CA2090277A1 - Mixture capable of free radical vulcanization on the basis of fluorine-containing rubber and acrylate rubber - Google Patents
Mixture capable of free radical vulcanization on the basis of fluorine-containing rubber and acrylate rubberInfo
- Publication number
- CA2090277A1 CA2090277A1 CA002090277A CA2090277A CA2090277A1 CA 2090277 A1 CA2090277 A1 CA 2090277A1 CA 002090277 A CA002090277 A CA 002090277A CA 2090277 A CA2090277 A CA 2090277A CA 2090277 A1 CA2090277 A1 CA 2090277A1
- Authority
- CA
- Canada
- Prior art keywords
- rubber
- fluorine
- acrylate
- weight
- parts
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
Links
- 229920001971 elastomer Polymers 0.000 title claims abstract description 131
- 239000005060 rubber Substances 0.000 title claims abstract description 130
- YCKRFDGAMUMZLT-UHFFFAOYSA-N Fluorine atom Chemical compound [F] YCKRFDGAMUMZLT-UHFFFAOYSA-N 0.000 title claims abstract description 59
- 229910052731 fluorine Inorganic materials 0.000 title claims abstract description 58
- 239000011737 fluorine Substances 0.000 title claims abstract description 58
- 239000000203 mixture Substances 0.000 title claims abstract description 47
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 title claims abstract description 32
- 238000004073 vulcanization Methods 0.000 title claims abstract description 32
- 150000003254 radicals Chemical class 0.000 title claims abstract description 12
- 239000000945 filler Substances 0.000 claims abstract description 14
- 239000002245 particle Substances 0.000 claims abstract description 14
- 238000000034 method Methods 0.000 claims description 14
- 238000002156 mixing Methods 0.000 claims description 13
- 229920000642 polymer Polymers 0.000 claims description 12
- -1 allyl compound Chemical class 0.000 claims description 10
- 238000004519 manufacturing process Methods 0.000 claims description 8
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 7
- 238000007334 copolymerization reaction Methods 0.000 claims description 5
- 230000008569 process Effects 0.000 claims description 5
- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical compound C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 claims description 4
- 239000006185 dispersion Substances 0.000 claims description 4
- 150000001993 dienes Chemical class 0.000 claims description 3
- 239000000806 elastomer Substances 0.000 claims description 2
- 230000006872 improvement Effects 0.000 claims description 2
- ZFSLODLOARCGLH-UHFFFAOYSA-N isocyanuric acid Chemical compound OC1=NC(O)=NC(O)=N1 ZFSLODLOARCGLH-UHFFFAOYSA-N 0.000 claims description 2
- 230000001112 coagulating effect Effects 0.000 claims 1
- 238000000465 moulding Methods 0.000 claims 1
- 230000001376 precipitating effect Effects 0.000 claims 1
- 238000010348 incorporation Methods 0.000 abstract 1
- 229940060037 fluorine Drugs 0.000 description 51
- 235000019000 fluorine Nutrition 0.000 description 51
- 229920001577 copolymer Polymers 0.000 description 33
- 239000000463 material Substances 0.000 description 18
