CA2236006A1 - Alkali-soluble protective-film coated stainless steel sheet - Google Patents

Alkali-soluble protective-film coated stainless steel sheet Download PDF

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Publication number
CA2236006A1
CA2236006A1 CA002236006A CA2236006A CA2236006A1 CA 2236006 A1 CA2236006 A1 CA 2236006A1 CA 002236006 A CA002236006 A CA 002236006A CA 2236006 A CA2236006 A CA 2236006A CA 2236006 A1 CA2236006 A1 CA 2236006A1
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Prior art keywords
stainless steel
steel sheet
coating film
acrylic resin
layer coating
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Abandoned
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CA002236006A
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French (fr)
Inventor
Masaya Yamamoto
Tsuyoshi Masuda
Hirohumi Taketsu
Yukio Uchida
Keiji Izumi
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Nippon Steel Nisshin Co Ltd
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Individual
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Publication date
Priority to JP62082528A priority Critical patent/JPS63247503A/en
Priority to JP08465195A priority patent/JP3305913B2/en
Application filed by Individual filed Critical Individual
Priority to CA002236006A priority patent/CA2236006A1/en
Priority to ES96929542T priority patent/ES2252757T3/en
Priority to AU68900/96A priority patent/AU721321B2/en
Priority to PCT/JP1996/002533 priority patent/WO1998009809A1/en
Priority to DE69635454T priority patent/DE69635454T2/en
Priority to EP96929542A priority patent/EP0862993B1/en
Priority to CN96199480A priority patent/CN1102499C/en
Publication of CA2236006A1 publication Critical patent/CA2236006A1/en
Abandoned legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D7/00Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
    • B05D7/50Multilayers
    • B05D7/52Two layers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D7/00Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
    • B05D7/14Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials to metal, e.g. car bodies

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  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Wood Science & Technology (AREA)
  • Laminated Bodies (AREA)
  • Application Of Or Painting With Fluid Materials (AREA)
  • Paints Or Removers (AREA)
  • Feeding And Controlling Fuel (AREA)
  • Distillation Of Fermentation Liquor, Processing Of Alcohols, Vinegar And Beer (AREA)
  • Control Of Steam Boilers And Waste-Gas Boilers (AREA)

Abstract

A stainless steel sheet having a protective coat for protecting the surface of the sheet in press working on the surface, wherein the protective coat is composed of a lower coating made from an epoxy-modified acrylic resin prepared by modifying an acrylic resin having an acid value of 40 to 300 and a glass transition temperature of 0 to 20 ~C with 3 to 20 % by mass of an epoxy oligomer having a molecular weight of 500 to 2000 and an upper coating made from an acrylic resin having an acid value of 40 to 300 and a glass transition temperature of 40 to 80 ~C, these coatings being formed on the surface of the sheet successively in a total thickness of 1 to 20 .mu..

Description

S P E C I F I C A T I O N

TITLE OF THE INVENTION

Alkall-soluble Protective-Fllm Coated Stainless Steel Sheet TECHNICAL FIELD

This invention relates to a protectlve-film coated stainless steel sheet whose protective film exhibits a superior resistance to dragging (or scoring) when worked by pressing, and moreover can be removed with an alkali solution after the pressing.

