CA2097662A1 - Process for the material recycling of interior panelling parts of vehicles - Google Patents

Process for the material recycling of interior panelling parts of vehicles

Info

Publication number
CA2097662A1
CA2097662A1 CA 2097662 CA2097662A CA2097662A1 CA 2097662 A1 CA2097662 A1 CA 2097662A1 CA 2097662 CA2097662 CA 2097662 CA 2097662 A CA2097662 A CA 2097662A CA 2097662 A1 CA2097662 A1 CA 2097662A1
Authority
CA
Canada
Prior art keywords
wood fibre
wood
fibre composite
lining
separating
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
CA 2097662
Other languages
French (fr)
Inventor
Albert Nicolay
Klaus Melzer
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Lignotock GmbH
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Individual filed Critical Individual
Publication of CA2097662A1 publication Critical patent/CA2097662A1/en
Abandoned legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B03SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03BSEPARATING SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS
    • B03B9/00General arrangement of separating plant, e.g. flow sheets
    • B03B9/06General arrangement of separating plant, e.g. flow sheets specially adapted for refuse
    • B03B9/061General arrangement of separating plant, e.g. flow sheets specially adapted for refuse the refuse being industrial
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B09DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
    • B09BDISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
    • B09B5/00Operations not covered by a single other subclass or by a single other group in this subclass
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/52Mechanical processing of waste for the recovery of materials, e.g. crushing, shredding, separation or disassembly
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/62Plastics recycling; Rubber recycling

Landscapes

  • Engineering & Computer Science (AREA)
  • Environmental & Geological Engineering (AREA)
  • Dry Formation Of Fiberboard And The Like (AREA)
  • Processing Of Solid Wastes (AREA)
  • Separation, Recovery Or Treatment Of Waste Materials Containing Plastics (AREA)
  • Pharmaceuticals Containing Other Organic And Inorganic Compounds (AREA)
  • Medicines That Contain Protein Lipid Enzymes And Other Medicines (AREA)

Abstract

ABSTRACT OF THE DISCLOSURE
The invention relates to a process for the material recycling of interior panelling parts of vehicles formed from lined wood fibre mouldings, with which it is possible to so work up interior panelling parts of vehicles or the like that from the recovered wood fibre materials of the carrier parts adequately equivalent quality reusable fibrous materials can be obtained, the reusable fibrous materials being highly cleanly separable from the plastic components of the lining and optionally other plastic fittings. The apparatus according to the invention for performing the process is intended to permit particularly economic working. For lossening the wood fibre composite and flexibilizing the wood fibres, the lined moulding undergoes a swelling process, the moulding softened in the wood fibre composite is freed from attached fittings such as clips, retainers, etc., the wood fibre composite is then broken up to directly reusable fibre material and simultaneously the lining is separated from the wood fibre material and materials and lining are separated from one another.

Description

- 2~97~62 _~5 FOR ~ ~ EC~T.~ OF Ih~ERIOR PANE~ G PA}~S OF VEHICLES

~he ~nv~t~ s to a rE~cli~g p~oce5æ aCComing to ~a prea~le of da~ S W~77 ~S ~o arL 2~pz~aiUs ~or pe~:for;nitlg t~he pr~cess~

Tncreasing Le~~ nd e~ic si~:LiLioelnce ~s be~g ~tt~hed to th~
r~y~ng 0~ ~æs or at lQast pOE~s th~ Lt~c~o~ p~l~7 7 i7~g pa~ts o~
passenge~ C:anE?a3:~-~5 largely co~ls~s~ OÇ co~ted ~r lire m~l~ ; m~e lJ~n w~ ~i~re mat~ials. Th~r manuEacblre ~ onn~ pa~b of ffle gene3:~
~?r~ ut t~ se ~:E h~ i~it~ 7-y ~aused p~ob7ens, b~3callse as so~ed ~posi~es th~ æe mate;s~ fo~m~ The t~n waa~l ro~t~ri 1~;
~S he:re u~rs.ocd to mean ma~eri~ls c~r~silg l~elv li~o~ell~lose ~r c~_oSe ~ s, moul~ i~ th~rmo~ ic ar~a ~oset~ng bi:~d~;. ~[ard ~i~r~ boar~s ~e ~lso ~n'cly ~c3~d in ~bis ~ r~l ca~egorv ~wever, the ntater~als ~nb~ned ~der the te~n t~ fibre mat~s can CC~T~Z~l pr~c~or '.~ o:~ ot~r i~i~ ~pes, su~ ~: e-g. polymer, ~atural a~d t~i:le f~Dres af ~ 1 ~pes T

re~c~;n~ p~oces~ Lor s~l~h ~ s C~sisting o~ lined in~erior p~e~lin~s is ~a~n ~n Dl~-A5 41 28 927. The ~t~ior p~nell ;n5 pa~ n e~ ?qe can-Erise a s~po:rt pa~, WhiC~ ted c~ ~ v ~ Q a l~n~ or ~cki~g cn ~ ;ible s~de and c~?tic~lly p~st_C el~snents LC- e~l to the suE~ort pæt an~ ssa~y f~ t~ fitting i~he~of~ In axor~L~nce ~h-ith the recydirlg p~o-C ec5 the PartS are CarrrLL71ULeS3. t:) par~icL~te~ m~ed m~tesi~l, w7~ch ~oll~g a ~u3:~sr ~7~i~i.~ of s~li~ble gll7;ng materi~l i5 s~?re2d be~een norlwoVPnc m2d.e ~ hetic or ~ al fi~ce5, so ~ a mat ~,~ three-~int~nediate is o~illed with cen~rally inco~orzte~ less r~v~-ed mate~.
Thlq interm~9iAte C~ ~ be war:ked U}? n per se k~own m~nner ~o m~gs, ~ ~e ccnventi~na7 pres_~ng ar~d ~3n~ ~cesse3.

