CA2094854A1 - Liquid compositions containing carboxylic esters - Google Patents
Liquid compositions containing carboxylic estersInfo
- Publication number
- CA2094854A1 CA2094854A1 CA002094854A CA2094854A CA2094854A1 CA 2094854 A1 CA2094854 A1 CA 2094854A1 CA 002094854 A CA002094854 A CA 002094854A CA 2094854 A CA2094854 A CA 2094854A CA 2094854 A1 CA2094854 A1 CA 2094854A1
- Authority
- CA
- Canada
- Prior art keywords
- neo
- hydroxy compound
- carbon atoms
- liquid composition
- acylating agent
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
Links
Classifications
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M169/00—Lubricating compositions characterised by containing as components a mixture of at least two types of ingredient selected from base-materials, thickeners or additives, covered by the preceding groups, each of these compounds being essential
- C10M169/04—Mixtures of base-materials and additives
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- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M105/00—Lubricating compositions characterised by the base-material being a non-macromolecular organic compound
- C10M105/08—Lubricating compositions characterised by the base-material being a non-macromolecular organic compound containing oxygen
- C10M105/32—Esters
- C10M105/38—Esters of polyhydroxy compounds
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- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M105/00—Lubricating compositions characterised by the base-material being a non-macromolecular organic compound
- C10M105/08—Lubricating compositions characterised by the base-material being a non-macromolecular organic compound containing oxygen
- C10M105/32—Esters
- C10M105/42—Complex esters, i.e. compounds containing at least three esterified carboxyl groups and derived from the combination of at least three different types of the following five types of compound: monohydroxy compounds, polyhydroxy compounds, monocarboxylic acids, polycarboxylic acids and hydroxy carboxylic acids
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- C10M133/00—Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing nitrogen
- C10M133/02—Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing nitrogen having a carbon chain of less than 30 atoms
- C10M133/38—Heterocyclic nitrogen compounds
- C10M133/44—Five-membered ring containing nitrogen and carbon only
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- C10M135/00—Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing sulfur, selenium or tellurium
- C10M135/32—Heterocyclic sulfur, selenium or tellurium compounds
- C10M135/36—Heterocyclic sulfur, selenium or tellurium compounds the ring containing sulfur and carbon with nitrogen or oxygen
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- C10M137/00—Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing phosphorus
- C10M137/02—Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing phosphorus having no phosphorus-to-carbon bond
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- C10M137/00—Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing phosphorus
- C10M137/12—Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing phosphorus having a phosphorus-to-carbon bond
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- C10M171/00—Lubricating compositions characterised by purely physical criteria, e.g. containing as base-material, thickener or additive, ingredients which are characterised exclusively by their numerically specified physical properties, i.e. containing ingredients which are physically well-defined but for which the chemical nature is either unspecified or only very vaguely indicated
- C10M171/008—Lubricant compositions compatible with refrigerants
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- C10M2207/00—Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
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- C10M2207/281—Esters of (cyclo)aliphatic monocarboxylic acids
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- C10M2207/282—Esters of (cyclo)aliphatic oolycarboxylic acids
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- C10M2207/283—Esters of polyhydroxy compounds
- C10M2207/2835—Esters of polyhydroxy compounds used as base material
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- C10M2207/286—Esters of polymerised unsaturated acids
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- C10M2207/30—Complex esters, i.e. compounds containing at leasst three esterified carboxyl groups and derived from the combination of at least three different types of the following five types of compounds: monohydroxyl compounds, polyhydroxy xompounds, monocarboxylic acids, polycarboxylic acids or hydroxy carboxylic acids
- C10M2207/301—Complex esters, i.e. compounds containing at leasst three esterified carboxyl groups and derived from the combination of at least three different types of the following five types of compounds: monohydroxyl compounds, polyhydroxy xompounds, monocarboxylic acids, polycarboxylic acids or hydroxy carboxylic acids used as base material
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- C10M2207/28—Esters
- C10M2207/34—Esters having a hydrocarbon substituent of thirty or more carbon atoms, e.g. substituted succinic acid derivatives
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- C10M2211/00—Organic non-macromolecular compounds containing halogen as ingredients in lubricant compositions
- C10M2211/02—Organic non-macromolecular compounds containing halogen as ingredients in lubricant compositions containing carbon, hydrogen and halogen only
- C10M2211/022—Organic non-macromolecular compounds containing halogen as ingredients in lubricant compositions containing carbon, hydrogen and halogen only aliphatic
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- C10M2211/06—Perfluorinated compounds
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- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2040/00—Specified use or application for which the lubricating composition is intended
- C10N2040/34—Lubricating-sealants
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2040/00—Specified use or application for which the lubricating composition is intended
- C10N2040/36—Release agents or mold release agents
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2040/00—Specified use or application for which the lubricating composition is intended
- C10N2040/38—Conveyors or chain belts
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2040/00—Specified use or application for which the lubricating composition is intended
- C10N2040/40—Generators or electric motors in oil or gas winning field
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2040/00—Specified use or application for which the lubricating composition is intended
- C10N2040/42—Flashing oils or marking oils
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2040/00—Specified use or application for which the lubricating composition is intended
- C10N2040/44—Super vacuum or supercritical use
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2040/00—Specified use or application for which the lubricating composition is intended
- C10N2040/50—Medical uses
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Abstract
ABSTRACT OF THE INVENTION
This invention relates to a liquid composition comprising (A) at least one fluorine-containing hydrocarbon containing one to three carbon atoms; and (B) at least one carboxylic ester of (I) a neo hydroxy compound selected from the group consisting of (i) a neo hydroxy compound with two or three hydroxyl groups, (ii) a mixture of neo hydroxy compounds having an average of less than about 3.5 hydroxyl groups per hydroxy compound, (iii) a neo hydroxy compound having five or more hydroxyl groups per hydroxy compound, and (iv) a mixture of neo hydroxy compounds having an average of greater than 4.5 hydroxyl groups per hydroxy compound, and (II) a combination of (a) a monocarboxylic acylating agent having four or five carbon atoms and (b) a monocarboxylic acylating agent having from about 7 to about 15 carbon atoms, provided that when (I) is (i) or (ii) then greater than 55% of the ester groups are derived from (IIa), and provided that when (I) is (iii) or (iv) then greater than 55% of the ester groups are derived from (IIb). Liquid compositions also are described wherein the fluorine-containing hydrocarbons also contain other halogen such as chlorine. The liquid compositions are useful particularly as refrigeration liquids in refrigerators and air-conditioners including automotive, home, commercial, and industrial air-conditioners.
This invention relates to a liquid composition comprising (A) at least one fluorine-containing hydrocarbon containing one to three carbon atoms; and (B) at least one carboxylic ester of (I) a neo hydroxy compound selected from the group consisting of (i) a neo hydroxy compound with two or three hydroxyl groups, (ii) a mixture of neo hydroxy compounds having an average of less than about 3.5 hydroxyl groups per hydroxy compound, (iii) a neo hydroxy compound having five or more hydroxyl groups per hydroxy compound, and (iv) a mixture of neo hydroxy compounds having an average of greater than 4.5 hydroxyl groups per hydroxy compound, and (II) a combination of (a) a monocarboxylic acylating agent having four or five carbon atoms and (b) a monocarboxylic acylating agent having from about 7 to about 15 carbon atoms, provided that when (I) is (i) or (ii) then greater than 55% of the ester groups are derived from (IIa), and provided that when (I) is (iii) or (iv) then greater than 55% of the ester groups are derived from (IIb). Liquid compositions also are described wherein the fluorine-containing hydrocarbons also contain other halogen such as chlorine. The liquid compositions are useful particularly as refrigeration liquids in refrigerators and air-conditioners including automotive, home, commercial, and industrial air-conditioners.
Description
26171~ 2 ~ 9 ~
Title: LIQUID COMPOSITIONS CONTAINING CAR~OXYLIC ESTERS
Field of the Invention This invention relates to liquid compositions comprising at least one fluorine-containing hydrocarbon, and at least one lubricant. More particularly, the invention relates to liquid compositions uæful as refrigeration liquids.
Backeround of the Invention Use of chlorofluorocarbons, generally referred to in the industry as CFCs, has been diminishing in recent years because of demands of environmentalists for thereduction, if not a complete ban, on the use of CFCs, due to the detrimental effect of CFCs on the stratosphere's ozone layer. Examples of CFCs include CFC-13 which is chlorotrifluoromethane, CFC-12 which is dichlorodifluoromethane, and CFC-113 which is 1,2,2-trifluoro-1,1,2-trichloroethane.
The problem of finding a safe replacement for CFC refrigerants and foam-blowing agents has been difficult to solve. Several replacement candidates have been suggested as alternatives to the fully halogenated hydrocarbons, and these include halogenated hydrocarbons containing at least some hydrogen atoms such asHCFC-22 which is difluorochloromethane, HCFC-123 which is 1,1-dichloro-2,2,2-trifluoroethane, HFC-134a which is 1,1,1,2-tetrafluoroethane and HCFC-141b which is 1,1-dichloro-1-fluoroethane.
The ozone depletion potential of these proposed substitutes is significantly less than the ozone depletion potential of the previously used CFCs. The ozone depletion potential is a relative measure of the capability of the material to destroy the ozone layer in the atmosphere. HCFC-22 and HFC-134a generally are recommended as being candidates in refrigerant applications, and HFC~134a is particularly attrac~ive because its ozone depletion potential has been reported as being zero.
In order for any of the replacement materials to be useful as refrigerants, the materials must be compatib'e with the lubricant utilized in the compressor. The presently used refrigerants such as CFC-12 are readily compatible with mineral lublicating oils which are utilized as the lubricant in air-conditioner compressors.
The above-described refrigerant candidates, however, have different solubility 2 2~9~
characteristics than the refrigerants presently in use. For eDple, mineral lub-ricating oil is incompatible (i.e., insoluble) with HFC-134a. Such incompatibility results in unacceptable compressor life in compression-type refrigeration equipment including refrigerators and air-conditioners including auto, home, commercial and industrial air-conditioners.
In order to perform as a satisfactory refrigeration liquid, the mixture of refrigerant and lubricant must be compatible and stable over a wide temperature range such as from about 0C and above 80C. For some uses, it is generally desirable for the lubricants to be soluble in the refrigerant at concentrations corresponding to the ratios customary in the environment of use, e.g. about 5 % to 15 %, over a temperature range from -30, or preferably -40C, or below, to 80C or above. Inaddition to thermal stability, the refrigeration liquids must have acceptable viscosity characteristics which are retained even at high temperatures, and the refrigeration liquid should not have a detrimental effect on materials used as seals in the compressors.
Compositions comprising a tetrafluoroethane and polyoxyalkylene glycols are discussed in U.S. Patent 4,755,316. The compositions are useful in refrigerationsystems. Refrigeration oils are described in U.S. Patents 4,248,726 and 4,267,064 which comprise mixtures of a polyglycol and 0.1 to 10% of glycidyl ether type epoxy compounds, or epoxidized fatty acid monoesters, and optionally, epoxidized vegetable oik The lubricating oils are reported to be useful in refrigerators using a halogen-containing refrigerant such as Freons 11, 12, 13, 22, 113, 114, 500 and 502 (available from DuPont), and in particular with Freon 12 or 22.
U.S. Patent 4,431,557 describes fluid compositions comprised of a fluoro-and chloro-containing refrigerant, a hydrocarbon oil, and an alkylene oxide additive compound which improves thc thermal resistance of the oil in the presence of therefrigerant. Examples of hydrocarbon oils include mineral oil, alkyl benzene oil, dibasic acid ester oil, polyglycols, etc. The composition may contain other additives including load-carrying additives such as phosphorus acid esters, phosphoric acid esters, etc. Examples of fluorocarbon refrigerants include R-l l, R-12, R-113~ R-114, R-500, etc.
Title: LIQUID COMPOSITIONS CONTAINING CAR~OXYLIC ESTERS
Field of the Invention This invention relates to liquid compositions comprising at least one fluorine-containing hydrocarbon, and at least one lubricant. More particularly, the invention relates to liquid compositions uæful as refrigeration liquids.
Backeround of the Invention Use of chlorofluorocarbons, generally referred to in the industry as CFCs, has been diminishing in recent years because of demands of environmentalists for thereduction, if not a complete ban, on the use of CFCs, due to the detrimental effect of CFCs on the stratosphere's ozone layer. Examples of CFCs include CFC-13 which is chlorotrifluoromethane, CFC-12 which is dichlorodifluoromethane, and CFC-113 which is 1,2,2-trifluoro-1,1,2-trichloroethane.
The problem of finding a safe replacement for CFC refrigerants and foam-blowing agents has been difficult to solve. Several replacement candidates have been suggested as alternatives to the fully halogenated hydrocarbons, and these include halogenated hydrocarbons containing at least some hydrogen atoms such asHCFC-22 which is difluorochloromethane, HCFC-123 which is 1,1-dichloro-2,2,2-trifluoroethane, HFC-134a which is 1,1,1,2-tetrafluoroethane and HCFC-141b which is 1,1-dichloro-1-fluoroethane.
The ozone depletion potential of these proposed substitutes is significantly less than the ozone depletion potential of the previously used CFCs. The ozone depletion potential is a relative measure of the capability of the material to destroy the ozone layer in the atmosphere. HCFC-22 and HFC-134a generally are recommended as being candidates in refrigerant applications, and HFC~134a is particularly attrac~ive because its ozone depletion potential has been reported as being zero.
