CA2200160C - Lanthanide ceramic material - Google Patents

Lanthanide ceramic material Download PDF

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CA2200160C
CA2200160C CA002200160A CA2200160A CA2200160C CA 2200160 C CA2200160 C CA 2200160C CA 002200160 A CA002200160 A CA 002200160A CA 2200160 A CA2200160 A CA 2200160A CA 2200160 C CA2200160 C CA 2200160C
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ceramic material
lanthanide
improvement
metal
lanthanide oxide
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Expired - Fee Related
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CA002200160A
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French (fr)
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CA2200160A1 (en
Inventor
Niels Christiansen
Jorgen Gutzon Larsen
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Topsoe Fuel Cell AS
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Haldor Topsoe AS
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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/01Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics
    • C04B35/46Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on titanium oxides or titanates
    • C04B35/462Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on titanium oxides or titanates based on titanates
    • C04B35/465Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on titanium oxides or titanates based on titanates based on alkaline earth metal titanates
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/86Inert electrodes with catalytic activity, e.g. for fuel cells
    • H01M4/90Selection of catalytic material
    • H01M4/9016Oxides, hydroxides or oxygenated metallic salts
    • H01M4/9025Oxides specially used in fuel cell operating at high temperature, e.g. SOFC
    • H01M4/9033Complex oxides, optionally doped, of the type M1MeO3, M1 being an alkaline earth metal or a rare earth, Me being a metal, e.g. perovskites
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/01Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics
    • C04B35/016Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on manganites
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/01Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics
    • C04B35/42Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on chromites
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M8/00Fuel cells; Manufacture thereof
    • H01M8/02Details
    • H01M8/0202Collectors; Separators, e.g. bipolar separators; Interconnectors
    • H01M8/0204Non-porous and characterised by the material
    • H01M8/0215Glass; Ceramic materials
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/30Hydrogen technology
    • Y02E60/50Fuel cells

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Materials Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Sustainable Development (AREA)
  • Sustainable Energy (AREA)
  • Compositions Of Oxide Ceramics (AREA)
  • Fuel Cell (AREA)
  • Inert Electrodes (AREA)
  • Ceramic Products (AREA)
  • Manufacture Of Alloys Or Alloy Compounds (AREA)
  • Inorganic Compounds Of Heavy Metals (AREA)
  • Catalysts (AREA)

Abstract

A lanthanide oxide ceramic material is provided herein having the general formula La a Ln b M'c M"d O3-.delta.. In such formula, Ln is a combination of Ce, Pr and Nd; M' is at least one alkaline earth metal; M" is at least one metal which is selected from the group consisting of Co, Fe, Ni, Zn, Cu, Mn, Al, V, Ir, Mo, W, Pd, Pt, Mg, Ru, Rh, Cr and Zr, and 0 <= a <= 1; 0.01 < b <= 1; 0 <= c <=
0.6; 0 <= d <= 1; and -1 < .delta. < +1.
Such material finds use as the ceramic material in a fuel cell.