l~n th;c: k~;r;. -ec~,-cli~ p~c:ess rar moul~gs of ~t~r pz~ lings the fi~
c~e~ o~ or~i~ c l~ly ae5~.~ 7J~ d~s p~e~is, so ~hat ~OEe i~ a ;~ossi~ilit~y OT a cl~r csua~tY loss ~in t7~e ca~e C~ ro~g~; p~tlCed. ~I t7~ r~er~d mater~
loss c~ be ~e~a~ ncre~ dditian o~ s~t~e~ic or na~r~l ~ibres, i~ lea~ to ~nQre costly manu~
Th~ore the above p}ocess is ~ot a ~e~cl~ng proc:ess, in ~;ch arl e~valent }le~ }~oduct r~n be obt~ r ~u the o~al fi}~ at~l. Th~ canposiie in the :Eoxm o~ 'he 't~-erio~ Dg part", rr~rises t~he ~ood ~ib~e ~er ~, p-~tic shee~ ~n~/o~ c f~ric l;n~Tlg ~ ns Ou~
~, SLIC~L as e.~., re~illerS, cli~s, etc. ,~nd ç~ot be cl~nly se~2rated ~rLt~ the ~n~Vidu2l rr~te~l cl~sses, i.e. bn::~en dch~n ~nto s~te coi~o~-~ts ~:L such a w~v that t~ e4 ~o r~?ro~ci~le prod~c~ioll pro-c~ses fo~ high~de ~t~ri~ls.

The p~4ble~ of ~Le ~es~t ~en~ is ff~ore to devel~D a proc~ss ~ing possible to ~,ork ~E? i te~ior pznel~ pæts of ~T~ic_es ~d thF~ like in ~h a ~ay ~at ~ t:h~ ~ecovQre~ wood fi~s ID~er-:L~s 0~ the ~ie~ p,~s aaeau~tel~ l~Ltly reusable ~i~5 m2lt~ 1s c~ e o~ta~ed, the x~sa~le f~rous mate~ls be~ng ~ cl ~1y s~ e r,.,~" ~he ~l~stic cc~ents C~ th~ ~"~ng ~d ap~i~a31y o'che~:r p~s'cic ~i~;C~;ng pzrts. ~e ~paratu~ ~ccord~g ~o ~ ~tic¢l fcr perSo~ning tn~ pr~cess is islt~l~ to o Pa:~lY ecc~cL~Ilic preE~ t;lorl. , Accordirlg .o ~e ~vE:Ltion the set probl~nL is sol~ y a pr~cess ~s de~ine~l ~ ~e c~ha~ac~ ng part o~ claim 1.

Th~ te ad~a~ages:ws ~ d~ve~nts c~f ~e p~ess and CO~11a1~1 ff1~ ~:eab~f~q OL ff~ CatUS i~or pe3~g it, as we~l as ~a~le d~el~pmen~s ~e;r:eo~v F~m t~he pmce~i3 standpa;nt ~e fi~r~-pro-,ect~3 1oos~ng o ~he solid wo~d X~QSi~ d the ~ 7;~atiOn of l:he WWd ~i~res in the no~ ye~
~m~ uLed mou~d~5 is 2~ es~ tial irst ~e st3p. (~ ly as a result t~reoi~ i~ it possible ~n ~he f~er ~rwess to a~ b~eak ~ the i:~iti~y soLid woo~ fi~e c~r~osi.~e wi~ ~y sl~n;fi.~nt fib~ de~;~xuci-iazL- In t~he SOLftened sLate~ lete ~l~g ~ ulled }n a ~, fo~a~ng pmce~s st~, can be substanti~lly 1~VP11PA c~ut a~d pr~pared ~ cc~lete -Ei~e brea}~g up. WiLh the E~ ins p~ess or ~ltiple bending se~ences ~t su~ ~s cips ~ ;~ed to the mou~g 2re detaGhed ~nd can be e~il~ s~ rcm ~ mo~g in tbis ~o~s s~ge, wi~ut }~ving to ~nd~go a ~u~n pmcess. The ~ulled ~d leve~ mcn~ g is th~ s~p~ied to ~ te~ring or ~g d~rice, t:he prior level~g o:~ the . ~ , :, . ~ . . .
-'- , : . " . ~ ' ~6~2 ll t~ree~m~ns~onal shqpe f~ at~ the suE~ly to 2~d ~ pin~
n t P ~ tOE~ng device. ~ ~ devi~e the laosened bre m~s_.e ~ b~ ~l~e~v worked u~ to ~e reus2~ br~us ma~er-;i~l, i.e. wit7~t a~y ~tGx~G~iate sta~ e 1;n;n~ LO m~ter w~ it iheet lininc, a ~a~ric lin~ or ba~g or a mixed l~ng, :~; si~l~
~usl~ bm3~en da~ into ~oæse, i.e. la~ger surface torn po~tic~ns. Tl~ c~-sifl~ble aim~sio~al d~f e3:~nces betw~ he a~ de~i~ref~ wood ~i~e nL~-1 o~ ~he or3e ~nd ~d ~e coa~;e 1 ;n;ng po~ on ~e o~her aLLaw ~f~su~en~, sa.;~ctorv ~ ..lC~. o-~ rh~ ~ibra rn~tQr;P~ ;3nd t~e caæse ~orn pQ~ti~lS wi~t si~n;Pic~ te~icâl e2~ ~ture or ~o~rns, so ~hat the ;, f~L'I: /X~e~i:$ 0~ orig~lal ~n~e~al p2llP1 1 ;n~ .~ caI3 be ~ved s~ratel~ and su~ll~ to a hi~h-Yalue recycli~ pr~s, n~meLy ~or ~e pro~ctiGn of new irlt~Z~ p~leLling p~