In order for any of the replacement materials to be useful as refrigerants, the materials must be compatib'e with the lubricant utilized in the compressor. The presently used refrigerants such as CFC-12 are readily compatible with mineral lublicating oils which are utilized as the lubricant in air-conditioner compressors.
The above-described refrigerant candidates, however, have different solubility 2 2~9~
characteristics than the refrigerants presently in use. For eDple, mineral lub-ricating oil is incompatible (i.e., insoluble) with HFC-134a. Such incompatibility results in unacceptable compressor life in compression-type refrigeration equipment including refrigerators and air-conditioners including auto, home, commercial and industrial air-conditioners.
In order to perform as a satisfactory refrigeration liquid, the mixture of refrigerant and lubricant must be compatible and stable over a wide temperature range such as from about 0C and above 80C. For some uses, it is generally desirable for the lubricants to be soluble in the refrigerant at concentrations corresponding to the ratios customary in the environment of use, e.g. about 5 % to 15 %, over a temperature range from -30, or preferably -40C, or below, to 80C or above. Inaddition to thermal stability, the refrigeration liquids must have acceptable viscosity characteristics which are retained even at high temperatures, and the refrigeration liquid should not have a detrimental effect on materials used as seals in the compressors.
Compositions comprising a tetrafluoroethane and polyoxyalkylene glycols are discussed in U.S. Patent 4,755,316. The compositions are useful in refrigerationsystems. Refrigeration oils are described in U.S. Patents 4,248,726 and 4,267,064 which comprise mixtures of a polyglycol and 0.1 to 10% of glycidyl ether type epoxy compounds, or epoxidized fatty acid monoesters, and optionally, epoxidized vegetable oik The lubricating oils are reported to be useful in refrigerators using a halogen-containing refrigerant such as Freons 11, 12, 13, 22, 113, 114, 500 and 502 (available from DuPont), and in particular with Freon 12 or 22.
U.S. Patent 4,431,557 describes fluid compositions comprised of a fluoro-and chloro-containing refrigerant, a hydrocarbon oil, and an alkylene oxide additive compound which improves thc thermal resistance of the oil in the presence of therefrigerant. Examples of hydrocarbon oils include mineral oil, alkyl benzene oil, dibasic acid ester oil, polyglycols, etc. The composition may contain other additives including load-carrying additives such as phosphorus acid esters, phosphoric acid esters, etc. Examples of fluorocarbon refrigerants include R-l l, R-12, R-113~ R-114, R-500, etc.
3 2~8~
U.S. Patent 4,428,854 describes absorption refrigerant compositions for use in refrigeration systems comprising 1,1,1,2-tetrafluoroethane and an organic solvent capable of dissolving the ethane. Among the solvents disclosed are organic amides, acetonitrile, N-methyl pyrroles, N-methyl pyrrolidine, N-methyl-2-pyrrolidone, nitromethane, various dioxane derivatives, glycol ethers, butyl formate, butyl acetate, diethyl oxalate, diethyl malonate, acetone, methyl èthyl ketone, other ketones and aldehydes, triethyl phosphoric triarnide, triethylene phosphate, triethyl phosphate, etc.
Stabilized absorption compositions comprising (a) a halogenated hydrocarbon refrigerant, (b) a liquid absorbent of a polyethylene glycol methyl ether, and ~c) at least one stabilizer are described in U.S. Patent 4,454,052. Exarnples of stabilizers include phosphate esters, epoxy compounds, and organotin compounds. The polyethylene glycol methyl ether-type compounds are of the general formula CH3~0~(CH2H40)nR
wherein n is an integer of 1 to 6, and R is H, CH3- or CH3CO-. A variety of halogenated hydrocarbons are described including 1, l-difluoromethane, 1,1,1 ,2-tetra-fluoroethane, etc.
U.S. Patent 4,559,154 relates to absorption heat pumps utilizing as working fluid, a saturated fluorohydrocarbon or fluorohydrocarbon ether having from 3 to 5 carbon atoms. Solvents reported to be useful with such fluorohydrocarbons include ethers such as tetraglyme, amides which cm be lactams such as the N-alkyl pyrrolidones, sulfonamides and ureas including cyclic ureas.
~mma~:~lnventiQn This invention relates to a liquid composition comprising (A) at least one fluorine-containing hydrocarbon containing one to three carbon atoms; and (B) at least one carboxylic ester of (I) a neo hydroxy compound selected from the group consisting of (i) a neo hydroxy compound with two or three hydroxyl groups, (ii) a mixture of neo hydroxy compounds having an average of less than about 3.5 hydroxyl groups per hydroxy compound, (iii) a neo hydroxy compound having five or more 4 ~ $ 5 ~
hydroxyl groups per hydroxy compound, and (iv) a mixture of neo hydroxy compounds having an average greater than 4.5 hydroxyl groups per hydroxy compound, and (II) a combinatiorl of (a) a monocarboxylic acylating agent havingfour or five carbon atoms and (b) a monocarboxylic acylating agent having from S about 7 to about 15 carbon atoms, provided that when (I) is (i) or ~ii) then greater than 55% of the ester groups are derived from aIa), and provided that when (I) is (iii) or (iv) then greater than 55 % of the ester groups are derived from (IIb). These liquid compositions may additionally contain an alkyl phosphite, an alkyl phosphonic acid ester, and/or a nitrogen-containing heterocycle.
Liquid compositions also are described wherein the fluorine-containing hydrocarbons also contain other halogens such as chlorine. Methods of lubricating refrigeration systems are also described. The liquid compositions are useful particularly as refrigeration liquids in refrigerators and air~onditioners including automotive, home, commercial, and industrial air-conditioners.
The carboxylic esters derived from neo hydroxy compounds (i) and (ii), especially (i), have low viscosities, such as around 10-20 cSt at 40C, while having excellent solubility. the esters derived from (iii) and (iv), especially (iii), have high viscosities, such as around 150-350 cSt at 40".
Detailed Description of the ~nvention Throughout this specification and claims, all parts and percentages are by weight, temperatures are in degrees Celsius, and pressures are at or near atmospheric pressure unless otherwise clearly indicated.
As used in this specification and in the appended claims, the terms "hydrocarbyl" and "hydrocarbylene~ denote a group having a carbon atom directly attached to the polar group and having a hydrocarbon or predominantly hydrocarbon character within the context of this invention. Such groups include the following:
(1) Hydrocarbon groups; tha~ is, aliphatic, (e.g., alkyl or alkenyl), alicyclic (e.g., cycloalkyl or cycloalkenyl), and the like, as well as cyclic groups wherein the ring is completed through another portion of the molecule (that is, any two indicated substituents may together form an alicyclic group). Such groups are known to those 2~9~5~
s skilled in the art. E~amples include methyl, ethyl, octyl, decyl, octadecyl, cyclohexyl, etc.
(2) Substituted hydrocarbon groups; that is, groups containing non-hydrocarbon substituents which, in the context of this invention, do not alter the predominantly hydrocarbon character of the group. Those skilled in the art will be aware of suitable substituents. Examples include halo, hydroxy, alkoxy, etc.
(3) Hetero groups; that is, groups which, while predominantly hydrocarbon in character within the context of this invention, contain atoms other than carbon in a chain or ring otherwise composed of carbon atoms. Suitable hetero atoms will be apparent to those skilled in the art and include, for example, nitrogen, oxygen and sulfur.
In general, no more than about three substituents or hetero atoms, and preferably no more than one, will be present for each 10 carbon atoms in the hydrocarbyl group.
Terms such as "alkyl", "alkylene", etc. have meanings analogous to the above with respect to hydrocarbyl and hydrocarbylene.
The term "hydrocarbon-based" also Ihas the same meaning and can be used interchangeably with the term hydrocarbyl when referring to molecular groups having a carbon atom attached directly to the polar group.
The term "lower" as used herein in conjunction with terms such as hydrocarbyl, hydrocarbylene, alkylene, alkyl, alkenyl, alkoxy, and the like, is intended to describe such groups which contain a total of up to 7 carbon atoms, per se, and include methyl, ethyl, propyl, butyl, pentyl, hexyl and heptyl groups.
Viscosity, unless otherwise indicated, is kinematic viscosity and is measured by ASTM D-2270.
For purpose of this invention, equivalent weight of polyol is determined by dividing the formula weight of the polyol by the number of hydroxyl groups.
Equivalents of polyol is determined by dividing the amount of polyol by its equivalent weight. For polycarboxylic acylating agents or anhydrides, the equivalent weight is determined by dividing the formula weight of the acylating agent or anhydride by the 2 ~ 5 ~
number of carboxylic groups which forrn esters. For e~carnple, an anhydride contributes two carboxyl groups which can forrn ester. Therefore, ~e equivalent weight of anhydride, such as succinic anhydride, would be the formula weight of the anhydride divided by the number of carboxyl group. For succinic anhydride, the number is t~vo. Of course, those of skill in the art will appreciate that an excess of acylating agent, i.e., more than a single equivalent, may be used.
When a compound or component is indicated herein as being "soluble", the compound or component is soluble in the liquid compositions of the invention comprising the fluorine-containing hydrocarbon and the lubricant. For example, acompound or component is considered "soluble" so long as it is soluble in the liquid compositions, even though it may be insoluble in the fluorine-containing hydrocarbon per se.
The term "consisting essentially of" refers to compositions that include the ingredients listed in the claim as well as other ingredients that do not materially affect the basic and novel characteristics of the liquid compositions.
(A) Fluorine-Containin~ Hydrocarbon.
The liquid compositions of the present invention comprise at least one fluorine-containing hydrocarbon. That is, the fluorine-containing hydrocarbons contain at least one C-H bond as well as C-F bonds. In addition to these two essential types of bonds, the hydrocarbon also may contain other carbon-halogen bonds such as C-CI bonds. Because the liquid compositions of the present invention are primarily intended for use as refrigerants the fluorine-containing hydrocarbon preferably contains one to three, or to two carbon atoms, and more preferably two carbon atoms As noted above, the fluorine-containing hydrocarbons useful in the liquid compositions of the present invention may contain other halogens such as chlorine.
However, in one preferred embodiment, the hydrocarbon contains only carbon, hydrogen and fluorine. These compounds containing only carbon, hydrogen and fluorine are referred to herein as fluorohydrocarbons or hydrofluorocarbons. The 2~9~8~
hydrocarbons containing chlorine as well as fluorine and hydrogen are referred to as chlorofluorohydroGlrbons or hydrochlorofluorocarbons.
Specific exarnples of the fluorine containing hydrocarbons useful in the liquid compositions of the present invention include HCFC-22 (CHClF2), HCFC-123 S (CHCl2CF3), HCFC-141b (CH3CCl2F), and HFC-134a (CH2FCF3).
Examples of other fluorine-containing hydrocarbons which may be useful in the liquid compositions of the present invention include trifluoromethane (HFC-23), l,1,1-trifluoroethane (HFC-143a), 1,1-difluoroethane (HFC-152a), 2-chloro-1,1,1,2-tetrafluoroethane (HCFC-124), 1-chloro-1,1,2,2-tetrafluoroethane (HCFC-124a), 1-chloro-1,1-difluoroethane (HCFC-142b), and 1,1,2,2-tetrafluoroethane (HFC-134). Other refrigerants such as perfluoropropane(HFC-218), perfluorocyclopropane ~HFC-216), perfluoropropylene oxide, 1,3-perfluoro propylene oxide and pentafluorodimethyl ether may also be used with the lubricant. In the refrigerant art, the fluorohydrocarbons are often identified maely with the prefix "R" in place of the above letters. For example HFC-23 is R-23, HCFC-124 is R-124, etc.
In general, fluorine-containing hydrocarbons which are useful as refrigerants are fluoromethanes and fluoroethanes boiling at a relatively low temperature at atmospheric pressure, e.g., below 30C. Mixtures of fluorine-containing hydrocarbons may be used, and the amount of each fluorohydrocarbon in the mixture may be varied as desired. Examples of fluorohydrocarbon mixtures useful as (A) include: 142(b)/22; 134(a)/23; 22/124/152(a), etc. The useful fluorocarbon refriger-ants serve to transfer heat in a refrigeration sys~em by evaporating and absorbing heat at a low temperature and pressure, and by releasing heat on condensing at a higher temperature and pressure.
The amount of fluorine-containing hydrocarbon is the level typically used for the refrigeration system. The liquid compositions of the present invention generally contain from about 10%, or about 20% up to about 90%, or to about 85% of the fluorine-containing hydrocarbon. In one embodiment, the fluorine-containing hydrocarbon is present in an amount from about 45%, or about 50%, or about 55%
2 ~
B
up to about 90%, or to about 80%, or to about 75% by weight of the liquid composition. More generally, the liquid compositions will comprise from about 50%
to about 99% by weight of the fluorine-containing hydrocarbon. ln another embodi-ment, ~e liquid compositions contain ~rom about 70% to about 99% by weight of the fluorine-containing hydrocarbon. When the fluorine-containing hydrocarbon is used at levels greater than 50% by weight of the lubricant, then the liquid compositions are generally suited for use as automotive and commercial and industrial refrigeration systems.
In one embodiment, the fluorine-containing hydrocarbon is present in an amount from about 10%, or about 25%, or about 30% up to about 55%, or to about 50%, or ~o about 45% by weight of the lubricant. When the fluorine-containing hydrocarbon is present in an amount less than about 45 %, then the liquid compositions are generally suited for household refrigeration systems.