- CQEYYJKEWSMYFG-UHFFFAOYSA-N butyl acrylate Chemical compound CCCCOC(=O)C=C CQEYYJKEWSMYFG-UHFFFAOYSA-N 0.000 description 11
- 238000004132 cross linking Methods 0.000 description 11
- 239000000839 emulsion Substances 0.000 description 11
- 230000009477 glass transition Effects 0.000 description 10
- 239000000243 solution Substances 0.000 description 10
- 239000007787 solid Substances 0.000 description 9
- HCDGVLDPFQMKDK-UHFFFAOYSA-N hexafluoropropylene Chemical compound FC(F)=C(F)C(F)(F)F HCDGVLDPFQMKDK-UHFFFAOYSA-N 0.000 description 8
- BJELTSYBAHKXRW-UHFFFAOYSA-N 2,4,6-triallyloxy-1,3,5-triazine Chemical compound C=CCOC1=NC(OCC=C)=NC(OCC=C)=N1 BJELTSYBAHKXRW-UHFFFAOYSA-N 0.000 description 7
- 230000000694 effects Effects 0.000 description 7
- BQCIDUSAKPWEOX-UHFFFAOYSA-N 1,1-Difluoroethene Chemical group FC(F)=C BQCIDUSAKPWEOX-UHFFFAOYSA-N 0.000 description 6
- KOMNUTZXSVSERR-UHFFFAOYSA-N 1,3,5-tris(prop-2-enyl)-1,3,5-triazinane-2,4,6-trione Chemical compound C=CCN1C(=O)N(CC=C)C(=O)N(CC=C)C1=O KOMNUTZXSVSERR-UHFFFAOYSA-N 0.000 description 6
- CSNNHWWHGAXBCP-UHFFFAOYSA-L Magnesium sulfate Chemical compound [Mg+2].[O-][S+2]([O-])([O-])[O-] CSNNHWWHGAXBCP-UHFFFAOYSA-L 0.000 description 6
- ZMXDDKWLCZADIW-UHFFFAOYSA-N N,N-Dimethylformamide Chemical compound CN(C)C=O ZMXDDKWLCZADIW-UHFFFAOYSA-N 0.000 description 6
- 238000006116 polymerization reaction Methods 0.000 description 6
- GOXQRTZXKQZDDN-UHFFFAOYSA-N 2-Ethylhexyl acrylate Chemical compound CCCCC(CC)COC(=O)C=C GOXQRTZXKQZDDN-UHFFFAOYSA-N 0.000 description 4
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 4
- 239000000370 acceptor Substances 0.000 description 4
- 239000002253 acid Substances 0.000 description 4
- 239000003431 cross linking reagent Substances 0.000 description 4
- 239000001117 sulphuric acid Substances 0.000 description 4
- 235000011149 sulphuric acid Nutrition 0.000 description 4
- ZCYVEMRRCGMTRW-UHFFFAOYSA-N 7553-56-2 Chemical group [I] ZCYVEMRRCGMTRW-UHFFFAOYSA-N 0.000 description 3
- WKBOTKDWSSQWDR-UHFFFAOYSA-N Bromine atom Chemical compound [Br] WKBOTKDWSSQWDR-UHFFFAOYSA-N 0.000 description 3
- 230000032683 aging Effects 0.000 description 3
- 239000007864 aqueous solution Substances 0.000 description 3
- GDTBXPJZTBHREO-UHFFFAOYSA-N bromine Substances BrBr GDTBXPJZTBHREO-UHFFFAOYSA-N 0.000 description 3
- 229910052794 bromium Inorganic materials 0.000 description 3
- 230000000052 comparative effect Effects 0.000 description 3
- 150000001875 compounds Chemical class 0.000 description 3
- 239000012530 fluid Substances 0.000 description 3
- 239000003999 initiator Substances 0.000 description 3
- 150000002500 ions Chemical class 0.000 description 3
- 229960003390 magnesium sulfate Drugs 0.000 description 3
- 229910052943 magnesium sulfate Inorganic materials 0.000 description 3
- 235000019341 magnesium sulphate Nutrition 0.000 description 3
- 230000020477 pH reduction Effects 0.000 description 3
- 238000001556 precipitation Methods 0.000 description 3
- BFKJFAAPBSQJPD-UHFFFAOYSA-N tetrafluoroethene Chemical group FC(F)=C(F)F BFKJFAAPBSQJPD-UHFFFAOYSA-N 0.000 description 3
