CA2185387C - Headlight aiming apparatus and method - Google Patents

Headlight aiming apparatus and method Download PDF

Info

Publication number
CA2185387C
CA2185387C CA002185387A CA2185387A CA2185387C CA 2185387 C CA2185387 C CA 2185387C CA 002185387 A CA002185387 A CA 002185387A CA 2185387 A CA2185387 A CA 2185387A CA 2185387 C CA2185387 C CA 2185387C
Authority
CA
Canada
Prior art keywords
headlight
matrix
housing
offset sample
support
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CA002185387A
Other languages
French (fr)
Other versions
CA2185387A1 (en
Inventor
Ronald L. Panter
John J. Taylor
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Panter Master Controls Inc
Comau LLC
Original Assignee
Progressive Tool and Industries Co
Panter Master Controls Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from US08/699,521 external-priority patent/US5751832A/en
Application filed by Progressive Tool and Industries Co, Panter Master Controls Inc filed Critical Progressive Tool and Industries Co
Priority to CA002349881A priority Critical patent/CA2349881A1/en
Publication of CA2185387A1 publication Critical patent/CA2185387A1/en
Application granted granted Critical
Publication of CA2185387C publication Critical patent/CA2185387C/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Classifications

    • GPHYSICS
    • G01MEASURING; TESTING
    • G01MTESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
    • G01M11/00Testing of optical apparatus; Testing structures by optical methods not otherwise provided for
    • G01M11/02Testing optical properties
    • G01M11/06Testing the alignment of vehicle headlight devices
    • G01M11/064Testing the alignment of vehicle headlight devices by using camera or other imaging system for the light analysis
    • G01M11/065Testing the alignment of vehicle headlight devices by using camera or other imaging system for the light analysis details about the image analysis
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01MTESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
    • G01M11/00Testing of optical apparatus; Testing structures by optical methods not otherwise provided for
    • G01M11/02Testing optical properties
    • G01M11/06Testing the alignment of vehicle headlight devices
    • G01M11/064Testing the alignment of vehicle headlight devices by using camera or other imaging system for the light analysis
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01MTESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
    • G01M11/00Testing of optical apparatus; Testing structures by optical methods not otherwise provided for
    • G01M11/02Testing optical properties
    • G01M11/06Testing the alignment of vehicle headlight devices
    • G01M11/067Details of the vehicle positioning system, e.g. by using a laser
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00Programme-control systems
    • G05B19/02Programme-control systems electric
    • G05B19/18Numerical control [NC], i.e. automatically operating machines, in particular machine tools, e.g. in a manufacturing environment, so as to execute positioning, movement or co-ordinated operations by means of programme data in numerical form
    • G05B19/401Numerical control [NC], i.e. automatically operating machines, in particular machine tools, e.g. in a manufacturing environment, so as to execute positioning, movement or co-ordinated operations by means of programme data in numerical form characterised by control arrangements for measuring, e.g. calibration and initialisation, measuring workpiece for machining purposes
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05DSYSTEMS FOR CONTROLLING OR REGULATING NON-ELECTRIC VARIABLES
    • G05D3/00Control of position or direction
    • G05D3/12Control of position or direction using feedback
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B2219/00Program-control systems
    • G05B2219/30Nc systems
    • G05B2219/42Servomotor, servo controller kind till VSS
    • G05B2219/42222Compare reflected image from object with reference image, adjust object
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B2219/00Program-control systems
    • G05B2219/30Nc systems
    • G05B2219/45Nc applications
    • G05B2219/45023Align head lamps of car

Landscapes

  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Analytical Chemistry (AREA)
  • Automation & Control Theory (AREA)
  • Computer Vision & Pattern Recognition (AREA)
  • Optics & Photonics (AREA)
  • Human Computer Interaction (AREA)
  • Manufacturing & Machinery (AREA)
  • Lighting Device Outwards From Vehicle And Optical Signal (AREA)

Abstract

An apparatus and method for aiming a vehicle headlight to a standard image pattern includes a frame movable relative to the vehicle. A housing carried on a vertically adjustable housing includes a lens focusing a headlight beam onto a reflective screen which reflects the beam image to a camera. A control compares the digitized image output from the camera with a standard image pattern and generates a correlation factor based on the difference between the reflected image and a standard image. Based on the difference, the control generates output signals to an adjustment device engagable with the headlight mounting frame to adjust the position of the mounting frame to reduce the difference to zero.