The carboxylic ester utilized as component (B) in the liquid compositions of the present invention are reaction products of (I) a neo hydroxy compound and (II) one or more carboxylic acylating agents, e.g. acids, anhydrides, or the lower esters thereof such as methyl, ethyl, etc.). The neo hydroxy compound are selected fromthe group consisting of (i) a neo hydroxy compound with two or three hydroxyl groups, (ii) a mixture of neo hydroxy compounds having an average of less than about 3.5 hydroxyl groups per hydroxy comvound, (iii) a neo hydroxy compound having five or more hydroxyl groups per hydroxy compound, and (iv) a mix~ure of neo hydroxy compounds having an average of greater than 4.5 hydroxyl groups per hydroxy eompound.
l~sters may be prepared from any hydroxy compound, such as a polyhydroxy compound. These hydroxy compounds include glycols and triols, such as butanediol, hexanediol, glycerol, butanetriol, and hexanetriol. However, the inventor has discovered that esters derived from neo alcohols provide beneficialproperties to the liquid compositions of this invention. The neo hydroxy compound (i) contains two or three hydroxyl groups, preferably three hydroxyl groups. These 9 2~9~85~
hydroxy compounds include glycols and triols, sueh as neopentyl glycol, and preferably trimethylolalkanes. Trimethylolalkanes include trimethylolmethane, trimethylolethane, trimethylolpropane and trimethylolbutane. A preferred trimethylolaLtcane is trimethylolpropane.
In another embodiment, the neo hydroxy compound is a mixture of neo hydroxy compounds having an average of less than 3.5 hydroxyl groups per hydroxycompound. The average number of hydroxyl groups per compound is determined by dividing the total number of hydroxyl groups in the mixture by the total number of hydroxy compound in the mixture. For instance, a (50:50) molar mixture of trimethylolpropane and neopentyl glycol has 2.5 hydroxyl groups per hydroxy compound. A (75:25) molar mixture of trimethylolbutane and neopentylglycol has an average of 2.75 hydroxyl groups per hydroxy compound. Any mixture of neo hydroxy compounds may be used provided that the resultant esters are soluble in the liquid compositions of the present invention. In one embodiment, the mixture is prepared from neo hydroxy compound having from two to about four, preferably to about three hydroxyl groups per hydroxy compound. I:xamples of neo hydroxy compound which may be used to form the mixture (ii) include pentaerythritol, neopentylglycol, and trimethylolalkanes, as described above. Example of molar mixtures of neo hydroxy compound includes trimethylolpropane and pentaerythritol(80:20), trimethylolpropane and trimethylolethane (50:50), and trimethylolbutane and hexanetriol (50:50).
In another embodiment, the neo hydLoxy compound is (iii) neo hydroxy compound having five or more hydroxyl groups per hydroxy compound. These neo hydroxy compounds generally conhain from about 5, or about 6 up to about 12, or to about 10, or to about 8 hydroxyl groups per hydroxy compound. Examples of these compounds include dipentaerythritol, tripenherythritol, and di-trimethylolpropane.
Although not part of the present invention, esters may be prepared form triglycerol.
In another embodiment, the neo hydroxy compound is (iv) a mixture of neo hydroxy compound having an average of greater than 4.5 hydroxyl groups per hydroxy compound. The determination of this average is the same as described for 2 ~
mL~ture (ii) above. Examples of (iv) include dipentaerythrhol and tripentaerythritol (75:25), trimethylolpropane and dipentaerythritol (80:20), neopentylglycol and tripentaerythritol (20:80), pentaerythritol and tripenherythritol (75:25), and pentaerythritol and dipentaerythritol (60:40).
The above neo hydroxy compounds are reacted with ~II) a combination of (a) a monocarboxylic acylating agent having four or five carbon atoms and (b) a monocarboxylic acylating agent having from about 7 to about 1$ carbon atoms, provided that when (I) is (i) or (ii) then greater than 55%, or greater than 57%, or greater than 59% of the ester groups are derived from (IIa), and provided that when (I) is (iii) or (iv) then greater than 55% of the ester groups are derived from (IIb).
The monocarboxylic acylating agents are preferably aliphatic acylating agents. In one embodiment, monocarboxylic acylating agents are linear or branched. The branchedacylating agents may be methyl-branched acylating agents, which are generally referred to as "iso" acylating agents. The acylating agents may also be alpha-,alpha-, disubstituted acylating agents, or "neo" acylating agents. In one embodiment, the monocarboxylic acylating agent (IIa) may be isobutyric, valeric, 2-methylbutyric, or neopentanoic acid or anhydride. Isopentanoic acid, commercially available from Union Carbide, is a mixture of valeric acid and 2-methyl-butanoic acid with an approximate weight ratio of (66:34). In another embodiment, the monocarboxylic acylating agent may be neo pentanoic acid, available from Exxon Chemical Company.
The monocarboxylic acylating agent (llb) generally contains from about 7, or about 8 up to about 15, or to about 12, or to about 10 carbon atoms. Like monocarboxylic acylating agents (Ila), mono~lrboxylic acylating agents (llb) may be linear or branched, including "iso" and "neo" branched acylating agents. Examples of these acylating agents include n-octanoic acid, neoheptanoic acid, neodecanoic acid, 2,2,4-trimethylpentanoic acid, 2-hexyldecanoic acid, isostearic acid, 2-methyl-hexanoic acid, 3,5,5-trimethylhexanoic acid, 2-ethylhexanoic acid, 2,2,4-trimethylpentanoic acid, isononanoic acid, isoheptanoic acid, isodecanoic acid, neoheptanoic acid, neodecanoic acid, and ISO Acids and NEO Acids available from Exxon Chemical Company, Houston, Texas USA. ISO Acids are isomer mixtures 11 2~8~
of branched acids and include commercial mi~ctures such as ISO Heptanoic Acid, ISO
Octanoic Acid, and ISO Nonanoic Acid, as well as developmental products such as ISO Decanoic Acids and ISO 810 Acid. Of the ISO Acids, ISO Octanoic acid and ISO Nonanoic acid are preferred. Neo acids include commercially available n~ixtures such as NEO Pentanoic Acid, NEO Heptanoic Acid, and NEO Decanoic Acid, as well as developmental products such as ECR-909 (NEO Cg) Acid, and ECR-903 (NEO C~2~4) Acid and commercial mixtures of branched chain carboxylic acids suchas the mixture identified as NEO 1214 acid from Exxon.
The carboxylic esters of the liquid compositions are prepared by reacting at least one carboxylic acylating agent with at least one neo hydrcxy compound. Theformation of esters by the interaction of carboxylic acylating agents and alcohols is acid catalyzed and is a reversible process which can be made to proceed to completion by use of a large amount of alcohol or carboxylic acylating agent, or by removal of the water as it is formed in the reaction. If the ester is formed by transesterification of a lower molecular weight carboxylic ester, the reaction can be forced to completion by removal of the low molecular weight alcohol or acid formed as a result of a transesterification reaction. The esterification reaction can be catalyzed by either organic acids or inorganic acids. Examples of inorganic acids include sulfuric acids and acidified clays. A variety of organic acids can be utilized including paratoluenesulfonic acid, and acidic resins such as Amberlyst 15, etc.Organometallic catalysts include, for example, tetraisopropoxy orthotitanate.
The following examples describe the esters of the liquid composition of the present invention.
Example 1 A reaction vessel is charged with 2145 parts (16 moles) of trimethylolpropane and 2305 parts (16 moles) of 2,2,4-trimethylpentanoic acid. The mixture is heated to 150C and the temperature is maintained for 2-1/2 hours. Distillate (260 ml.) is collected. The reaction mixture is cooled to 145C where 3098 parts (35.2 moles)of isobutyric acid is added to the reaction vessel over 1-1/2 hours. The reaction mixture cools to 100C after the addition of the isobutyric acid. SE-100 aromatic 2~9~5~
solvent, commercially available from Ohio Solvents (100 ml.), is added to the reaction vessel. The reaction mixture is heated to 145C and the temperature is maintained for 17 hours. The reaction mixture is vacuum stripped at 145C, 20 mmHg for 18 hours. The neutralization acid number of the residue after vacuum stripping is 0.15. The reaction mixture is vacuum stripped for an additional 4 hours and the residue is filtered through a mixture of diatomaceous earth and aluminumoxide. The filtrate has a kinematic viscosity of 13.82 at 40C and 3.1 at 100C.The residue has a 0.03 total acid number.
Example 2 A reaction vessel is charged with 3082 (69 equivalents) of trimethylolpropane, 3312 (23 equivalents) of 2,2,4-trimethylpentanoic acid, 3634 (46 equivalents) ofisobutyric anhydride and 10 parts (0.1 equivalent) of methanesulfonic acid. The reaction mixture is heated under nitrogen to 115C. The temperature is maintained between 115C to 150C for 6 hours. The reaction temperature is maintained at 150C for 10 hours while 798 milliliters of distillate is collected. The mixture is heated to 200C and held for 8 hours while 32 milliliters of distillate is collected.
The total distillate collected is 860 milliliter~. The mixture is cooled to 130C where 350 parts (4.4 equivalents) of isobutyric anhydride are added to the reaction vessel.
The mixture is stirred at 130C for 24 hours. The reaction mixture is vacuum stripped at 8-10 mm Hg and 120-150C for 8 hours. The acid number after the stripping was 4.2. The reaction mixture is stripped to 190C and 8-10 mm Hg for 6 hours. The acid number after this stage of stripping is 0.84. The residue is vacuum stripped for 8 hours at 195C and 10 mm Hg. The acid number after this stage of stripping is 0.051. The residue of the product has a kinematic viscosity of 14.0 centistokes at 40C and 3.1 centistokes at 100C. The acid number of the product is 0.05.
Example 3 A reaction vessel is charged with 1139 parts (8.5 moles) of trimethylolpropane, 1224 parts (8.5 moles) of 2,2,4-trimethylpentanoic acid, and 6 parts of methanesulfonic acid. The mixture is heated under nitrogen to 117C and 2~9~8~
the temperature is maintained for 3 hours while a total of 90 milliliters of water is collected. The mixture is then heated to 150C and the temperature is maintained for S hours. The total water collected was 153 milliliters. Isobutyric acid (1496 parts, 17 moles) is added to the reaction mixture. The mixture is heated to 120C and aS temperature is maintained between 120C and 125C for 19 hours. The acid number of the reaction mixture is 41. The reaction mixture is heated to 145C and the temperature is maintained for 22 hours. The acid number of the reaction mixture is 24. An additional charge is isobutyric acid (200 parts, 2.27 moles) is added to the reaction mixture. The mixture is heated to 145C and the temperature is maintained for 22 hours. The reaction mixture is vacuum stripped to 125C and 20-25 mm Hg for 3 hours. The residue is then subjected to additional vacuum stripping at 150C
and 10 mm Hg for 3 hours. The reaction mixture is then vacuum stripped to 165-175C and 8-10 mm Hg for 5 hours. The neutralization acid number 2-phenolphthalein of the residue is 0.29. The residue is vacuum stripped at 175C and 8-10 mm Hg for 6 hours. After this vacuum stripping, the neutralization acid number is 0.16. The residue is filtered through a 3/4" pad of aluminum oxide. The filtrate has a acid number of 0.11 and a kinematic viscosity of 14.67 (at 40C) and 3.23 (at 100C).
Example 4 A reaction vessel is charged with 660 parts (5.5 moles) of trimethylolethane, 1122 parts (ll.0 moles) of neopentanoic acid, 869 parts (5.5 moles) of isononanoic acid, and 3 parts of tetraisopropoxy titanate. The mixture was heated to 220C for 72 hours while water is removed The reaction mixture is stripped for 8 hours at 180-200C. The residue is treated with 200 parts of alumina and filtered throughcloth and diatomaceous earth. The filtrate is the desired product and has a kinematic viscosity of 23.6 centistokes (at 40C) and 4.0 centistokes (at 100C). The filtrate has a acid number of 0.08.
Example 5 A reaction vessel is charged with 603 parts (4.5 moles) of trimethylolpropane, 441 parts (3 moles) of 2,2,4-trimethylpentanoic acid, 1065 parts of isopentanoic acid 2~9~85~
a mLsture of valeric acid and 2-methylbutyric acid having a weight ratio of (66:34~
and available commercially from Union Carbide), and 4 parts of methanesulfonic acid. The reaction mixture is heated to 150C and the temperature is maintained for six hours. Water is collected azeotropically (220 milliliters). The reaction S temperature is maintained for an additional 31 hours where an additional 10 milliliters of water is collected. The reaction mixtue is vacuum stripped to 150C and 20 mmHg for 18 hours. The neutralization acid number of the residue is 0.12. The residue is filtered through alumina and diatomaceous earth. The filtrate is the desired product.
Example 6 A reaction vessel is charged with 2286 parts (9.0 moles) of dipentaerythritol, 1422 parts (9 moles) of isononanoic acid, 1836 parts (18 moles) of neopentanoic acid, and 8 parts of methanesulfonic acid. The reaction is heated to 140C and the temperature is maintained for 18 hours. Water is collected (460 milliliters) by distillation. An additional charge of isononanoic acid (4266 parts, 27 moles) is added to the reaction vessel. The reaction is heated to 200C and the temperature is maintained for 18 hours. The reaction is vacuwm stripped to 200C and 10 mm Hg.
