CA2186576A1 - Battery Electrode Substrate and Process for Producing the Same - Google Patents

Battery Electrode Substrate and Process for Producing the Same

Info

Publication number
CA2186576A1
CA2186576A1 CA2186576A CA2186576A CA2186576A1 CA 2186576 A1 CA2186576 A1 CA 2186576A1 CA 2186576 A CA2186576 A CA 2186576A CA 2186576 A CA2186576 A CA 2186576A CA 2186576 A1 CA2186576 A1 CA 2186576A1
Authority
CA
Canada
Prior art keywords
porous
electrode substrate
skeletal portion
iron oxide
pores
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CA2186576A
Other languages
French (fr)
Other versions
CA2186576C (en
Inventor
Keizo Harada
Kenichi Watanabe
Shosaku Yamanaka
Kiyoshi Hayashi
Nobuyasu Morishita
Hiroki Takeshima
Hideo Kaiya
Munehisa Ikoma
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Sumitomo Electric Industries Ltd
Panasonic Holdings Corp
Original Assignee
Sumitomo Electric Industries Ltd
Matsushita Electric Industrial Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Sumitomo Electric Industries Ltd, Matsushita Electric Industrial Co Ltd filed Critical Sumitomo Electric Industries Ltd
Publication of CA2186576A1 publication Critical patent/CA2186576A1/en
Application granted granted Critical
Publication of CA2186576C publication Critical patent/CA2186576C/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Classifications

    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00—Electrodes
    • H01M4/02—Electrodes composed of, or comprising, active material
    • H01M4/64—Carriers or collectors
    • H01M4/70—Carriers or collectors characterised by shape or form
    • H01M4/80—Porous plates, e.g. sintered carriers
    • H01M4/801—Sintered carriers
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00—Electrodes
    • H01M4/02—Electrodes composed of, or comprising, active material
    • H01M4/24—Electrodes for alkaline accumulators
    • H01M4/32—Nickel oxide or hydroxide electrodes
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F3/00—Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
    • B22F3/10—Sintering only
    • B22F3/11—Making porous workpieces or articles
    • B22F3/1121—Making porous workpieces or articles by using decomposable, meltable or sublimatable fillers
    • B22F3/1137—Making porous workpieces or articles by using decomposable, meltable or sublimatable fillers by coating porous removable preforms
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F3/00—Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
    • B22F3/10—Sintering only
    • B22F3/11—Making porous workpieces or articles
    • B22F3/1143—Making porous workpieces or articles involving an oxidation, reduction or reaction step
    • C—CHEMISTRY; METALLURGY
    • C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
    • C25D7/00—Electroplating characterised by the article coated
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00—Electrodes
    • H01M4/02—Electrodes composed of, or comprising, active material
    • H01M4/64—Carriers or collectors
    • H01M4/66—Selection of materials
    • H01M4/665—Composites
    • H01M4/667—Composites in the form of layers, e.g. coatings
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00—Electrodes
    • H01M4/02—Electrodes composed of, or comprising, active material
    • H01M4/64—Carriers or collectors
    • H01M4/70—Carriers or collectors characterised by shape or form
    • H01M4/80—Porous plates, e.g. sintered carriers
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00—Electrodes
    • H01M4/02—Electrodes composed of, or comprising, active material
    • H01M4/64—Carriers or collectors
    • H01M4/70—Carriers or collectors characterised by shape or form
    • H01M4/80—Porous plates, e.g. sintered carriers
    • H01M4/808—Foamed, spongy materials
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F2998/00—Supplementary information concerning processes or compositions relating to powder metallurgy
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F2998/00—Supplementary information concerning processes or compositions relating to powder metallurgy
    • B22F2998/10—Processes characterised by the sequence of their steps
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F2999/00—Aspects linked to processes or compositions used in powder metallurgy
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00—Secondary cells; Manufacture thereof
    • H01M10/24—Alkaline accumulators
    • H01M10/30—Nickel accumulators
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M2300/00—Electrolytes
    • H01M2300/0002—Aqueous electrolytes
    • H01M2300/0014—Alkaline electrolytes
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00—Electrodes
    • H01M4/02—Electrodes composed of, or comprising, active material
    • H01M4/64—Carriers or collectors
    • H01M4/66—Selection of materials
    • H01M4/661—Metal or alloys, e.g. alloy coatings
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10—Energy storage using batteries
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00—Stock material or miscellaneous articles
    • Y10T428/31504—Composite [nonstructural laminate]
    • Y10T428/31678—Of metal