~e ~eal~g u3~ of ~e ~ fi:~re c~si.e ~d ~:he ~;h;l;~2ti~n ~
~o~ y me~ns o:~ a;ff~:Leht p~ocesses~ As a f~m~tion OL ~e wood ~i~e m~tei~;~7 bindel~ used d~ng the in~ preS~;~g or tn~ng pr~cess, lt is possi~le to ~eæk up l.~Q Ccml~Os~' e ~ solveQ~ 2Cti~15 and~or ~r~ter~
I~. is possible to use a~ }mc~ solves~ts whicih zre ~i`~able for ~;~solvi~
~icular ~in~er~ ~ use of solvents, hJ~ re~uently leads tC1 men~ bl~m$~ so ~hat ~:e are high di~osal costs. ~ less ex3?eLl-sive loo~ ng ~ e~;~ a~ process is ~hP. s~e~ of ~he ol~
r~gS or l~he ~osure ~of to ~ act_cn of wa~, p~er~l~ at ~i~
ztu~e. As ~ resu t of ~ sWPl1~ng p!:O~essP5 o t~se wood L;hrP~r ~he fibre ~osite is lcosened znd the wood ~ib~s are 3de~a~ely f:Lexi~ili~ed.
The ~levated t~r~ah~ en us~g watex, ~s wal~ ~s o~er so-~-en~ ee~
e swe~:~ p~oc:ess and t~P~Eore ~3ses the time of ~is st~
~n the enP~ Starlt~ ~L it is mc~ce fa~ able to ca~ out ~:his l~s~;ng c~era~c~ with wat~r at ~ient t~ature, i.e. to d~70~e larl~er t~ne to ~is step~

~Fhe ~ng ~ 3VP~ 7 ;ng ol~ ~:he old m~ 5~ O11~IWS arl~o t~e ~
irlg o:E ~he wood i~ e cc~osi~.e ~3nd the f~ 1~atio~ o~ '~e wwd f~es, be p~o~:med i~ ~at th~ Ol~ g pmc'~s5 s~? is pas~;ed gh a ro11 starld wi~ at lea~t ~40 n:~lls which ~e ~i~1~y rec~oc~.y di~placed As a rPsul~ of ~ ;n5~ pa:c~oesse~3 d~llg the roll p2~s~

. : .......... :...... .,-.
;' ~ '. .' ., ' .''. ' ' `, ',.'.' ., '. -, 2~97~2 ~, ~

th~ welded on ~Lts sllch as ~s or ~e l~ce æe ea~ y aetached and ~ iI:L ~s fo~m be sex~ ted ~m t~e ~ur~3~ l?rocess sec7uer2ce. ~e passa~e of the so~tened pz~ ~br~g~ ~ rolls sub~ l 1y l~srels ~ut its x;ossibly ~ e~is~ing ~ee dimension~l sha~e ~d Lhe i~lat, kn~able m~:~erial o~.n~g. c~ :in ~s ~ be sL~lie~ to a s~able brealcin~ o~ ~earing device, which b~ea~ up the wocd ~ e c~site a~d the ~oarse ~ lin.ing por~
as a result o~ z tens;le ~o~e~ nee le ~lleL~;, t~ la~te~ ac~g ~ d f~x ~ide ~n th~ , i.e. pe3~orate t~ wood f~ ~2-s~Site ~n t . ~ing ~