After 15 hours of stripping the acid number was 0.2. The residue was treated with alumina (800 parts) and the mixture is heated to 110C and the temperature is maintained for 4 hours. The product is filtered and the filtrate is the desired product.
lhe filtrate has a kinematic viscosity of 720 centistokes at 40C and 30.5 centistokes (at 100C).
Example 7 A reaction vessel is charged with 166 parts (1.22 moles) of pentaerythr;tol, 151 parts (0.4 moles) of tripentaerythritol, 439 parts (2.7 moles) of isononanoic acid, 391 parts (2.7 moles) of 2,2,4-trimethylpentanoic acid, 214 parts (1.35 moles) of isobutyric anhydride, and 4 parts of tetra-isopropoxy titanate. The reaction mixture is heated to 170C and the temperature is maintained for 24 hours. Water is collected by distillation (130 milliliters). The reaction is vacuum stripped for 3 hours at 170C and I mm Hg. The product is filtered and the residue has a kinematic 2~9~54 viscosity of 133.8 centistokes (at 40C) and 13.27 centistokes (at 100C). The acid number of the product is 0.1.
Example 8 A reaction vessel is charged with 192 parts (1.41 moles) of pentaerythritol, 242 parts (0.95 moles) of aipentaerythritol, 1337 parts (8.46 moles) of isononanoic acid, 406 parts (2.82 moles) of 2,2,4-trimethylpentanoic acid, and 3 parts of tetraisopropoxy titanate. The reaction mixture is heated to 210C and the temperature is maintained for 30 hours while water is removed. The reaction mixture is vacuum stripped to 210C and 10 mm Hg. The residue is treated with alumina and filtered, The filtrate is the desired product and has a kinematic viscosity of 171,7 centistokes (at 40C) and 15,4 centistokes (at 100C), Example 9 A reaction vessel is charged with 374 parts (2,75 moles) of pentaerythritol, 465 parts (1,83 moles) of dipentaerythritol, 3042 parts (19,25 moles) of isononanoic acid, 217 parts (1,37 moles) of isobutyric anhydride, and 4 parts of methanesulfonic acid, The reaction mixture is heated to 130C and the temperature is maintained for 24 hours, while 360 milliliters of water is collected, An addidonal charge of isobutyric anhydride (20 grarns) is added to the reaction mixture at 100C, The reaction mixture is heated to 190C and blown with nitrogen at 2 standard cubic feet per hour for 6 hours, The product is vacuum stripped for 24 hours at 200C and 10 mm Hg, After 16 hours of vacuum stripping the acid number is 0,15. After 24 hours of vacuum stripping the acid number is 0.1. The residue is treated with alumina (300 parts) at 120C, The acid number after alumina treatrnent is 0,05, The mixture is filtered through a pad of alumina and diatomaceous earth, The filtrate is the desired product and has a kinematic viscosity of 182 centistokes (at 40C) and 15,6 centistokes (at 100C), The filtrate has a acid number of 0,OS, The esters (B) preferably contain branched alkyl groups and generally are free of acetylenic and aromatic unsaturation, The soluble lubricants of this invention also are preferably free of olefinic unsaturation except that some olefinic unsaturadon may be present so long as the lubricant is soluble, 2~948~
The carboxylic esters (B) are soluble in the fluoline containing hydrocarbons and, in particular, in the fluorohydrocarbons such as 1,1,1,2-tetrafluoroethane. The lubricants are soluble over a wide temperature range and, in par~cular, at low temperatures. The solubility of the lubricants in fluorohydrocarbons such as 1,1,1 ,2-tetrafluoroethane at low temperatures is determined in the following manner.
The lubricant (0.5 gram) is placed in a thick-walled glass vessel equipped with a removable pressure gauge. The tetrafluoroethane (4.5 grams) is condensed into the cooled (-40C) glass vessel, and the contents are warmed to the desired temperature and mixed to determine if the lubricant is soluble in the tetrafluoroethane. If soluble, the temperature of the mixture is reduced until a separation and/or precipitate is observed. The results of this solubility test conducted with several examples of the carboxylic ester lubricants of the present invention are summarized in the following Table I.
TABLE I
Liquid Containing Solubility Product of Example C (~pt.!
c -78 3 c-78 4 <-40 The liquid compositions may additionally contain (C) at least onc additive selected frorn the group consisting of an alkyl phosphite, an alkyl phosphonic acid ester, a nitrogen-containing heterocycle, and a mixture thereof. The phosphite and/or the alkyl phosphonic acid ester are present in an amount sumcient to provide antiwear and /or extreme pressure properties to the lubricant and liquid composition. Thephosphite and/or the alkyl phosphonic acid ester are present in an amount to provide 2~94~54 0.001%, or to 0.015 %, or about 0.025 %, to about 1%, or to about 0.5 %, or to about 0.2 % by weight phosphorus to the lubricant. The nitrogen-containing heterocycle is present in an amount from about 0.001%, or about 0.02%, or about 0.03% up to about 5%, or to about 2%, or to about 1%, or to about 0.5% by weight of the lubricant.
The phosphite and/or the allyl phosphonic acid ester provide beneficial antiwear and extreme pressure properties to the liquid compositions. The phosphite may be a dialkyl or trialkyl phosphite, preferably a dialkyl phosphite. The alkyl phosphonic acid ester may be an alkyl phosphonic acid diester, preferably a dialkylester. The alkyl groups of the phosphite and the phosphonic acid ester independently contain from 1, or about 3 to about 20, or to about 18, or to about 8 carbon atoms. In one embodiment, the phosphite and the phosphonic acid ester have alkyl groups independently containing from about 3 to about 6, or to about 5 carbon atoms. A number of dialkyl phosphites are commercially available, such as lower dialkyl phosphites, which are preferred. Lower dialkyl phosphites include dimethyl, diethyl, dipropyl, dibutyl, dipentyl and dihexyl phosphites. Phosphites and their preparation are known and many phosphites are available commercially. Also mixedalkyl phosphites, made from a mixture of alc~hols, are useful in the present inven-tion. Examples of mixtures of alcohols include ethyl and butyl alcohol; propyl and pentyl alcohol; and methyl and pentyl alcohol. A particularly useful phosphite is dibutyl phosphite.
Alkyl phosphonic acid esters are prepared by means known to those in the art.
For example, alkyl phosphonic acid esters may be prepared by reacting an alkyl halide with a trialkyl phosphite. Examples of alkyl phosphonic acid esters include diethyl, butylphosphonate; dibutyl7butylphosphonate; 2-ethylhexyl,2-ethylhexylphosphonate, etc.
The lubricant may additionally contain a nitrogen-containing heterocycle, such as dimercaptothiadiazoles, triazoles, amino-mercaptothiadiazoles, imidazoles, thiazoles, tetrazoles, hydroxyquinolines, oxazolines, imidazolines, thiophenes, indoles, indazoles, quinolines, benzoxazines, dithiols, oxazoles, oxatriazoles, 2~g~
pyridines, piperazines, triazines, and derivatives of any one or more thereof. In one embodiment, the nitrogen containing heterocycle is a tnazole or deriva~ve thaeof, a thiazole or derivative thereof, a mercaptothiazole or derivative ~ereof and a thiadiazole or derivative thereof, preferably a triazole or derivative thereof. These additives provide metal deactivating, metal passivating and corrosion controlling character to the liquid compositions. Examples of useful metal deactivators include dimercaptothiadiazoles and derivatives thereof, substituted and unsubstituted triazoles (e.g., benzotriazole, tolyltriazole, octylbenzotriazole, and the like), mercaptobenzothiazoles, etc. Examples of these compounds are benwtriazole, alkyl-substituted benwtriawle (e.g., tolyltriazole, ethylbenzotriazole, hexylbenzotriazole, octylbenzotriazole, etc.), aryl-substituted benzotriazole (e.g., phenol benzotriazoles, etc.), and alkylaryl- or arylalkyl-substituted benzotriazole and substituted benzotriazoles where the substituent may be hydroxy, alkoxy, halo (especially chloro), nitro, carboxy and carboxyalkoxy. Preferably, the triazole is a benzotriazole or an alkylbenzotriazole in which the alkyl group contains 1 to about 20 carbon atoms, preferably 1 to about 8 carbon atoms.
The nitrogen containing heterocycle (C) may also be the reaction product of at least one of the above triazoles, at least one amine and an aldehyde or aldehyde precursor. The triazole is preferably a benzotriazole. The amine can be one or more mono- or polyamines. These monoamines and polyamines can be primary amines, secondary amines or tertiary amines. Examples of polyamines include polyalkylencpolyamines, and heterocyclic polyamines. Polyalkylenepolyamines include polyethylenepolyamines, such as diethylenetriamine, triethylenetriamine,tetracthylenepentaamine, etc.
The aldehyde is typically a hydrocarbon-bascd aldehyde, preferably a lower aliphatic aldehyde. Suitable aldehydes include i~ormaldehyde, benzaldehyde, acetalde-hyde, the butyraldehydes, hydroxybutyraldehydes and heptanals, as well as aldehyde precursors which react as aldehydes under the conditions of the reaction such asparaformaldehyde, paraldehyde, formalin and methanal. Formaldehyde and its 2~948~
precursors (e.g., paraformaldehyde, ~ioxane) are prefeITed. Mi~ctures of aldehydes may be used.
An exarnple of a useful triazole derivative is ReomeP 39. This material is a triazole derivative available commercially from Ciba-Cieigy Corp.
S The liquid compositions of the present invention are characterized as having improved thermal and chemical stability over a wide temperature range. The liquid compositions with (C) phosphites, alkylphosphonates, or nitrogen-containing heterocycles have improved antiwear and corrosion stability properties. The liquid compositions have beneficial viscosity properties. Preferably the liquid compositions have a viscosity of 5-400 centistokes (cSt) measured at 40C.
The liquid composition may contain one carboxylic ester reaction product or in another embodiment, the liquid compositions may contain a blend of two or more carboxylic ester reaction products. A liquid composition of a desired viscosity may be prepared by blending a higher viscosity carboxylic ester with a lower viscosity carboxylic ester. Other additives, if soluble in the liquid, known to be useful for improving the properties of halogen-containing hydrocarbon refrigerants can be included in the liquid compositions of the present invention to improve the charac-teristics of the liquid as a refrigerant. However, hydrocarbon oils such as mineral oil generally are not included in and are most often excluded from the liquid compositions of the invention, particularly when the fluorine-containing hydrocarbon contains no other halogens. Hydrocarbon lubricants, however, may be present if the liquid compositions are used to retrofit a compressor system which had previously used a hydrocarbon lubricant.
Other additives may be included in the liquid compositions of the present invention to enhance the performance of the liquids include extreme-pressure andanti-wear agents, oxidation and thermal-stability improvers, corrosion-inhibitors, viscosity-index improvers, pour point and/or floc point depressants, detergents,dispersants, anti-foaming agents, viscosity adjusters, metal deactivators, etc. As noted above, these supplementary additives must be soluble in the liquid compositions of the invention. Included among the materials which may be used as 2~9~8~
extreme-pressure and anti-wear agents are phosphates, phos~hate esters, thiophosphates such as zinc diorganodithiophosphates, chlorinated wa~es, sulfurized fats and olefins, organic lead compounds, fatty acids, molybdenum complexes, borates, halogen-substituted phosphorous compounds, sulfurized Diels Alder adducts9 organic sulfides, metal salts of organic acids, etc. Sterically hindered phenols, aromatic amines, dithiophosphates, sulfides and metal salts of dithioacids are useful examples of oxidation and thermal stability improvers. Compounds useful as corrosion-inhibitors include organic acids, organic amines, organic phosphates, organic alcohols, metal sulfonates, etc. VI improvers include polyolefins such as polyesterbutene, polymethacrylate, polyalkyl styrenes, etc. Pour point and floc point depressants include polymethacrylates, ethylene- vinyl acetate copolymers, succinamic acid-olefin copolymers, ethylene-alpha olefin copolymers, etc. Detergents include sulfonates, long-chain alkyl-substituted aromatic sulfonic acids, phenylates, metal salts of alkyl phenols, alkyl phenol-aldehyde condensation products, metal salts of substituted salicylates, etc. Silicone polymers are a well known type of anti- foam agent. Viscosity adjusters are exemplified by polyisobutylene, polymethacrylates, polyalkyl styrenes, naphthenic oils, alkyl benzene oils, polyesters, polyvinyl chloride, polyphosphates, etc.
The following examples (TABLE 1) relate to formulations which are useful as organic lubricant (B) in the present invention.
x ~ ~9485~
~ o o o U' /, o~ o o oo o o o~
:~ ~ o o ~ ~ ~ ~ o o o ~ 8 æ
O
.~ ~d ~.VI
V~ O
~9~5~
The liquid compositions of the present invention are particularly useful as refrigerants in various refrigeration sys~ems which are compression-type systems such as refrigerators, freezers, and air-conditioners including automotive, home, commercial, and industrial air-conditioners. The following examples are illustrative of the liquid compositions of the present invention.
Parts by Wt.
Example A
1,1,1,2-tetrafluoroethane (HCFC-134a) 90 Product of Example 2 10 Example B
1,1,2,2-tetrafluoroethane 60 Product of Example 4 40 Examl?le C
HCFC-134a 45 Product of Example 6 55 ~ple D
HCFC 134a 80 Product of Example 1 20 l~xample E
HCFC-134a 85 Product of Example Il 15 Table 2 contains further examples of the liquid compositions of the present invention.
