CA2265296C - Sealed battery and method of manufacturing the same - Google Patents
Sealed battery and method of manufacturing the same Download PDFInfo
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- CA2265296C CA2265296C CA002265296A CA2265296A CA2265296C CA 2265296 C CA2265296 C CA 2265296C CA 002265296 A CA002265296 A CA 002265296A CA 2265296 A CA2265296 A CA 2265296A CA 2265296 C CA2265296 C CA 2265296C
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- Prior art keywords
- sealing material
- sealing
- battery
- electrical insulating
- sealed battery
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- 238000004519 manufacturing process Methods 0.000 title claims description 10
- 239000003566 sealing material Substances 0.000 claims abstract description 91
- 238000007789 sealing Methods 0.000 claims abstract description 49
- 239000000565 sealant Substances 0.000 claims abstract description 17
- 238000010438 heat treatment Methods 0.000 claims abstract description 5
- 238000001816 cooling Methods 0.000 claims abstract description 3
- -1 poly(ethylene terephthalate) Polymers 0.000 claims description 40
- 238000002844 melting Methods 0.000 claims description 19
- 230000008018 melting Effects 0.000 claims description 18
- 229920000139 polyethylene terephthalate Polymers 0.000 claims description 12
- 239000005020 polyethylene terephthalate Substances 0.000 claims description 12
- 239000004698 Polyethylene Substances 0.000 claims description 10
- 229920000573 polyethylene Polymers 0.000 claims description 10
- 239000004743 Polypropylene Substances 0.000 claims description 7
- 229920001155 polypropylene Polymers 0.000 claims description 7
- 239000011810 insulating material Substances 0.000 claims description 5
- 239000000843 powder Substances 0.000 claims description 5
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 4
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 claims description 3
- 239000000377 silicon dioxide Substances 0.000 claims description 2
- 229920000098 polyolefin Polymers 0.000 claims 2
- 230000002950 deficient Effects 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 16
- 239000000463 material Substances 0.000 description 11
- 230000015556 catabolic process Effects 0.000 description 6
- 238000006731 degradation reaction Methods 0.000 description 6
- 238000007796 conventional method Methods 0.000 description 4
- 239000011888 foil Substances 0.000 description 4
- 239000002002 slurry Substances 0.000 description 4
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 description 3
- 239000008151 electrolyte solution Substances 0.000 description 3
- 229910052744 lithium Inorganic materials 0.000 description 3
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 2
- SECXISVLQFMRJM-UHFFFAOYSA-N N-Methylpyrrolidone Chemical compound CN1CCCC1=O SECXISVLQFMRJM-UHFFFAOYSA-N 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 2
- 230000001070 adhesive effect Effects 0.000 description 2
- 239000011230 binding agent Substances 0.000 description 2
- 230000000052 comparative effect Effects 0.000 description 2
- 230000007423 decrease Effects 0.000 description 2
- 238000007606 doctor blade method Methods 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 229920001083 polybutene Polymers 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- OIFBSDVPJOWBCH-UHFFFAOYSA-N Diethyl carbonate Chemical compound CCOC(=O)OCC OIFBSDVPJOWBCH-UHFFFAOYSA-N 0.000 description 1
- KMTRUDSVKNLOMY-UHFFFAOYSA-N Ethylene carbonate Chemical compound O=C1OCCO1 KMTRUDSVKNLOMY-UHFFFAOYSA-N 0.000 description 1
- 229910032387 LiCoO2 Inorganic materials 0.000 description 1
- 229910001290 LiPF6 Inorganic materials 0.000 description 1
- HBBGRARXTFLTSG-UHFFFAOYSA-N Lithium ion Chemical compound [Li+] HBBGRARXTFLTSG-UHFFFAOYSA-N 0.000 description 1
- 239000011149 active material Substances 0.000 description 1
- 150000001768 cations Chemical class 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 239000011889 copper foil Substances 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 125000002573 ethenylidene group Chemical group [*]=C=C([H])[H] 0.000 description 1
- 229910002804 graphite Inorganic materials 0.000 description 1
- 239000010439 graphite Substances 0.000 description 1
- 230000006698 induction Effects 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 239000000138 intercalating agent Substances 0.000 description 1
- 229910001416 lithium ion Inorganic materials 0.000 description 1
- 239000012046 mixed solvent Substances 0.000 description 1