BACKGROUND ART

Stainless steel sheets have so good corrosion resistance and appearance that they are used for many purposes with their surface texture as they are, as seen in kitchen implements, construction materials and so forth. Such stainless steel sheets, however, have a disadvantage that any change having once occurred in the surface state tends to be very conspicuous even when it is partial. Accordingly, when, e.g., members that utilize the surface texture of a stainless steel sheet as it is are produced by pressing, a protective film formed of vinyl chloride resin is stuck on the surface in order to prevent dragging, a phenomenon in which the steel sheet surface abrades because of its friction with a mold.
Also, since the protective film formed of vinyl chloride resin has insufficient lubricity and workability, the stainless steel sheet is worked while applying a press oil on the protective film, and, after protective films are manually peeled, the surfaces of products obtained by working are washed with a chlorine type solvent such as trichloroethane or an aqueous alkali solution However, because of the insufflcient lubricity of the protective film formed of vinyl chloride resin, film cuts may partly occur when the stainless steel sheet is worked by pressing, tending to cause the dragging on the steel sheet surface. Also, it takes much labor, time and cost to manually peel protective films. In addition, since the part having been drawn by working comes in firm adhesion to the stainless steel sheet, the films may break when peeled or can not be peeled to remain at some portions. Accordingly, in order to prevent as far as possible the films from cutting when peeled, the protective film is formed in a large thickness, where the protective film must be formed in a large thickness even when members not so severely worked by pressing are produced, resulting in a high material cost. Also, application of the press oil and removal thereof cause a bad operating environment.
Accordingly, in order to solve such problems, a method is proposed in which, in place of the protective film formed of vinyl chloride resin, an aqueous solution or aqueous dispersion comprised of an alkali-soluble resin composition chiefly composed of acrylic resin is coated on the stainless steel sheet to provide a protective film formed of acrylic resin. The stainless steel sheet on which the protective film has been formed by this method is worked into members and thereafter the members obtained are treated with an alkali solution to dlssolve protective films to thereby remove them, and hence it is unnecessary to peel the protective films. Thus, the protective film can be formed on the stainless steel sheet in the state the former firmly adheres to the latter so as not to cause peeling when worked by pressing, and not to cause the dragging. Also, since protective films are entirely dissolved by the alkall solution, the protective films may by no means remaln unremoved.
This alkall-soluble composition is a composition made soluble in alkall by adjusting the acld value of an acrylic resin. Its adhesion to articles to be protected is known to be controlled by a method of controlling it in accordance with glass transition temperature of the acrylic resin or by a method of controlling it by modifying the acrylic resin with an oligomer or prepolymer of a different resin. As an example in which a composition whose adhesion ls lmproved by controlllng the glass transltlon temperature ls used to form the protectlve fllm of a stalnless steel sheet, there ls known a stainless steel sheet on the surface of whlch a lower-layer coatlng fllm of from 1 ~m to 60 ~m thick, formed of an acrylic resin having an acid value of from 40 to 400 and a glass transltlon temperature of from -10~C to 30~C, and an upper-layer coatlng fllm of from 3 llm to 60 ~m thlck, formed of an acryllc resln havlng an acld value of from 40 to 400 and a glass transltion temperature of from 40~C to 80~C are successively formed, and the upper- and lower-layer coating films have a total thickness of from 5 ~m to 100 ~m (Japanese Patent Application Laid-open No. 8-156177).
If a single-layer coating film is made to have a hlgher adheslon and a hlgher solubility in alkali, the film may become highly sticky to cause blocking when stainless steel sheets are plled up, and also the stainless steel sheet may show an insufficient resistance to dragging when worked by pressing. Hence, in the above protective film, the lower-layer and upper-layer coating films are made alkall-soluble, and in that state the lower-layer coating film is made to have a glass transition temperature lower than the upper-layer coating film so that the adhesion to the stainless steel sheet can be improved. However, because of still insufficient adhesion and strength of the film, the stainless steel sheet may cause the dragging when severely worked by pressing.
Also, since the protective film is removed after the pressing and is thrown away, it is economically preferable to make the film thickness smaller, but because of a low film strength it has been difficult to make the thickness smaller than 5 ~m.
Meanwhile, as an example of a composition in which the acrylic resln is modified with an oligomer or prepolymer of a different resin to improve adhesion, an acryl-urethane resin is known which is obtained by allowing an acrylic resin to react with a prepolymer having at least one active isocyanate group and a blocked isocyanate group in the molecule to produce an acrylic resin containing a blocked isocyanate, followed by addition of water and thereafter addition of an amino group-containing compound to react with the acrylic resin containing a blocked isocyanate (Japanese Patent Application Laid-open No. 4-328173). However, when this composition is applied to form the protective film of stainless steel sheet, no uniform coating film can be formed in the case of coating films with a thickness smaller than 3 ~m, and hence it has been necessary to form coating films in a larger thickness. For this reason, the composition must be used in a large quantity per unit area, resulting in an increase in the cost for the protective film.
An ob;ect of the present invention is to provide an alkali-soluble protective-film coated stainless steel sheet improved in adhesion of the protective film so as to cause no dragging even when worked by severe pressing.
Another object of the present invention is to provide an alkali-soluble protective-film coated stainless steel sheet that may cause no dragging in the stainless steel sheet even when the film is formed in a small thickness.

Still another object of the present invention is to provide an alkali-soluble protective-film coated stainless steel sheet having a uniform coating film even when it is formed in a thin film of 3 ~m or less.