2~9~85~
Table 2 F E H
HFC-134a 80 85 60 45 85 Lubricant of S Example:
While the invention has been explained in relation to its preferred embodiments, it is to be understood that various modifications thereof will become apparent to those skilled in the art upon reading the specification. Therefore, it is to be understood that the invention disclosed herein is intended to cover such modifications as fall within the scope of the appended claims.
U.S. Patent 4,428,854 describes absorption refrigerant compositions for use in refrigeration systems comprising 1,1,1,2-tetrafluoroethane and an organic solvent capable of dissolving the ethane. Among the solvents disclosed are organic amides, acetonitrile, N-methyl pyrroles, N-methyl pyrrolidine, N-methyl-2-pyrrolidone, nitromethane, various dioxane derivatives, glycol ethers, butyl formate, butyl acetate, diethyl oxalate, diethyl malonate, acetone, methyl èthyl ketone, other ketones and aldehydes, triethyl phosphoric triarnide, triethylene phosphate, triethyl phosphate, etc.
Stabilized absorption compositions comprising (a) a halogenated hydrocarbon refrigerant, (b) a liquid absorbent of a polyethylene glycol methyl ether, and ~c) at least one stabilizer are described in U.S. Patent 4,454,052. Exarnples of stabilizers include phosphate esters, epoxy compounds, and organotin compounds. The polyethylene glycol methyl ether-type compounds are of the general formula CH3~0~(CH2H40)nR
wherein n is an integer of 1 to 6, and R is H, CH3- or CH3CO-. A variety of halogenated hydrocarbons are described including 1, l-difluoromethane, 1,1,1 ,2-tetra-fluoroethane, etc.
U.S. Patent 4,559,154 relates to absorption heat pumps utilizing as working fluid, a saturated fluorohydrocarbon or fluorohydrocarbon ether having from 3 to 5 carbon atoms. Solvents reported to be useful with such fluorohydrocarbons include ethers such as tetraglyme, amides which cm be lactams such as the N-alkyl pyrrolidones, sulfonamides and ureas including cyclic ureas.
~mma~:~lnventiQn This invention relates to a liquid composition comprising (A) at least one fluorine-containing hydrocarbon containing one to three carbon atoms; and (B) at least one carboxylic ester of (I) a neo hydroxy compound selected from the group consisting of (i) a neo hydroxy compound with two or three hydroxyl groups, (ii) a mixture of neo hydroxy compounds having an average of less than about 3.5 hydroxyl groups per hydroxy compound, (iii) a neo hydroxy compound having five or more 4 ~ $ 5 ~
hydroxyl groups per hydroxy compound, and (iv) a mixture of neo hydroxy compounds having an average greater than 4.5 hydroxyl groups per hydroxy compound, and (II) a combinatiorl of (a) a monocarboxylic acylating agent havingfour or five carbon atoms and (b) a monocarboxylic acylating agent having from S about 7 to about 15 carbon atoms, provided that when (I) is (i) or ~ii) then greater than 55% of the ester groups are derived from aIa), and provided that when (I) is (iii) or (iv) then greater than 55 % of the ester groups are derived from (IIb). These liquid compositions may additionally contain an alkyl phosphite, an alkyl phosphonic acid ester, and/or a nitrogen-containing heterocycle.
Liquid compositions also are described wherein the fluorine-containing hydrocarbons also contain other halogens such as chlorine. Methods of lubricating refrigeration systems are also described. The liquid compositions are useful particularly as refrigeration liquids in refrigerators and air~onditioners including automotive, home, commercial, and industrial air-conditioners.
The carboxylic esters derived from neo hydroxy compounds (i) and (ii), especially (i), have low viscosities, such as around 10-20 cSt at 40C, while having excellent solubility. the esters derived from (iii) and (iv), especially (iii), have high viscosities, such as around 150-350 cSt at 40".
Detailed Description of the ~nvention Throughout this specification and claims, all parts and percentages are by weight, temperatures are in degrees Celsius, and pressures are at or near atmospheric pressure unless otherwise clearly indicated.
As used in this specification and in the appended claims, the terms "hydrocarbyl" and "hydrocarbylene~ denote a group having a carbon atom directly attached to the polar group and having a hydrocarbon or predominantly hydrocarbon character within the context of this invention. Such groups include the following:
(1) Hydrocarbon groups; tha~ is, aliphatic, (e.g., alkyl or alkenyl), alicyclic (e.g., cycloalkyl or cycloalkenyl), and the like, as well as cyclic groups wherein the ring is completed through another portion of the molecule (that is, any two indicated substituents may together form an alicyclic group). Such groups are known to those 2~9~5~
s skilled in the art. E~amples include methyl, ethyl, octyl, decyl, octadecyl, cyclohexyl, etc.
(2) Substituted hydrocarbon groups; that is, groups containing non-hydrocarbon substituents which, in the context of this invention, do not alter the predominantly hydrocarbon character of the group. Those skilled in the art will be aware of suitable substituents. Examples include halo, hydroxy, alkoxy, etc.
(3) Hetero groups; that is, groups which, while predominantly hydrocarbon in character within the context of this invention, contain atoms other than carbon in a chain or ring otherwise composed of carbon atoms. Suitable hetero atoms will be apparent to those skilled in the art and include, for example, nitrogen, oxygen and sulfur.
In general, no more than about three substituents or hetero atoms, and preferably no more than one, will be present for each 10 carbon atoms in the hydrocarbyl group.
Terms such as "alkyl", "alkylene", etc. have meanings analogous to the above with respect to hydrocarbyl and hydrocarbylene.
The term "hydrocarbon-based" also Ihas the same meaning and can be used interchangeably with the term hydrocarbyl when referring to molecular groups having a carbon atom attached directly to the polar group.
The term "lower" as used herein in conjunction with terms such as hydrocarbyl, hydrocarbylene, alkylene, alkyl, alkenyl, alkoxy, and the like, is intended to describe such groups which contain a total of up to 7 carbon atoms, per se, and include methyl, ethyl, propyl, butyl, pentyl, hexyl and heptyl groups.
Viscosity, unless otherwise indicated, is kinematic viscosity and is measured by ASTM D-2270.
For purpose of this invention, equivalent weight of polyol is determined by dividing the formula weight of the polyol by the number of hydroxyl groups.
Equivalents of polyol is determined by dividing the amount of polyol by its equivalent weight. For polycarboxylic acylating agents or anhydrides, the equivalent weight is determined by dividing the formula weight of the acylating agent or anhydride by the 2 ~ 5 ~
number of carboxylic groups which forrn esters. For e~carnple, an anhydride contributes two carboxyl groups which can forrn ester. Therefore, ~e equivalent weight of anhydride, such as succinic anhydride, would be the formula weight of the anhydride divided by the number of carboxyl group. For succinic anhydride, the number is t~vo. Of course, those of skill in the art will appreciate that an excess of acylating agent, i.e., more than a single equivalent, may be used.
When a compound or component is indicated herein as being "soluble", the compound or component is soluble in the liquid compositions of the invention comprising the fluorine-containing hydrocarbon and the lubricant. For example, acompound or component is considered "soluble" so long as it is soluble in the liquid compositions, even though it may be insoluble in the fluorine-containing hydrocarbon per se.
The term "consisting essentially of" refers to compositions that include the ingredients listed in the claim as well as other ingredients that do not materially affect the basic and novel characteristics of the liquid compositions.
(A) Fluorine-Containin~ Hydrocarbon.
The liquid compositions of the present invention comprise at least one fluorine-containing hydrocarbon. That is, the fluorine-containing hydrocarbons contain at least one C-H bond as well as C-F bonds. In addition to these two essential types of bonds, the hydrocarbon also may contain other carbon-halogen bonds such as C-CI bonds. Because the liquid compositions of the present invention are primarily intended for use as refrigerants the fluorine-containing hydrocarbon preferably contains one to three, or to two carbon atoms, and more preferably two carbon atoms As noted above, the fluorine-containing hydrocarbons useful in the liquid compositions of the present invention may contain other halogens such as chlorine.
However, in one preferred embodiment, the hydrocarbon contains only carbon, hydrogen and fluorine. These compounds containing only carbon, hydrogen and fluorine are referred to herein as fluorohydrocarbons or hydrofluorocarbons. The 2~9~8~
hydrocarbons containing chlorine as well as fluorine and hydrogen are referred to as chlorofluorohydroGlrbons or hydrochlorofluorocarbons.
Specific exarnples of the fluorine containing hydrocarbons useful in the liquid compositions of the present invention include HCFC-22 (CHClF2), HCFC-123 S (CHCl2CF3), HCFC-141b (CH3CCl2F), and HFC-134a (CH2FCF3).
Examples of other fluorine-containing hydrocarbons which may be useful in the liquid compositions of the present invention include trifluoromethane (HFC-23), l,1,1-trifluoroethane (HFC-143a), 1,1-difluoroethane (HFC-152a), 2-chloro-1,1,1,2-tetrafluoroethane (HCFC-124), 1-chloro-1,1,2,2-tetrafluoroethane (HCFC-124a), 1-chloro-1,1-difluoroethane (HCFC-142b), and 1,1,2,2-tetrafluoroethane (HFC-134). Other refrigerants such as perfluoropropane(HFC-218), perfluorocyclopropane ~HFC-216), perfluoropropylene oxide, 1,3-perfluoro propylene oxide and pentafluorodimethyl ether may also be used with the lubricant. In the refrigerant art, the fluorohydrocarbons are often identified maely with the prefix "R" in place of the above letters. For example HFC-23 is R-23, HCFC-124 is R-124, etc.
In general, fluorine-containing hydrocarbons which are useful as refrigerants are fluoromethanes and fluoroethanes boiling at a relatively low temperature at atmospheric pressure, e.g., below 30C. Mixtures of fluorine-containing hydrocarbons may be used, and the amount of each fluorohydrocarbon in the mixture may be varied as desired. Examples of fluorohydrocarbon mixtures useful as (A) include: 142(b)/22; 134(a)/23; 22/124/152(a), etc. The useful fluorocarbon refriger-ants serve to transfer heat in a refrigeration sys~em by evaporating and absorbing heat at a low temperature and pressure, and by releasing heat on condensing at a higher temperature and pressure.
The amount of fluorine-containing hydrocarbon is the level typically used for the refrigeration system. The liquid compositions of the present invention generally contain from about 10%, or about 20% up to about 90%, or to about 85% of the fluorine-containing hydrocarbon. In one embodiment, the fluorine-containing hydrocarbon is present in an amount from about 45%, or about 50%, or about 55%
2 ~
B
up to about 90%, or to about 80%, or to about 75% by weight of the liquid composition. More generally, the liquid compositions will comprise from about 50%
to about 99% by weight of the fluorine-containing hydrocarbon. ln another embodi-ment, ~e liquid compositions contain ~rom about 70% to about 99% by weight of the fluorine-containing hydrocarbon. When the fluorine-containing hydrocarbon is used at levels greater than 50% by weight of the lubricant, then the liquid compositions are generally suited for use as automotive and commercial and industrial refrigeration systems.
In one embodiment, the fluorine-containing hydrocarbon is present in an amount from about 10%, or about 25%, or about 30% up to about 55%, or to about 50%, or ~o about 45% by weight of the lubricant. When the fluorine-containing hydrocarbon is present in an amount less than about 45 %, then the liquid compositions are generally suited for household refrigeration systems.
The carboxylic ester utilized as component (B) in the liquid compositions of the present invention are reaction products of (I) a neo hydroxy compound and (II) one or more carboxylic acylating agents, e.g. acids, anhydrides, or the lower esters thereof such as methyl, ethyl, etc.). The neo hydroxy compound are selected fromthe group consisting of (i) a neo hydroxy compound with two or three hydroxyl groups, (ii) a mixture of neo hydroxy compounds having an average of less than about 3.5 hydroxyl groups per hydroxy comvound, (iii) a neo hydroxy compound having five or more hydroxyl groups per hydroxy compound, and (iv) a mix~ure of neo hydroxy compounds having an average of greater than 4.5 hydroxyl groups per hydroxy eompound.
l~sters may be prepared from any hydroxy compound, such as a polyhydroxy compound. These hydroxy compounds include glycols and triols, such as butanediol, hexanediol, glycerol, butanetriol, and hexanetriol. However, the inventor has discovered that esters derived from neo alcohols provide beneficialproperties to the liquid compositions of this invention. The neo hydroxy compound (i) contains two or three hydroxyl groups, preferably three hydroxyl groups. These 9 2~9~85~
hydroxy compounds include glycols and triols, sueh as neopentyl glycol, and preferably trimethylolalkanes. Trimethylolalkanes include trimethylolmethane, trimethylolethane, trimethylolpropane and trimethylolbutane. A preferred trimethylolaLtcane is trimethylolpropane.