Claims (28)

1. An apparatus for aiming a vehicle headlight to a standard aiming image, the apparatus comprising:
means for storing standard headlight aiming image pattern as a standard image matrix;
means for sensing light emitted from a headlight, the sensing means generating an output on a pixel-by-pixel basis proportional to the sensed light intensity of each pixel;
means, responsive to the output from the sensing means, for converting the output to an intensity magnitude value for each pixel in a sensed image matrix;
means for forming a plurality of offset sample matrices, each formed of a portion of the sensed image matrix and a plurality of corresponding standard image sub-matrices each formed of a portion of the standard image matrix;
means for determining the offset sample matrix having the highest correlation to a corresponding standard image sub-matrix;
means for determining the center of the offset sample matrix having the highest correlation;
means, responsive to the means for determining the center of the offset sample matrix, for determining the difference between the center of said offset sample matrix and the center of the corresponding standard image sub-matrix, the difference determining means generating a difference output signal having a magnitude proportional to the difference; and means, responsive to the difference output, for activating an adjustment means engagable with headlight support to adjust the support to reduce the difference to zero.
2. The headlight aiming apparatus of claim 1 wherein:
the means for sensing, the means for forming a plurality of offset sample matrices and corresponding standard image sub-matrices and the means for determining the offset sample matrix having the highest correlation, the means for determining the center of said offset sample matrix with the highest correlation and the means for determining the difference between the center of said offset sample matrix and the corresponding standard image sub-matrix cooperate during activation of the adjustment means to vary the difference output generated by the difference determining means.
3. The headlight aiming apparatus of claim 1 further comprising:
means for varying the speed of operation of the adjusting means in proportion to the magnitude of the difference output.
4. The aiming apparatus of claim 3 wherein:
the means for varying the operation speed of the adjustment means gradually decreases the speed of rotation of the adjustment means as the difference approaches zero.
5. The headlight aiming apparatus of claim 1 wherein the means for determining the offset sample matrix having the highest correlation to a corresponding standard image sub-matrix comprises:

means for multiplying the intensity magnitude value of each pixel in each sample matrix with the intensity magnitude value of the corresponding pixel in the corresponding image matrix;
means for summing all of the products for each sample matrix, the highest product signifying the sample matrix having the highest correlation with a corresponding image sub-matrix.
6. The headlight aiming apparatus of claim 1 wherein the means for sensing light comprises:
a housing alignable with a headlight;
means, mounted in the housing, for detecting the intensity of light emitted from a headlight and entering the housing.
7. The headlight aiming apparatus of claim 6 further comprising:
a reflective surface carried in the housing; and means for focusing light emitted from a headlight onto the reflective surface, the light incident on the reflective surface reflecting to the light detecting means.
8. The headlight aiming apparatus of claim 7 further comprising:
means for adjusting the relative position of the focusing means and the reflective surface to each other.
9. The headlight aiming apparatus of claim 8 wherein the adjustment means comprises:
a fixed lens support mounted in the housing;

