared from aliphatic and/or cycloaliphatic bifunctional and/or optionally small quantities of branched bifunctional amines, with linear aliphatic C; to Clo cliamines being preferred, and additionally optionally small quantities of more highly functional amines, the amines preferably being hex-amethylenediamine, isophoronediamine and particularly preferably hex-amethylenediamine, and from linear and/or cycloaliphatic bifunctional acids, preferably having 2 to 12 C atoms in the alkyl chain or a CS or C6 ring in the case of cyc:loaliphatic acids, preferably adipic acid, and/or optionally small quantities of branched bifunctional andlor optionally aromatic bifunctional acids, such. as for example terephthalic acid, isophthalic acid, napthalene-dicarboxylic acid and additionally optionally small quantities of more highly functional acids, preferably having 2 to 10 C atoms, or M) from an annide fraction prepared from acid- and amine-functionalised units, preferably having 4 to 20 C atoms in the cycloaliphatic chain, preferably w-laurolactam, s-caprolactam, particularly preferably s-caprolactam, or a mixture prepared from L) and M) as the amide fraction, wherein the ester fraction I) and/or K) amounts to at least 30 wt.%, relative to the sum of I), K), L) and M), wiith the fraction by weight of the ester structures preferably amount-ing to 30 to 70 wt.'%, and the fraction of the amide structures to 70 to 30 wt.%.

Le A 32 344 - Force During the production pro<;ess, the synthetic biodegradable heat-sealing fibres of the second ply partiallly penetrate the first ply and, during the drying process on the pa-permaking machine, in a molten state enclose the natural fibres. The pores necessary for filtration are kept clear during this operation.
The invention is illustrated below by means of the drawings.
Figure 1 shows a general, broadly diagrammatic representation of the various stages in the formation e~f the filter material according to the invention from natural fibres and synthetic fibres.
Figure 1 shows a diagrammatic representation of the formation of the filter material according to the invention. Figure 1 a) shows the formation of a first fibre layer from natural fibres 1 anal the formation of a second fibre layer from synthetic, biodegrad-1 S able, heat-sealable- fibres 2. The second layer is thus formed using the fibres 2 by deposition on top of tho first layer, which is formed by the natural fibres 1.
For the purposes of differentiation in the drawing, the natural fibres 1 are shown with horizon-tal hatching, while the s~mthetic fibres 2 are shown with approximately vertical hatching.
Figure lb) shows how, by means of the stated dewatering of the two layers, in particu-lar the second layer containing the fibres 2, partial interpenetration of the two layers is achieved, the synthetic fibres 2 passing between the natural fibres 1.
In a fiirther production stage, the partially interpenetrating layers 1 and 2 are dried, during which operation they are heated in such a manner that the synthetic fibres 2 melt and, after resolidification, lie around the fibres 1 in such a manner that these lat-ter fibres are at least partially enclosed. The filter material has thus become heat-sealable (figure lc).
Figure 2 shows the essential structure of a papermaking machine, as may be used for the production of a filter material according to the invention. First of all, a suspension Le A 32 344 - Fore~,ig-zi "A" is prepared from the ground natural fibres and water, while a suspension "B" is also prepared from the partially ground synthetic fibres and water.
These two suspen:cions A and B are transferred from their individual tanks (3 and 4) into the papermaking machine via the so-called head box. This essentially comprises a circulating wire (5), which is conveyed through a number of dewatelzng chambers (6, 7 and 8).
By means of suitable pipework and pumping apparatus, which are not shown in any further detail, suspension A,, on the wire 5, is passed through the first two dewatering chambers 6, wherein the water is drawn off by the chambers 6 and the dewatering line. This results in the formation of a first fibre layer of natural fibres 1 on the mov-ing wire 5. As the wire 5 moves onwards through the dewatering chambers 7, the sec-ond suspension B is introduced, wherein the second layer of synthetic fibres is depos-ited on the first layer in the dewatering chambers 7. Dewatering proceeds by means of the dewatering line. As the wire 5 bearing the two superposed fibre layers moves on-wards through the dewatering chambers 8, further dewatering is performed, as a result of which the two layers partially interpenetrate. The degree of interpenetration may be increased or reduced by appropriate adjustment of the dewatering.
The material 9, which has now been formed from natural fibres and synthetic fibres, is removed from the wire and dried. Drying may proceed in various manners, for exam-ple by contact drying or by through-flow drying.
The units 10 give only a general diagrammatic indication of suitable drying units.
Figure 2 shows three drying cylinders 10, by means of which the formed paper web is dried by the contact' process. It is, however, also practicable to pass the formed paper web over only on<; cylinder and to dry it with hot air without the web lying on this cylinder.

