CA2185760C - Apparatus for spreading bulk materials - Google Patents

Abstract

A spreading apparatus for hitching to a helicopter includes a hopper suspended from a ring, three tubular legs with upper ends releasably attached to the ring, and a strut between each pair of legs. A plurality of tension cables are provided, each cable having a top end joined to the ring at a leg attachment point and a bottom end joined to a rubber roller inserted between adjacent struts where they attach to a leg with a coupling. A rotatable distributing disk having essentially radial distributing fins is positioned concentrically underneath an opening in the bottom of the hopper. The disk is larger than the opening and spaced therefrom so that bulk material in the hopper attains its angle of rest without overflowing the disk when the disk is stationary, thereby preventing escape of the bulk material. The disk is preferably a shallow dish.

Description

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APPARATUS FOR SPREADING BULK MATT~'RT~T..

BACKGROUND OF THE INVENTION
The invention relates to a spreading apparatus to be hitched by cables to the hoist hook of a helicopter. The apparatus has a downwardly tapering (trunco-conical) hopper for the material to be spread. At the bottom end thereof is an opening.
Furthermore, three legs are provided on which the hopper stands, for example while being filled. Underneath the opening is a motor-driven scatter disk which rotates in operation and scatters horizontally the material that falls on it. At the bottom third of the container there is usually mounted a shaking mechanism whose purpose is to produce a flow of any material that is not free-flowing.

Such apparatus are used, for example, in the following applications:
- Liming of forests and watershed areas for protection of the soil and vegetation against increasing soil acidification.
- Fertilization in agriculture, forestry and vineyards.
- Spreading of oil-binding substances and other solids which are to be evenly distributed from the air.

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The examples given in the following text are focused on liming, since this application presents the most difficult requirements in every respect, and is of the greatest economic importance on account of the extent to which it is needed.

SUMMARY OF THE INVENTION
It is the task of the invention to create a very light, strong and easy-to-repair apparatus. This is accomplished by a spreader having three vertical legs with upper ends attached to a ring from which the hopper is suspended. Each pair of legs is separated by a strut releasably attached to the legs, the assembly being held together by tension cables joined to the ring at leg attachment points and extending around adjacent legs at strut attachment points so that the legs are drawn against the struts. This arrangement gives the apparatus some freedom of movement at the joints so that it can better distribute stresses.

The apparatus according to the invention satisfies requirements which offer immense economic advantages. Also to be noted is the resultant, considerably improved ecological balance (performance versus energy consumption).

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LIST OF REOUIREMENTS
The following requirements 1 to 4 ensue from two equally important premises:

A B
Light empty weight (The Ability to handle all of the typical ratio of empty weight materials in question, even to total weight is when they are in an extremely approximately 8 : 100 for the unfavorable condition (as for apparatus of the invention. example, left uncovered, left In apparatus of the prior art standing outdoors on dirt this ratio usually amounted trails, exposed to weather.) to about 20 : 100.

1. Long-term stability under normal loading Definition of normal loading:
- Abrupt filling with the material (e.g., from front-end loaders) with the spreader standing on uneven ground. This results in severe racking stress due to asymmetry and alternating flexural stresses.

Abrupt lift-off of the loaded spreader, point stresses, application of acceleration stresses through the carrying cables.
High-frequency vibration by the shaker and low-frequency vibration due to imbalance in the scatter disk (the materials commonly used have a great tendency to cause cracking).
Landing shock, often by free fall from, say, one meter of height.
Capsizing of the empty spreader.

. Substantial insensitivity to occasional stresses such as:
Rough landing resulting from free fall from, say, two meters of height.
Collision (while hanging from the suspending cables) with front-end loaders or other solid object, with bumpers in place.
Capsizing of the full spreader with holding ring guard in place.

. Virtually entire freedom from maintenance except for General visual inspection, especially after events such as mentioned under 2. above.

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- Inspection of cable rigging.
- Inspection of the slingers on the spreader disk (inexpensive consumable parts).
- Inspection and maintenance of the internal combustion engine if such is used.

4. Ease of repair, including field repairs - with ordinary tools without special skill on the part of personnel.
- easy replacement of damaged parts due to strictly modular construction.
- use of commercially available materials and parts.

In contrast, these requirements have been satisfied only imperfectly by spreaders according to the state of the art. When satisfied in a half-way acceptable manner in certain areas, this has been contrary to the requirement of the lowest possible empty weight.

The discharge of the material being spread is reckoned almost exclusively in units of weight. In the aircraft the weight to be carried (plus uncontrollable factors such as weather and flight distances) is the most important limiting factor.

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In the case of a widely used helicopter type (AS 350) the rated hook load amounts to 900 Kp. The typical spreader systems for this machine weigh between 170 Kp and 200 Kp. Using the lowest figure (170 Kp) the machine can thus transport a net amount of 730 Kp of material to be spread. A common annual spreading operation amounts to about 25,000 metric tons. For this purpose more than 34,000 sorties are needed.

A spreader according to the invention weighs, for this load, about 70 Kp, and this while satisfying all of the conditions in the list of requirements.

