CA2114208C - Prosthetic joint system for bone replacement - Google Patents

Prosthetic joint system for bone replacement Download PDF

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Publication number
CA2114208C
CA2114208C CA002114208A CA2114208A CA2114208C CA 2114208 C CA2114208 C CA 2114208C CA 002114208 A CA002114208 A CA 002114208A CA 2114208 A CA2114208 A CA 2114208A CA 2114208 C CA2114208 C CA 2114208C
Authority
CA
Canada
Prior art keywords
bone
sleeve
prosthesis
tapered portion
stem
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
CA002114208A
Other languages
French (fr)
Other versions
CA2114208A1 (en
Inventor
Caleb Emerson Brooks
Jan Janusz Krygier
John Dennis Bobyn
Alfred F. Decarlo, Jr.
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Joint Medical Products Corp
Original Assignee
Joint Medical Products Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Joint Medical Products Corp filed Critical Joint Medical Products Corp
Priority to CA002114208A priority Critical patent/CA2114208C/en
Priority to PCT/US1991/005358 priority patent/WO1993002641A1/en
Priority claimed from PCT/US1991/005358 external-priority patent/WO1993002641A1/en
Publication of CA2114208A1 publication Critical patent/CA2114208A1/en
Application granted granted Critical
Publication of CA2114208C publication Critical patent/CA2114208C/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Classifications

    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F2/00Filters implantable into blood vessels; Prostheses, i.e. artificial substitutes or replacements for parts of the body; Appliances for connecting them with the body; Devices providing patency to, or preventing collapsing of, tubular structures of the body, e.g. stents
    • A61F2/02Prostheses implantable into the body
    • A61F2/30Joints
    • A61F2/32Joints for the hip
    • A61F2/36Femoral heads ; Femoral endoprostheses
    • A61F2/3662Femoral shafts
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F2/00Filters implantable into blood vessels; Prostheses, i.e. artificial substitutes or replacements for parts of the body; Appliances for connecting them with the body; Devices providing patency to, or preventing collapsing of, tubular structures of the body, e.g. stents
    • A61F2/02Prostheses implantable into the body
    • A61F2/30Joints
    • A61F2/30721Accessories
    • A61F2/30734Modular inserts, sleeves or augments, e.g. placed on proximal part of stem for fixation purposes or wedges for bridging a bone defect
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F2/00Filters implantable into blood vessels; Prostheses, i.e. artificial substitutes or replacements for parts of the body; Appliances for connecting them with the body; Devices providing patency to, or preventing collapsing of, tubular structures of the body, e.g. stents
    • A61F2/02Prostheses implantable into the body
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    • A61F2/30767Special external or bone-contacting surface, e.g. coating for improving bone ingrowth
    • AHUMAN NECESSITIES
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    • A61F2/00Filters implantable into blood vessels; Prostheses, i.e. artificial substitutes or replacements for parts of the body; Appliances for connecting them with the body; Devices providing patency to, or preventing collapsing of, tubular structures of the body, e.g. stents
    • A61F2/02Prostheses implantable into the body
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    • A61F2/32Joints for the hip
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    • A61F2/3607Femoral heads ; Femoral endoprostheses including proximal or total replacement of the femur
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    • A61F2/00Filters implantable into blood vessels; Prostheses, i.e. artificial substitutes or replacements for parts of the body; Appliances for connecting them with the body; Devices providing patency to, or preventing collapsing of, tubular structures of the body, e.g. stents
    • A61F2/02Prostheses implantable into the body
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    • A61F2/3676Distal or diaphyseal parts of shafts