Le A 32 344 - Forei~

Heating of the two-layer fibre material causes the synthetic fibres 2 in the mixed layer 9 to melt. After resolidification on leaving the drying apparatus, the synthetic fibres at least partially enclose the natural fibres and the heat-sealable filter material is wound onto a reel 11.
A second production process for a biodegradable, heat-sealable filter material is per-formed as follows:
If the biodegradable polymer is in pellet form, it may be shaped into fibres using the melt-blowing process and deposited while still hot and tacky onto a substrate, for ex-ample a paper made from n;3tural fibres.
This is a prior art process. but the essentials of the process shown in figure 3 are nonetheless briefly described below:
The dried pellets 12 are conveyed into an extruder 13, in which they are melted and heated to the temperature required for fibre formation. This heated polymer melt then passes into the M)=s spinneret 14. This spinneret has a large number of small orifices through which the polymer melt is pressed and drawn into fibres. A strong stream of air is directed onto these fibres 1 S immediately below the spinneret, the fibres are stretched further, torn into varying lengths and deposited onto a substrate, for example a paper 16, which lies upon a suction roll 17. Since these fibres are still in a hot, tacky state, they adhere to the natural fibres of the paper. Once cool, the material is wound on the winder 18. Typical diameters of these melt-blown fibres are between 2 and 7 pm. Figure 3 is a diagrammatic representation of the melt-blowing process.

Claims (7)

Patent Claims
1. A filter material consisting of an at least two-ply structure, wherein at least one ply contains natural fibres and one ply biodegradable, thermoplastic fibres, wherein the; thermoplastic fibres are selected from the group comprising aliphatic or partially .aromatic polyesteramides, aliphatic or partially aromatic polyesters, aliphatic or partially aromatic polyesterurethanes, aliphatic or aliphatic-aromatic polyestercarbonates.
2. A filter material according to claim 1, wherein the thermoplastic fibres are selected from among the following polymers:
aliphatic or partially aromatic polyesters prepared from A) aliphatic bifunctional alcohols, preferably linear C2 to C10 dialcohols, such as for example ethanediol, butanediol, hexanediol or particularly preferably butanediol and/or optionally cycloaliphatic bifunctional alcohols, preferably having 5 or 6 C atoms in the cycloaliphatic ring, such as for example cyclohexanedimethanol, and/or, partially or entirely instead of the diols, monomeric or oligomeric polyols based on ethylene glycol, propylene glycol, tetrahydrofuran or copolymers thereof having molecular weights of up to 4000, preferably of up to 1000, and/or optionally small quantities of branched bifunctional alcohol, preferably C3-C12 alkyldiols, such as for example neopentyl glycol, and additionally optionally small quantities of more highly functional alcohols, such as for example 1,2,3-propanetriol or trimethylolpropane and from aliphatic bifunctional acids, preferably C2-C12 alkyldicarboxylic; acids, such as for example and preferably succinic acid, adipic acid and/or optionally aromatic bifunctional acids, such as for example terephthalic acid, isophthalic acid, naphthalenedicarboxylic acid and additionally optionally small quantities of more highly functional acids, such as for example trimellitic acid or B) from acid- and alcohol-functionalised units, preferably having 2 to 12 C atoms in the alkyl chain, for example hydroxybutyric acid, hydroxyvaleric acid, lactic acid or the derivatives thereof, for example E-caprolactone or dilactide, or a mixture and/or a copolymer prepared from A and B, wherein the aromatic acids constitute a fraction of no more than 50 wt.%, relative to all the acids;
aliphatic or partially aromatic polyesterurethanes prepared from C) aliphatic bifunctional alcohols, preferably linear C2 to C10 dialcohols, such as for example ethanediol, butanediol, hexanediol, particularly preferably butanediol and/or optionally cycloaliphatic bifunctional alcohols, preferably having a C5 or C6 cycloaliphatic ring, such as for example cyclohexanedimethanol, and/or, partially or entirely instead of the diols, monomeric or oligomeric polyols based on ethylene glycol, propylene glycol, tetrahydrofuran or copolymers thereof having molecular weights of up to 4000, preferably of up to 1000, and/or optionally small quantities of branched bifunctional alcohols, preferably C3-C12 alkyldiols, such as for example neopentyl glycol, and additionally optionally small quantities of more highly functional alcohols, preferably C3-C12 alkylpolyols, such as for example 1,2,3-propanetriol or trimethylolpropane and from aliphatic bifunctional acids, preferably C2-C12 alkyldicarboxylic acids, such as for example and preferably, succinic acid, adipic acid, and/or optionally aromatic bifunctional acids, such as for example terephthalic acid, isophthalic acid, napthalenedicarboxylic acid and additionally optionally small quantities of more highly functional acids, such as for example trimellitic acid, or D) from acid- and alcohol-functionalised units, for example having 2 to 12 C atoms, for example hydroxybutyric acid, hydroxyvaleric acid, lactic acid or the derivatives thereof, for example .epsilon.-caprolactone or dilactide, or a mixture and/or a copolymer prepared from C and D, wherein the aromatic acids constitute a fraction of no more than 50 wt.%, relative to all the acids;