Landscapes

  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Organic Chemistry (AREA)
  • Metallurgy (AREA)
  • Composite Materials (AREA)
  • Cell Electrode Carriers And Collectors (AREA)
  • Battery Electrode And Active Subsutance (AREA)

Abstract

A battery electrode substrate which is constituted of a porous metallic body structure having communicating pores at a porosity of at least 90% and an Fe/Ni multilayer structure wherein the skeletal portion of the porous metallic body is composed mainly of Fe and has an Ni covering layer on the surface thereof while pores communicating with the inside and outside of Fe skeletal portion exist in the Fe skeletal portion and the inside of the pores is covered with Ni. The electrode substrate is produced by applying an iron oxide powder of at most 20 µm in an average particle size on a porous resin core body;
heat treating the core to remove an organic resin component while simultaneously sintering Fe to obtain a porous Fe body; and then covering the Fe skeletal portion with Ni by electroplating. In this process, the iron oxide can be used in combination with carbon powder. Further, a nickel porous sintered body can also be produced using nickel oxide in place of iron oxide.
CA 2186576 1995-09-28 1996-09-26 Battery electrode substrate and process for producing the same Expired - Fee Related CA2186576C (en)

Applications Claiming Priority (6)

Application Number Priority Date Filing Date Title
JP25092095 1995-09-28
JP32888095 1995-12-18
JP7-250920 1995-12-18
JP7-328880 1995-12-18
JP8-183556 1996-07-12
JP18355696 1996-07-12

Publications (2)

Publication Number Publication Date
CA2186576A1 true CA2186576A1 (en) 1997-03-29
CA2186576C CA2186576C (en) 2000-10-17

Family

ID=27325308

Family Applications (1)

Application Number Title Priority Date Filing Date
CA 2186576 Expired - Fee Related CA2186576C (en) 1995-09-28 1996-09-26 Battery electrode substrate and process for producing the same

Country Status (8)

Country Link
US (5) US5851599A (en)
EP (1) EP0769821B1 (en)
KR (1) KR100261258B1 (en)
CN (1) CN1093324C (en)
CA (1) CA2186576C (en)
DE (1) DE69637082T2 (en)
HK (1) HK1000581A1 (en)
TW (1) TW324115B (en)