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    • A61F2/02Prostheses implantable into the body
    • A61F2/28Bones
    • A61F2002/2835Bone graft implants for filling a bony defect or an endoprosthesis cavity, e.g. by synthetic material or biological material
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    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
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    • A61F2/00Filters implantable into blood vessels; Prostheses, i.e. artificial substitutes or replacements for parts of the body; Appliances for connecting them with the body; Devices providing patency to, or preventing collapsing of, tubular structures of the body, e.g. stents
    • A61F2/02Prostheses implantable into the body
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    • A61F2002/30001Additional features of subject-matter classified in A61F2/28, A61F2/30 and subgroups thereof
    • A61F2002/30108Shapes
    • A61F2002/30199Three-dimensional shapes
    • A61F2002/30205Three-dimensional shapes conical
    • A61F2002/3021Three-dimensional shapes conical frustoconical
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    • A61F2/00Filters implantable into blood vessels; Prostheses, i.e. artificial substitutes or replacements for parts of the body; Appliances for connecting them with the body; Devices providing patency to, or preventing collapsing of, tubular structures of the body, e.g. stents
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    • A61F2002/30199Three-dimensional shapes
    • A61F2002/30205Three-dimensional shapes conical
    • A61F2002/30217Three-dimensional shapes conical hollow cones, e.g. tubular-like cones
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    • A61F2002/30329Connections or couplings between prosthetic parts, e.g. between modular parts; Connecting elements
    • A61F2002/30331Connections or couplings between prosthetic parts, e.g. between modular parts; Connecting elements made by longitudinally pushing a protrusion into a complementarily-shaped recess, e.g. held by friction fit
    • A61F2002/30332Conically- or frustoconically-shaped protrusion and recess
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    • A61F2002/30535Special structural features of bone or joint prostheses not otherwise provided for
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    • A61F2002/3625Necks
    • A61F2002/3627Necks with lateral apertures, holes or openings
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F2220/00Fixations or connections for prostheses classified in groups A61F2/00 - A61F2/26 or A61F2/82 or A61F9/00 or A61F11/00 or subgroups thereof
    • A61F2220/0025Connections or couplings between prosthetic parts, e.g. between modular parts; Connecting elements
    • A61F2220/0033Connections or couplings between prosthetic parts, e.g. between modular parts; Connecting elements made by longitudinally pushing a protrusion into a complementary-shaped recess, e.g. held by friction fit
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F2220/00Fixations or connections for prostheses classified in groups A61F2/00 - A61F2/26 or A61F2/82 or A61F9/00 or A61F11/00 or subgroups thereof
    • A61F2220/0025Connections or couplings between prosthetic parts, e.g. between modular parts; Connecting elements
    • A61F2220/0041Connections or couplings between prosthetic parts, e.g. between modular parts; Connecting elements using additional screws, bolts, dowels or rivets, e.g. connecting screws
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F2230/00Geometry of prostheses classified in groups A61F2/00 - A61F2/26 or A61F2/82 or A61F9/00 or A61F11/00 or subgroups thereof
    • A61F2230/0063Three-dimensional shapes
    • A61F2230/0067Three-dimensional shapes conical
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F2310/00Prostheses classified in A61F2/28 or A61F2/30 - A61F2/44 being constructed from or coated with a particular material
    • A61F2310/00005The prosthesis being constructed from a particular material
    • A61F2310/00011Metals or alloys
    • A61F2310/00023Titanium or titanium-based alloys, e.g. Ti-Ni alloys