E) from the reaction product of C and/or D with aliphatic and/or cycloaliphatic bifunctional and additionally optionally more highly functional isocyanates, preferably having 1 to 12 C atoms or 5 to 8 C atoms in the case of cycloaliphatic isocyanates, for example tetramethylene diisocyanate, hexamethylene diisocyanate, isophorone diisocyanate, optionally additionally with linear and/or branched and/or cycloaliphatic bifunctional and/or more highly functional alcohols, preferably C3-C12 alkyldiols or alkcylpolyols or 5 to 8 C atoms in the case of cycloaliphatic alcohols, for example ethanediol, hexanediol, butanediol, cyclohexanedimethanol, and/or optionally additionally with linear and/or branched and/or cycloaliphatic bifunctional and/or more highly functional amines and/or aminoalcohols preferably having 2 to 12 C atoms in the alkyl chain, for example ethylenediamine or amino-ethanol, and/or optionally further modified amines or alcohols, such as for example ethylenediaminoethanesulphonic acid, as the free acid or as a salt, wherein the ester fraction C) and/or D) amounts to at least 75 wt.%, relative to the sum of C), D) and E), aliphatic or aliphatic-aromatic polyestercarbonates prepared from F) aliphatic bifunctional alcohols, preferably linear C2 to C10 dialcohols, such as for example ethanediol, butanediol, hexanediol or particularly preferably butanediol and/or optionally cycloaliphatic bifunctional alcohols, preferably having 5 to 8 C atoms in the cycloaliphatic ring, such as for example cyclohexanedimethanol, and/or, partially or entirely instead of the diols, monomeric or oligomeric polyols based on ethylene glycol, propylene glycol, tetrahydrofuran or copolymers thereof having molecular weights of up to 4000, preferably of up to 1000, and/or optionally small quantities of branched bifunctional alcohols, preferably with C2-C12 alkyldicarboxylic acids, such as for example neopentyl glycol, and additionally optionally small quantities of more highly functional alcohols, such as for example 1,2,3-propanetriol or trimethylolpropane and from aliphatic bifunctional acids, such as for example and preferably, succinic acid, adipic acid, and/or optionally aromatic bifunctional acids, such as for example terephthalic acid, isophthalic acid, napthalenedicarboxylic acid and additionally optionally small quantities of more highly functional acids, such as for example trimellitic acid, or G) from acid- and alcohol-functionalised units, for example having 2 to 12 C atoms in the alkyl chain, for example hydroxybutyric acid, hydroxy-valeric acid, lactic acid or the derivatives thereof, for example .epsilon.-caprolactone or dilactide, or a mixture and/or a copolymer prepared from F and G, wherein the aromatic acids constitute a fraction of no more than 50 wt.%, relative to all the acids, H) a carbonate fraction which is produced from aromatic bifunctional phenols, preferably bisphenol A, and carbonate donors, for example phosgene, or a carbonate fraction which is produced from aliphatic carbonic acid esters or the derivatives thereof, such as for example chlorocarbonic acidl esters or aliphatic carboxylic acids or the derivatives thereof, such as for example salts and carbonate donors, for example phosgene, wherein the ester fraction F) and/or G) amounts to at least 70 wt.%, relative to the sum of F), G) and H);