Description

(a) TITLE OF THE INVENTION
LANTHANIDE CERAMIC MATERIAL
(b) TECHNICAL. FIELD TO WHICH THE INVENTION RELATES
The present invention relates to a material based on a lanthanide-metal-containing, complex mixed oxide with functional electrical or catalytic properties exhibiting improved commercial and techncal performance.
(c) BACKGROUND ART
Classical ceramic materials for solid oxide components, a variety of catalysts, electrical heating elements and other electronic ceramics are based on mixed oxides containing lanthanide elements such as perovskites having the general formula AB03.
In this formula, the symbol A represents a single lanthanide element, and in some cases smaller amounts of alkaline earth metal elements. The symbol B represents a metal ion with an ionic radius smaller than the A cation. Changing the chemical composition makes it possible to control a variety of technologically important properties, e.g., 1 S electronic conductivity, ionic conductivity, heat conductivity, thermal expansion, catalytic properties, chemical stability and high temperature stability. However, the high prices for pure lanthanide lriaterials are prohibitive for a more widespread commercialization.
Furthermore, the pure mixed oxides typically used may be very refractory and very difficult to sinter into dense ceramic components.
(d) DESCRIPTION OF THE INVENTION
Broad aspects of this invention provide a novel lanthanide-based, complex oxide having an electrical conductivity at a high temperature, wherein a portion of the metal La in the general chemical formula is replaced by the metals Ce, Pr and Nd in amounts above 1 % . This new material makes it possible to use partly-refined lanthanum raw material, often named "lanthanum concentrates" instead of more expensive, highly refined lanthanum chemicals. The presence of the other lanthanides in the complex mixed oxide, in addition to traces of other impurities originating from the partly-refined lanthanum raw material, enhances the sinter activity of the mixed oxide, making densification easier. Furthermore, the lanthanum deficiency in the mixed oxide induced by partly or completely replacing lanthanum with other lanthanides reduces the detrimental reaction between lanthanum and other components adjacent to the mixed oxide material. This is a well known problem when using pure lanthanum ceramic materials as cell material in solid oxide fuel cells.
By a first broad aspect of this invention, a lanthanide oxide ceramic is provided having the general Formula LaaLnhM'~M"~03_~, wherein Ln is a combination of Ce, Pr and Nd; M' is at least one alkaline earth metal; M" is at least one metal selected from the group consisting of Co, Fe, Ni, Zn, Cu, Mn, A1, V, Ir, Mo, W, Pd, Pt, Mg, Ru, Rh,CrandZr;O<a<_ 1;0.01 < b== 1;0<c _<0.6;0<d< l; and-1 < 8 < +1.
By a first variant thereof, the lanthanum oxide ceramic material has the formula Lao.54Ceo.osPro.o~Ndo.~ssro.~sMn03. By a second variant thereof, the lanthanide oxide ceramic material has the formula Lao 54Ceo.oSPr~.o,Ndo,,$Sro.lsCr03.
In accordance with a second broad aspect of the present invention, an improvement is provided in a process of preparing a lanthanide oxide ceramic material which includes combining a source of lanthanide elements, a source of an alkaline earth metal, and a source of a metal which is selected from the group consisting of Co, Fe, Ni, Zn, Cu, Mn, Al, V, Ir, Mo, W., Pd, Pt, Mg, Ru, Rh, Cr and Zr, and forming the ceramic material from the sources, t:he improvement which comprises: employing lanthanum concentrate as the source of the lanthanide elements, the lanthanum concentrate containing 40 % La03, 4 % CeOz, 5 .5 % Pr6011 and 13 .5 % Nd203.
By a first variant thereof, the source of lanthanide elements contain 0.01 atomic percent to 50 atomic percent of each of Ce, Pr and Nd, based on the total amount of lanthanide elements. By a second variant thereof the lanthanide oxide ceramic material is formed from a lanthanum concentrate containing 40 % La03, 4 % Ce02, 5 .5 % Pr6011 and 13.5 %
Ndz03, an alkaline earth metal, and a metal which is selected from the group consisting of Co, Fe, Ni, Zn, Cu, Mn, Al, V, Ir, Mo, W, Pr, Pt, Mg, Ru, Rh, Cr and Zr. By a first variation of that second variant thereof, the lanthanide oxide ceramic material which is formed from a lanthanum concentrate containing 0.01 atomic percent to atomic percent of each of Ce, Pr, and Nd, based upon the total amount of lanthanide elements.
By a third aspect of this invention, an improvement is provided in a fuel cell having a ceramic material therein, wherein the ceramic material comprising a lanthanide oxide ceramic material having the general formula LaaLnbM'cM"d03_b, wherein Ln is a combination of Ce, Pr and Nd, M' is at least one alkaline earth metal, M" is at least one metal which is selected from the group consisting of Co, Fe, Ni, Zn, Cu, Mn, Al, V, Ir,Mo,W,Pd,Pt,Mg,Ru,Rh,CrandZr;O<_a<_ 1;0.01 <b1,0<_c_<0.6;0_<d <_l;and-1 <8< +1.
By a first variant of this third aspect of the invention, the ceramic material comprises a lanthanide oxide ceramic material which has the formula Lao.saCeo.osPro.o~Ndo.~sSro.~sMn03. By a second variant of this third aspect of the invention, the ceramic material comprises a lanthanide oxide ceramic material, which has the formula Lao.54Ceo.oSPro o~Ndo , ~Sro.,sCr03.
By a third variant of this third aspect of this invention, the improved fuel cell includes a ceramic material which is a lanthanide oxide material which is prepared by a first procedure as described hereinabove and which is formed from a lanthanum concentrate containing 40 % La03, 4 ~~o Ce02, 5 .5 % Pr60" and 13 .5 % Na203, an alkaline earth metal, and a metal which is selected from the group consisting of Co, Fe, Ni, Zn, Cu, Mn, Al, V, Ir, Mo, W, Pr, Pt, Mg, Ru, Rh, Cr and Zr. By a fourth variant of this third aspect of the invention, the ceramic material comprises a lanthanide oxide ceramic material which is formed according to a second procedure as described hereinabove.
Changes in properties introduced by the other lanthanide elements when compared with mixed oxides without these other lanthanides may be compensated for by doping with other elements. For instance, in the case of lanthanum-based perovskites, the A-site may be doped with alkaline earth elements, e.g., Mg, Ca, Sr or Ba, and the B-site may be doped with metal elements or transition elements.