Abstract

A prosthetic joint system is provided for use when replacement of bone is required. The system includes (a) an elongated stem (13) having a joint motion surface (24) at one end and an outside surface which includes at least one tap-ered portion (26); (b) a sleeve (32) for fixation to the patient's bone which has an internal taper (50) for locking engagement with the at least one tapered portion (26); (c) a bone replacement element (22, 54, 64), which can be a bone graft (22);
and (d) means (26, 28, 30, 34, 40, 42, 52, 56, 66, 68) for attaching the bone re-placement element (22, 54, 64) to the stem (13) at a location between the joint motion surface (24) and the sleeve (32). In the case of bone grafts (22), the sys-tem can include a second sleeve (34) for implantation in the graft (22) and a sec-ond tapered portion (28) on the stem (13) for locking engagement with the sec-ond sleeve (34). Preferably, a series of mating stems (13), sleeves (32), and bone replacement elements (54, 64) (or second sleeves (34) in the case of bone grafts (22)) are provided.

Description

2~.~42~~

PROSTHETIC JOINT SYSTEM FOR BONE REPLACEMENT
BACKGROUND OF THE INVENTION
1. Field of the Invention This invention. relates to prosthetic joints and, in particular, to a prosthetic joint system for use when bone replacement is required.
2. Description of the Prior Art Various prostheti c joints are known which include means for replacing bone which the patient I5 has lost as a result of disease, trauma, or' bio-mechanical degeneration caused by, for example, a previous joint implant.
Figure I shows a two piece prosthesis 14 of this type which includes a stem 16 and a bone replacement portion l8 which can be a bone graft or a shaped part composed of a plastic material, such as ultra high molecular weight polyethylene (UHMWPE). See "Link Endo-Model Total Femur Replacement", Link America, Inc., East Hanover, New Jersey, 1989, and "The Leinbach Horizontal Platform Femoral Component", Allo Pro Corporation, St. Petersburg, Florida, 1982.
Figure 2 shows another prior art construction of this type which comprises a one piece metal prosthesis l0 which includes a proximal portion 12 ~ which, .serves as a replacement for bone. Examples of prostheses of this general type include those sold by Ho~amedica under the product designations "Universal 32mm Proximal Femur Total Hip Components with Polished Loops", "Muller Type 32mm Proximal Femur", "Harris Calcar Replacement 32mm Total Hip System", ay r and "Averett Modified Head Neck 32mm Tatal Hip System", and those sold by DePuy under the product designation "1031-30/44 Femoral Upper Third".
' Although these prostheses have benefited many patients, problems have remained with their use. In particular, with reference to the prostheses of the type shown in Figure 2, custom prostheses are often needed and even when customized, these prostheses may not fit the patient particularly well, especially in ~10 connection with achieving a tight fit, between the prosthesis and the patient.'s.bone..~These prostheses provide the surgeon with only one choice of replacement at the time of surgery which limits the ability of the surgeon to respond to specific needs or problems ascertained after the surgery has begun.
Also, custom prostheses take a substantial amount of time to fabricate and are expensive.
With reference to the prostheses of the type shown in Figure d, these can provide the surgeon with some degree of choice at the time of surgery.
Typically, a family of stems and a corresponding family of replacement portions 18 are provided to the surgeon. Also, in some cases, parts of the replacement portion can be cut away at the time of surgery to accommodate different amounts of bone loss. See the Allo Pro system, supra. However, these prostheses still suffer from problems in achieving an optimum interface between the stem 16 and the patient's bone. In particular, because of 3d the ' Mechanical configuration of the prosthesis, porous coating of the stem to achieve long term fixation through bone ingrowth is inadvisable since it may reduce the endurance~strength of the stem.
Femoral prostheses which include sleeves for engagement with bone are also known in the art. See, i for example, Noiles U.S. Patent No. 4,846,839 and Noiles U.S.
Patent No. 4,790,852. Such prostheses have not included separate bona replacement elements of the type shown in Figure 1 but in some cases have included an integral bone replacement portion of the type shown in Figure 2.
SUMMARY OF THE INVENTION
According to a first aspect of the invention there is provided a prosthesis for implantation in a bone which has an end for receiving the prosthesis and a medullary canal, said prosthesis comprising= a) a stem comprising an elongated body having a joint motion surface at one end and an outside surface extending away from said joint motion surface, said outside surface including a tapered portion, said tapered portion being comically shaped with a circular cross section b) an elongated sleeve for fixation within an elongated cavity created in the bone at the end of the bone for receiving the sleeve, said sleeve including an outer surface for engagement with said cavity in the bone and an internal taper for locking engagement with the tapered portion, said internal taper being comically shaped with a circular cross sections c) an elongated bone replacement element having a longitudinal lengthT and d) means for attaching the bone replacement element to the stem at a location between the joint motion surface and the sleeve, wherein (i) the elongated sleeve is spaced from the joint motion surface by a distance which is greater than the longitudinal length of the bone replacement element and (ii) the stem extends beyond the elongated sleeve by an amount sufficient for stabilizing engagement with the bone s medullary canal.
According to a second aspect of the invention there is provided a prosthesis for implantation in a bona which has an end for receiving the prosthesis, said prosthesis comprising:
a) a stem comprising an elongated body having a joint motion surface at one and and an outside surface extending away from said joint motion surface, said outside surface including a tapered portion, said tapered portion being comically shaped with a circular cross sections b) an elongated sleeve for fixation within an elongated cavity created in the bona at the end of the bone for receiving the sleeve, said sleeve including an outer surface for engagement with said cavity in the bone and an internal taper for locking engagement with the tapered portion, said internal taper being comically shaded with a circular cross sections c) a bone replacement elements and d) means for attaching the bone replacement element to the stem at a location between the joint motion surface and the sleeve, said means comprising an internal taper for locking engagement with the tapered portion, said internal taper being comically shaped with a circular cross section and being formed on an inside surface of the bone replacement element.
According to a further aspect of the invention there is provided a prosthesis for implantation in a bona which has an end for receiving the prosthesis, said prosthesis comprising:
a) a stem comprising an elongated body having a joint motion surface at one and and an outside surface extending away from said joint motion surface, said outside surface including a first tapered portion, said first tapered portion being comically shaped with a circular cross sections b) an elongated sleeve for fixation within an elongated cavity created in the bona at the and of the bona for receiving the sleeve, said sleeve including an outer surface for engagement with said cavity in the bone and an internal taper for locking engagement with the first tapered portion, said internal taper being comically shaped with a circular cross sections c) a bone replacement elements and d) means for attaching the bone replacement element to the stem at a location between the joint motion surface and the sleeve, wherein the outside surface of the stem includes a second tapered portion, said second tapered ~I
portion being located between the joint motion surface and the first tapered portion, the means for attaching comprises an internal taper for locking engagement with said second tapered portion, and said second tapered portion and said internal taper are each comically shaped with a circular cross section.
According to a further aspect of the invention there is provided a prosthesis for implantation in a bone which has an and for receiving the prosthesis, said prosthesis comprising:
a) a stem comprising an elongated body having a joint motion surface at one end and an outside surface extending away from said joint motion surface, said outside surface including a tapered portion, said tapered portion being comically shaped with a circular cross sections b) an elongated sleeve for fixation within an elongated cavity created in the bone at the end of the bone for receiving the sleeve, said sleeve including an outer surface for engagement with said cavity in the bona and an internal taper for locking engagement with the tapered portion, said internal taper being comically shaped with a circular cross sections c) a bone replacement elements and d) means for attaching the bone replacement element to the stem at a location between the joint motion surface and the sleeve, wherein the outside surface of the stem includes flutes for engagement with the bona replacement element.
According to a further aspect of the invention there is provided a prosthesis for implantation in a bone which has an end for receiving the prosthesis, said prosthesis comprising:
a) a stem comprising an elongated body having a joint motion surface at one end and an outside surface extending away from said joint motion surface, said outside surface including a first tapered portion, said first tapered portion being comically shaped with a circular cross sections b) an elongated sleeve for fixation within an elongated cavity created in the bona at the end of the bone for receiving the sleeve, said sleeve including an outer surface for engagement with said i cavity in the bona and an internal taper for locking engagement with the first tapered portion, said internal taper being conically shaped with a circular cross sections c) a bona replacement elements and d) means for attaching the bone replacement element to the stem at a location between the joint motion sLrface and the sleeve, said means comprising a second sleeve affixed to the bone replacement element and attached to the stem, said second sleeve being a separate element from both said bone replacement element and said elongated sleeve.
According to a further aspect of the invention there is provided a prosthesis for implantation in a bone, said prosthesis comprising two prosthetic elements and a stem for attachment by locking tapers to the two prosthetic elements, said stem comprising an elongated body having a joint motion surface at one end and an outside surface extending away from said joint motion surface, said outside surface including an elongated tapered portion which has a sufficient length to permit attachment of the two prosthetic elements and which is conically shaped with a circular cross section for locking engagement with the two prosthetic elements, each of the two prosthetic elements having an internal taper which is conically shaped with a circular cross section.
According to still yet a further aspect of the invention there is provided a prosthesis for implantation in a bone, said prosthesis comprising a first prosthetic element, a second prosthetic element, and a stem for attachment by locking tapers to the first and second prosthetic elements, said stem comprising an elongated body having a joint motion surface at one and and an outside surface extending away from said joint motion surface, said outside surface including first and second elongated tapered portions each of which is conically shaped with a circular cross section, and first and second tapered portions being separated from one another along the length of the body, said first tapered portion being for locking I