DISCLOSURE OF THE INVENTION

The protective-film coated stainless steel sheet of the present invention comprises a stainless steel sheet and successlvely formed on lts surface 1) a lower-layer coatlng fllm formed of an epoxy-modlfled acryllc resln obtalned by modlfylng an acryllc resln havlng an acld value of from 40 to 300 and a glass transltlon temperature of from 0~C to 20~C wlth an epoxy ollgomer havlng a molecular welght of from 500 to 2,000, to a degree of from 3~ by mass to 20~ by mass, and 11) an upper-layer coatlng fllm formed of an acryllc resln havlng an acld value of from 40 to 300 and a glass transltlon temperature of from 40~C to 80~C; the upper- and lower-layer coatlng fllms havlng a total thlckness of from 1 ~m to 20 ~m.
In order to lmpart the coatlng film adhesion and alkall-solublllty to the protective film, lt ls advantageous to make the protectlve fllm have a double-layer structure as dlsclosed ln Japanese Patent Appllcatlon Lald-open No. 8-156177. Accordlngly, the present lnventors made varlous studles in order to lmprove the reslstance to dragglng when worked by presslng. As a result, they have dlscovered that the reslstance to dragging is improved when the acrylic resln ls epoxy-modlfled. Table 1 shows results obtalned when epoxy-modlfled acryllc reslns obtalned by allowlng an acryllc resln havlng an acld value of 100 and a glass transltlon temperature of 10~C, syntheslzed by copolymerlzatlon of methyl methacrylate, butyl acrylate and methacrylic acld, changlng the proportlon of the respectlve components, to react wlth epoxy ollgomers havlng dlfferent molecular weights were coated on the surface of stalnless steel sheets, followed by drying, and the coating films formed were tested to examine their dissolution by an aqueous alkali solution, the coating film adhesion, the resistance to dragging and the resistance to blocking. As is seen therefrom, the resistance to dragging is improved when epoxy-modified acrylic resins modified with epoxy oligomers having molecular weights of from 500 to 2,000 are used. The coating film properties shown in Table 1 are tested and evaluated by the methods described later in Example 1.
Table 1 Epoxy oligomer Degree Coating film Dragging Blocking Molecular of modi- solu- adhe- resist- resist-No. weight fication bility sion ance ance 51,000 1 AA A B B
61,000 3 AA AA A B
71,000 5 AA AA A B
81,000 10 AA AA A B
91,000 15 A AA A B
lO1,000 20 A AA A B
ll1,000 25 C AA A B
121,200 3 AA AA A B
131,200 10 AA AA A B
141,600 3 A AA A B
152,000 3 A AA A B
162,400 3 C AA A B

Remarks:
(1) The degree of modification with epoxy oligomer is indicated as % by mass.
(2) Coating films are in a thickness of 10 ~m each.

In the present invention, based on the foregoing findings, the upper- and lower-layer coating films are both formed using materials having large acid values as in the conventional cases, the lower-layer coating film is formed of an epoxy-modified acrylic resin having a lower glass transition temperature, having been modified to a degree of from 3 to 20% by mass, and the upper-layer coating film is formed of an acrylic resin having a higher glass transition temperature, to thereby harmonize the solubility in aqueous alkali solution of coating films, the resistance to dragging and the resistance to blocking.
In the present invention, the lower-layer coating film is a film formed of an epoxy-modified acrylic resin obtained by modifying an acrylic resin having an acid value of from 40 to 300 and a glass transition temperature of from 0~C to 20~C with an epoxy oligomer to a degree of from 3 to 20~ by mass. The acid value is defined to be from 40 to 300 because, if it is less than 40, it becomes difficult to remove the coating film by dissolution with an aqueous alkali solution and, if it is more than 300, the coating film strength may lower to cause a possibility that the coating films are scraped off when worked. In order to harmonize the alkali-solubility and the coating film strength, the acid value may preferably be set within the range of from 100 to 300. Here, the acid value refers to the milligram number of potassium hydroxide that is necessary to neutralize a free fatty acid contained in 1 g of the acrylic resin solution. The glass transition temperature is defined to be from 0 to 20~C because, if it is lower than 0~C, the coating film may have an insufficient strength at room temperature to cause a lowering of resistance to dragging, and, if it is higher than 20~C, no high adhesion can be obtained. Also, the resistance to blocking can be more improved when the acrylic resin has a glass transition temperature of from 10 to 20~C.