3a The lanthanide oxide ceramic material, according to an aspect of this invention, may be synthesized by mixing the partly-refined mixed lanthanide raw powder with strontium carbonate and manganese oxide, followed by calcination.
Another synthesis process, according to another aspect of this invention, is to dissolve the partly-refined mixed lanthanide raw powder in an acid, e.g., nitric acid, followed by the addition of salt solutions of strontium and manganese. This mixed salt solution may be pyrolysed to produce the desired lanthanide based material.
Lanthanum chromites represent state-of the-art materials for use as current interconnections in SOFC's. This material has an AB03-type perovskite structure and alkaline earth metal canons (e.g., Mg, Ca, Sr or Ba) are often substituted for a fraction of La on the A-lattice site, thereby greatly enhancing the electrical conductivity.
Lanthanum strontium chromites have become quite popular for SOFC
interconnections due to an excellent combination of properties.
According to aspects of this invention, lanthanide ceramic materials may be prepared as described above and in the following examples.
(e) AT LEAST ONE MODE FOR CARRYING OUT THE INVENTION
Example 1 Commercial Lanthanum Concentrate containing 40 % La203, 4 % Ce02, 5.5 Pr6011 and 13.5 % Nd203 plus 1 % other lanthanides is dissolved in 65 % HN03.
This solution is combined with a 1 M solution of Sr(N03)2 and Mn(N03)3 in quantities according to the chemical formula:
I-ao.saCeo.osl'ro.o~Ndo. isSro. isMn03 The resulting mixed salt solution is added glucose in a molar ratio of 1:1 with respect to the total metal cation ~ ' ~ 22 ~016U
content and pyrolysed in a 600°C hot rotary furnace result-ing in a single phase complex perovskite_powder. After calcination at 900°C followed by ball milling the powder is suitable for traditional ceramic processing e.g. tape casting, screen printing or dry pressing. The X-ray dif-fraction spectrum of the calcined powder shows the charac-teristic lines for a single phase perovskite material.
Example 2 Commercial Lanthanum Concentrate containing 40%
La203, 4% Ce02, 5.5% Pr6O11 and 13.5% Nd203 plus 1_% other lanthanides is mixed with Sr(C03)Z and Cr203 in amounts according to the chemical formula:
Lao . 54Ceo . o5pro . o7Ndo . iBSro .15Cr03 The powder mixture is calcined at 900°C followed by spray-drying. The spray-dried powder is shaped by dry pressing followed by sintering in air, argon or nitrogen at tempera-tures between 1400°C and 1700°C. The X-ray diffraction spectrum of the calcined powder shows the characteristic lines for a single phase perovsite material.

Claims (12)