engagement with the first prosthetic element and said second tapered portion being for locking engagement with the second prosthetic element, each of said two prosthetic elements having an internal taper which is conically shaped with a circular cross section.
The accompanying drawings, which are incorporated in and constitute part of the specification, illustrate the preferred embodiments of the invention, and together with the description, serve to explain the principles of the invention.
It is to be understood, of course, that both the drawings and the description are explanatory only and are not restrictive of the invention.
BRIEF DESCRIPTION OF THE DRAWINGS
Figure 1 is a side view of a prior art femoral prosthesis which includes a stem and a bona replacement portion.
Figure 2 is a side view of a prior art femoral prosthesis whose proximal portion has been configured to replace lost bona.
Figure 3 is a side view, partially in cross-section, of a femoral prosthesis constructed in accordance with the invention for use with a bone graft.
Figure 4 is a side view, partially in cross-section, of a femoral prosthesis constructed in accordance with the invention having a stem with two tapered portions, one for engagement with a bone replacement element and the other for engagement with a sleeve which is implanted in the patient s femur.

_E,_ Figure 5 is a side view, partially in cross-section, of a femoral prosthesis constructed ir.
accordance with the invention having a bone replacement element which is clamped to the prosthesis' stem and a sleeve which engages a tapered portion of the stem.
Figure 6 is a side view, partially in cross-section, of a femoral prosthesis constructed in accordance with the invention having a stem with an elongated tapered portion for engagement with both a bone replacement element and with a sleeve which is implanted in the_patient's femur.
Figure 7 is an expanded view of the outside surface of the sleeves of Figures 3-6 illustrating the use of steps or terraces on the outside surface.
Figure 8 is a cross-sectional view along lines 8-8 in Figure 5 illustrating representative means for attaching a bone replacement element to the prosthesis' stem.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
With reference now to the drawings, wherein like reference characters designate Iike or corresponding parts throughout the several views, there is shown in Figure 3 a femoral prosthesis 20 constructed in accordance with the invention which incorporates bone graft 22.
Prosthesis 20 includes elongated stem 13 which has ball 24 at one end which serves as a joint motion surface. The outside surface of stem 13 includes a ~0 ' first tapered portion 26 and a second tapered portion 28. Between the tapered portions are flutes 30.
Stern 13 also includes a second set of flutes 38.
Prothesis 20 further includes first sleeve 32, second sleeve 34, and trochanter washer 40 which is attached to stem 13 by screw 42. First sleeve 32 is _ 7 _ implanted in the patent s femur 36 and provides strong mechanical fixation of the prosthesis to the proximal end of the femur. Additional fixation of the prosthesis to the femur is provided by flutes 38 which help stabilize the distal end of the prosthesis with regard to rotation about the prosthesis longitudinal axis.
In practice, a series (family) of sleeves 32 of different sizes and/or configurations is provided to the surgeon so that he or she can choose the sleeve which provides the best union with whatever portion of the femur remains for implantation.
Similarly, a family of stems 13 is also provided to the surgeon so that again optimizing choices can be made at the time of implantation.
As shown in Figure 7, sleeve 32 preferably has a stepped outside surface 48 of the type described in Noiles, U.S. Patent No. 4,846,839. As also described in that patent, if porous coating is used, such coating is preferably applied to just the sleeve and not to the stem. In this way, an opportunity for bone ingrowth is provided without putting the overall structural integrity of the prosthesis at risk.
As shown in Figure 4, if desired, sleeve 32 can include a collar 44 for engagement with the exposed, proximal end of the femur. Similarly, as shown in Figure 5, the sleeve can include a protruding portion 46 constructed in accordance With Noiles, U.S. Patent No. 4,790,852. It is to be understood, of course, that the illustrated sleeves can be used with any of the prostheses of Figures 4-6. Whatever construction is used for the sleeve s outside surface, its inner VlrO 93/02641 PCT/US91/05358 _8_ surface includes a tapered portion 50 for locking engagement with first tapered portion 26 of stem 13.
The prosthesis. of Figure 3 includes second sleeve 34 for engagement with bone graft 22.
Depending upon the size and shape of the bone graft, sleeve 34 car. include various of the features discussed above with regard to sleeve 32. Thus, it can include a collar 44, a protruding portion 46, a stepped outside surface 48, and, if desired, a porous ~10 , coating or other coating to enhance adhesion when cement is used to affix the graft. As with the first sleeve, whatever configuration is ehosen for the outside surface of the second sleeve, its inner surface includes a tapered portion 52 for loc~;ing engagement with second tapered portion 28 of stem 13.
In addition to sleeve 34, flutes 30 and trochanter washer 40 also.help affix bone graft 22 to stem 13. The sleeve serves as the primary source of mechanical fixation between the graft and the stem.
The flutes provide further fixation by helping prevent rotation. of the graft about the stem as tor4ue is applied to the graft by the patient's tendons and muscles. Trochanter washer aids irt the attachment of those tendons and muscles to the prosthesis and also helps stabilize and strengthen the greater trochanter portion of the graft. The combination of these three . fixation mechanisms provides excellent stabilization of bone grafts including. long bone grafts.
30' Figure 4 shows an alternate embodiment 60 wherein a bone replacement element 54 composed of metal is used in place of bone graft 22. For this embodiment, as well ~s those shown in Figures 5 and 6, a series of bone replacements is preferably provided to the surgeon so that a selection of the WO 93/02641 ~ ~ S PCT/US91 /U5358 _4_ most appropriate element can be made at the time of surgery.
As in Figure 3, stem 13 includes a first tapered portion 26 which mates with first sleeve 32. The stem also includes second tapered portion 28 which mates and locks with taper 56 formed on the inside surface of element 54._ As shown in Figure 4, the outside surface of element 54 can include a porous coating 58 to aid in the ixitegration and bonding of the prosthesis to the patient's tissues. Although not: shown in Figure 4, element 54 can also include a muscie/tendon attachment plate 62 of the type shown in Figure 5.
Figure 6 shows a variation of the prosthesis of Figure 4 wherein the stem's first tapered portion 26 has been elongated so that it mates with the internal tapers of both sleeve 32 and bone replacement element 54. Such a construction can also be used with the bone graft embodiment of Figure 3 for applications in which flutes 30 are not required.
Figure 5 shows a further variation of the invention employing a bone' replacement element 64 composed of plastic. Instead of locking tapers, this embodiment uses opposing flanges 66 and locking screws 68 to attach element 64 to stem 13. Such an attachment system can also be used with the metal bone replacement elements of Figures 4 and 6~. Also, for- a ceramic bone replacement element, the attachment system of Figure 5 can be combined with a taped ,lock of the type shown in Figures 4 and 6 to produce a strong attachment.
The prostheses of the invention can be implanted using a variety of techniques known in the art.
Trial components are typically used to select a set of components best suited to the patient's needs.