The molecular weight of the epoxy oligomer used for modifying the acrylic resin is defined to be from 500 to 2,000 because, if it is less than 500, the resistance to dragging may be unsatisfactory, and, if it is more than 2,000, the alkali-solubility may be damaged. The degree of epoxy-modification is defined to be from 3 to 20~ by mass because, if it is less than 3~ by mass, no sufficient resistance to dragging can be obtained, and, if it is more than 20~ by mass, the alkali-solubility may be damaged.
In order to harmonize the resistance to dragging and the alkali-solubility, the epoxy oligomer may preferably have a molecular weight of from 800 to 1,200 and be modified to a degree of from 3 to 10~ by mass.
Various methods are available as methods by which the acrylic resin having an acid value of from 40 to 300 and a glass transition temperature of from 0 to 20~C is modified with the epoxy oligomer having a molecular weight of from 500 to 2,000, to a degree of from 3 to 20~ by mass. The methods can be typified by a method in which first the acrylic resin having an acid value of from 40 to 300 and a glass transition temperature of from 0 to 20~C
is synthesized and then the epoxy oligomer having a molecular weight of from 500 to 2,000 is added, where an amine is added and thereafter the mixture obtained is heated to about 100~C to allow carboxyl groups of the acrylic resin to react with epoxy groups of the epoxy oligomer, and a method in which epoxy groups of the epoxy oligomer is allowed to react with a carboxyl compound having an unsaturated bond, e.g., acrylic acid, methacrylic acid, maleic anhydride or an unsaturated fatty acid, followed by polymerization while dropwise adding an acrylic monomer.
The upper-layer coating film is formed using an acrylic resin having an acid value of from 40 to 300 and a glass transition temperature of from 40~C to 80~C. The acid value is defined to be from 40 to 300 for the same reason as in the case of the lower-layer coating film.
Meanwhile, the glass transition temperature is defined to be from 40~C to 80~C because, if lt ls lower than 40~C, the coating film may also become sticky when temperature rises in the summer season where the temperature in factories may rise to about 40~C, and, if it is higher than 80~C, the coating film may become brittle and may crack or peel when films are formed.
If the lower-layer coating film and upper-layer coating film have a total thickness smaller than 1 ~m, the steel sheet surface can not be prevented from dragging when worked by pressing. If they have a total thickness larger than 20 ~m, the coating films may be scraped off by a mold in a very large quantity, so that the mold may have to be frequently repaired, resulting in a lowering of productivity. Hence, they may preferably have a total thickness of from 1 to 20 ~m, and more preferably from 1 to 5 ~m. When the lower-layer coatlng fllm has a lower glass transition temperature, the upper-layer coating film may be made to have a thickness larger by at least 1/2 of that of the lower-layer coating film, whereby the resistance to dragging can be improved.

BRIEF DESCRIPTION OF THE DRAWINGS

Fig. 1 is a cross-sectional view of a draw-bead testing mold used in a coating film dragging resistance test made in Example 1.