aliphatic or partially aromatic polyesteramides prepared from I) aliphatic bifunctional alcohols, preferably linear C2 to C10 dialcohols, such as for example ethanediol, butanediol, hexanediol, particularly preferably butanediol and/or optionally cycloaliphatic bifunctional alcohols, preffrably having 5 to 8 C atoms, such as for example cyclohexanedimethanol, and/or, partially or entirely instead of the diols, monomeric or oligomeric polyols based on ethylene glycol, propylene glycol, tetrahydrofuran or copolymers thereof having molecular weights of up to 4000, preferably of up to 1000, and/or optionally small quantities of branched bifunctional alcohols, preferably C3-C12 alkyldiols, such as for example neopentyl glycol, and additionally optionally small quantities of more highly functional alcohols, preferably C3-C12 alkylpolyols, such as for example 1,2,3-propanetriol, trimethy-lolpropane and from aliphatic bifunctional acids, preferably having 2 to 12 C atoms in the alkyl chain, such as for example and preferably succinic acid, adipic acid and/or optionally aromatic bifunctional acids, such as for example terephthalic acid, isophthalic acid, naphthalene-dicarboxylic acid and additionally optionally small quantities of more highly functional acids, such as for example trimellitic acid or K) from acid- and alcohol-functionalised units, preferably having 2 to 12 C atoms in the carbon chain, for example hydroxybutyric acid, hydroxyvaleric acid, lactic acid or the derivatives thereof, for example .epsilon.-caprolactone or dilactide, or a mixture and/or a copolymer prepared from I) and K), wherein the aromatic acids constitute a fraction of no more than 50 wt.%, relative to all the acids, L) an amide fraction prepared from aliphatic and/or cycloaliphatic bifunctional and/or optionally small quantities of branched bifunctional amines, with linear aliphatic C2 to C10 diamines being preferred, and additionally optionally small quantities of more highly functional amines, the amines preferably being hexamethylenediamine, isophoronediamine and particularly preferably hexamethylenediamine, and from linear and/or cycloaliphatic bifunctional acids, preferably having 2 to 12 C atoms in the alkyl chain or a C5 or C6 ring in the case of cycloaliphatic acids, preferably adipic acid, and/or optionally small quantities of branched bifunctional and/or optionally aromatic bifunction acids, such as for example terephthalic acid, isophthalic acid, napthalenedicarboxylic acid and additionally optionally small quantities of more highly functional acids, preferably having 2 to 10 C atoms, or M) from an amide fraction prepared from acid- and amine-functionalised units, preferably having 4 to 20 C atoms in the cycloaliphatic chain, preferably .omega.-laurolactaun, .epsilon.-caprolactam, particularly preferably .epsilon.-caprolactam, or a mixture prepared from L) and M) as the amide fraction, wherein the ester fraction I) and/or K) amounts to at least 30 wt.%, relative to the sum of I), K), L) and M).
3. A filter material according to claims 1 and 2, wherein the first ply is a mixture of coniferous wood, deciduous wood, manilla, hemp, jute, sisal and similar natural fibres.
4. A filter material according to claims 1 to 3, wherein the first ply has a basis weight of between 8 and 40 g/m2 and an air permeability of 300 to 40001/m2~sec (DIN 53 887).
5. A filter material according to claims 1 to 4, wherein the second ply, consisting of the biodegradable thermoplastic fibres, has a basis weight of 1 to 15 g/m2.
6. A filter material according to the preceding claims, wherein the first ply of natural fibres is provided with wet strength.
7. Use of the filter material according to the preceding claims for the production of tea bags, coffee bags or tea or coffee filters.
CA 2289739 1997-05-13 1998-04-30 Heat-sealable filter material with biodegradable polymers Abandoned CA2289739A1 (en)

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DE19719807.4 1997-05-13
DE1997119807 DE19719807A1 (en) 1997-05-13 1997-05-13 Heat sealable filter material with biodegradable polymers
PCT/EP1998/002553 WO1998051396A1 (en) 1997-05-13 1998-04-30 Heat-sealable filter material with biodegradable polymers

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AU7651198A (en) 1998-12-08

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