~c~~~
~'~,'1.1~ -10 -The patient's femur is resected as necessary and a straight hole for -receiving stem 13 is reamed into the femur's medullary canal. A conical cavity is then formed in the end of the femur for receiving sleeve 32. For sleeves including a protruding portion 46, a side cavity for that portion can be formed in the end of the femur using a cutting tool of the type disclosed in U.S. Patent No. 4,790,852, the relevant portions of which are incorporated herein by reference.
The bone replacement element is affixed to stem 13 prior to its implantation. In.the case of a metal element of the type shown in Figures 4 anc 6, fixation can be achieved by placing the element in an appropriate fixture and then applying a sharp impact force to stem 13 to lock the complimentary tapers on the element and the stem together. For a plastic element of the type shown in Figure 5, the element is slid over the stem and then tightened into place using screws 68.
In the case of a bone graft, a cavity for the stem and sleeve 34 can be formed in the graft using techniques similar to those used to prepare the patient's femur. Sleeve 34 is then implanted in the graft, with or without cement, and the stem and sleeve are united by applying a sharp impact force to the stem to lock together the complimentary tapers.
After the bone replacement element has been locked onto the stem, the prosthesis is inserted into 30~ the prepared femur by passing the stem through sleeve 32 into the straight cavity formed in the medullary canal. As the stem moves into its final position, f lutes 38 cut channels into the canal . As the last step in the implantation, the stem and sleeve 32 are lacked together by applying a sharp impact force to WO 93/02641 ~ ~' ~ (~ 2 ~ $ PCT/US91 /05358 the stem to engage tapered surface 26 with tapered ' surface 50.
The tapered surfaces) formed on stem 13 can have a variety of inclinations. For example, taper angles of 6° total included angle for surfaces 26 and 50 have been found to work successfully. Similar taper angles can be'used for surfaces 28 and mating surfaces 52 and 56.. Other taper angles which can be used a.re in the range of from about 3° to about 10°.
For components made of a titanium alloy, preferred surfaces for the interlocking tapers are a smooth machined surface on the stem an-d a recrvstallized surface ~o.n the sleeve's internal taper as occurs during sintering of a porous coating.
The components of the prosthesis can be constructed from surgically implantable materials such as chemically pure titanium or a titanium alloy containing 6°d aluminum and 4x vanadium for stem 13, bone replacement element 54, and sleeves 32 and 34 (see ASTM Specification No. F136) and ultra high molecular weight polyethylene for element 64. When porous coating is used, the coating car. comprise small spheres or particles o~ the same material as that used to form the underlying component.
~25 Although specific embodiments of the invention have been described and illustrated, it is to be understood that modifications can be made without departing from the invention's spirit and scope. For example, although the invention has been illustrated in t~,e~ context of a femoral prosthesis, it is also applicable to other artificial joints, such as, shoulder and knee joints. A variety of other modifications which do not depart from the scope and spirit of the invention will be evident to persons of _l~_ ordinary skill in the art from the disclosure herein.
The following claims are intended to cover the specific embodiments set forth herein as well as such modifications, variations, and equivalents.