34,000 sorties with a system lighter by 100 Kp, using the same media (crew as well as material) result in an improvement of 3,400 metric tons. At this time the spreading of one metric ton is worth about 70.00 deutsche marks. The direct economic advantage is thus around 238,000 DM per year. At the same time the anticipated cost of the spreader is approximately identical to that of the system used heretofore.

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Indirect economic advantages:

The satisfaction of the condition described under Premise B of the List of Requirements make possible:
The open handling of the material to be spread, parking on dirt trails, no need to cover the material.

All these points are very problematical when conventional systems are used. This is especially true when clumpy, very finely ground limestone is used. Frequently in such cases the material does not flow uniformly (it comes out in clumps), or the container clogs completely and has to be emptied with great effort. If at the end only a small amount of lime is left, impurities lead very frequently to clogging. Consequently residues necessarily remain, which the customer does not like to see, and they result in price reductions. Locations nearer to the forest areas to be treated are abandoned in favor of a harder road surface for storage, and this results in longer flight distances.

Often much work is required in order to cover the lime with tarpaulins in rainy weather, assemble tarpaulins blown away by the wind, replace stolen tarpaulins, etc.

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The entire process, from the selection of the lime through the handling of the hoppers to the spreading of the material, involves many problems if the material has to be "tailored" the spreader.

The logistical problems are solved with the spreading system according to the invention, which does away with these undesirable conditions.

Satisfying the requirements of durability and substantial ruggedness mentioned in the list will prevent long waits and provide relief for the pilot, who has to make up to 300 round trips daily without having to set down the spreader like a raw egg every time so as not to shorten its life.

Additionally, the invention relates to an improved scatter disk in which the slingers can be readily replaced.

The invention especially relates to a disk and hopper designed to stop the flow of material when the disk is stationary. This is accomplished by configuring the disk and locating it with respect to the hopper opening so that the bulk material attains its angle of rest on the disk, without overflowing the disk, when the disk . . ~

is stationary. This eliminates the need for a separate shutter, thereby lowering the price and the weight of the bulk material container.

BRIEF DESCRIPTION OF THE DRAWING
Fig. 1 is a side elevational view of the entire apparatus.
Fig. 2 shows how the spreader plate with its motor is mounted.
Fig. 3 is an enlarged representation of how the tension cables are anchored.
Figs. 4 and 5 show various parts for connecting the legs to the ring (Fig. 4) and to the struts (Fig. 5), respectively;
Figs. 6a, 6b, and 6c show details of the scatter disk;
Fig. 7 shows a trunco-conical embodiment of scattering disk;
Fig. 8 shows the disk of Fig. 7 installed below a hopper to stop the flow of material when the disk is stationary;
Fig. 9a shows an embodiment with a base disk and a scattering disk;
Fig. 9b shows the trunco-conical scattering disk of Fig. 9a.

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
In Fig. 1 can be seen a side view of the apparatus. It shows two of the three legs 1 of high strength aluminum tubing (the third is omitted for simplicity), a ring of aluminum tubing 2, a hopper -.. ~

3 of truncoconical shape, one of three struts 4 of aluminum tubing, a scatter disk 5 with motor 6, a suspension 7 indicated schematically in Fig. 1, a bottom opening 8 of the hopper, and two of six tension cables 9.

At the junction points of the ring 2 with the legs 1, couplings corresponding to Fig. 4 are provided. The tube section 10 is introduced into the upper end of the leg 1. Part 11 at right angles to it lies in the assembled state on the ring and therefore has the external shape conforming to the ring 2. Part 11 is preferably connected to the ring by two clamps.

To connect the struts 4 to the legs 1, couplings according to Fig. 5 are used. They consist of a part 12 conforming to the external shape of the leg, which in the assembled state lies against the leg 1 and can be fastened to the latter with clamps.
The two portions 13 and 14 attached to portion 12 are so disposed and shaped that in the assembled state they reach into the struts 4 and are in contact with their inside walls. The tension cables 9 are affixed to the ring 2 at the top, and run to the point where the adjacent leg joins the strut. At bottom they run around the legs 1 and thus draw each leg against two struts 4.
The tightened tension cables provide the structure with the . . .

stability needed for rough handling, since the cables take the bending loads and moments. They can be fastened to the struts at the points where the struts 4 are fastened to the legs.

The tension cables can also be guided over the top of the legs and the ring 2. As shown on the left hand leg, the cable 9 is connected to a shackle 9a which is fixed to the leg by a pin 9b which also passes through tube section 10. The cable is thus connected to ring 2 by the clamps which fix the part 11 to the ring 2.

Fig. 2 shows the mounting and suspension of the scatter disk 5 with motor 6 as seen from below (plate 5 not shown). Scatter disk 5 with the hydraulic motor 6 is mounted on a supporting plate 16 which is suspended by six suspension cables 15. The suspension cables 15 are fastened to the struts at their junction with the legs 1, and preferably in the manner shown in Fig. 3.
There a leg 1 and portions of two struts 4 are indicated.
Between the struts 4 there is a rubber roller 17 whose shaft 18 protrudes past both ends of the rubber roller. The stretcher cables 15 running to the leg 1 are passed around the leg 1 and connected to the bottom end of shaft 18 (suspended).