BEST MODES FOR WORKING THE INVENTION

The acrylic resins used in the lower-layer and upper-layer coatlng fllms may be polymers or copolymers of acryllc acld and/or methacryllc acld or copolymers of any of these monomers with an acrylate, a methacrylate or the like optionally added, the acid value and glass transition temperature of whlch have been controlled by the degree of polymerization and the components of copolymerization.
Here, the acrylate or methacrylate may include methyl acrylate or methacrylate, ethyl acrylate or methacrylate, butyl acrylate or methacrylate, and 2-ethylhexyl acrylate.
The copolymerization monomers may be further copolymerized with monomers copolymerizable with acrylate or methacrylate, as exemplified by styrene, acrylonitrile, acrylamide, butadiene and vinyl acetate.
To the upper-layer coating film, a high-polymer resin powder may be added as a lubricant. This brings about an improvement in lubricity to enable working without application of oil, so that an oiling step and a degreasing step can be omitted and also the resistance to dragging can be improved. If, however, the resin powder is added in an amount less than 1~ by mass, the lubricity may be poorer than the case when press oil is applied, and if added in an amount more than 25% by mass, the powder may be dispersed in a treating solution with difficulty to form a gel. Hence, the resin powder may be added in an amount of from 1 to 25~ by mass, and preferably from 1 to 10~ by weight taking account of long-term stability of the treating emulsion. If the resin powder has an average particle diameter smaller than 0.1 ~m, the coating film can have a smaller coefficient of friction, but can not have so much lubricity. If it has an average particle diameter larger than 10 ~m, the resin powder may come off when worked and can exhibit no lubricity. Hence, the powder resin may have an average particle diameter of from 0.1 to 10 ~m.
The resin powder may include, but not particularly limited to, powders of fluorine resins, polyethylene resins or polyester resins. Any of these resin powders may be used alone or in combination, or may be melt-blended. In order to improve the lubricity of coating films, a fluorine resin powder having a good lubricity and a polyethylene resin powder that may deform with difficulty under a hlgh surface pressure may preferably be used in the form of a mixture.
To form the lower-layer and upper-layer coating films on the surface of the stainless steel sheet, an emulsion of the epoxy-modified acrylic resin may be coated by a coating process that can form a uniform coating film, e.g., roll coating, followed by drying, and thereafter an emulsion of the acrylic resin having an acid value of from 40 to 300 and a glass transition temperature of from 40~C
to 80~C may be similarly coated thereon, followed by drying.
EXAMPLES
Example 1 A plurality of treating emulsions of acrylic resins having different acid values and glass transition temperatures were prepared by copolymerizing methyl methacrylate, butyl acrylate and methacrylic acid, changing the proportion of the respective components.
Thereafter, among these, those having lower glass transition temperatures were allowed to react with bisphenol-A epoxy oligomers so as to be epoxy-modified.
Next, emulsions of the epoxy-modified acrylic resins thus obtained were each coated on the surface of a stainless steel sheet (steel type: SUS304; finished: BA; sheet thickness: 0.6 mm) by means of a bar coater, followed by drying in an oven to form a lower-layer coating film.
Thereafter, acrylic resins having glass transition temperatures higher than the acrylic resins having not been epoxy-modified were each similarly coated on the lower-layer coating film, followed by drying to form an upper-layer coating film. The coated stainless steel sheets thus obtained, having acrylic resin coating films, were as shown in Tables 2 and 3.
Then, these steel sheets were examined on the following properties. Results obtained are shown in Table (1) Solubility of coating films:
Test pleces were immersed in an aqueous NaOH
solutlon (pH: 12; liquid temperature: 40~C), and those which took less than 2 minutes until their coating films completely dissolved were evaluated as "A"; from 2 minutes to less than 5 minutes, as "B"; and 5 minutes or more, as "C" .
(2) Coating film adhesion:
Test pieces were subjected to a Du Pont impact test (drop height of a weight: 500 mm; weight of the weight:
500 g), and to a taping test in which a cellophane tape was once stuck to convex portions and then peeled. Those having a coating film retention of 80% or more were evaluated as "AA"; from 60% to less than 80%, as "A"; from 40% to less than 60%, as "B"; from 20% to less than 40%, as "C"; and less than 20%, as "CC".
(3) Resistance to dragging:
Test pieces (30 mm x 250 mm) were subjected to a draw-bead test as shown in Fig. 1 (pressure applied: 1, 500 N; draw rate: 8.3 x 10 m/sec). Those having a coating film retention of 80% or more at the tested portions were evaluated as "AA"; from 60% to less than 80%, as "A"; from 4096 to less than 60%, as "B"; from 20% to less than 40%, as "C"; and less than 20%, as "CC".
(4) Resistance to blocking:
Test pieces were superposed in the manner that their protective film sides were put together, and were left to stand for 24 hours at a temperature of 40~C under application of a pressure of 1, 200 N/cm2. Test pieces naturally separated thereafter were evaluated as "AA";
those which were forcedly separated and in which coating films did not peel, as "A"; those in which coating films partly peeled, as "B"; those in which coating films wholly peeled because of blocking, as "C".

Table 2 Lower-layer coating film Acrylic resin Glass Molecular transi- weight Epoxy Sample Acid tion of epoxy modifica-No. value temp. oligomer tionThickness (~C) (mass ~ m) Example 1 100 0 1,000 10 5 2 100 10 1,000 3 0.5 3 100 20 2,000 15 2 5 300 10 1,000 20 4 6 300 20 1,200 5 10 Comparative Example 2100 0 2,000 25 0.2 3100 10 2,400 1 10 5100 30 2,000 20 6 6400 10 1,000 10 5 7100 20 2,000 10 5 8100 -10 1,000 10 15 9100 10 1,000 10 20 Table 3 Upper-layer coating film Acrylic resin Total thickness Glass of upper- and Sample Acld transltlon lower-layer No. value temperature Thlckness coatlng fllms (~C) (~m) (~m) Example 2 100 40 0.5 Comparatlve Example 2 100 30 0.2 0.4 Table 4 Coating Coatlng Sample film film Dragging Blocking No. solubility adhesion reslstance reslstance Example A AA A AA