Claims (19)

WHAT IS CLAIMED IS:
1. A prosthesis for implantation in a bone which has an and for receiving the prosthesis and a medullary canal, said prosthesis comprising:
a) a stem comprising an elongated body having a joint motion surface at one end and an outside surface extending away from said joint motion surface, said outside surface including a tapered portion, said tapered portion being conically shaped with a circular cross section;
b) an elongated sleeve for fixation within an elongated cavity created in the bone at the and of the bone for receiving the sleeve, said sleeve including an outer surface for engagement with said cavity in the bone and an internal taper for locking engagement with the tapered portion, said internal taper being conically shaped with a circular cross section;
c) an elongated bone replacement element having a longitudinal length; and d) means for attaching the bone replacement element to the stem at a location between the joint motion surface and the sleeve, wherein (i) the elongated sleeve is spaced from the joint motion surface by a distance which is greater than the longitudinal length of the bone replacement element and (ii) the stem extends beyond the elongated sleeve by an amount sufficient for stabilizing engagement with the bone's medullary canal.
2. The prosthesis of claim 1 wherein the bone replacement element is composed of a material selected from the group consisting of bone, metal, plastic, or ceramic.
3. A prosthesis for implantation in a bone which has an end for receiving the prosthesis, said prosthesis comprising:
a) a stem comprising an elongated body having a joint motion surface at one and and an outside surface extending away from said joint motion surface, said outside surface including a tapered portion, said tapered portion being comically shaped with a circular cross section;
b) an elongated sleeve for fixation within an elongated cavity created in the bone at the end of the bone for receiving the sleeve, said sleeve including an outer surface for engagement with said cavity in the bone and an internal taper for locking engagement with the tapered portion, said internal taper being comically shaded with a circular cross section;
c) a bone replacement element; and d) means for attaching the bone replacement element to the stem at a location between the joint motion surface and the sleeve, said means comprising an internal taper for locking engagement with the tapered portion, said internal taper being conically shaped With a circular cross section and being formed on an inside surface of the bone replacement element.
4. A prosthesis for implantation in a bone which has an and for receiving the prosthesis, said prosthesis comprising:
a) a stem comprising an elongated body having a joint motion surface at one and and an outside surface extending away from said joint motion surface, said outside surface including a first tapered portion, said first tapered portion being conically shaped with a circular cross section;

