CA2102206A1 - Extrusion method and apparatus for recycling waste plastics and construction materials therefrom - Google Patents

Extrusion method and apparatus for recycling waste plastics and construction materials therefrom

Info

Publication number
CA2102206A1
CA2102206A1 CA002102206A CA2102206A CA2102206A1 CA 2102206 A1 CA2102206 A1 CA 2102206A1 CA 002102206 A CA002102206 A CA 002102206A CA 2102206 A CA2102206 A CA 2102206A CA 2102206 A1 CA2102206 A1 CA 2102206A1
Authority
CA
Canada
Prior art keywords
construction materials
extrusion method
waste plastics
recycling waste
materials therefrom
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CA002102206A
Other languages
French (fr)
Other versions
CA2102206C (en
Inventor
Wolfgang A. Mack
Peter J. Canterino
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Us Plastic Lumber Ip Corp
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Individual filed Critical Individual
Publication of CA2102206A1 publication Critical patent/CA2102206A1/en
Application granted granted Critical
Publication of CA2102206C publication Critical patent/CA2102206C/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J9/00Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
    • C08J9/04Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent
    • C08J9/06Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent by a chemical blowing agent
    • C08J9/08Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent by a chemical blowing agent developing carbon dioxide
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J11/00Recovery or working-up of waste materials
    • C08J11/04Recovery or working-up of waste materials of polymers
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/18Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/24Acids; Salts thereof
    • C08K3/26Carbonates; Bicarbonates
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/04Oxygen-containing compounds
    • C08K5/09Carboxylic acids; Metal salts thereof; Anhydrides thereof
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2201/00Foams characterised by the foaming process
    • C08J2201/02Foams characterised by the foaming process characterised by mechanical pre- or post-treatments
    • C08J2201/03Extrusion of the foamable blend
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2323/00Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers
    • C08J2323/02Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers not modified by chemical after treatment
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P20/00Technologies relating to chemical industry
    • Y02P20/141Feedstock
    • Y02P20/143Feedstock the feedstock being recycled material, e.g. plastics
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/62Plastics recycling; Rubber recycling

Abstract

An extrudable composition comprised of waste polyolefins and an alkali metal bicarbonate salt/solid, saturated fatty acid foaming agent system, and a method for extruding such extrudable composition wherein the fatty acid/bicaronate foaming agent system foams the waste polyolefins during the extrusion to produce end products which have qualities closely simulating natural lumber suitable for use as construction materials.
CA 2102206 1991-03-05 1992-02-14 Extrusion method and apparatus for recycling waste plastics and construction materials therefrom Expired - Fee Related CA2102206C (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
US07/664,927 US5212223A (en) 1991-03-05 1991-03-05 Extrusion method and apparatus for recycling waste plastics and construction materials therefrom
US664,927 1991-03-05
PCT/US1992/001210 WO1992015640A1 (en) 1991-03-05 1992-02-14 Extrusion method and apparatus for recycling waste plastics and construction materials therefrom

Publications (2)

Publication Number Publication Date
CA2102206A1 true CA2102206A1 (en) 1992-09-06
CA2102206C CA2102206C (en) 2003-07-01

Family

ID=24668023

Family Applications (1)

Application Number Title Priority Date Filing Date
CA 2102206 Expired - Fee Related CA2102206C (en) 1991-03-05 1992-02-14 Extrusion method and apparatus for recycling waste plastics and construction materials therefrom

Country Status (10)

Country Link
US (1) US5212223A (en)
EP (1) EP0576535B1 (en)
AT (1) ATE168710T1 (en)
AU (1) AU651187B2 (en)
CA (1) CA2102206C (en)
DE (1) DE69226359T2 (en)
DK (1) DK0576535T3 (en)
ES (1) ES2123552T3 (en)
WO (1) WO1992015640A1 (en)
ZA (1) ZA921291B (en)