Comparative Example A A B AA

7 Evaluation was imposslble because of cracks produced in coating films.

Example 2 Methyl methacrylate, butyl acrylate and methacryllc acid were copolymerized to synthesize an acrylic resin having an acid value of 100 and a glass transition temperature of 10~C. This acrylic resin was allowed to react with an epoxy oligomer having a molecular weight of 1,000 to obtain an epoxy-modified acrylic resin modlfled to a degree of 10~ by mass. Then, a treating emulslon of thls resin was coated on the surfaces of the same stainless steel sheets as used in Example 1 by means of a bar coater, followed by drying in an oven to form on each steel sheet a lower-layer coating film with a layer thickness of 5 ~m. Thereafter, methyl methacrylate, butyl acrylate and methacrylic acid were copolymerized to synthesize an acrylic resin having an acid value of 100 and a glass transition temperature of 40~C. To the treating emulsions obtained, polyethylene resin powder and/or fluorine resin powder was/were added, and the mixtures obtained were left to stand in an atmosphere of 40~C for 10 days or 20 days. After leaving, the treating emulsions obtained were each coated on the lower-layer coating film in the same manner as the above, followed by drying to form each upper-layer coating film. Table 5 shows the treating emulsions used for the upper-layer coating film and also shows the results of the following tests made on the acrylic-resin coating-film coated stainless steel sheets thus obtained.
(1) Treating emulsion stability:
The acrylic resin treating emulsions for the upper-layer coating film were hermetically enclosed in glass containers, and those which neither thickened nor gelled even when left to stand in an atmosphere of 40~C for 20 days were evaluated as "AA"; those which neither thickened nor gelled during the first 10 days, as "A"; those which thickened or gelled before the lapse of 10 days, as "C".
(2) Workability:
Using disk test pieces, cylinder drawing was tested (punch diameter: 40 mm; draw ratio: 2.35; blank holding force: 2.5 x 10 N). Regarding test piece diameter before working as Ll and test piece average diameter after working as L2, those in which L2/Ll was less than 0.88 were evaluated as "AA"; from 0.88 to less than 0.90, as "A"; from 0.90 to less than 0.94, as "B"; and 0.94 or more, as "C".

(3) Resistance to dragglng:
Evaluated in the same manner as in Example 1.
Table 5 Upper-layer coating film Upper/
Resin powder lower Emul- Drag-Average layers sion ging Sam- par- total sta- Work- re-ple ticle Thlck- thick- bll- abll- slst-No. Type Amount dlam. ness ness lty lty ance (mass~ m) (~m) (~m) 11 I 5 0.1 2 7 AA A AA
12 II 10 0.5 3 8 AA A AA

16 III10 1.5 5 10 AA AA AA

11 I 30 1 (*2) - C
12 II 10 0.01 2 7 AA B A
13 III10 0.05 3 8 AA B A

III0.5 1 5 10 AA B A
16 III30 4 (*2) - C

Remarks:
(1) In the item of "Resin powder", I: polyethylene resln powder; II: fluorlne resln powder; and III: a 9/1 (welght ratio) mlxture of polyethylene resln powder and fluorlne resin powder.
(2) *2: Treating emulsions of Comparatlve Samples 11 and 16 gelled and were dlfflcult to coat.

Claims (3)

1. An alkali-soluble protective-film coated stainless steel sheet comprising a stainless steel sheet and successively formed on its surface i) a lower-layer coating film formed of an epoxy-modified acrylic resin obtained by modifying an acrylic resin having an acid value of from 40 to 300 and a glass transition temperature of from 0°C to 20°C with an epoxy oligomer having a molecular weight of from 500 to 2,000, to a degree of from 3% by mass to 20% by mass, and ii) an upper-layer coating film formed of an acrylic resin having an acid value of from 40 to 300 and a glass transition temperature of from 40°C to 80°C; the upper- and lower-layer coating films having a total thickness of from 1 µm to 20 µm.
2. The alkali-soluble protective-film coated stainless steel sheet according to claim 1, wherein said acrylic resin for the lower-layer coating film and the upper-layer coating film is a polymer of acrylic acid and/or methacrylic acid, or a copolymer of at least one of these monomers with an acrylate and/or a methacrylate.
3. The alkali-soluble protective-film coated stainless steel sheet according to claim 1, wherein said upper-layer coating film on the stainless steel sheet contains from 1% by mass to 25% by mass of a high-polymer resin powder having an average particle diameter of from 0.1 µm to 10 µm.
CA002236006A 1987-04-03 1996-09-06 Alkali-soluble protective-film coated stainless steel sheet Abandoned CA2236006A1 (en)