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JP4292436B2 (en) * 1999-05-26 2009-07-08 住友電気工業株式会社 Metal porous body, method for producing the same and battery current collector using the same
JP4207218B2 (en) 1999-06-29 2009-01-14 住友電気工業株式会社 Metal porous body, method for producing the same, and metal composite using the same
US6770394B2 (en) 2000-02-11 2004-08-03 The Texas A&M University System Fuel cell with monolithic flow field-bipolar plate assembly and method for making and cooling a fuel cell stack
US6828054B2 (en) 2000-02-11 2004-12-07 The Texas A&M University System Electronically conducting fuel cell component with directly bonded layers and method for making the same
EP1978110B1 (en) * 2000-09-06 2010-05-26 Transnetyx, Inc. Computer-based method and system for screening genomic DNA
DE10150948C1 (en) * 2001-10-11 2003-05-28 Fraunhofer Ges Forschung Process for the production of sintered porous bodies
DE10238284B4 (en) * 2002-08-21 2004-11-18 Infineon Technologies Ag Method for producing a foam-shaped metal structure, metal foam and arrangement from a carrier substrate and a metal foam
DE102004014076B3 (en) * 2004-03-19 2005-12-22 Fraunhofer-Gesellschaft zur Förderung der angewandten Forschung e.V. Metal foam body with open-pore structure and process for its preparation
JP2007227572A (en) * 2006-02-22 2007-09-06 Sanyo Electric Co Ltd Electric double layer capacitor, and method of manufacturing electric double layer capacitor
US20080204973A1 (en) * 2007-02-28 2008-08-28 Maxwell Technologies, Inc. Ultracapacitor electrode with controlled iron content
JP5164412B2 (en) * 2007-03-31 2013-03-21 三洋電機株式会社 Alkaline storage battery and method for manufacturing sintered substrate
JP5029974B2 (en) * 2010-01-21 2012-09-19 富山住友電工株式会社 Porous metal body, battery electrode using the same, and method for producing porous metal body
EP2579364A4 (en) * 2010-05-31 2016-03-23 Sumitomo Electric Industries THREE-DIMENSIONAL THREE-LIKE POROUS ALUMINUM MATERIAL, ELECTRODE COMPRISING POROUS ALUMINUM MATERIAL, NONAQUEOUS ELECTROLYTE BATTERY EQUIPPED WITH ELECTRODE AND NONAQUEOUS ELECTROLYTIC SOLUTION CAPACITOR EQUIPPED WITH THE ELECTRODE
JP5341049B2 (en) * 2010-10-29 2013-11-13 日本発條株式会社 Method for manufacturing ceramic sintered body, ceramic sintered body, and ceramic heater
CN103348518B (en) * 2011-02-18 2016-08-24 住友电气工业株式会社 Three-dimensional network aluminum porous body, electrode using the aluminum porous body, nonaqueous electrolyte battery using the electrode, capacitor containing nonaqueous electrolyte solution, and lithium ion capacitor
US8685288B2 (en) * 2012-01-10 2014-04-01 Siemens Aktiengesellschaft Solid-solution method for producing iron-containing active materials for rechargeable oxide-ion battery cells
US10293153B2 (en) 2014-05-30 2019-05-21 University Of Utah Research Foundation Pseudoporous surface of implantable materials and methods of making the same
DK3172169T3 (en) 2014-07-22 2021-10-18 Xerion Advanced Battery Corp LITHIERED TRANSITIONAL METAL OXIDES
US10090529B2 (en) * 2014-07-22 2018-10-02 Xerion Advanced Battery Corp. Monolithic porous open-cell structures
DE102015120057A1 (en) 2015-11-19 2017-05-24 Zentrum für Sonnenenergie- und Wasserstoff-Forschung Baden-Württemberg Gemeinnützige Stiftung Nickel electrode, self-supporting nickel layer, process for their preparation and their use
US20190100850A1 (en) 2017-10-03 2019-04-04 Xerion Advanced Battery Corporation Electroplating Transitional Metal Oxides
CN109817938B (en) * 2019-02-14 2021-11-05 东北大学 A kind of preparation method of iron-based negative electrode material
EP4034323A1 (en) 2019-09-25 2022-08-03 Evonik Operations GmbH Metal bodies and method for production thereof
CN114514070B (en) 2019-09-25 2024-09-24 赢创运营有限公司 Metal foam, method for preparing the same and use thereof as catalyst
KR20220068221A (en) 2019-09-25 2022-05-25 에보닉 오퍼레이션스 게엠베하 Metal foam supported catalyst and method for preparing same
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Also Published As

Publication number Publication date
TW324115B (en) 1998-01-01
US6103319A (en) 2000-08-15
US5968685A (en) 1999-10-19
US6071650A (en) 2000-06-06
CA2186576C (en) 2000-10-17
KR100261258B1 (en) 2000-07-01
US5851599A (en) 1998-12-22
EP0769821B1 (en) 2007-05-16
EP0769821A2 (en) 1997-04-23
CN1152802A (en) 1997-06-25
DE69637082D1 (en) 2007-06-28
CN1093324C (en) 2002-10-23
US5888658A (en) 1999-03-30
EP0769821A3 (en) 1999-12-08
DE69637082T2 (en) 2007-08-30
HK1000581A1 (en) 2007-08-24
KR970018811A (en) 1997-04-30

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