In another embodiment, the neo hydroxy compound is a mixture of neo hydroxy compounds having an average of less than 3.5 hydroxyl groups per hydroxycompound. The average number of hydroxyl groups per compound is determined by dividing the total number of hydroxyl groups in the mixture by the total number of hydroxy compound in the mixture. For instance, a (50:50) molar mixture of trimethylolpropane and neopentyl glycol has 2.5 hydroxyl groups per hydroxy compound. A (75:25) molar mixture of trimethylolbutane and neopentylglycol has an average of 2.75 hydroxyl groups per hydroxy compound. Any mixture of neo hydroxy compounds may be used provided that the resultant esters are soluble in the liquid compositions of the present invention. In one embodiment, the mixture is prepared from neo hydroxy compound having from two to about four, preferably to about three hydroxyl groups per hydroxy compound. I:xamples of neo hydroxy compound which may be used to form the mixture (ii) include pentaerythritol, neopentylglycol, and trimethylolalkanes, as described above. Example of molar mixtures of neo hydroxy compound includes trimethylolpropane and pentaerythritol(80:20), trimethylolpropane and trimethylolethane (50:50), and trimethylolbutane and hexanetriol (50:50).
In another embodiment, the neo hydLoxy compound is (iii) neo hydroxy compound having five or more hydroxyl groups per hydroxy compound. These neo hydroxy compounds generally conhain from about 5, or about 6 up to about 12, or to about 10, or to about 8 hydroxyl groups per hydroxy compound. Examples of these compounds include dipentaerythritol, tripenherythritol, and di-trimethylolpropane.
Although not part of the present invention, esters may be prepared form triglycerol.
In another embodiment, the neo hydroxy compound is (iv) a mixture of neo hydroxy compound having an average of greater than 4.5 hydroxyl groups per hydroxy compound. The determination of this average is the same as described for 2 ~
mL~ture (ii) above. Examples of (iv) include dipentaerythrhol and tripentaerythritol (75:25), trimethylolpropane and dipentaerythritol (80:20), neopentylglycol and tripentaerythritol (20:80), pentaerythritol and tripenherythritol (75:25), and pentaerythritol and dipentaerythritol (60:40).
The above neo hydroxy compounds are reacted with ~II) a combination of (a) a monocarboxylic acylating agent having four or five carbon atoms and (b) a monocarboxylic acylating agent having from about 7 to about 1$ carbon atoms, provided that when (I) is (i) or (ii) then greater than 55%, or greater than 57%, or greater than 59% of the ester groups are derived from (IIa), and provided that when (I) is (iii) or (iv) then greater than 55% of the ester groups are derived from (IIb).
The monocarboxylic acylating agents are preferably aliphatic acylating agents. In one embodiment, monocarboxylic acylating agents are linear or branched. The branchedacylating agents may be methyl-branched acylating agents, which are generally referred to as "iso" acylating agents. The acylating agents may also be alpha-,alpha-, disubstituted acylating agents, or "neo" acylating agents. In one embodiment, the monocarboxylic acylating agent (IIa) may be isobutyric, valeric, 2-methylbutyric, or neopentanoic acid or anhydride. Isopentanoic acid, commercially available from Union Carbide, is a mixture of valeric acid and 2-methyl-butanoic acid with an approximate weight ratio of (66:34). In another embodiment, the monocarboxylic acylating agent may be neo pentanoic acid, available from Exxon Chemical Company.
The monocarboxylic acylating agent (llb) generally contains from about 7, or about 8 up to about 15, or to about 12, or to about 10 carbon atoms. Like monocarboxylic acylating agents (Ila), mono~lrboxylic acylating agents (llb) may be linear or branched, including "iso" and "neo" branched acylating agents. Examples of these acylating agents include n-octanoic acid, neoheptanoic acid, neodecanoic acid, 2,2,4-trimethylpentanoic acid, 2-hexyldecanoic acid, isostearic acid, 2-methyl-hexanoic acid, 3,5,5-trimethylhexanoic acid, 2-ethylhexanoic acid, 2,2,4-trimethylpentanoic acid, isononanoic acid, isoheptanoic acid, isodecanoic acid, neoheptanoic acid, neodecanoic acid, and ISO Acids and NEO Acids available from Exxon Chemical Company, Houston, Texas USA. ISO Acids are isomer mixtures 11 2~8~
of branched acids and include commercial mi~ctures such as ISO Heptanoic Acid, ISO
Octanoic Acid, and ISO Nonanoic Acid, as well as developmental products such as ISO Decanoic Acids and ISO 810 Acid. Of the ISO Acids, ISO Octanoic acid and ISO Nonanoic acid are preferred. Neo acids include commercially available n~ixtures such as NEO Pentanoic Acid, NEO Heptanoic Acid, and NEO Decanoic Acid, as well as developmental products such as ECR-909 (NEO Cg) Acid, and ECR-903 (NEO C~2~4) Acid and commercial mixtures of branched chain carboxylic acids suchas the mixture identified as NEO 1214 acid from Exxon.
The carboxylic esters of the liquid compositions are prepared by reacting at least one carboxylic acylating agent with at least one neo hydrcxy compound. Theformation of esters by the interaction of carboxylic acylating agents and alcohols is acid catalyzed and is a reversible process which can be made to proceed to completion by use of a large amount of alcohol or carboxylic acylating agent, or by removal of the water as it is formed in the reaction. If the ester is formed by transesterification of a lower molecular weight carboxylic ester, the reaction can be forced to completion by removal of the low molecular weight alcohol or acid formed as a result of a transesterification reaction. The esterification reaction can be catalyzed by either organic acids or inorganic acids. Examples of inorganic acids include sulfuric acids and acidified clays. A variety of organic acids can be utilized including paratoluenesulfonic acid, and acidic resins such as Amberlyst 15, etc.Organometallic catalysts include, for example, tetraisopropoxy orthotitanate.
The following examples describe the esters of the liquid composition of the present invention.
Example 1 A reaction vessel is charged with 2145 parts (16 moles) of trimethylolpropane and 2305 parts (16 moles) of 2,2,4-trimethylpentanoic acid. The mixture is heated to 150C and the temperature is maintained for 2-1/2 hours. Distillate (260 ml.) is collected. The reaction mixture is cooled to 145C where 3098 parts (35.2 moles)of isobutyric acid is added to the reaction vessel over 1-1/2 hours. The reaction mixture cools to 100C after the addition of the isobutyric acid. SE-100 aromatic 2~9~5~
solvent, commercially available from Ohio Solvents (100 ml.), is added to the reaction vessel. The reaction mixture is heated to 145C and the temperature is maintained for 17 hours. The reaction mixture is vacuum stripped at 145C, 20 mmHg for 18 hours. The neutralization acid number of the residue after vacuum stripping is 0.15. The reaction mixture is vacuum stripped for an additional 4 hours and the residue is filtered through a mixture of diatomaceous earth and aluminumoxide. The filtrate has a kinematic viscosity of 13.82 at 40C and 3.1 at 100C.The residue has a 0.03 total acid number.
Example 2 A reaction vessel is charged with 3082 (69 equivalents) of trimethylolpropane, 3312 (23 equivalents) of 2,2,4-trimethylpentanoic acid, 3634 (46 equivalents) ofisobutyric anhydride and 10 parts (0.1 equivalent) of methanesulfonic acid. The reaction mixture is heated under nitrogen to 115C. The temperature is maintained between 115C to 150C for 6 hours. The reaction temperature is maintained at 150C for 10 hours while 798 milliliters of distillate is collected. The mixture is heated to 200C and held for 8 hours while 32 milliliters of distillate is collected.
The total distillate collected is 860 milliliter~. The mixture is cooled to 130C where 350 parts (4.4 equivalents) of isobutyric anhydride are added to the reaction vessel.
The mixture is stirred at 130C for 24 hours. The reaction mixture is vacuum stripped at 8-10 mm Hg and 120-150C for 8 hours. The acid number after the stripping was 4.2. The reaction mixture is stripped to 190C and 8-10 mm Hg for 6 hours. The acid number after this stage of stripping is 0.84. The residue is vacuum stripped for 8 hours at 195C and 10 mm Hg. The acid number after this stage of stripping is 0.051. The residue of the product has a kinematic viscosity of 14.0 centistokes at 40C and 3.1 centistokes at 100C. The acid number of the product is 0.05.
Example 3 A reaction vessel is charged with 1139 parts (8.5 moles) of trimethylolpropane, 1224 parts (8.5 moles) of 2,2,4-trimethylpentanoic acid, and 6 parts of methanesulfonic acid. The mixture is heated under nitrogen to 117C and 2~9~8~
the temperature is maintained for 3 hours while a total of 90 milliliters of water is collected. The mixture is then heated to 150C and the temperature is maintained for S hours. The total water collected was 153 milliliters. Isobutyric acid (1496 parts, 17 moles) is added to the reaction mixture. The mixture is heated to 120C and aS temperature is maintained between 120C and 125C for 19 hours. The acid number of the reaction mixture is 41. The reaction mixture is heated to 145C and the temperature is maintained for 22 hours. The acid number of the reaction mixture is 24. An additional charge is isobutyric acid (200 parts, 2.27 moles) is added to the reaction mixture. The mixture is heated to 145C and the temperature is maintained for 22 hours. The reaction mixture is vacuum stripped to 125C and 20-25 mm Hg for 3 hours. The residue is then subjected to additional vacuum stripping at 150C
and 10 mm Hg for 3 hours. The reaction mixture is then vacuum stripped to 165-175C and 8-10 mm Hg for 5 hours. The neutralization acid number 2-phenolphthalein of the residue is 0.29. The residue is vacuum stripped at 175C and 8-10 mm Hg for 6 hours. After this vacuum stripping, the neutralization acid number is 0.16. The residue is filtered through a 3/4" pad of aluminum oxide. The filtrate has a acid number of 0.11 and a kinematic viscosity of 14.67 (at 40C) and 3.23 (at 100C).
Example 4 A reaction vessel is charged with 660 parts (5.5 moles) of trimethylolethane, 1122 parts (ll.0 moles) of neopentanoic acid, 869 parts (5.5 moles) of isononanoic acid, and 3 parts of tetraisopropoxy titanate. The mixture was heated to 220C for 72 hours while water is removed The reaction mixture is stripped for 8 hours at 180-200C. The residue is treated with 200 parts of alumina and filtered throughcloth and diatomaceous earth. The filtrate is the desired product and has a kinematic viscosity of 23.6 centistokes (at 40C) and 4.0 centistokes (at 100C). The filtrate has a acid number of 0.08.
Example 5 A reaction vessel is charged with 603 parts (4.5 moles) of trimethylolpropane, 441 parts (3 moles) of 2,2,4-trimethylpentanoic acid, 1065 parts of isopentanoic acid 2~9~85~
a mLsture of valeric acid and 2-methylbutyric acid having a weight ratio of (66:34~
and available commercially from Union Carbide), and 4 parts of methanesulfonic acid. The reaction mixture is heated to 150C and the temperature is maintained for six hours. Water is collected azeotropically (220 milliliters). The reaction S temperature is maintained for an additional 31 hours where an additional 10 milliliters of water is collected. The reaction mixtue is vacuum stripped to 150C and 20 mmHg for 18 hours. The neutralization acid number of the residue is 0.12. The residue is filtered through alumina and diatomaceous earth. The filtrate is the desired product.
Example 6 A reaction vessel is charged with 2286 parts (9.0 moles) of dipentaerythritol, 1422 parts (9 moles) of isononanoic acid, 1836 parts (18 moles) of neopentanoic acid, and 8 parts of methanesulfonic acid. The reaction is heated to 140C and the temperature is maintained for 18 hours. Water is collected (460 milliliters) by distillation. An additional charge of isononanoic acid (4266 parts, 27 moles) is added to the reaction vessel. The reaction is heated to 200C and the temperature is maintained for 18 hours. The reaction is vacuwm stripped to 200C and 10 mm Hg.
After 15 hours of stripping the acid number was 0.2. The residue was treated with alumina (800 parts) and the mixture is heated to 110C and the temperature is maintained for 4 hours. The product is filtered and the filtrate is the desired product.
lhe filtrate has a kinematic viscosity of 720 centistokes at 40C and 30.5 centistokes (at 100C).
Example 7 A reaction vessel is charged with 166 parts (1.22 moles) of pentaerythr;tol, 151 parts (0.4 moles) of tripentaerythritol, 439 parts (2.7 moles) of isononanoic acid, 391 parts (2.7 moles) of 2,2,4-trimethylpentanoic acid, 214 parts (1.35 moles) of isobutyric anhydride, and 4 parts of tetra-isopropoxy titanate. The reaction mixture is heated to 170C and the temperature is maintained for 24 hours. Water is collected by distillation (130 milliliters). The reaction is vacuum stripped for 3 hours at 170C and I mm Hg. The product is filtered and the residue has a kinematic 2~9~54 viscosity of 133.8 centistokes (at 40C) and 13.27 centistokes (at 100C). The acid number of the product is 0.1.