The c:las~ o~ scre~ning o, ~ waad ~ibre mater~l and the coarse ~ininS po~ons in s~i~L p~oce$s ste~p now s~ 1y cai~ses no te~-cobl~}sA T~Q~ore it is possi~e to use per se ~ i~;r classi~ying pmt~e!35eS, ~IS wel~ as sui~:able scr~g_resses ~r ~3n~icns the~of, ~ ~d~ to ~ate ~n c~e arlo~ ~Le ~ r~r~rti~s o~
si~es. T~sts c~ied out ~ this c~e~t~on ~ave s~ t t i~ ~ poss_ble to a~ieve 2~n ~lmost 100~ se~ra~G~l betwe~n ~e wood fibr~ ~na~ P
DlastiC rrC~ i~ ~ or1y c~ne~age se~rat:hg pr~cess. Sul~e ~ue to the ~l~b l;~ati~ or ~ woad fibr2s ,~rior to the ~g ~p o~ t~e wood fi~r~
~osite, there i~ y rninir~ 'i~re le~g~ los~ recqvered wood ib~s ~n be d~tly procP~;s~ 115~5 co~v~ti~al proc~res for the produc~ o:E ~er pan~11 ;ng pa:~ts 50 as ~o ~02:m new w~ ~i~e m~uld~n~s.
No ~ality lass wi~h re~t to the ne~ pr~c~ h~A~; i3ee~ detected. Th~ sep~-a:~;ed pl~;ti;:: at~ Car:L ~e USf~l 2~ ~Niih C~OTr~ l pl?stic ~e3?~es~;~ng sses, parti~ y ir ~here is a stz~ ;7ation o the lin7ng she4~t a~d . fzib:c:Lc used, e..g. on the b~s~q o~ rn~c classes for ~e prodllction o~ the ;n;~-'~l product to ~e worked 7~p~

The ~ææatus fc~r perfo~n3~g ff:~e process acco2d:~g to t~ nven~ion cc~rises ~e or more: cont~ously cc~:ing m~, su~ ~s e.~. ~n ml~usly revolvi c~veyor belts or c:h~ins. With t~ese l~e reh~ l old m~ gs are ini~-~LLy ~Ive~e~L t~gh the pro~e~3s stati~s ~ n~Ilg ~Lbcsu~ th~3 laoseDu~
~he wo~ ~ib~e ~ and ~ Li2atic~Q o~ ~e wood ;E~s cc~Ltained in, as wPll as ~ devices, whic~ cæ~ the fu~g An~ levP~ g of th~ ings, r~t u~ ~o ~e ~earing or l:~g st~ na ~refo~e to ~he c~nplete bre~g up o~ t~Le ibre l~;c~ whi~ si~ltæe~s~y prc~id~g a ~e ~o~ lining par~.

.
,-- ' -", , ' ~ ':

- ..

209~fi2 . ~;

F~ll~i:cl~ ~he fulling anl l~velli}l~ of ~:he reburned ol~ s ~e is a co~ ana~or r~val d~e for ~e c~pQne~ occ~s d~ing fu~li~, e.g.. ~i~ti~gs, suc~L as ~et~lners, cl~?s~ etc. E~e ~a~ it is e.g. possi~le to use ~L C~ l, wh;ch le~ls to a $.0}2ge ~ont~;n~. The tearins~
tion to wn-ch are successiVQy supp~ he mouliin~s Cx:mDr~Se~ at lea~
c~ne n2~1 e roller ~ th a cl~3ng device ~SSociated ~i ~h, :~L su~k a wa~r ~t ~he ne~i7e ~77e3~ s ~ ~e mat~l~?1 ~o ~e ~o~ i.e. ~n ~ soi~t~ned, ~t old mould~gs, aelerating tensile ~o~ces, so tbat ~e s~
h~e circ~Cerenti~l ~eed is ~ .h~ at o:~ ff~ needle ro:Ll.e3~s. T}~e te~g station is ~ ~ollo~ y a wntinuously ~pQr2Lt~g c~ sec~ion wit~ he a~d of w~i~ ~.e t~l:n fi~raus ma~erial -Sl~e~e~ to 2 seE~r~ g d~v~ce, which ~as s~para~e r~l d~nces f::sr :~i~us mate~ ~Ld ~ c:~se to~ poxticns.

ArL ~zgeaus co~s~ction o~ os~n;ng 2,a ~lexib;~ stati~ makes use o~ a wat~ bath, w~se ,~E~ature ~ ove 45C ?~ ,.~oug}~ whic~ COE~-~nuously p~ss ~e m~s. In ~ c~se of water te~atu~s wh~c~ are ~ot ~re a~ e~clhlre, _. is r~ecess~ for th~ o~ aings t~ Sp~a l~ger i the water batn. h-Z~Q~ t~ee~ etw~ ~0 ~d close to lOO~C
hz~e p:cwed to be particula~ vantageous for rap;~ passage p~ocesses. The c~or m~s fsr the ~?assag~ of ~he old m~s ~rau~h the w~
e.g. ~:~es c~e o:c more~ c~yo~ ~h~;n~ c~s,~xucted ln th;s way ~t the ~g c~tn be ;lted roll~g ~assa~e, so ~bat any caviti~s still prese~
in the t~cee~merlsi nil- rncn~g do not c2rry ~a~er ~o t:he ne~ px~ess:i~g he w~t~ bath is q~riately ass~at~ a :Eilt~Lng me~s, ~ic~h filters a~7 pollut~ts ~mn the p~cess w~Lter~ ~ui~le ci~t~g pro-cesses a~e x7~efer2~1y ~