means, engagable with the lens and the fixed lens support, for adjusting the distance of the lens relative to the fixed lens support.
10. The headlight apparatus of claim 9 further comprising:
a plurality of fixed lens supports mounted in the housing, each fixed lens support disposed adjacent a peripheral portion of the lens;
a plurality of independently adjustable means engagable with each fixed lens support and spaced peripheral portions of the lens.
11. The headlight aiming apparatus of claim 10 wherein the adjustable mean comprises:
a threaded rod extendable through the lens and into adjustable threading engagement with each fixed lens support.
12. The headlight aiming apparatus of claim 11 further comprising:
biasing means, disposed between each fixed lens support and the lens, for biasing the lens away from the fixed lens supports.
13. The headlight aiming apparatus of claim 8 wherein the adjustment means comprises:
a fixed reflective surface support mounted in the housing;
means, engagable with the reflective surface and the fixed reflective surface support, for adjusting the distance between they fixed reflective surface support and the reflective surface.
14. The aiming apparatus of claim 13 wherein the adjustment means comprises:
a threaded rod fixed to the housing and extending through a peripheral portion of the reflective surface and through one fixed reflective surface support;
a fastener engagable with the rod and disposed in registry with the reflective surface to fix the position of the reflective surface relative to the housing.
15. The headlight aiming apparatus of claim 1 further comprising:
a frame extending transverse to a longitudinal axis of the vehicle;
means for movably mounting the housing on the frame for movement between a home position and an aiming position.
16. The headlight aiming apparatus of claim 15 further comprising:
means for calibrating the position of the housing when the housing is at the home position.
17. The headlight aiming apparatus of claim 16 wherein the means for calibrating comprises:
an aimed headlight mounted at the home position of the housing.
18. The headlight aiming apparatus of claim 16 wherein the means for calibrating comprises:
a laser mounted at the home position of the housing.
19. The headlight aiming apparatus of claim 15 further comprising:
means for storing the coordinate positions of the aiming position of the housing; and means, responsive to the stored coordinates, for moving the housing from the home position to the aiming position.
20. The headlight aiming apparatus of claim 15 wherein the means for movably mounting the housing on the frame comprise:
an electrical motor having a bi-directional rotatable output shaft;
a motor support movably carried on the frame;
translation means, mounted on the frame transverse to a longitudinal axis of the vehicle, for translating the motor support; and drive means, engagable with the output shaft of the motor and the translation means, for driving the motor support horizontally along the translation means.
21. The headlight aiming apparatus of claim 20 wherein the means for movably mounting the housing further comprises:
a vertical drive motor having a bi-directionally rotatable output shaft;
screw means, mounted on the support and extending from the support;
means for coupling the output shaft of the motor to the screw means; and receiver means, mounted on the housing and engagable with the screw means, for extending and retracting the housing relative to the support upon rotation of the screw means
22. The headlight aiming apparatus of claim 21 further comprising:
guide means, carried on and extending between the housing and the support, for guiding the vertical displacement of the housing relative to the support.
23. A method of aiming a vehicle headlight to a standard image pattern, the method comprising the steps of:
storing a standard image pattern as a standard image matrix;
focussing a light beam from a vehicle headlight onto a reflective surface;
sensing the intensity of the reflected light beam from the surface on a pixel-by-pixel basis in a sensed image matrix;
assigning a magnitude value to each pixel in the sensed image matrix;
forming a plurality of consecutively offset sample matrices, each formed of a portion of the sensed image matrix;
forming a plurality of corresponding standard image sub-matrices, each formed of a portion of the standard image matrix;
determining the offset sample matrix having the highest correlation to a corresponding standard image sub-matrix;
determining the center of the offset sample matrix having the highest correlation;
determining a difference between the center of the offset sample matrix having the highest correlation with the center of the corresponding standard image sub-matrix; and activating an adjustment means engagable with a headlight adjustment frame to adjust the headlight position in at least one axis.
24. The method of Claim 23 further comprising the step of:
varying the speed of operation of the adjustment means to zero as the difference approaches zero.
25. The method of claim 23 further comprising the step of:
repeating the steps of forming and determining during activation of the adjustment means.
26. The method of claim 23 further comprising the steps of:
mounting a reflective surface in a housing;
mounting a focusing lens in the housing for focusing the light beam onto the reflective surface; and moving the housing from a home position to a vehicle headlight aiming position.
27. The method of claim 26 further comprising the steps of:
disposing a frame transverse to a longitudinal axis of the vehicle;
movably mounting the housing on the frame for movement of the housing between the home position and the aiming position.
28. The method of claim 23 further comprising the steps of:
generating the product of the magnitude intensity value of each pixel in one offset sample matrix with the corresponding magnitude intensity value of the corresponding pixel in the corresponding standard image sub-matrix;
summing the products for each pixel in one offset sample matrix to form a correlation value for one offset sample matrix;
forming a second offset sample matrix offset from the first offset sample matrix by at least one pixel;
forming the product of the magnitude intensity value of each pixel in the second offset sample matrix with the corresponding magnitude intensity value of the corresponding pixel in a corresponding standard image sub-matrix;
summing the products for the second offset sample matrix to form a correlation value for the second offset sample matrix;
determining the highest correlation value between all of the offset sample matrices and the corresponding standard image sub-matrices;
determining the center of the offset sample matrix having the highest correlation value.
CA002185387A 1995-09-29 1996-09-12 Headlight aiming apparatus and method Expired - Fee Related CA2185387C (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CA002349881A CA2349881A1 (en) 1995-09-29 1996-09-12 Headlight aiming apparatus and method

Applications Claiming Priority (6)

Application Number Priority Date Filing Date Title
US457195P 1995-09-29 1995-09-29
US60/004,571 1995-09-29
US1685596P 1996-05-03 1996-05-03
US60/016,855 1996-05-03
US08/699,521 1996-09-04
US08/699,521 US5751832A (en) 1996-09-04 1996-09-04 Headlight aiming apparatus

Related Child Applications (1)

Application Number Title Priority Date Filing Date
CA002349881A Division CA2349881A1 (en) 1995-09-29 1996-09-12 Headlight aiming apparatus and method

Publications (2)

Publication Number Publication Date
CA2185387A1 CA2185387A1 (en) 1996-11-04
CA2185387C true CA2185387C (en) 2002-04-30

Family

ID=27357663

Family Applications (1)

Application Number Title Priority Date Filing Date
CA002185387A Expired - Fee Related CA2185387C (en) 1995-09-29 1996-09-12 Headlight aiming apparatus and method

Country Status (5)

Country Link
JP (1) JPH09170965A (en)
CA (1) CA2185387C (en)
DE (1) DE19639986A1 (en)
GB (1) GB2307312B (en)
IT (1) ITMI961988A1 (en)