Example 8 A reaction vessel is charged with 192 parts (1.41 moles) of pentaerythritol, 242 parts (0.95 moles) of aipentaerythritol, 1337 parts (8.46 moles) of isononanoic acid, 406 parts (2.82 moles) of 2,2,4-trimethylpentanoic acid, and 3 parts of tetraisopropoxy titanate. The reaction mixture is heated to 210C and the temperature is maintained for 30 hours while water is removed. The reaction mixture is vacuum stripped to 210C and 10 mm Hg. The residue is treated with alumina and filtered, The filtrate is the desired product and has a kinematic viscosity of 171,7 centistokes (at 40C) and 15,4 centistokes (at 100C), Example 9 A reaction vessel is charged with 374 parts (2,75 moles) of pentaerythritol, 465 parts (1,83 moles) of dipentaerythritol, 3042 parts (19,25 moles) of isononanoic acid, 217 parts (1,37 moles) of isobutyric anhydride, and 4 parts of methanesulfonic acid, The reaction mixture is heated to 130C and the temperature is maintained for 24 hours, while 360 milliliters of water is collected, An addidonal charge of isobutyric anhydride (20 grarns) is added to the reaction mixture at 100C, The reaction mixture is heated to 190C and blown with nitrogen at 2 standard cubic feet per hour for 6 hours, The product is vacuum stripped for 24 hours at 200C and 10 mm Hg, After 16 hours of vacuum stripping the acid number is 0,15. After 24 hours of vacuum stripping the acid number is 0.1. The residue is treated with alumina (300 parts) at 120C, The acid number after alumina treatrnent is 0,05, The mixture is filtered through a pad of alumina and diatomaceous earth, The filtrate is the desired product and has a kinematic viscosity of 182 centistokes (at 40C) and 15,6 centistokes (at 100C), The filtrate has a acid number of 0,OS, The esters (B) preferably contain branched alkyl groups and generally are free of acetylenic and aromatic unsaturation, The soluble lubricants of this invention also are preferably free of olefinic unsaturation except that some olefinic unsaturadon may be present so long as the lubricant is soluble, 2~948~
The carboxylic esters (B) are soluble in the fluoline containing hydrocarbons and, in particular, in the fluorohydrocarbons such as 1,1,1,2-tetrafluoroethane. The lubricants are soluble over a wide temperature range and, in par~cular, at low temperatures. The solubility of the lubricants in fluorohydrocarbons such as 1,1,1 ,2-tetrafluoroethane at low temperatures is determined in the following manner.
The lubricant (0.5 gram) is placed in a thick-walled glass vessel equipped with a removable pressure gauge. The tetrafluoroethane (4.5 grams) is condensed into the cooled (-40C) glass vessel, and the contents are warmed to the desired temperature and mixed to determine if the lubricant is soluble in the tetrafluoroethane. If soluble, the temperature of the mixture is reduced until a separation and/or precipitate is observed. The results of this solubility test conducted with several examples of the carboxylic ester lubricants of the present invention are summarized in the following Table I.
TABLE I
Liquid Containing Solubility Product of Example C (~pt.!
c -78 3 c-78 4 <-40 The liquid compositions may additionally contain (C) at least onc additive selected frorn the group consisting of an alkyl phosphite, an alkyl phosphonic acid ester, a nitrogen-containing heterocycle, and a mixture thereof. The phosphite and/or the alkyl phosphonic acid ester are present in an amount sumcient to provide antiwear and /or extreme pressure properties to the lubricant and liquid composition. Thephosphite and/or the alkyl phosphonic acid ester are present in an amount to provide 2~94~54 0.001%, or to 0.015 %, or about 0.025 %, to about 1%, or to about 0.5 %, or to about 0.2 % by weight phosphorus to the lubricant. The nitrogen-containing heterocycle is present in an amount from about 0.001%, or about 0.02%, or about 0.03% up to about 5%, or to about 2%, or to about 1%, or to about 0.5% by weight of the lubricant.
The phosphite and/or the allyl phosphonic acid ester provide beneficial antiwear and extreme pressure properties to the liquid compositions. The phosphite may be a dialkyl or trialkyl phosphite, preferably a dialkyl phosphite. The alkyl phosphonic acid ester may be an alkyl phosphonic acid diester, preferably a dialkylester. The alkyl groups of the phosphite and the phosphonic acid ester independently contain from 1, or about 3 to about 20, or to about 18, or to about 8 carbon atoms. In one embodiment, the phosphite and the phosphonic acid ester have alkyl groups independently containing from about 3 to about 6, or to about 5 carbon atoms. A number of dialkyl phosphites are commercially available, such as lower dialkyl phosphites, which are preferred. Lower dialkyl phosphites include dimethyl, diethyl, dipropyl, dibutyl, dipentyl and dihexyl phosphites. Phosphites and their preparation are known and many phosphites are available commercially. Also mixedalkyl phosphites, made from a mixture of alc~hols, are useful in the present inven-tion. Examples of mixtures of alcohols include ethyl and butyl alcohol; propyl and pentyl alcohol; and methyl and pentyl alcohol. A particularly useful phosphite is dibutyl phosphite.
Alkyl phosphonic acid esters are prepared by means known to those in the art.
For example, alkyl phosphonic acid esters may be prepared by reacting an alkyl halide with a trialkyl phosphite. Examples of alkyl phosphonic acid esters include diethyl, butylphosphonate; dibutyl7butylphosphonate; 2-ethylhexyl,2-ethylhexylphosphonate, etc.
The lubricant may additionally contain a nitrogen-containing heterocycle, such as dimercaptothiadiazoles, triazoles, amino-mercaptothiadiazoles, imidazoles, thiazoles, tetrazoles, hydroxyquinolines, oxazolines, imidazolines, thiophenes, indoles, indazoles, quinolines, benzoxazines, dithiols, oxazoles, oxatriazoles, 2~g~
pyridines, piperazines, triazines, and derivatives of any one or more thereof. In one embodiment, the nitrogen containing heterocycle is a tnazole or deriva~ve thaeof, a thiazole or derivative thereof, a mercaptothiazole or derivative ~ereof and a thiadiazole or derivative thereof, preferably a triazole or derivative thereof. These additives provide metal deactivating, metal passivating and corrosion controlling character to the liquid compositions. Examples of useful metal deactivators include dimercaptothiadiazoles and derivatives thereof, substituted and unsubstituted triazoles (e.g., benzotriazole, tolyltriazole, octylbenzotriazole, and the like), mercaptobenzothiazoles, etc. Examples of these compounds are benwtriazole, alkyl-substituted benwtriawle (e.g., tolyltriazole, ethylbenzotriazole, hexylbenzotriazole, octylbenzotriazole, etc.), aryl-substituted benzotriazole (e.g., phenol benzotriazoles, etc.), and alkylaryl- or arylalkyl-substituted benzotriazole and substituted benzotriazoles where the substituent may be hydroxy, alkoxy, halo (especially chloro), nitro, carboxy and carboxyalkoxy. Preferably, the triazole is a benzotriazole or an alkylbenzotriazole in which the alkyl group contains 1 to about 20 carbon atoms, preferably 1 to about 8 carbon atoms.
The nitrogen containing heterocycle (C) may also be the reaction product of at least one of the above triazoles, at least one amine and an aldehyde or aldehyde precursor. The triazole is preferably a benzotriazole. The amine can be one or more mono- or polyamines. These monoamines and polyamines can be primary amines, secondary amines or tertiary amines. Examples of polyamines include polyalkylencpolyamines, and heterocyclic polyamines. Polyalkylenepolyamines include polyethylenepolyamines, such as diethylenetriamine, triethylenetriamine,tetracthylenepentaamine, etc.
The aldehyde is typically a hydrocarbon-bascd aldehyde, preferably a lower aliphatic aldehyde. Suitable aldehydes include i~ormaldehyde, benzaldehyde, acetalde-hyde, the butyraldehydes, hydroxybutyraldehydes and heptanals, as well as aldehyde precursors which react as aldehydes under the conditions of the reaction such asparaformaldehyde, paraldehyde, formalin and methanal. Formaldehyde and its 2~948~
precursors (e.g., paraformaldehyde, ~ioxane) are prefeITed. Mi~ctures of aldehydes may be used.
An exarnple of a useful triazole derivative is ReomeP 39. This material is a triazole derivative available commercially from Ciba-Cieigy Corp.
S The liquid compositions of the present invention are characterized as having improved thermal and chemical stability over a wide temperature range. The liquid compositions with (C) phosphites, alkylphosphonates, or nitrogen-containing heterocycles have improved antiwear and corrosion stability properties. The liquid compositions have beneficial viscosity properties. Preferably the liquid compositions have a viscosity of 5-400 centistokes (cSt) measured at 40C.
The liquid composition may contain one carboxylic ester reaction product or in another embodiment, the liquid compositions may contain a blend of two or more carboxylic ester reaction products. A liquid composition of a desired viscosity may be prepared by blending a higher viscosity carboxylic ester with a lower viscosity carboxylic ester. Other additives, if soluble in the liquid, known to be useful for improving the properties of halogen-containing hydrocarbon refrigerants can be included in the liquid compositions of the present invention to improve the charac-teristics of the liquid as a refrigerant. However, hydrocarbon oils such as mineral oil generally are not included in and are most often excluded from the liquid compositions of the invention, particularly when the fluorine-containing hydrocarbon contains no other halogens. Hydrocarbon lubricants, however, may be present if the liquid compositions are used to retrofit a compressor system which had previously used a hydrocarbon lubricant.
Other additives may be included in the liquid compositions of the present invention to enhance the performance of the liquids include extreme-pressure andanti-wear agents, oxidation and thermal-stability improvers, corrosion-inhibitors, viscosity-index improvers, pour point and/or floc point depressants, detergents,dispersants, anti-foaming agents, viscosity adjusters, metal deactivators, etc. As noted above, these supplementary additives must be soluble in the liquid compositions of the invention. Included among the materials which may be used as 2~9~8~
extreme-pressure and anti-wear agents are phosphates, phos~hate esters, thiophosphates such as zinc diorganodithiophosphates, chlorinated wa~es, sulfurized fats and olefins, organic lead compounds, fatty acids, molybdenum complexes, borates, halogen-substituted phosphorous compounds, sulfurized Diels Alder adducts9 organic sulfides, metal salts of organic acids, etc. Sterically hindered phenols, aromatic amines, dithiophosphates, sulfides and metal salts of dithioacids are useful examples of oxidation and thermal stability improvers. Compounds useful as corrosion-inhibitors include organic acids, organic amines, organic phosphates, organic alcohols, metal sulfonates, etc. VI improvers include polyolefins such as polyesterbutene, polymethacrylate, polyalkyl styrenes, etc. Pour point and floc point depressants include polymethacrylates, ethylene- vinyl acetate copolymers, succinamic acid-olefin copolymers, ethylene-alpha olefin copolymers, etc. Detergents include sulfonates, long-chain alkyl-substituted aromatic sulfonic acids, phenylates, metal salts of alkyl phenols, alkyl phenol-aldehyde condensation products, metal salts of substituted salicylates, etc. Silicone polymers are a well known type of anti- foam agent. Viscosity adjusters are exemplified by polyisobutylene, polymethacrylates, polyalkyl styrenes, naphthenic oils, alkyl benzene oils, polyesters, polyvinyl chloride, polyphosphates, etc.
The following examples (TABLE 1) relate to formulations which are useful as organic lubricant (B) in the present invention.
x ~ ~9485~
~ o o o U' /, o~ o o oo o o o~
:~ ~ o o ~ ~ ~ ~ o o o ~ 8 æ
O
.~ ~d ~.VI
V~ O
~9~5~
The liquid compositions of the present invention are particularly useful as refrigerants in various refrigeration sys~ems which are compression-type systems such as refrigerators, freezers, and air-conditioners including automotive, home, commercial, and industrial air-conditioners. The following examples are illustrative of the liquid compositions of the present invention.
Parts by Wt.
Example A
1,1,1,2-tetrafluoroethane (HCFC-134a) 90 Product of Example 2 10 Example B
1,1,2,2-tetrafluoroethane 60 Product of Example 4 40 Examl?le C
HCFC-134a 45 Product of Example 6 55 ~ple D
HCFC 134a 80 Product of Example 1 20 l~xample E
HCFC-134a 85 Product of Example Il 15 Table 2 contains further examples of the liquid compositions of the present invention.
2~9~85~
Table 2 F E H
HFC-134a 80 85 60 45 85 Lubricant of S Example:
While the invention has been explained in relation to its preferred embodiments, it is to be understood that various modifications thereof will become apparent to those skilled in the art upon reading the specification. Therefore, it is to be understood that the invention disclosed herein is intended to cover such modifications as fall within the scope of the appended claims.
Claims (25)
1. A liquid composition comprising:
(A) at least one fluorine-containing hydrocarbon containing one to three carbon atoms; and a lubricant comprising (B) at least one carboxylic ester of (I) a neo hydroxy compound selected from the group consisting of (i) a neo hydroxy compound with two or three hydroxyl groups, (ii) a mixture of neo hydroxy compounds having an average of less than about 3.5 hydroxyl groups per hydroxy compound, (iii) a neo hydroxy compound having five or more hydroxyl groups per hydroxy compound, and (iv) a mixture of neo hydroxy compounds having an average of greater than 4.5 hydroxyl groups per hydroxy compound, and (II) a combination of (a) a monocarboxylic acylating agent having four or five carbon atoms and (b) a monocarboxylic acylating agent having from about 7 to about 15 carbon atoms, provided that when (I) is (i) or (ii) then greater than 55% of the ester groups are derived from (a), and provided that when (I) is (iii) or (iv) then greater than 55% of the ester groups are derived from (b).
(A) at least one fluorine-containing hydrocarbon containing one to three carbon atoms; and a lubricant comprising (B) at least one carboxylic ester of (I) a neo hydroxy compound selected from the group consisting of (i) a neo hydroxy compound with two or three hydroxyl groups, (ii) a mixture of neo hydroxy compounds having an average of less than about 3.5 hydroxyl groups per hydroxy compound, (iii) a neo hydroxy compound having five or more hydroxyl groups per hydroxy compound, and (iv) a mixture of neo hydroxy compounds having an average of greater than 4.5 hydroxyl groups per hydroxy compound, and (II) a combination of (a) a monocarboxylic acylating agent having four or five carbon atoms and (b) a monocarboxylic acylating agent having from about 7 to about 15 carbon atoms, provided that when (I) is (i) or (ii) then greater than 55% of the ester groups are derived from (a), and provided that when (I) is (iii) or (iv) then greater than 55% of the ester groups are derived from (b).