T~e full~g and l~velling o~ ~e flexibilized mw~gs cao ed~7anta~eously~e pe~Eo~ned is~ a ~~ ste;~d~ whose ~olls are successively di~~ n ~ch ~ w~ ~ t~e ~Ldings pass ~:wgh sai~l s~d wl~h at least one wa~
ing p~cess. It :Zs Z~?~ate f~ ~le r~lease of welde~l plastic s to ~n~se on ~:he ~ir~ s~ c~;s:we ~g p~esses.
T~ ~vevin~ se~ ~oll~g the tear~n~ sectio~ ~; ~?r~ate~y ccnst-;c~ct~l 2s an ai~r ~v~y7 g sect on. O~ ts, such as e.g~ ~e use o~ ~xew ~a~v~u,~ or c~rv~yor ~ts C2~1 als~ b~ us~ ~ ~i~ co~vey~ns 20~7~2 S~CtiC~ h?-~ the a~va~ge th~t i' ~ be ~ e~ ~ wann~d c~rev~ng f~;l~r so ff~t ~he process~g moistu~e o the wood fi~s, ~ ~ wa~ in which ~k~r tered, ~ be s~lt~neo~lsly ~et -LO a~ /3p~m ~ibre r~cessi g ture. T~:Le to~n mzte~ W ca~?r~~3es ~e b~o.ke~ u~ wood fibre ccl~posite a~ the c02~se ~oxrl l~nang ps~i~s, so ~lat ~ cwo ~at~ ~a~ti~s lea-v~ t~ t~s s.ation c~n 'oe cc~ed ~ me~s of a~ or c~ a r~al~g scr:een ~t, so ~h~ se~æation ~n t~hnic211~ s~m~le m~
~ssi~le~ ha vic~ y of the ~v~g mater7al ~ her2 ~. a ~acuum t~k ~t the bo~t~n of the ~ t. Tn ~he c:ase of mz!tchd mes~
f~ ~;~ee~ ~e~t ~e ~i3~re me~.e3:ial d~5 ~n~o ~he ~c47aTl ~ak, w~e~s ~he c03rse t~rn l~d F:~ are eje~ted ~gh ~e rvol~g scree~n bel~ in ~te~21 r~n~ ~nto ~L s~pæ2~ ccn~ainer. ~is separ~:i~g }~ss ~ be :Eur~ ~ed in ~ e tcr~ o~ ~he s~ree~ belt ~n ~ feed are~ oi~ 'che ~ti;Llly mu~ic~onent material has at le~ e rot~ry ~ush, w~Dse a~Eis is pre~er~ly 2t~ ~t an~les to the sc~een be_b run~ing di~ic~ Th~ pas-szLge o~ re mat~ ~Lrwgh t~ sc~ belt is c~se~ tly ~fli~-;qlly fava~ed. T~P :Eib:l~ m~3.teri~ i brushe~l by th~ screen belt is subse~ tly J:~Jved ~a:~ th~ ~ cx:~rLv~o~;~

A screen~g b~ld .he tez~ing sta~on ~ ssib7e ~ t the coz~ n~te-rial cc~r~s~g s6v~al ~n-s is s~Lied to a ~e~rolv~g sc~ee~g dr~n, the ~ ot ~he 1~ ng a~v~nta~ously i~ined ~ith }esEect to ~e h~-zc~ ~ore ~e i9 ~ allt~atic cor~ ng oi~ the sc~cePn~ng ~ t~;r~
~ the k~gi~;n2:L d;r~ a~ ~e ~n. :~ t~he ~e a~ a screeni~g drum sc~ee~g c~ b~ assi~ n ~t w~ h it ~q a~ leas~ zcn~lly ass~i.ated at lea~t one ~n ~, ~hose act;~ is like th~t w;*~ the af~nerL~ionea scce~l ~elt. T~le r~;ng o::E th~ sC~epn;ng ~t~ 7 ~ the d~um is to take place ~T guide ~aee:~; or the lilse, such as Cllt~ts ~;m ~ fee~l screw. The assistillg o~ the sc~eeni~g action 1~ ~pp~i~tely posi1:ion~ ~ushP-C ~ w~ch a ~l~t7ve movement with respe~c to the d~[~ 7 ~o ad~tag~-~s~ T~e bnlshe~ ~re q~r~tel~ l~cate~l ~n th~ vicin;~y oi~ t:he va~n t~s .

T~e ~:atus ~.s ~e~rred to bere~nbe:Eore f~o:r p~ming the prooess ac.c~r-di~g to ffle ~vell~ion, as wf~ll as ~he actu~ p~ess s~nce, ~ mode cleare~ atta~hed ~igs. 1 ~nd Z, whe:r~e~n sh4w:

~ . .: i - :. -, ~ .