- MYRTYDVEIRVNKP-UHFFFAOYSA-N 1,2-Divinylbenzene Chemical compound C=CC1=CC=CC=C1C=C MYRTYDVEIRVNKP-UHFFFAOYSA-N 0.000 description 2
- IBOFVQJTBBUKMU-UHFFFAOYSA-N 4,4'-methylene-bis-(2-chloroaniline) Chemical compound C1=C(Cl)C(N)=CC=C1CC1=CC=C(N)C(Cl)=C1 IBOFVQJTBBUKMU-UHFFFAOYSA-N 0.000 description 2
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- KAKZBPTYRLMSJV-UHFFFAOYSA-N Butadiene Chemical compound C=CC=C KAKZBPTYRLMSJV-UHFFFAOYSA-N 0.000 description 2
- KRHYYFGTRYWZRS-UHFFFAOYSA-M Fluoride anion Chemical compound [F-] KRHYYFGTRYWZRS-UHFFFAOYSA-M 0.000 description 2
- 241001441571 Hiodontidae Species 0.000 description 2
- 239000006057 Non-nutritive feed additive Substances 0.000 description 2
- CBENFWSGALASAD-UHFFFAOYSA-N Ozone Chemical compound [O-][O+]=O CBENFWSGALASAD-UHFFFAOYSA-N 0.000 description 2
- QQONPFPTGQHPMA-UHFFFAOYSA-N Propene Chemical compound CC=C QQONPFPTGQHPMA-UHFFFAOYSA-N 0.000 description 2
- QYKIQEUNHZKYBP-UHFFFAOYSA-N Vinyl ether Chemical compound C=COC=C QYKIQEUNHZKYBP-UHFFFAOYSA-N 0.000 description 2
- AXCZMVOFGPJBDE-UHFFFAOYSA-L calcium dihydroxide Chemical compound [OH-].[OH-].[Ca+2] AXCZMVOFGPJBDE-UHFFFAOYSA-L 0.000 description 2
- 239000000920 calcium hydroxide Substances 0.000 description 2
- 229910001861 calcium hydroxide Inorganic materials 0.000 description 2
- 239000006229 carbon black Substances 0.000 description 2
- 238000005345 coagulation Methods 0.000 description 2
- 230000015271 coagulation Effects 0.000 description 2
- 239000011521 glass Substances 0.000 description 2
- 229910052740 iodine Inorganic materials 0.000 description 2
- 239000011630 iodine Substances 0.000 description 2
- 239000000314 lubricant Substances 0.000 description 2
- 229910052757 nitrogen Inorganic materials 0.000 description 2
- 239000003921 oil Substances 0.000 description 2
- 150000002978 peroxides Chemical class 0.000 description 2
- 239000000049 pigment Substances 0.000 description 2
- 239000004014 plasticizer Substances 0.000 description 2
- 229920000058 polyacrylate Polymers 0.000 description 2
- 229920002959 polymer blend Polymers 0.000 description 2
- 238000011417 postcuring Methods 0.000 description 2
- USHAGKDGDHPEEY-UHFFFAOYSA-L potassium persulfate Chemical compound [K+].[K+].[O-]S(=O)(=O)OOS([O-])(=O)=O USHAGKDGDHPEEY-UHFFFAOYSA-L 0.000 description 2
- 239000012744 reinforcing agent Substances 0.000 description 2
- RPACBEVZENYWOL-XFULWGLBSA-M sodium;(2r)-2-[6-(4-chlorophenoxy)hexyl]oxirane-2-carboxylate Chemical compound [Na+].C=1C=C(Cl)C=CC=1OCCCCCC[C@]1(C(=O)[O-])CO1 RPACBEVZENYWOL-XFULWGLBSA-M 0.000 description 2
- NSGXIBWMJZWTPY-UHFFFAOYSA-N 1,1,1,3,3,3-hexafluoropropane Chemical compound FC(F)(F)CC(F)(F)F NSGXIBWMJZWTPY-UHFFFAOYSA-N 0.000 description 1
- CCNDOQHYOIISTA-UHFFFAOYSA-N 1,2-bis(2-tert-butylperoxypropan-2-yl)benzene Chemical compound CC(C)(C)OOC(C)(C)C1=CC=CC=C1C(C)(C)OOC(C)(C)C CCNDOQHYOIISTA-UHFFFAOYSA-N 0.000 description 1
- DMWVYCCGCQPJEA-UHFFFAOYSA-N 2,5-bis(tert-butylperoxy)-2,5-dimethylhexane Chemical compound CC(C)(C)OOC(C)(C)CCC(C)(C)OOC(C)(C)C DMWVYCCGCQPJEA-UHFFFAOYSA-N 0.000 description 1