- 229910021382 natural graphite Inorganic materials 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 229920000131 polyvinylidene Polymers 0.000 description 1
- 239000007774 positive electrode material Substances 0.000 description 1
- 230000000717 retained effect Effects 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/10—Primary casings; Jackets or wrappings
- H01M50/183—Sealing members
- H01M50/186—Sealing members characterised by the disposition of the sealing members
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/10—Primary casings; Jackets or wrappings
- H01M50/183—Sealing members
- H01M50/19—Sealing members characterised by the material
- H01M50/191—Inorganic material
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/10—Primary casings; Jackets or wrappings
- H01M50/183—Sealing members
- H01M50/19—Sealing members characterised by the material
- H01M50/193—Organic material
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/10—Primary casings; Jackets or wrappings
- H01M50/183—Sealing members
- H01M50/19—Sealing members characterised by the material
- H01M50/195—Composite material consisting of a mixture of organic and inorganic materials
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/05—Accumulators with non-aqueous electrolyte
- H01M10/052—Li-accumulators
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/05—Accumulators with non-aqueous electrolyte
- H01M10/052—Li-accumulators
- H01M10/0525—Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodes; Lithium-ion batteries
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/50—Current conducting connections for cells or batteries
- H01M50/543—Terminals
- H01M50/547—Terminals characterised by the disposition of the terminals on the cells
- H01M50/548—Terminals characterised by the disposition of the terminals on the cells on opposite sides of the cell
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/50—Current conducting connections for cells or batteries
- H01M50/543—Terminals
- H01M50/562—Terminals characterised by the material
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/49002—Electrical device making
- Y10T29/49108—Electric battery cell making
- Y10T29/4911—Electric battery cell making including sealing
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Inorganic Chemistry (AREA)
- Engineering & Computer Science (AREA)
- Composite Materials (AREA)
- Materials Engineering (AREA)
- Sealing Battery Cases Or Jackets (AREA)
- Secondary Cells (AREA)
Abstract
The opening to be sealed in a battery is sealed with an electrical insulating sealant S by placing an electrical insulating sealing material C, including a first sealing material A that is soften by heat applied for sealing and a second sealing material B that is more difficult to soften by the heat applied for sealing than the first sealing material A, and by heating and successively cooling the electrical insulating sealing material C. Thus, a sealed battery with few defectives such as a sealing failure and a short-circuit can be manufactured in a high yield rate.
Description
10152025CA 02265296 2003-12-31TITLE OF THE INVENTIONSEALED BATTERY ANDMETHOD OF MANUFACTURING THE SAMEBACKGROUND OF THE INVENTIONThe present invention relates to a sealed battery and a method ofmanufacturing the sealed battery.Sealing of a battery for preventing leakage of the electrolyte solution andprotecting a water reactive active material used therein is conventionallyconducted by placing a sealing material on the opening of the housing of thebattery, and melting and then cooling the sealing material thereon.In this sealing process, when the opening of the battery requiresprevention of a short-circuit, a sealing material with an electrical insulatingproperty is particularly used.Therefore, any of electrical insulating materials, such as polyethylene andpolypropylene, that can be adhered to the housing when thermally molten by heatapplied for sealing was used as the conventional sealing material.However, such a conventional heat-melting adhesive sealing material caneasily ï¬ow out of the opening during the sealing process, and hence, the sealingtends to be incomplete. Such incomplete sealing can result in leakage of theelectrolyte solution and a short life of the battery. Also, in the case where thesealing material also serving as the electrical insulating material flows out, ashort-circuit can be easily caused when the housing is slightly deformed by the10152025CA 02265296 l999-03- 15sealing heat, resulting in decreasing the yield rate of batteries.SUMMARY OF THE INVENTIONIn consideration of the