, --` 20~7662 E~. 1 The di~.a~c seg~ ce o~ t~e proces~ o~ the ~ntical ~ me~ns - o~ a block ~lt ~gr2m Fig. 2 ~ diasr~na~ ~res~Lt~n o ~ indi~ual d~vices .orming the ~ppara~ ~y m~3ns c~f W~ic~ the prQces~ ~ be p~.rFned ~n ~e blwk dias~ acco~ing to fig 1 is ~as~ ~ cll rr~uldings alre~
~v~l ~L vehicles to ~e ~d ~d w~ich are t:o be ~'1.
tbre~n~nsic~lly rigid, l;ned s~arti~g ~ LO rn~ ~ s~lie~l to ~e ~ld~g feed ~th ~e~ previaus visible side ~o ~e t~?. e.~ ~ me~s o~
~yor belts and ~ Pre are s~lied ~y me~ns of bel~O o~ simi~
corrt~i g me~; fc~ 2L s~ L lcos~ a fibre fl~hi~ sta~ior~, ~he maL~er des~æd he~in1~JefC~Z.

Tb~ soft~ed a!~d ~re:E~abl~ velled ~si.e ~hen urld~es 2~1e~ate ber:ding~oa~sses, su~h ~s f~Qg, }me~dina, etc and si~l~ tl~e rem~v~ of ~e fittings at~ o t~he r~iLai~g t~es pl~ce. A ~L~le~e co~osite up of the wood f7hre ma~ n ~akes place wi-'~ $7~1 ~cti~ o~ ~ coæse t~ pOr~Larl sl~uct~re wi~ re~ec~ o khe linin~
:Eo~ ~g cl2ss~icatioE~ o:E th~ i~t n~ixture l.~ nto dffle~t s'o::uc.~es le~Ls ~o a~ s~ c~lete s~ti~ i$1tO ~i~re or fi~s mate~ c~ co~5e to~ l~ni51g~ n ~ o~her.

A~rd~g to ~e d~yL~ tic 7 e?rese~tatlon of t-he a~atus ~or pe3~0~ g ~e p~e~ L fig. 2 use ~s n~e of ~ closed re~vol~g corrv~c~ ~ha;~
r~v~l~rmg dlre~t~on læ~g ind~:ate~l ~y t,~P ~W~ ~ ol~l ~g 2 to be ~.70rk~d UE? ~ accordance w~t:h ~ p~3s~nt p~cedure is s~l;ed hanging a ~he c~in c4~7~0r ~ a ~ol~ ~Lth, in this case a wate~c baih 3 ~nd i~;
m:~r~ tbmugh 1:he s~ne at a ~t~le ~eed- E~ me~s of h~;7tinc77 elements 4 l~t~d outsi~e t~ tai~er rece~t7ng ~ ter bat:h ~ latt~r is kept at 2 t~e! of aDDr~dTnat~y ~5aC }~y mear~s of a ci~culat~n~ p~m~ 6 the wate~ o~ 3 is Ied Ca~lt;llUCiUS~ or discc~n~inuouslv ~u~h ~ f;1tPIing ~s 5 and m the la~ f ~d ~L~m a~ o~e~e enr~ ng pollutants.
Lng ~e wa, er ~2.~. 3 fh~ so:Et~ old m~3ns ~ ~s onto a cc~
v~yc~ belt 7, Vi~L wh~c~ it is ~ve~ ~ ~e $;h7e~ 5 s~t~on to t~e s~-,: , , : . .

2~97662 ting d~3v~ce ~. Pri~ to ~:his and ~ ~ le ~?a~h gui~c~ o~ ~e corrY~yar c~ 1 a~d d~e its t~e~nension~l ~h~, it ~10 lc~lg~r carries ~ny si~ific~nt water cr sol~t q~;3ntities wit i~. The in~re~se~l wat~ t~-a~e ~nsures ~ha~ t~e offæw e rel~ively slow swelling process ~r .he ne~ a~ so3~t~g a~ ff~ mauld~ng ~ takes P~e relatively ~;tl~
res ~ e tirne o~ ~he mou~g 2 i~ ~h~ Th~t~ ~ 3 bein~ ta~le ~ cq?ti-m~n m~r ~o t~e r~s pr~essi~Qg ~peeR. ~ests h~rve s~wn ~at a~ 2~1e-g~ate s~ loose~L~g ~nd ~bre ~lexibilizati~ ~ be obtainea wi~
passage ~mes be~7een 30 ~nd 180 se~nds 'ckr~ the he~ ~te~ bath 3.
~h~ coD~ c)r 7 m~ves the sc~ ned r~w3~g 2 in~o a s~arat~r derice 8, w~ch es~i~t;~lly C~ ~a~ o:E filll;n~ 3:0~s 28, ~se a~3s a}e ~s-a~;n-ciL c~e a~othPr ln ~e ~ esente~l ~r~Pr, so ~hat ~he m~3~g ~5 ~c~rced to pass ~mug~L E! pl~ 7;~ ~ ro~l ~tr 5apS and n~rn~l~ in an un~l-atacy ~ f~T in 1~ sect~al ~presentatic0. The multiply su~ ing alte~t~ng ~d~g ~mcesses r~or2s~nt a fu~ o~ ~he sortened ~d~ng, in whi~h th~ l~tt~ is rlot ar~v su~staclff~ly l~velled 3ut, b~t ~lso c~o~-~ r fi~t~gs 17 a~ached ~e~o ~e re~D2sea z~nd ~ in~o a sto~age cs:n-~ r 18 to be ~p}ied. to a sOE~rate rec~cli3:lg proc:ess.