b) an elongated sleeve for fixation within an elongated cavity created in the bone at the end of the bone for receiving the sleeve, said sleeve including an outer surface for engagement with said cavity in the bona and an internal taper for locking engagement with the first tapered portion, said internal taper being comically shaped with a circular cross section;
c) a bone replacement element; and d) means for attaching the bone replacement element to the stem at a location between the joint motion surface and the sleeve, wherein the outside surface of the stem includes a second tapered portion, said second tapered portion being located between the joint motion surface and the first tapered portion, the means for attaching comprises an internal taper for locking engagement with said second tapered portion, and said second tapered portion and said internal taper are each conically shaped with a circular cross section.
5. A prosthesis for implantation in a bone which has an end for receiving the prosthesis, said prosthesis comprising:
a) a stem comprising an elongated body having a joint motion surface at one end and an outside surface extending away from said joint motion surface, said outside surface including a tapered portion, said tapered portion being conically shaped with a circular cross section;
b) an elongated sleeve for fixation within an elongated cavity created in the bone at the and of the bone for receiving the sleeve, said sleeve including an outer surface for engagement with said cavity in the bone and an internal taper for locking engagement with the tapered portion, said internal taper being comically shaped with a circular cross section;
c) a bone replacement element; and d) means for attaching the bone replacement element to the stem at a location between the joint motion surface and the sleeve, wherein the outside surface of the stem includes flutes for engagement with the bone replacement element.
6. The prosthesis of claim 5 wherein the bone replacement element is composed of bone.
7. A prosthesis for implantation in a bone which has an end for receiving the prosthesis, said prosthesis comprising:
a) a stem comprising an elongated body having a joint motion surface at one and and an outside surface extending away from said joint motion surface, said outside surface including a first tapered portion, said first tapered portion being comically shaped with a circular cross section;
b) an elongated sleeve for fixation within an elongated cavity created in the bone at the end of the bone for receiving the sleeve, said sleeve including an outer surface for engagement with said cavity in the bone and an internal taper for locking engagement with the first tapered portion, said internal taper being conically shaped with a circular cross section;
c) a bone replacement element; and d) means for attaching the bone replacement element to the stem at a location between the joint motion surface and the sleeve, said means comprising a second sleeve affixed to the bone replacement element and attached to the stem, said second sleeve being a separate element from both said bone replacement element and said elongated sleeve.
8. The prosthesis of claim 7 wherein said second sleeve includes an internal taper and said second sleeve is attached to the stem through a locking engagement of the internal taper with the first tapered portion of the stem, said internal taper being comically shaped with a circular cross section.
9. The prosthesis of claim 7 wherein the outside surface of the stem includes a second tapered portion located between the joint motion surface and the first tapered portion, the second sleeve includes an internal taper and is attached to the stem through a locking engagement of the internal taper with the second tapered portion, and said second tapered portion and said internal taper are each comically shaped with a circular cross section.
10. The prosthesis of claim 9 wherein the outside surface of the stem includes flutes for engagement with the bone replacement element, said flutes being located between the first tapered portion and the second tapered portion.
11. The prosthesis of claim 7 wherein at least a portion of the outer surface of the second sleeve is stepped.
12. The prosthesis of claim 7 wherein at least a portion of the outer surface of the second sleeve is porous coated.
13. The prosthesis of claim 7 wherein the bone replacement element comprises a prepared bone graft having a cavity formed therein.
14. The prosthesis of claim 1 wherein at least a portion of the outer surface of the bone replacement element is porous coated.
15. The prosthesis of claim 1 wherein at least a portion of the outer surface of the elongated sleeve is porous coated.
16. The prosthesis of claim 1 wherein at least a portion of the outer surface of the elongated sleeve is stepped.
17. A prosthesis for implantation in a bone, said prosthesis comprising two prosthetic elements and a stem for attachment by locking tapers to the two prosthetic elements, said stem comprising an elongated body having a joint motion surface at one end and an outside surface extending away from said joint motion surface, said outside surface including an elongated tapered portion which has a sufficient length to permit attachment of the two prosthetic elements and which is comically shaped with a circular cross section for locking engagement with the two prosthetic elements, each of the two prosthetic elements having an internal taper which is comically shaped with a circular cross section.
18. A prosthesis for implantation in a bona, said prosthesis comprising a first prosthetic element, a second prosthetic element, and a stem for attachment by locking tapers to the first and second prosthetic elements, said stem comprising an elongated body having a joint motion surface at one and and an outside surface extending away from said joint motion surface, said outside surface including first and second elongated tapered portions each of which is comically shaped with a circular cross section, and first and second tapered portions being separated from one another along the length of the body, said first tapered portion being for locking engagement with the first prosthetic element and said second tapered portion being for locking engagement with the second prosthetic element, each of said two prosthetic elements having an internal taper which is comically shaped with a circular cross section.
19. The prosthesis of claim 18 wherein the outside surface of the stem includes flutes for engagement with one of the prosthetic elements, said flutes being located between the first and second tapered portions.
CA002114208A 1991-07-29 1991-07-29 Prosthetic joint system for bone replacement Expired - Lifetime CA2114208C (en)

Priority Applications (2)

Application Number Priority Date Filing Date Title
CA002114208A CA2114208C (en) 1991-07-29 1991-07-29 Prosthetic joint system for bone replacement
PCT/US1991/005358 WO1993002641A1 (en) 1991-07-29 1991-07-29 Prosthetic joint system for bone replacement

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
CA002114208A CA2114208C (en) 1991-07-29 1991-07-29 Prosthetic joint system for bone replacement
PCT/US1991/005358 WO1993002641A1 (en) 1991-07-29 1991-07-29 Prosthetic joint system for bone replacement

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Publication Number Publication Date
CA2114208A1 CA2114208A1 (en) 1993-02-18
CA2114208C true CA2114208C (en) 2003-10-14

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Family Applications (1)

Application Number Title Priority Date Filing Date
CA002114208A Expired - Lifetime CA2114208C (en) 1991-07-29 1991-07-29 Prosthetic joint system for bone replacement

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CA2114208A1 (en) 1993-02-18

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