aforementioned conventional disadvantages, anobject of the invention is providing a sealed battery with few defectives such as asealing failure and a short-circuit and a method of manufacturing the sealedbattery in a high yield rate.The method of manufacturing a sealed battery of this invention comprisesa step of forming an electrically insulating sealant S for sealing an opening byplacing an electrical insulating sealing material C, including a ï¬rst sealingmaterial A that is molten by heat applied for sealing and a second sealingmaterial B that is more difficult to soften by the heat applied for sealing than theï¬rst sealing material A, on the opening and by heating and successively coolingthe electrical insulating sealing material C.Alternatively, the sealed battery of this invention comprises an electricalinsulating sealant S for sealing an opening, and the electrical insulating sealant Sincludes a ï¬rst sealing material A that is molten by heat applied for sealing and asecond sealing material B that is more difï¬cult to soften by the heat applied forsealing than the ï¬rst sealing material A.In this manner, the invention provides a sealed battery with fewdefectives such as a sealing failure and a short-circuit and a method ofmanufacturing the sealed battery in a high yield rate.BRIEF DESCRIPTION OF THE DRAWINGSA more complete appreciation of the invention and many of the attendant210152025CA 02265296 l999-03- 15advantages thereof will be readily obtained as the same become better understoodby reference to the following detailed description when considered in connectionwith the accompanying drawings, wherein:Figure 1 is a perspective View for showing procedures adopted in anexample of the invention; andFigure 2 is a sectional View of a lithium secondary battery manufacturedin the example of the invention.DETAILED DESCRIPTION OF THE INVENTIONAccording to a method of manufacturing a sealed battery of the invention,in sealing an opening with an electrical insulating sealant S, an electricalinsulating sealing material C including a ï¬rst sealing material A that is molten byheat applied for sealing and a second sealing material B that is more difï¬cult tosoften by the heat applied for sealing than the ï¬rst sealing material A is placed onthe opening. This sealing material C is heated and then cooled on the opening,so as to form the electrical insulating sealant S.A sealed battery according to the invention comprises an electricalinsulating sealant S for sealing an opening including a ï¬rst sealing material Athat is molten by heat applied for sealing and a second sealing material B that ismore difï¬cult to soften by the heat applied for sealing than the first sealingmaterial A.The first sealing material A is not herein speciï¬ed and can be anyelectrical insulating sealing materials as far as a part of or all the material can bethermally molten to be adhered onto a material of a housing or the like in theopening. Preferable examples of the first sealing material A include polyoleï¬ns10152025CA 02265296 l999-03- 15such as polyethylene, polypropylene and polybutene, among which polyethyleneand polypropylene having a melting point of 110°C through 170°C are morepreferred.The second sealing material B can be any of electrical insulating sealingmaterials that are more difficult to soften by the sealing heat than the ï¬rstsealing material A. Speciï¬c examples include poly(ethylene terephthalate),alumina and silica, among which poly(ethylene terephthalate) is preferred. Inthe case where a material with a signiï¬cantly low melting point, such aspolyethylene, is used as the ï¬rst sealing material A, polypropylene that has ahigher melting point and is more difï¬cult to soften can be used as the secondsealing material B. As the second sealing material B, a material that is notsubstantially softened by the sealing heat is preferably used. In order that theï¬rst sealing material A alone is molten but the second sealing material B is notsubstantially softened during the sealing process, it is preferred, from a Viewpoint of sealing workability, that the second sealing material B has a softeningpoint higher by 50°C or more than the melting point of the ï¬rst sealing material A.Means for applying the sealing heat is not herein speciï¬ed. For example,external heating means such as a heater or magnetic induction heating meanscan be used.The ï¬rst sealing material A is not speciï¬ed in its shape because it ismolten in the sealing process. In contrast, the second sealing material B shouldretain its original shape after