Fxc m thf3 p~ oi~ ml 19 2~ o~n r~ e now so:~tened c~osite~ 3~ consti~uted'oy t~e l;n~ng ~nd tbe o:C:L~ni~l wpod fibre p~rt p~sses into a d~e g 'or ~real~s dc~ the w~ fi~:e ~npOSite ~a w~ inul~aneausly ~ctions as a clean~ de~7ice ~d i~; able to pro~uce 4mn ~e 1 ~n~ng oo~se to::n porti~s. Wit~ he ~ntry of ~e c~osite 3Z v~a t:he ~n~i~UCNs CC3:nr~yor 21 il} I:he dev~ce 9, ~ la~t~r is in; ;:;~l'ly take~
1~ i~ ~:)11 p2ir 11, W31iCh ;S a~lged ~ IO~a~ m~OE a~acen~ to a~ leas~
c~e nea~le roU~ 10. As i~l th~ case of ~e roll~ 28 a~a ths ne~llP roLL lO
in is~ ~, porticns ~ the roll ~ 11 are ~ot shown~ Corr~ n ~ mea;
o~ r 11 e~su~ ~he di:cect ~ta~ g of t~he ca~osi-.e 3 the ne~le mlls 10 ~d ~ets~cL the two an acceleratiarl i~ br~ht a~ut i~
~a~ the ~i~ial. ~1 oi ~ ~11 pa~r 11 is 1C~A~ ~ that o~ th~
nee~Le mll 10. T~ ads to a ~liable loosQ~ng or ~he w~d ~ibre mat~
una~c ten~ion ~ct~ `here is a t~pe 04 "C~ln~ of ~e 1 ining f~ the softe~ed carrier pa~ . It~ at ~he sarne t~ne a cQarse t~ng ~ ~he linin~.

.:

-.

`:` 2~3~76~2 g Tests h~ve ~wn th~t ~be dim~nsions o~ t~ coarse mat~rial ~article~ lZ a~
ge~ally se;7~al ~Z, w~ s 'he fi~ stn~e of ~h~ ~od fibre ma~-i~31s is bmkeo up into the~ ori~in. 77y ~ . ~ in ~e case of ;n~s ~di~i~l 'abric ~3re~ ara c~Eibed aut bv ff~ a~t~Csn o' the nee~Lte roll needles~ n t~ WOO~ f~e r~te;~i~l, ~lt ~ve its q~li~y, !:he test~ fo~med sh~ng ~ he ~e~tile ~ings te~Ld to le~e~
i:he des7~Ge g ~n CO~ LC~zl ~ be~t;~eha~. aE~d zre con~e~.~i:Ly e~ t:C~
s~earate.

Th~e~ore ~e d~vice 9 s~arat~s the ~nc~, soft~ l ~r~si~e in~o a c~letely de~red ~ood ~bre m~ l 13 znd c~e toxn ~s 12 of the orig~nal lir~g~ ~his cG~gl~er~te is s~l;ed ~ means o~ ~ air cc~reyc~
29 to a sc~een belt ~S ~volving in the 7;rectic~L ol ~ . The wood e mat~i~Ll 13 in ane ~e~t is re~v~l ~y m~ o~ msh ro~
lg ~d ~nder ~ ~c:tic~ a~tic~ ~ the ~a3sum ~ank 14 t~ugh tha mesh~
of t~e scre~n, w~ereas ~he ~oarse ~orn po~iar~; 12 le~t an tae s~een c~ be ~d intc) ~ co~ g znd r~val C~ne:~. ~le ~,b~: processing o~ thq ~di~7i~al cor~i~is the~ ak~ place :~n the i ame w~y as ~ ra~ m~t~l~
he proauc~ o. int~ior panelling for the mot~r ~ icle in~st~y.

,, ;., : .

- , , , . .: :
:~

,.~'': :' :' :

Claims (20)