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Likewise, the corresponding tension cables 9 are preferably brought around the leg 1 and likewise connected to both ends of the shaft 18. Forces (bending, twisting) acting on the spreader from the outside will produce the result, due to the application of these forces to the junction points (joints), that the junction points of the parts become stabilized. The effects are smoothed out (damped) by the rubber roll.

On the legs of the spreader shock dampers are preferably provided. Preferably these shock dampers operate in the manner of an air pump: when the legs strike the ground, the feet operate a piston through a piston rod, so that this piston is moved in a cylinder against the force of a spring and the compressed volume of air. Through an adjustable throttle the compressed air then escapes. Not until the hopper is again lifted by the helicopter does the spring return the piston and hence the feet back into the starting position.

Fig. 6a represents a top plan view of the scatter disk 5 according to the invention. It consists of a disk 30 of metal, for example, but preferably of a thermoplastic, especially ultra-high molecular weight polyethylene and of curved slingers 32 in an essentially radial arrangement. When in operation the scatter ~185760 ` ~ KAM 201-CAN

disk rotates in the direction indicated by an arrow. Preferably the curve of the slingers is such that the radius of curvature diminishes from the inside out.

In Fig. 6b, which represents a perspective view of section of the scatter disk 5 in the uninstalled state, it can be seen that the disk 30 has essentially radially arranged slots 31 and that the slingers 32 have portions 32a which fit into these slots (the expression, "radially arranged slots," is also intended to include an arrangement in which the slot 31 is divided into two or more sections, and part 32 is adapted accordingly).

From Figs. 6b and 6c, showing a section through a portion of the scatter disk it can be seen that portions 32a have openings 33 through which pins 34 are driven to fasten the slingers.

Figure 7 shows a distributing disk according to an alternative embodiment in partial cross section. It consists of a body 41, the surface of which has the form of a flattened (large base, small height), truncated cone. In the installed state, i.e., standing on its small end as shown, body 41 is connected to a drive motor located underneath. A flange 43 is used to connect the disk to the motor. Body 41 lacks a base, which means that it has the overall shape of a dish. Distributing finæ 44 are attached to the surface of the dish. Fins 44 can be attached to dish 41 in conjunction with Figures 6a, 6b, and 6c. Not only the distributing fins but also the dish can be made of a thermoplastic material, especially an ultra-high-molecular polyethylene.

Figure 8 shows distributing disk 41 at rest, with its distributing fins 44 facing the lower end of container 45, which holds the bulk material. Bulk material has emerged from the container to form a cone 46 of bulk material. The distance between distributing disk 41 and the opening of container 45 and the diameter of dish 1 are calculated in such a way that cone 46 of loose material attains its angle of rest before it spreads all the way to the edge of the dish. The diameter of the dish must be significantly larger than the opening of the container.
Conversely, the distance between dish 41 and the opening of container 45 may not be very large.

In the exemplary embodiment according to Figure 9a, which is shown in perspective, a base disk 50 is provided, to which distribution fins 51 are attached as in Figures 6a-6c. Truncated cone shaped body (dish) 52 with slots 53 corresponding to the 218~760 distributing fins is set down on top of distributing fins 51. In Figure 9b, the dish is drawn again by itself. Inner surface 54 of the dish rests on disk 50 and is connected to it.

The distributing fins must be taller in this variant. Their shape is such that their upper edges 55 are approximately parallel to the surface of the dish.

In this design, dish 52 supports distributing fins 51, which are attached to base disk 50. This is helpful when stones, lumps, etc., are present in the bulk material.

Claims (5)

1. Apparatus to be carried by helicopter for distributing bulk material, comprising a downward-tapering container with an opening at the bottom end and three legs and also comprising a distributing assembly which is rotated underneath the opening during operation, by a motor, wherein the distributing assembly comprises a concave dish and essentially radial distributing fins in connection therewith, the dish having an open top which faces the opening of the container in concentric manner, the dish being larger than the opening of the container and spaced therefrom so that the bulk material attains its angle of rest without overflowing the dish when the assembly is stationary, thereby preventing the escape of bulk materials, the dish providing the sole means for preventing escape of bulk material when the assembly is stationary.

2. Apparatus according to claim 1 wherein the dish has the form of the surface of an inverted truncated cone which is open at the top.

3. Apparatus as in claim 1 wherein the dish is provided with essentially radial slots, and wherein said distributing fins fit into these slots and are connected detachably to the dish.

4. Apparatus as in claim 1 wherein the distributing fins are made of thermoplastic material, especially an ultra-high-molecular weight polyethylene.

5. Apparatus as in claim 1, further comprising a flat base disk having radial slots which receive said distributing fins, said fins being detachably connected to said base disk, being disposed adjacent said dish, said dish having radial slots which receive said fins therethrough.