the sealing process so as to provide the sealedportion of the housing with the electrical insulting property, and therefore isMore preferably, the second sealingpreferably in the form of a mesh or a powder.material B is in the form of a mesh which can be entangled with the molten ï¬rst410152025CA 02265296 l999-03- 15sealing material A during the sealing process so as to exhibit an effect ofsuppressing the ï¬rst sealing material A from ï¬owing out of the opening to besealed.The ï¬rst sealing material A functions not only as a part of the electricalinsulating sealant S after the sealing process but also as an adhesive with beingpartly or entirely molten during the sealing process. In a conventional method ofmanufacturing a sealed battery, the battery is sealed with this ï¬rst sealingmaterial A alone. Therefore, the sealing material can ï¬ow out of the openingduring the sealing process, resulting in occasionally causing a sealing failure. Incontrast, according to the method of the invention, the second sealing material Bis used in addition to the ï¬rst sealing material A. The second sealing material Bfunctions as a part of the electrical insulating sealant S after the sealing processsimilarly to the ï¬rst sealing material A. In addition, the second sealing materialB is more difï¬cult to soften by the sealing heat than the first sealing material A,and hence is more difï¬cult to ï¬ow out of the opening to be sealed during thesealing process. Accordingly, when the present method is adopted, even if thehousing or the like of the battery is slightly deformed by the sealing heat, asealing failure and a short-circuit can be avoided.Other features of the invention will become more apparent in the course ofthe following descriptions of exemplary embodiments which are given forillustration of the invention and not intended to be limiting thereof.Various kinds of card type sealed lithium secondary batteries, respectivelyusing different sealants in their openings, were manufactured as follows, so as toexamine the incidence of a short-circuit and the capacity degradation ratio duringcharge-discharge cycles.10152025CA 02265296 l999-03- 15 :A mixture including LiCoO2 serving as a positive electrode active material,artiï¬cial graphite serving as a conducting agent, and poly(vinylidene ï¬uoride)serving as a binder in a ratio by weight of 8:1:1 and N-methyl-2-pyrollidone werekneaded to give a slurry. The slurry was applied on one surface of an aluminumfoil serving as a collector by a doctor blade method, and the resultant foil wasdried under vacuum at a temperature of 150°C for 2 hours. In this manner, aplate-shaped positive electrode (with a size of 6.4 cm x 2.4 cm x 0.15 cm) wasprepared. :A mixture including a natural graphite powder (having a lattice spacingdooz between lattice planes (002) of 3.35 A and an Le, a crystallite size in the c-axisdirection, exceeding 1000A) serving as a lithium ion intercalating agent andpoly(vinylidene ï¬uoride) serving as a binder in a ratio by weight of 9:1 and N-methyl-2-pyrollidone were kneaded to give a slurry. The slurry was applied onone surface of a copper foil serving as a collector by the doctor blade method, andthe resultant foil was dried under vacuum at a temperature of 150°C for 2 hours.In this manner, a plate-shaped negative electrode (with a size of 6.6 cm x 2.6 cm x0.15 cm) was prepared. :An electrolyte solution was prepared by dissolving, in a concentration of 1mole per liter, LiPF6 in a mixed solvent including ethylene carbonate and diethylcarbonate in a ratio by volume of 1:1. :10152025CA 02265296 l999-03- 15Card type sealed lithium secondary batteries were manufactured by usingthe aforementioned positive and negative electrodes and electrolyte solution.The manufacturing procedures for these sealed batteries will now be describedwith reference to the accompanying drawings.With regard to each battery, an electrode body 1 was fabricated bysuccessively stacking the positive electrode, a separator impregnated with theelectrolyte solution and the negative electrode. Also, two sheets of a ï¬rst sealingmaterial A each with a length of 9 cm, a width of 5 cm and a thickness of 100 um were respectively cut, at the centers thereof, into a size with a length of 7 cmand a width of 3 cm. Thus, two sheets of the ï¬rst sealing material A to be used ineach battery were obtained. Then, a 30-mesh sheet of a second sealing materialB was cut, at the center thereof, into a size with a length of 7 cm and a width of 3cm. Thus, the second sealing material B to be used in each battery