1. Process for the material recycling of interior panelling parts of vehicles from lined wood fibre mouldings, characterized by the following process steps:
a) the lined moulding undergoes a swelling process for loosening the wood fibre composite and flexibilizing the wood fibres, b) the softened moulding in the wood fibre composite is freed from attached fittings such as clips, retainers, etc., c) the wood fibre composite is then broken up to directly reusable fibrous material, accompanied by the simultaneous separation of the lining from the wood fibre material and finally d) the fibrous materials and the lining are separated from one another.
2. Process according to claim 1, characterized in that the loosening of the wood fibre composite and the flexibilization of the wood fibres is carried cut by means of water, optionally at elevated temperature.
3. Process according to claim 1, characterized in that the removal of fittings for the moulding takes place by fulling, levelling the moulding or similar bending processes.
4. Process according to claim 1, characterized in that for breaking up the softened wood fibre composite use in made of a fluid with a high flow rate directed onto the wood fibre side of the mouldings.
5. Process according to claim 1, characterized in that the softened wood fibre composite is broken up by mechanical force action.
6. Process according to at least one of the claims 1 to 6, characterized in that the separation of the fibrous material and the lining material takes place by air classification.
7. Process according to at least one of the claims 1 to 5, characterized in that the separation of the fibrous material takes place by screening.
8. Apparatus for performing the process according to claim 1 comprising at least one conveyor means (1, 7, 27), a swelling device (3), a separating device (8) for the fittings (17), a device (9) for breaking up the softened wood fibre composite with simultaneous breaking up of the lining material (12) and a separating means (14, 15, 19) for separating the lining material from the wood fibres (13).
9. Apparatus according to claim 8, characterized in that the device (9) for breaking up the softened wood fibre composite comprises at least one needle roller (10) with an associated clamping device (11), the needle roller exer-ting tensile forces on the lining and the wood fibre composite.
10. Apparatus according to claim 8, characterized in that the separating (3) comprises a water bath.
11. Apparatus according to claim 8, characterized in that the separating device (8) for removing the fittings comprises a multiroll stand.
12. Apparatus according to claim 9, characterized in that the conveyor means (1, 7, 27, 13) are constructed as belt, chain and/or air conveyors.
13. Apparatus according to claim 8, characterized in that the air conveyor for the wood fibre material (13) is operated with heated conveying air
14. Apparatus according to claim 8, characterized in that the separating means for separating the wood fibre material and lining material comprises a revol-ving screen belt (13), with which is associated at its underside and in an at least zonal manner a vacuum tank (14).
15. Apparatus according to claim 8 and 14, characterized in that, in the vicinity of the vacuum tank (14), at least one rotary brush (19) is associ-ated with the top of the screen belt (15).
16. Apparatus according to claim 8, characterized in that the separating means comprises a rotary screening drum.
17. Apparatus according to claim 8 and 16, characterized in that the axis of the rotary screening drum is inclined with respect to the horizontal.
18. Apparatus according to claim 8, 16 and 17, characterized in that at least one vacuum tank is at least zonally associated with the outside of the scree-ning drum.
19. Apparatus according to at least one of the claim 8 to 18, characterized in that the inside of the screening drum has conveying elements in the form of guide surfaces or the like.
20. Apparatus according to at least one of the claims 8 to 18, characterized in that with the inside of the screening drum are associated at least zonally with respect to the drum wall brushes performing a relative movement.
CA 2097662 1992-06-04 1993-06-03 Process for the material recycling of interior panelling parts of vehicles Abandoned CA2097662A1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE19924218443 DE4218443C2 (en) 1992-06-04 1992-06-04 Process for material recycling of interior trim parts of vehicles
DEP4218443.6 1992-06-04

Publications (1)

Publication Number Publication Date
CA2097662A1 true CA2097662A1 (en) 1993-12-05

Family

ID=6460393

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Application Number Title Priority Date Filing Date
CA 2097662 Abandoned CA2097662A1 (en) 1992-06-04 1993-06-03 Process for the material recycling of interior panelling parts of vehicles

Country Status (5)

Country Link
EP (1) EP0573038B1 (en)
JP (1) JPH06262626A (en)
CA (1) CA2097662A1 (en)
DE (2) DE4218443C2 (en)
ES (1) ES2092728T3 (en)

Cited By (1)

* Cited by examiner, † Cited by third party
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CN114160550A (en) * 2021-12-10 2022-03-11 湖南林宇科技发展有限公司 Domestic waste smashes recovery unit

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE4316498C2 (en) * 1993-05-17 2001-03-01 Lignotock Gmbh Process for the production of wood fiber molded parts containing binder
ES2100078T3 (en) * 1993-07-30 1997-06-01 Bayer Ag PROCEDURE FOR SPRAYING POLYURETHANE, POLYUREA AND / OR POLYURETHANE-POLYUREA MATERIALS IN A CYLINDER FACILITY.
DE19653067A1 (en) * 1996-11-25 1998-06-04 Nolte Gmbh & Co Kg Spanplatten Recovery and recycling method of timber material chips
JP6294129B2 (en) * 2014-04-01 2018-03-14 本田技研工業株式会社 Recycling method of fiber reinforced thermoplastic resin
CN105381854B (en) * 2015-10-20 2017-09-26 涂瑞强 A kind of break process system of industrial wood rubbish

Family Cites Families (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE3340273A1 (en) * 1983-11-08 1985-05-15 Bernd Dipl.-Ing. 5024 Pulheim Drzevitzky METHOD AND DEVICE FOR RECYCLING PLASTIC-COATED REMAINS OF CABLES
US5080291A (en) * 1989-10-30 1992-01-14 Bloom Dennis R Method of recycling automobile waste residue
US5042725A (en) * 1990-08-03 1991-08-27 Davidson Textron Inc. Method for recovering PVC and urethane foam from automotive interior trim waste
DE4128927C2 (en) * 1991-08-30 1996-07-25 Lignotock Gmbh Recycling of molded parts made of binder-containing cellulose or lignocellulose materials

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114160550A (en) * 2021-12-10 2022-03-11 湖南林宇科技发展有限公司 Domestic waste smashes recovery unit

Also Published As

Publication number Publication date
DE59303621D1 (en) 1996-10-10
DE4218443A1 (en) 1993-12-09
ES2092728T3 (en) 1996-12-01
EP0573038A1 (en) 1993-12-08
EP0573038B1 (en) 1996-09-04
JPH06262626A (en) 1994-09-20
DE4218443C2 (en) 1997-06-19

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