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BE1006436A3 (en) * 1992-12-08 1994-08-30 Solvay Thermoplastic multi tank for storage of oil.
DE4330861A1 (en) * 1993-09-11 1995-03-16 Basf Ag Flat semi-finished product made of GMT recyclate
US5635556A (en) * 1994-07-13 1997-06-03 Nova Chemicals Inc. Thermoplastic resin compositions having improved performance
US5854304A (en) * 1994-12-14 1998-12-29 Epi Environmental Products Inc. Degradable/compostable concentrates, process for making degradable/compostable packaging materials and the products thereof
EP0758946A1 (en) * 1995-03-07 1997-02-26 W.R. Grace & Co.-Conn. Method of recycling polymer materials and sheet article made thereby
DE19606948A1 (en) * 1996-02-23 1997-08-28 Hoechst Ag Plastic molding compounds with less wear
DE19625110A1 (en) * 1996-06-17 1997-12-18 Finacor Anstalt Plastic recycling process and process for the production of plastic materials
US5886078A (en) * 1996-08-13 1999-03-23 Tietek, Inc. Polymeric compositions and methods for making construction materials from them
US6828372B2 (en) * 2001-03-05 2004-12-07 Tie Tek, Inc. Railroad tie and method for making same
CA2378922C (en) * 2002-01-16 2009-01-27 Rutgers, The State University Of New Jersey Compositions and methods of making plastic articles from polymer blends containing polyethylene
US6855440B2 (en) 2002-02-05 2005-02-15 Paul Bracegirdle Construction material, composition and process for producing the same
US6659362B1 (en) 2002-03-12 2003-12-09 Gerald Hallissy Composite railroad ties with optional integral conduit
CN1659225B (en) 2002-04-12 2012-06-27 Mba聚合物公司 Multistep separation of plastics
US20040030018A1 (en) * 2002-08-06 2004-02-12 Jin-Long Wu Polyformaldehyde like high polymeric compound plastic particle
US6844040B2 (en) 2002-10-01 2005-01-18 Arunas Antanas Pabedinskas Reinforced composite structural members
US20050104254A1 (en) * 2003-11-19 2005-05-19 David Hall Process for producing lumber type product from carpet
CN100396370C (en) * 2006-08-15 2008-06-25 杭州海虹精细化工有限公司 Composite foamable agent and its preparation method
JP5475650B2 (en) 2007-06-03 2014-04-16 アイメリーズ ピグメンツ, インコーポレーテッド Spunlaid fiber containing coated calcium carbonate, method for producing the same, and nonwoven product
US20110059287A1 (en) * 2008-01-21 2011-03-10 Imerys Pigments, Inc. Fibers comprising at least one filler, processes for their production, and uses thereof
US20100035045A1 (en) * 2008-01-21 2010-02-11 Imerys Pigments, Inc. Fibers comprising at least one filler and processes for their production
PL2257583T3 (en) 2008-03-18 2020-05-18 Rutgers, The State University Of New Jersey Methods for increasing toughness of immiscible polymer blends
US9533432B2 (en) 2008-03-18 2017-01-03 Rutgers, The State University Of New Jersey Just-in-time compounding in an injection molding machine
US8507581B2 (en) 2010-09-21 2013-08-13 Green Folks & Macleod, Llc Stone based copolymer substrate
US9062190B2 (en) 2010-09-21 2015-06-23 Icast Plastics, Llc Stone based copolymer substrate
ES2458223T3 (en) 2011-06-20 2014-04-30 Imerys Minerals Limited Methods and compositions related to polymeric waste recycling
WO2013019868A1 (en) 2011-08-02 2013-02-07 Mba Polymers, Inc. Methods for reducing contamination in plastics recovered from durable goods
US20130227880A1 (en) * 2012-03-05 2013-09-05 Att Southern, Inc. Recycled plastic composite composition
US20140018502A1 (en) 2012-07-15 2014-01-16 Ronald Matthew Sherga Thermoformed Structural Composites
US9028943B2 (en) 2012-10-30 2015-05-12 Mba Polymers, Inc. Method for improving the surface appearance and processing of plastics recovered from durable goods
ITMI20131040A1 (en) * 2013-06-21 2014-12-22 Valsir Spa METHOD AND APPARATUS FOR THE TREATMENT OF POLYMERIC RECYCLING MATERIALS, IN PARTICULAR POLYMERIC MATERIALS CONTAINING CONTAMINATING SUBSTANCES
US10343328B1 (en) 2014-01-31 2019-07-09 Ecostrate Sfs, Inc. Structural composites method and system
EP3458508A1 (en) 2016-05-19 2019-03-27 Carbios A process for degrading plastic products
EP3260594A1 (en) * 2016-06-20 2017-12-27 Electrolux Appliances Aktiebolag Component for household appliances made from recycled polyolefin
WO2021123299A1 (en) * 2019-12-19 2021-06-24 Carbios Process for degrading plastic products
DE202020100703U1 (en) 2020-01-31 2021-02-02 Kbg Kunststoff Beteiligungen Gmbh Packaging films made from recycled plastics
DE202020102259U1 (en) 2020-04-03 2021-04-07 Kbg Kunststoff Beteiligungen Gmbh Metallized packaging films made from recycled plastics

Family Cites Families (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3655542A (en) * 1968-03-10 1972-04-11 Toray Industries Modified cellular particle and process for the production thereof
US3893957A (en) * 1968-08-14 1975-07-08 Phillips Petroleum Co Foamed and oriented blends of low density polyethylene and polypropylene
DE1919748A1 (en) * 1969-04-18 1970-11-05 Basf Ag Process for the production of foams from ethylene polymers
JPS492183B1 (en) * 1970-11-13 1974-01-18
US3776989A (en) * 1972-05-08 1973-12-04 Usm Corp Method for injection molding articles of foam material involving autoge-nous flow
SU952893A1 (en) * 1981-03-20 1982-08-23 Харьковское Специальное Конструкторско-Технологическое Бюро "Машприборпластик" При Госснабе Ссср Process for producing agglomerated composition for foamed plastic
US4588754A (en) * 1984-01-04 1986-05-13 General Electric Company Low modulus structural foam
LU85576A1 (en) * 1984-10-08 1986-06-11 Montefina Sa RIGID EXPANDED POLYPROPYLENE MATERIALS AND PROCESS FOR THEIR PREPARATION
KR910003721B1 (en) * 1987-12-09 1991-06-08 한국과학기술원 Preparation for expanded material of rigin pvc having an integral skin
US4940736A (en) * 1988-09-12 1990-07-10 Amoco Corporation Production of low density polypropylene foam

Also Published As

Publication number Publication date
ES2123552T3 (en) 1999-01-16
DE69226359D1 (en) 1998-08-27
EP0576535A4 (en) 1994-06-15
AU651187B2 (en) 1994-07-14
DE69226359T2 (en) 1999-04-01
ZA921291B (en) 1993-05-27
US5212223A (en) 1993-05-18
EP0576535A1 (en) 1994-01-05
DK0576535T3 (en) 1999-04-26
EP0576535B1 (en) 1998-07-22
CA2102206C (en) 2003-07-01
WO1992015640A1 (en) 1992-09-17
ATE168710T1 (en) 1998-08-15
AU1460592A (en) 1992-10-06

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Legal Events

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EEER Examination request
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MKLA Lapsed

Effective date: 20080214