CA2106940A1 - Method of manufacturing simulated brick products from plastic and other mouldable materials with or without filler - Google Patents
Method of manufacturing simulated brick products from plastic and other mouldable materials with or without fillerInfo
- Publication number
- CA2106940A1 CA2106940A1 CA002106940A CA2106940A CA2106940A1 CA 2106940 A1 CA2106940 A1 CA 2106940A1 CA 002106940 A CA002106940 A CA 002106940A CA 2106940 A CA2106940 A CA 2106940A CA 2106940 A1 CA2106940 A1 CA 2106940A1
- Authority
- CA
- Canada
- Prior art keywords
- filler
- products
- plastic
- materials
- brick
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
Links
- 239000000945 filler Substances 0.000 title claims abstract description 14
- 239000000463 material Substances 0.000 title claims abstract description 14
- 239000011449 brick Substances 0.000 title claims abstract description 9
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 7
- 239000004033 plastic Substances 0.000 title claims abstract description 5
- 229920003023 plastic Polymers 0.000 title claims abstract description 5
- 238000000034 method Methods 0.000 claims abstract description 7
- 238000000748 compression moulding Methods 0.000 claims description 2
- 238000000465 moulding Methods 0.000 abstract 1
- 230000001419 dependent effect Effects 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
- B29C43/02—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles
- B29C43/18—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles incorporating preformed parts or layers, e.g. compression moulding around inserts or for coating articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/0064—Moulds characterised by special surfaces for producing a desired surface of a moulded article, e.g. profiled or polished moulding surfaces
- B28B7/007—Moulds characterised by special surfaces for producing a desired surface of a moulded article, e.g. profiled or polished moulding surfaces with moulding surfaces simulating natural effets, e.g. wood or stone
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/34—Moulds, cores, or mandrels of special material, e.g. destructible materials
- B28B7/348—Moulds, cores, or mandrels of special material, e.g. destructible materials of plastic material or rubber
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/10—Building elements, e.g. bricks, blocks, tiles, panels, posts, beams
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Wood Science & Technology (AREA)
- Casting Or Compression Moulding Of Plastics Or The Like (AREA)
Abstract
ABSTRACT OF THE DISCLOSURE
This method of manufacturing simulated brick products from plastics and other mouldable materials utilizes a high intensity mixing machine to tranform the material into a malleable form from which brick-like articles can be moulded. The materials can be formulated to give properties and appearances as required for specific uses.The products can be manufactured in one piece utilizing a single material or can be made as a shell whereby another material is used as a filler.In this case the filler is also used as a die in the moulding process and is configured to allow good flow and positive adherence to the outer shell.
This method of manufacturing simulated brick products from plastics and other mouldable materials utilizes a high intensity mixing machine to tranform the material into a malleable form from which brick-like articles can be moulded. The materials can be formulated to give properties and appearances as required for specific uses.The products can be manufactured in one piece utilizing a single material or can be made as a shell whereby another material is used as a filler.In this case the filler is also used as a die in the moulding process and is configured to allow good flow and positive adherence to the outer shell.
Description
2 1 ~
THE MANUFACTURE OE SIMULATED BRICK PRODUCTS FROM
PLASTIC AND OTHER MOULDABLE MAT~
The present invention relates to a method of manufacturing brick like products from plastic and other materials. This process utilizes a high intensity mixing machine which transforms materials into a malleable state. The material is then moulded into products which have the appearance of brick and properties dependent upon the ingredients used. This process allows for the use of a wide variety of mixed materials, a subsequent unlimited list of properties and very low manufacturing costs. The products that are made with fillers can utilize less exp~nsive, more readily available, or otherwise more appropriate materials for their interiors. These materials would also be processed in a high intensity mixer.
While the products are formed using conventional compression moulding techniques, the process to make the products with fillers utilizes two new features.
The first is to use the filler as the female die part of the formi~g mould and the other is to configure the filler as to lock it to the shell.( see Fig. 1 ) As an example, a filler for a brick shaped product would be made slightly smaller then the finished product. This filler would be allowed to harden and would then be used as a die to form the finished product. The filler would adhere to the shell by the intrinsic properties of the heated materials and by the locking groove in the filler. ~ -
THE MANUFACTURE OE SIMULATED BRICK PRODUCTS FROM
PLASTIC AND OTHER MOULDABLE MAT~
The present invention relates to a method of manufacturing brick like products from plastic and other materials. This process utilizes a high intensity mixing machine which transforms materials into a malleable state. The material is then moulded into products which have the appearance of brick and properties dependent upon the ingredients used. This process allows for the use of a wide variety of mixed materials, a subsequent unlimited list of properties and very low manufacturing costs. The products that are made with fillers can utilize less exp~nsive, more readily available, or otherwise more appropriate materials for their interiors. These materials would also be processed in a high intensity mixer.
While the products are formed using conventional compression moulding techniques, the process to make the products with fillers utilizes two new features.
The first is to use the filler as the female die part of the formi~g mould and the other is to configure the filler as to lock it to the shell.( see Fig. 1 ) As an example, a filler for a brick shaped product would be made slightly smaller then the finished product. This filler would be allowed to harden and would then be used as a die to form the finished product. The filler would adhere to the shell by the intrinsic properties of the heated materials and by the locking groove in the filler. ~ -
Claims (3)
1) A process to manufacture simulated brick products from plastic and other mouldable materials with or without filler using a high intensity mixer and compression moulding techniques.
2) The use of a pre-manufactured filler as the female die portion of a mould to manufacture filled brick type products.
3) The utilization of a locking groove to lock a shell to a filler in simulated brick and other products.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CA002106940A CA2106940A1 (en) | 1993-09-24 | 1993-09-24 | Method of manufacturing simulated brick products from plastic and other mouldable materials with or without filler |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CA002106940A CA2106940A1 (en) | 1993-09-24 | 1993-09-24 | Method of manufacturing simulated brick products from plastic and other mouldable materials with or without filler |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CA2106940A1 true CA2106940A1 (en) | 1995-03-25 |
Family
ID=4152356
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CA002106940A Abandoned CA2106940A1 (en) | 1993-09-24 | 1993-09-24 | Method of manufacturing simulated brick products from plastic and other mouldable materials with or without filler |
Country Status (1)
| Country | Link |
|---|---|
| CA (1) | CA2106940A1 (en) |
-
1993
- 1993-09-24 CA CA002106940A patent/CA2106940A1/en not_active Abandoned
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| FZDE | Discontinued |