was obtained.The second sealing material B was sandwiched between the two sheets of the ï¬rstsealing material A, thereby preparing an electrical insulating sealing material Cfor each battery. However, in batteries A5 and A6, another type of electricalinsulating sealing material C obtained as follows was used: 0.1 g of a powder (ofthe second sealing material B) with an average particle size of 20 [L m wassandwiched between two sheets (of the ï¬rst sealing material A) each with a lengthof 9 cm, a width of 5 cm and a thickness of 100 u m. The resultant sheets werepressed at a pressure of 100 kgf/cmâ, thereby obtaining a sheet with a thickness of230 u m. This sheet was cut, at the center thereof, into a size with a length of 7cm and a width of 3 cm, which was used as the electrical insulating sealingmaterial C for these batteries.Next, as is shown in Figure 1, a negative electrode housing member 2a of a710152025CA 02265296 l999-03- 15stainless foil (SUS 304) was placed on a support M. The electrode body 1 wasplaced at the center of the negative electrode housing member 2a, and the sealingmaterial C (not shown) was placed in the periphery of the negative electrodehousing member 2a. Thereafter, a positive electrode housing member 2b of analuminum foil was placed on top.Then, an elevation type mold W for sealing (with a frame having athickness of 1 cm) connected with a heater (not shown) was lowered. With apressure of 5 kgf/cm2 applied to the positive electrode housing member 2b, themold W was heated to a temperature of 140°C (whereas 170°C and 215°C inmanufacture of batteries A3 and A4, respectively) by turning the heater on, andthe temperature was retained for 5 seconds, thereby melting the ï¬rst sealingmaterial A. Thereafter, the heater was turned off so as to decrease thetemperature of the mold W, and thus, the negative electrode housing member 2aand the positive electrode housing member 2b were adhered to the electricalinsulating sealing material C. In this manner, each of batteries A1 through A6was manufactured. These batteries are present batteries manufactured inaccordance with the invention. Figure 2 is a schematic sectional View of thepresent battery thus manufactured. The present battery X of Figure 2 comprisesa positive electrode 5, a negative electrode 6, a separator 7, the negative electrodehousing member 2a, the positive electrode housing member 2b and the sealant S.The sealant S includes the ï¬rst sealing material A that is molten by the heatapplied for sealing and the second sealing material B (in the form of a mesh inFigure 2) that is more difï¬cult to soften by the heat applied for sealing than theï¬rst sealing material A, and the sealant S has an electrical insulating property.Since the present battery X thus comprises the sealant S including the second810CA 02265296 l999-03- 15sealing material B that is difficult to soften by the heat applied for sealing, thebattery has less fear of short-circuit. In addition, there is less fear of a sealingfailure, and hence, the capacity scarcely decreases through repeated charge-discharge cycles. :A battery C1 was manufactured in the same manner as described abovewith regard to the battery A1 (sealed at a temperature of 140°C) except that twosheets of polyethylene (i.e., the ï¬rst sealing material A) alone were stacked toobtain the electrical insulating sealing material. The battery C1 is acomparative battery manufactured by a conventional method.Table 1 lists the ï¬rst sealing materials A and the second sealing materialsB used in the respective batteries, whereas a softening point of Table 1 is a vicatsoftening temperature.CA 02265296 l999-03- 15Table 1:Battery First sealing materialA Second sealing material BA1 polyethylene poly(ethylene terephthalate)(melting point: 135°C) (mesh)(soï¬aening point: 255°C)A2 polyethylene polypropylene(melting point: 135°C) (mesh)(soï¬ening point: 1 50°C)A3 polypropylene poly(ethylene terephthalate)(melting point: 165°C) (mesh)(softening point: 255°C)A4 polybutene poly(ethylene terephthalate)(melting point: 210°C) (mesh)(softening point: 255°C)A5 polyethylene poly(ethylene terephthalate)(melting point: 135°C) (powder with averageparticle size of 20 LL m)(softening point: 255°C)A6 polyethylene alumina(melting point: 135°C) (powder with averageparticle size of 20 u m)(not softened at 300°Cor lower)C1 polyethylene not used(melting point: 135°C)10CA 02265296 l999-03- 15Internal resistances of 100 batteries were measured with regard to each ofthe aforementioned kinds of batteries so as to examine the incidence (%) of ashort-circuit battery. A battery having an internal resistance of 1 Q or less at 1kHz was determined to be a short-circuit battery. The thus obtained incidence isshown in Table 2:Table 2:Battery Incidence of short-circuit (%)A1A3A4A5A6C1 11Ha-cor-InI>tâA111015CA 02265296 l999-03- 15As is shown in Table 2, the incidence of short-circuit in the presentbatteries A1 through A6 is much lower than that in the comparative battery C1manufactured by the conventional method. In particular, the incidence of short-circuit is as low as merely 1% in the batteries A1, A3, A5 and A6, in which adifference between the melting point of the first sealing material A and thesoftening point of the second sealing material B is 50°C or more.With regard to twenty batteries of each kind where no short-circuit wascaused, 200 charge-discharge cycles were run, in which each battery was chargedat 50 mA to 4.1 V and discharged at 50 mA to 2.8 V. Thus, an average capacitydegradation ratio per cycle (%/cycle) up to the 200th cycle defined by the followingformula was obtained. The thus obtained ratios are shown in Table 3, whereinthe capacity degradation ratio is an average of those obtained in the twentybatteries of each kind.Capacity degradation ratio ={(discharge capacity in 1st cycle â discharge capacity in 200th cycle) /discharge capacity in 1st cycle} + 199 (cycles) x 100Table 3:Battery Discharge degradation ratio (%/cycle)A1 0.07A2 0.10A3 0.07A4 0.09A5 0.07A6 0.14Cl 0.221210CA 02265296 l999-03- 15As is shown in Table 3, the capacity degradation ratios of the presentbatteries A1 through A6 manufactured by the present method are much lowerthan that of the comparative battery C1 manufactured by the conventionalmethod. Furthermore, the capacity degradation ratio is particularly low in thebatteries A1 and A3 through A5 which include poly(ethylene terephthalate) as thesecond sealing material B. This seems because entanglement (integration)between poly(ethylene terephthalate) and polyoleï¬n is so good that a sealingfailure scarcely occurs.Obviously, numerous modiï¬cations and variations of the present inventionare possible in light of the above teachings. It is therefore to be understood thatwithin the scope of the appended claims the invention may be practiced otherwisethan as speciï¬cally described herein.13
Claims (8)
1. A method of manufacturing a sealed battery comprising a step of forming an electrical insulating sealant S for sealing an opening by placing an electrical insulating material C, including a first sealing material A that is molten by heat applied for sealing and a second sealing material B that is in the form of a mesh or a powder and that is more difficult to soften by the heat applied for sealing than the first sealing material A, on the opening and heating the electrical insulating material C at a temperature sufficient to melt the first sealing material A but at which the second sealing material B is not softened and subsequently cooling the electrical insulating material C.
2. The method of manufacturing a sealed battery according to claim 1, wherein the first sealing material A is polyolefin, and the second sealing material B is poly(ethylene terephthalate), alumina or silica.
3. The method of manufacturing a sealed battery according to claim 1, wherein the first sealing material A is polyethylene or polypropylene having a melting point of 110°C
through 170°C, and the second sealing material B is poly(ethylene terephthalate).
through 170°C, and the second sealing material B is poly(ethylene terephthalate).
4. The method of manufacturing a sealed battery according to claim 1, wherein there is a difference of 50°C or more between a melting point of the first sealing material A and a softening point of the second sealing material B.
5. A sealed battery comprising an electrical insulating sealant S for sealing an opening, the electrical insulating sealant S including a first sealing material A that is molten by heat applied for sealing and a second sealing material B that is more difficult to soften by the heat applied for sealing than the first sealing material A, said second sealing material B in the form of a mesh.
6. The sealed battery according to claim 5, wherein the first sealing material A is polyolefin, and the second sealing material B is poly(ethylene terephthalate).
7. The sealed battery according to claim 5, wherein the first sealing material A is polyethylene or polypropylene having a melting point of 110°C through 170°C, and the second sealing material B is poly(ethylene terephthalate).