1. A lanthanide oxide ceramic material having the general formula:
La a Ln b M'c M" d O3-.delta., wherein Ln is a combination of Ce, Pr and Nd;
M' is at least one alkaline earth metal;
M" is at least one metal selected from the group consisting of Co, Fe, Ni, Zn, Cu, Mn, Al, V, Ir, Mo, W, Pd, Pt, Mg, Ru, Rh, Cr and Zr;
0 < a <= 1;
0.01 < b <= 1;
0 <= c <= 0.6;
0 <= d <= 1; and -1 < .delta. < +1.
2. The lanthanide oxide ceramic material as claimed in claim 1, having the formula La0.54Ce0.05Pr0.07Nd0.18Sr0.15MnO3.
3. The lanthanide oxide ceramic material as claimed in claim 1, having the formula La0.54Ce0.05Pr0.07Nd0.18Sr0.15CrO3.
4. An improvement in a process of preparing a lanthanide oxide ceramic material which includes combining a source of lanthanide elements, a source of an alkaline earth metal, and a source of a metal which is selected from the group consisting of Co, Fe, Ni, Zn, Cu, Mn, Al, V, Ir, Mo, W, Pd, Pt, Mg, Ru, Rh, Cr and Zr, and forming the ceramic material from said sources, the improvement which comprises: employing lanthanum concentrate as the source of the lanthanide elements, said lanthanum concentrate containing 40 % LaO3, 4% CeO2, 5.5% Pr6O11 and 13.5 % Nd2O3.
5. The improvement as claimed in claim 4, wherein the source of lanthanide elements contain 0.01 atomic percent to 50 atomic percent of each of Ce, Pr and Nd, based on the total amount of lanthanide elements.
6 6. The improvement as claimed in claim 4, wherein the lanthanide oxide ceramic material comprises the material as claimed in claim 3, which is formed from a lanthanum concentrate containing 40% LaO3, 4% CeO2, 5.5% Pr6O11, and 13.5%
Nd2O3, an alkaline earth metal, and a metal which is selected from the group consisting of Co, Fe, Ni, Zn, Cu, Mn, Al, V, Ir, Mo, W, Pr, Pt, Mg, Ru, Rh, Cr and Zr.
7. The lanthanide oxide ceramic material as claimed in claim 6, which is formed from a lanthanum concentrate containing 0.01 atomic percent to 50 atomic percent of each of Ce, Pr, and Nd, based upon the total amount of lanthanide elements.
8. In a fuel cell having a ceramic material therein, the improvement which comprises providing, as said ceramic material, a ceramic material comprising a lanthanide oxide ceramic material having the general formula of:
La a Ln b M' c M" d O3-.delta., wherein Ln is a combination of Ce, Pr and Nd;
M' is at least one alkaline earth metal;
M" is at least one metal which is selected from the group consisting of Co, Fe, Ni, Zn, Cu, Mn, Al, V, Ir, Mo, W, Pd, Pt, Mg, Ru, Rh, Cr and Zr; and 0 < a <= 1;
0.01 < b <= 1;
0 <= c <= 0.6;
0 <= d <= 1; and -1 < .delta. < +1.
9. In a fuel cell having a ceramic material therein as claimed in claim 8, the improvement which comprises providing, as said ceramic material, a ceramic material comprising a lanthanide oxide ceramic material, having the formula La0.54Ce0.05Pr0.07Nd0.18Sr0.15MnO3.
10. In a fuel cell having a ceramic material therein, as claimed in claim 8, the improvement which comprises providing, as said ceramic material, a ceramic material comprising a lanthanide oxide ceramic material, having the formula La0.54Ce0.05Pr0.07Nd0.18Sr0.15CrO3.
11. In a fuel cell having a ceramic material therein, as claimed in claim 8, the improvement which comprises providing, as said ceramic material, a ceramic material comprising the lanthanide oxide ceramic material as claimed in claim 6, which is formed from a lanthanum concentrate containing 40%; LaO3, 4% CeO2, 5.5 % Pr6O11 and 13.5 %
Nd2O3, an alkaline earth metal, and a metal which is selected from the group consisting of Co, Fe, Ni, Zn, Cu, Mn, Al, V, Ir, Mo, W, Pr, Pt, Mg, Ru, Rh, Cr and Zr.
12. In a fuel cell having a ceramic material therein, as claimed in claim 8, the improvement which comprises providing, as said ceramic material, a ceramic material comprising a lanthanide oxide ceramic material which is formed according to the improvement as claimed in claim 5.
CA002200160A 1996-03-21 1997-03-17 Lanthanide ceramic material Expired - Fee Related CA2200160C (en)

Applications Claiming Priority (3)

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US1379396P 1996-03-21 1996-03-21
US60/013,793 1996-03-21
US08/794,317 US5759936A (en) 1996-03-21 1997-02-03 Lanthanide ceramic material

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CA2200160A1 CA2200160A1 (en) 1997-09-21
CA2200160C true CA2200160C (en) 2004-06-15

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US (1) US5759936A (en)
EP (1) EP0796827B1 (en)
JP (1) JPH1053463A (en)
KR (1) KR100253493B1 (en)
CN (1) CN1195703C (en)
AT (1) ATE198877T1 (en)
AU (1) AU710795B2 (en)
CA (1) CA2200160C (en)
DE (1) DE69703943T2 (en)
DK (1) DK0796827T3 (en)
ES (1) ES2155638T3 (en)
NO (1) NO312627B1 (en)
RU (1) RU2201905C2 (en)

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KR100253493B1 (en) 2000-04-15
EP0796827A1 (en) 1997-09-24
KR970065473A (en) 1997-10-13
RU2201905C2 (en) 2003-04-10
AU710795B2 (en) 1999-09-30
CA2200160A1 (en) 1997-09-21
ES2155638T3 (en) 2001-05-16
CN1195703C (en) 2005-04-06
NO312627B1 (en) 2002-06-10
JPH1053463A (en) 1998-02-24
NO970863D0 (en) 1997-02-26
ATE198877T1 (en) 2001-02-15
NO970863L (en) 1997-09-22
CN1163244A (en) 1997-10-29
DE69703943D1 (en) 2001-03-01
DE69703943T2 (en) 2001-05-23
DK0796827T3 (en) 2001-04-09
EP0796827B1 (en) 2001-01-24
US5759936A (en) 1998-06-02
AU1637997A (en) 1997-09-25

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