2. The liquid composition of claim 1 wherein fluorine is the only halogen in the fluorine-containing hydrocarbon (A).
3. The liquid composition of claim 1 wherein the neo hydroxy compound (I) is a trimethylolalkane.
4. The liquid composition of claim 1 wherein the neo hydroxy compound (I) is trimethylolpropane.
5. The liquid composition of claim 1 wherein the neo hydroxy compound (Iiv) contains an average of five or more hydroxyl groups.
6. The liquid composition of claim 1 wherein the neo hydroxy compound (I) is dipentaerythritol or tripentaerythritol.
7. The liquid composition of claim 1 wherein the monocarboxylic acylating agent (IIa) is isobutyric, valeric, 2-methylbutyric, or neopentanoic acid or anhydride.
8. The liquid composition of claim 1 wherein the monocarboxylic acylating agent (IIb) is a branched monocarboxylic acylating agent with 8 or 9 carbon atoms.
9. A liquid composition comprising:
(A) at least one fluorine-containing hydrocarbon containing one to three carbon atoms and wherein fluorine is the only halogen present; and (B) at least one carboxylic ester of (I) dipentaerythritol or tripentaerythritol, and (II) a combination of 2617.FF
(a) a monocarboxylic acylating agent having four or five carbon atoms and (b) a branched monocarboxylic acylating agent having from about 7 to about 15 carbon atoms, provided that greater than 55% of the ester groups are derived from (b).
(A) at least one fluorine-containing hydrocarbon containing one to three carbon atoms and wherein fluorine is the only halogen present; and (B) at least one carboxylic ester of (I) dipentaerythritol or tripentaerythritol, and (II) a combination of 2617.FF
(a) a monocarboxylic acylating agent having four or five carbon atoms and (b) a branched monocarboxylic acylating agent having from about 7 to about 15 carbon atoms, provided that greater than 55% of the ester groups are derived from (b).
10. A liquid composition comprising:
(A) at least one fluorine-containing hydrocarbon containing one to three carbon atoms and wherein fluorine is the only halogen present; and a lubricant comprising (B) at least one carboxylic ester of (I) a trimethylolalkane, and (II) a combination of (a) a monocarboxylic acylating agent having four or five carbon atoms and (b) a branched monocarboxylic acylating agent having from about 7 to about 15 carbon atoms, provided that greater than 55% of the ester groups are derived from (a).
(A) at least one fluorine-containing hydrocarbon containing one to three carbon atoms and wherein fluorine is the only halogen present; and a lubricant comprising (B) at least one carboxylic ester of (I) a trimethylolalkane, and (II) a combination of (a) a monocarboxylic acylating agent having four or five carbon atoms and (b) a branched monocarboxylic acylating agent having from about 7 to about 15 carbon atoms, provided that greater than 55% of the ester groups are derived from (a).
11. A liquid composition consisting essentially of (A) at least one fluorine-containing hydrocarbon containing one to three carbon atoms; and a lubricant comprising (B) at least one carboxylic ester of (I) a neo hydroxy compound selected from the group consisting of (i) a neo hydroxy compound with two or three hydroxyl groups, (ii) a mixture of neo hydroxy compounds having an average of less than about 3.5 hydroxyl groups per hydroxy compound, (iii) a neo hydroxy compound having five or more hydroxyl groups per hydroxy compound, and (iv) a mixture of neo hydroxy compounds having an average of greater than 4.5 hydroxyl groups per hydroxy compound, and (II) a combination of (a) a monocarboxylic acylating agent having four or five carbon atoms and (b) a monocarboxylic acylating agent having from about 7 to about 15 carbon atoms, provided that when (I) is (i) or (ii) then greater than 55% of the ester groups are derived from (IIa), and provided that when (I) is (iii) or (iv) then greater than 55% of the ester groups are derived from (IIb).
12. A liquid composition comprising: (A) at least one fluorine-containing hydrocarbon containing one to three carbon atoms; (B) at least one carboxylic ester of (I) a hydroxy compound selected from the group consisting of (i) a neo hydroxy compound with two or three hydroxyl groups, (ii) a mixture of neo hydroxy compounds having an average of less than about 3.5 hydroxyl groups per hydroxy compound, (iii) a neo hydroxy compound having five or more hydroxyl groups per hydroxy compound, and (iv) a mixture of neo hydroxy compounds having an average of greater than 4.5 hydroxyl groups per hydroxy compound, and (II) a combination of (a) a monocarboxylic acylating agent having four or five carbon atoms and (b) an monocarboxylic acylating agent having from about 7 to about 15 carbon atoms, 2617.FF
provided that when (I) is (i) or (ii) then greater than 55% of the ester groups are derived from (IIa), and provided that when (I) is (iii) or (iv) then greater than 55% of the ester groups are derived from (IIb); and (C) at least one additive selected from the group consisting of an alkyl phosphite, a nitrogen containing heterocycle, and a mixture thereof.
provided that when (I) is (i) or (ii) then greater than 55% of the ester groups are derived from (IIa), and provided that when (I) is (iii) or (iv) then greater than 55% of the ester groups are derived from (IIb); and (C) at least one additive selected from the group consisting of an alkyl phosphite, a nitrogen containing heterocycle, and a mixture thereof.
13. A method of lubricating a refrigeration system comprising the steps of introducing into the refrigeration system (A) at least one fluorine-containing hydrocarbon containing one to three carbon atoms; and a lubricant comprising (B) at least one carboxylic ester of (I) a neo hydroxy compound selected from the group consisting of (i) a neo hydroxy compound with two or three hydroxyl groups, (ii) a mixture of neo hydroxy compounds having an average of less than about 3.5 hydroxyl groups per hydroxy compound, (iii) a neo hydroxy compound having five or more hydroxyl groups per hydroxy compound, and (iv) a mixture of neo hydroxy compounds having an average of greater than 4.5 hydroxyl groups per hydroxy compound, and (II) a combination of (a) a monocarboxylic acylating agent having four or five carbon atoms and (b) a monocarboxylic acylating agent having from about 7 to about 15 carbon atoms, provided that when (I) is (i) or (ii) then greater than 55% of the ester groups are derived from (a), and provided that when (I) is (iii) or (iv) then greater than 55% of the ester groups are derived from (b); and operating the system.
14. The liquid composition of any one of claims 1, 9, 10, 11, or 12, wherein the fluorine-containing hydrocarbon (A) is 1,1,1,2-tetrafluoroethane.
15. The liquid composition of either claim 9 or claim 10, wherein the monocarboxylic acylating agent (IIa) is isobutyric, valeric, 2-methylbutyric, neopentanoic acid or anhydride and the monocarboxylic acylating agent (IIb) is a branched monocarboxylic acylating agent with 8 or 9 carbon atoms.
16. The liquid composition of either claim 11 or claim 12, wherein the neo hydroxy compound (I) is trimethylolpropane, the monocarboxylic acylating agent (IIa) is isobutyric, valeric, 2-methylbutyric, neopentanoic acid or anhydride, and the monocarboxylic acylating agent (IIb) is a branched monocarboxylic acylating agent with 8 or 9 carbon atoms.
2617.FF
2617.FF
17. The liquid composition of either claim 11 or claim 12, wherein the neo hydroxy compound (I) is dipentaerythritol or tripentaerythritol, the monocarboxylic acid (IIa) is isobutyric, valeric, 2-methylbutyric, neopentanoic acid or anhydride, and the monocarboxylic acylating agent (IIb) is a branched monocarboxylic acylating agent with 8 or 9 carbon atoms.
18. The liquid composition of any one of claim 1, claim 9, or claim 10, further comprising (C) at least one additive selected from the group consisting of an alkyl phosphite, a nitrogen containing heterocycle, and a mixture thereof.
19. The liquid composition of claim 18 wherein (C) is an alkyl phosphite or alkyl phosphonic acid ester independently having from about 1 to about 20 carbon atoms in each alkyl group.
20. The liquid composition of claim 18 wherein (C) is butyl phosphonic acid dibutyl ester.
21. The liquid composition of either claim 12 or claim 18, wherein (C) is an alkyl phosphite independently having from about 3 to about 8 carbon atoms in each alkyl group.
22. The liquid composition of either claim 12 or claim 18, wherein (C) is dibutyl phosphite.
23. The liquid composition of either claim 12 or claim 18, wherein (C) is a triazole or derivative thereof.
24. The liquid composition of either claim 12 or claim 18, wherein (C) is tolyltriazole, benzotriazole, or a reaction product of a benzotriazole, an amine, and an aldehyde or aldehyde precursor.
25. The liquid composition of either claim 12 or claim 18, wherein (C) is A mixture of an alkyl phosphite independently having from about 1 to about 20 carbon atoms in each alkyl group, and a triazole or derivative thereof.
2617.FF
2617.FF
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US87491192A | 1992-04-28 | 1992-04-28 | |
US874,911 | 1992-04-28 |
Publications (1)
Publication Number | Publication Date |
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CA2094854A1 true CA2094854A1 (en) | 1993-10-29 |
Family
ID=25364847
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CA002094854A Abandoned CA2094854A1 (en) | 1992-04-28 | 1993-04-26 | Liquid compositions containing carboxylic esters |
Country Status (8)
Country | Link |
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EP (1) | EP0568349A1 (en) |
JP (1) | JPH0641574A (en) |
AU (1) | AU3711493A (en) |
BR (1) | BR9300993A (en) |
CA (1) | CA2094854A1 (en) |
FI (1) | FI931887A (en) |
MX (1) | MX9302438A (en) |
NO (1) | NO931532L (en) |
Families Citing this family (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
BR9300996A (en) * | 1992-04-28 | 1993-11-16 | Lubrizol Corp | LIQUID COMPOSITION AND METHOD FOR LUBRICATING A REFRIGERATION SYSTEM |
EP0927151B1 (en) * | 1996-08-30 | 2003-01-29 | ExxonMobil Chemical Patents Inc. | Reduced odor and high stability aircraft turbine oil base stock |
US6177387B1 (en) * | 1996-08-30 | 2001-01-23 | Exxon Chemical Patents Inc | Reduced odor and high stability aircraft turbine oil base stock |
RU2569675C2 (en) * | 2010-08-24 | 2015-11-27 | ДжейЭкс НИППОН ОЙЛ & ЭНЕРДЖИ КОРПОРЕЙШН | Refrigerating oil and refrigerant composition |
TWI555838B (en) * | 2015-02-10 | 2016-11-01 | 百達精密化學股份有限公司 | Method of lubricating a rotary screw compressor |
Family Cites Families (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR950005694B1 (en) * | 1989-07-05 | 1995-05-29 | 가부시끼가이샤 교오세끼 세이힝기주쓰 겡뀨쇼 | Refrigeration lubricants |
EP0430657A1 (en) * | 1989-11-29 | 1991-06-05 | Asahi Denka Kogyo Kabushiki Kaisha | Lubricant for refrigerators |
DE69007264T2 (en) * | 1989-12-28 | 1994-07-28 | Nippon Oil Co Ltd | Fridge oils for use with hydrogen-containing halogenocarbon refrigerants. |
DE69106839T2 (en) * | 1990-05-17 | 1995-05-24 | Lubrizol Corp | COMPOSITIONS CONTAINING PHOSPHORUS FOR REFRIGERATION SYSTEMS. |
AU640019B2 (en) * | 1990-05-22 | 1993-08-12 | Unichema Chemie Bv | Lubricants |
US5021179A (en) * | 1990-07-12 | 1991-06-04 | Henkel Corporation | Lubrication for refrigerant heat transfer fluids |
GB2247466B (en) * | 1990-07-23 | 1994-11-16 | Castrol Ltd | Retrofilling mechanical vapour recompression heat transfer devices |
DE69220392T2 (en) * | 1991-01-17 | 1998-01-29 | Cpi Eng Services Inc | Lubricating composition for fluorinated coolants |
-
1993
- 1993-04-22 BR BR9300993A patent/BR9300993A/en not_active Application Discontinuation
- 1993-04-26 AU AU37114/93A patent/AU3711493A/en not_active Withdrawn
- 1993-04-26 CA CA002094854A patent/CA2094854A1/en not_active Abandoned
- 1993-04-27 NO NO93931532A patent/NO931532L/en unknown
- 1993-04-27 FI FI931887A patent/FI931887A/en unknown
- 1993-04-27 MX MX9302438A patent/MX9302438A/en unknown
- 1993-04-28 EP EP93303330A patent/EP0568349A1/en not_active Withdrawn
- 1993-04-28 JP JP5103306A patent/JPH0641574A/en not_active Withdrawn
Also Published As
Publication number | Publication date |
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NO931532D0 (en) | 1993-04-27 |
FI931887A (en) | 1993-10-29 |
JPH0641574A (en) | 1994-02-15 |
BR9300993A (en) | 1993-11-16 |
AU3711493A (en) | 1993-11-04 |
FI931887A0 (en) | 1993-04-27 |
MX9302438A (en) | 1994-06-30 |
EP0568349A1 (en) | 1993-11-03 |
NO931532L (en) | 1993-10-29 |
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FZDE | Discontinued |