Priority Applications (9)

Application Number Priority Date Filing Date Title
JP62082528A JPS63247503A (en) 1987-04-03 1987-04-03 Conical type double tube once-through boiler
JP08465195A JP3305913B2 (en) 1995-03-16 1995-03-16 Alkali-soluble protective coating-coated stainless steel sheet with excellent galling resistance
CA002236006A CA2236006A1 (en) 1987-04-03 1996-09-06 Alkali-soluble protective-film coated stainless steel sheet
ES96929542T ES2252757T3 (en) 1987-04-03 1996-09-06 STAINLESS STEEL SHEET COVERED WITH A SOLUBLE PROTECTIVE COATING IN ALCALIS.
AU68900/96A AU721321B2 (en) 1987-04-03 1996-09-06 Alkali-soluble protective-film coated stainless steel sheet
PCT/JP1996/002533 WO1998009809A1 (en) 1987-04-03 1996-09-06 Stainless steel sheet covered with alkali-soluble protective coat
DE69635454T DE69635454T2 (en) 1987-04-03 1996-09-06 WITH BASIC SOLUBLE PROTECTIVE COVERED STAINLESS STEEL PLATE
EP96929542A EP0862993B1 (en) 1987-04-03 1996-09-06 Stainless steel sheet covered with alkali-soluble protective coat
CN96199480A CN1102499C (en) 1987-04-03 1996-09-06 Stainless steel sheet covered with alkali-soluble protective coat

Applications Claiming Priority (4)

Application Number Priority Date Filing Date Title
JP62082528A JPS63247503A (en) 1987-04-03 1987-04-03 Conical type double tube once-through boiler
CA002236006A CA2236006A1 (en) 1987-04-03 1996-09-06 Alkali-soluble protective-film coated stainless steel sheet
PCT/JP1996/002533 WO1998009809A1 (en) 1987-04-03 1996-09-06 Stainless steel sheet covered with alkali-soluble protective coat
CN96199480A CN1102499C (en) 1987-04-03 1996-09-06 Stainless steel sheet covered with alkali-soluble protective coat

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CA2236006A1 true CA2236006A1 (en) 1998-03-12

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CA002236006A Abandoned CA2236006A1 (en) 1987-04-03 1996-09-06 Alkali-soluble protective-film coated stainless steel sheet

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CN (1) CN1102499C (en)
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CA (1) CA2236006A1 (en)
DE (1) DE69635454T2 (en)
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WO (1) WO1998009809A1 (en)

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JP2740790B2 (en) * 1990-09-29 1998-04-15 株式会社日阪製作所 Pure steam generator for food
CN100443559C (en) * 2006-09-20 2008-12-17 赵鹏 Water-based derusting anticorrosion paint
CN103640281A (en) * 2013-11-27 2014-03-19 合肥美的电冰箱有限公司 Composite plate for refrigerator, preparation method of composite plate, and refrigerator with composite plate

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JPS5929109B2 (en) * 1979-09-19 1984-07-18 大日本塗料株式会社 Manufacturing method of metal plated body
JP3378393B2 (en) * 1994-12-05 2003-02-17 日新製鋼株式会社 Alkali-soluble high adhesion protective coating coated stainless steel plate
JP3305913B2 (en) * 1995-03-16 2002-07-24 日新製鋼株式会社 Alkali-soluble protective coating-coated stainless steel sheet with excellent galling resistance

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EP0862993A4 (en) 2003-07-02
JPS63247503A (en) 1988-10-14
ES2252757T3 (en) 2006-05-16
AU6890096A (en) 1998-03-26
EP0862993B1 (en) 2005-11-16
DE69635454D1 (en) 2005-12-22
AU721321B2 (en) 2000-06-29
WO1998009809A1 (en) 1998-03-12
CN1207069A (en) 1999-02-03
DE69635454T2 (en) 2006-08-03
CN1102499C (en) 2003-03-05
EP0862993A1 (en) 1998-09-09

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