Families Citing this family (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1640700A1 (en) * 2004-09-24 2006-03-29 VisiCon Automatisierungstechnik GmbH Device for adjusting vehicle headlights
JP4531658B2 (en) * 2005-08-24 2010-08-25 三栄工業株式会社 Headlight tester
JP5070260B2 (en) * 2009-08-19 2012-11-07 三栄工業株式会社 Headlight tester
CN103674503A (en) * 2012-08-31 2014-03-26 弥荣(成都)实业有限公司 Cylinder-propelled automobile aligning device
KR101941071B1 (en) * 2012-12-04 2019-04-12 대우조선해양 주식회사 Method and system for measuring of navigation light install degree of ship
CN106197955A (en) * 2016-06-23 2016-12-07 重庆长安汽车股份有限公司 A kind of fixed support for the test of automobile interior exterior portion light
DE102020206275A1 (en) 2020-05-19 2021-11-25 TechnoTeam Holding GmbH Method and device for photometric measurement of a license plate number for a vehicle
EP3945300A1 (en) 2020-07-28 2022-02-02 Mahle International GmbH Adas calibration system for calibrating at least one headlamp of a vehicle
USD977351S1 (en) * 2020-09-11 2023-02-07 Autel Intelligent Technology Corp., Ltd. Vehicle calibrating and aligning apparatus
DE102022211933A1 (en) * 2022-11-10 2024-05-16 Maha Maschinenbau Haldenwang Gmbh & Co. Kg DEVICE AND METHOD FOR ALIGNMENT OF A HEADLAMP ALIGNMENT TESTING DEVICE

Family Cites Families (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1360619A (en) * 1972-03-30 1974-07-17 Hartridge Ltd Leslie Apparatus for testing beams of light
EP0185800A1 (en) * 1984-12-28 1986-07-02 Anzen Motor Car Co., Ltd. Apparatus for determining the irradiation direction of a headlight beam
US4948249A (en) * 1987-06-23 1990-08-14 Hopkins Manufacturing Corporation Headlight aiming and light pattern testing apparatus and method
US5164785A (en) * 1991-02-08 1992-11-17 Hopkins Manufacturing Corporation Headlight aiming apparatus and display
US5210589A (en) * 1991-12-16 1993-05-11 Chuo Electronic Measurement Co., Ltd. Apparatus for measuring optical-axis deflection angle of headlight
US5331393A (en) * 1992-12-11 1994-07-19 Hopkins Manufacturing Corporation Method and apparatus for locating a specific location on a vehicle headlamp
US5426500A (en) * 1994-01-04 1995-06-20 Chuo Electronic Measurement Co., Ltd. Illuminance measurement of vehicle lamp

Also Published As

Publication number Publication date
DE19639986A1 (en) 1997-04-03
GB9620347D0 (en) 1996-11-13
JPH09170965A (en) 1997-06-30
GB2307312A (en) 1997-05-21
ITMI961988A0 (en) 1996-09-27
GB2307312A8 (en) 1997-09-11
GB2307312B (en) 1999-06-16
ITMI961988A1 (en) 1997-03-30
CA2185387A1 (en) 1996-11-04

Similar Documents

Publication Publication Date Title
US5751832A (en) Headlight aiming apparatus
US7190465B2 (en) Laser measurement system
CA2115859A1 (en) Method and apparatus for optimizing sub-pixel resolution in a triangulation based distance measuring device
US5331176A (en) Hand held two dimensional symbol reader with a symbol illumination window
US4798963A (en) Apparatus for monitoring and measuring the quality of rail wheel still mounted beneath a rail vehicle without directly contacting the rail wheels
CA2185387C (en) Headlight aiming apparatus and method
US6480269B2 (en) Angle detection method for bending machine, angle detection apparatus and angle sensor
US4715709A (en) Surface flaw detecting method and apparatus
WO1990009561A3 (en) Laser range imaging system using projective geometry
GB2308256A (en) Road surface profilometer
US4843565A (en) Range determination method and apparatus
AU6817094A (en) An apparatus for measuring the dimensions of objects
KR930013686A (en) Optical axis deflection angle measuring device of headlight
US5633745A (en) To drive the optical system independently by CPU in flatbed scanners
JPS62101165A (en) Optoelectronics type scanning head
KR920702149A (en) Device for converting optical signal into video signal
WO1999061247A1 (en) Engraving system and method comprising improved imaging
JP3390106B2 (en) Optical microscope with automatic focusing device
CN207487602U (en) A kind of micro-displacement measuring device
US5646738A (en) System for determining dampening water for an offset press using conventional catoptric light intensity
KR20200049654A (en) 2-Dimensional scanning optical system by simple objective lens sequential actuation
EP0557882A1 (en) Information transmission apparatus and image reading apparatus
KR100190688B1 (en) Camera focus controller by using the laser beam
KR19980019688A (en) Variable distance measuring device
CN219475378U (en) Built-in coaxial laser reflection optical imaging structure

Legal Events

Date Code Title Description
EEER Examination request
MKLA Lapsed