8. The sealed battery according to claim 5, wherein there is a difference of 50°C or more between a melting point of the first sealing material A and a softening point of the second sealing material B.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP10-87959/1998 | 1998-03-16 | ||
JP8795998A JP3594481B2 (en) | 1998-03-16 | 1998-03-16 | Sealed battery and method of manufacturing the same |
Publications (2)
Publication Number | Publication Date |
---|---|
CA2265296A1 CA2265296A1 (en) | 1999-09-16 |
CA2265296C true CA2265296C (en) | 2006-03-14 |
Family
ID=13929416
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CA002265296A Expired - Fee Related CA2265296C (en) | 1998-03-16 | 1999-03-15 | Sealed battery and method of manufacturing the same |
Country Status (3)
Country | Link |
---|---|
US (2) | US6248139B1 (en) |
JP (1) | JP3594481B2 (en) |
CA (1) | CA2265296C (en) |
Families Citing this family (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR100561284B1 (en) * | 2003-12-26 | 2006-03-15 | 삼성에스디아이 주식회사 | Pouch type lithium secondary battery |
CN100372149C (en) * | 2005-07-28 | 2008-02-27 | 深圳市雄韬电源科技有限公司 | Multiple glue sealing structure of accumulator terminal |
US7927746B2 (en) * | 2006-01-24 | 2011-04-19 | Dell Products L.P. | Systems and methods for internal short circuit protection in battery cells |
DE102009035496A1 (en) * | 2009-07-31 | 2011-02-03 | Daimler Ag | Method for producing a bipolar Rahmenflachzelle |
KR101936339B1 (en) * | 2015-08-31 | 2019-04-03 | 주식회사 엘지화학 | Device for Manufacturing Electrode for Secondary Battery Comprising Mold for Providing Electrode Mix Layer |
FR3104824B1 (en) * | 2019-12-13 | 2022-03-11 | Renault Sas | Battery pack with cooling circuit |
Family Cites Families (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4485157A (en) * | 1983-02-11 | 1984-11-27 | Energy Research Corporation | Separator having dielectric elastomer in the periphery area |
JPS62136748A (en) * | 1985-12-10 | 1987-06-19 | Seiko Electronic Components Ltd | Manufacture of flat lithium battery |
JPS643955A (en) * | 1987-06-25 | 1989-01-09 | Japan Storage Battery Co Ltd | Sealed lead-acid battery |
JPH01183061A (en) | 1988-01-07 | 1989-07-20 | Toshiba Battery Co Ltd | Flat type battery |
JPH01186552A (en) | 1988-01-12 | 1989-07-26 | Matsushita Electric Ind Co Ltd | Electrode pole for sealed type lead-acid battery |
US5246782A (en) | 1990-12-10 | 1993-09-21 | The Dow Chemical Company | Laminates of polymers having perfluorocyclobutane rings and polymers containing perfluorocyclobutane rings |
US5314507A (en) | 1992-11-27 | 1994-05-24 | Gould Electronics Inc. | Adhesive sealed solid electrolyte cell housed within a ceramic frame and the method for producing it |
US5612153A (en) | 1995-04-13 | 1997-03-18 | Valence Technology, Inc. | Battery mask from radiation curable and thermoplastic materials |
JP3448389B2 (en) | 1995-04-17 | 2003-09-22 | 三洋電機株式会社 | Method for manufacturing thin polymer solid electrolyte battery |
-
1998
- 1998-03-16 JP JP8795998A patent/JP3594481B2/en not_active Expired - Fee Related
-
1999
- 1999-03-15 CA CA002265296A patent/CA2265296C/en not_active Expired - Fee Related
- 1999-03-16 US US09/268,314 patent/US6248139B1/en not_active Expired - Lifetime
-
2001
- 2001-04-10 US US09/828,895 patent/US6428926B2/en not_active Expired - Fee Related
Also Published As
Publication number | Publication date |
---|---|
US6248139B1 (en) | 2001-06-19 |
JPH11265695A (en) | 1999-09-28 |
JP3594481B2 (en) | 2004-12-02 |
US6428926B2 (en) | 2002-08-06 |
CA2265296A1 (en) | 1999-09-16 |
US20010016979A1 (en) | 2001-08-30 |
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