- 125000003903 2-propenyl group Chemical group [H]C([*])([H])C([H])=C([H])[H] 0.000 description 1
- QMIWYOZFFSLIAK-UHFFFAOYSA-N 3,3,3-trifluoro-2-(trifluoromethyl)prop-1-ene Chemical group FC(F)(F)C(=C)C(F)(F)F QMIWYOZFFSLIAK-UHFFFAOYSA-N 0.000 description 1
- ATVJXMYDOSMEPO-UHFFFAOYSA-N 3-prop-2-enoxyprop-1-ene Chemical compound C=CCOCC=C ATVJXMYDOSMEPO-UHFFFAOYSA-N 0.000 description 1
- NIXOWILDQLNWCW-UHFFFAOYSA-N Acrylic acid Chemical compound OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 1
- OMPJBNCRMGITSC-UHFFFAOYSA-N Benzoylperoxide Chemical compound C=1C=CC=CC=1C(=O)OOC(=O)C1=CC=CC=C1 OMPJBNCRMGITSC-UHFFFAOYSA-N 0.000 description 1
- NLZUEZXRPGMBCV-UHFFFAOYSA-N Butylhydroxytoluene Chemical compound CC1=CC(C(C)(C)C)=C(O)C(C(C)(C)C)=C1 NLZUEZXRPGMBCV-UHFFFAOYSA-N 0.000 description 1
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 1
- 241000479907 Devia <beetle> Species 0.000 description 1
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 1
- JIGUQPWFLRLWPJ-UHFFFAOYSA-N Ethyl acrylate Chemical compound CCOC(=O)C=C JIGUQPWFLRLWPJ-UHFFFAOYSA-N 0.000 description 1
- 239000005977 Ethylene Substances 0.000 description 1
- 229920002449 FKM Polymers 0.000 description 1
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 description 1
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 1
- CERQOIWHTDAKMF-UHFFFAOYSA-M Methacrylate Chemical compound CC(=C)C([O-])=O CERQOIWHTDAKMF-UHFFFAOYSA-M 0.000 description 1
- XBDQKXXYIPTUBI-UHFFFAOYSA-M Propionate Chemical compound CCC([O-])=O XBDQKXXYIPTUBI-UHFFFAOYSA-M 0.000 description 1
- KEAYESYHFKHZAL-UHFFFAOYSA-N Sodium Chemical compound [Na] KEAYESYHFKHZAL-UHFFFAOYSA-N 0.000 description 1
- QAOWNCQODCNURD-UHFFFAOYSA-L Sulfate Chemical compound [O-]S([O-])(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-L 0.000 description 1
- GSEJCLTVZPLZKY-UHFFFAOYSA-N Triethanolamine Chemical compound OCCN(CCO)CCO GSEJCLTVZPLZKY-UHFFFAOYSA-N 0.000 description 1
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 1
- QWYSJTTWCUXHQO-UHFFFAOYSA-N [F].OC(=O)C=C Chemical compound [F].OC(=O)C=C QWYSJTTWCUXHQO-UHFFFAOYSA-N 0.000 description 1
- KXKVLQRXCPHEJC-UHFFFAOYSA-N acetic acid trimethyl ester Natural products COC(C)=O KXKVLQRXCPHEJC-UHFFFAOYSA-N 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 150000001447 alkali salts Chemical class 0.000 description 1
- 125000003342 alkenyl group Chemical group 0.000 description 1
- 125000005250 alkyl acrylate group Chemical group 0.000 description 1
- 150000003863 ammonium salts Chemical class 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- 239000003945 anionic surfactant Substances 0.000 description 1
- 229910052788 barium Inorganic materials 0.000 description 1
- DSAJWYNOEDNPEQ-UHFFFAOYSA-N barium atom Chemical compound [Ba] DSAJWYNOEDNPEQ-UHFFFAOYSA-N 0.000 description 1
- 235000019400 benzoyl peroxide Nutrition 0.000 description 1
- USFRYJRPHFMVBZ-UHFFFAOYSA-M benzyl(triphenyl)phosphanium;chloride Chemical compound [Cl-].C=1C=CC=CC=1[P+](C=1C=CC=CC=1)(C=1C=CC=CC=1)CC1=CC=CC=C1 USFRYJRPHFMVBZ-UHFFFAOYSA-M 0.000 description 1
- HUTDDBSSHVOYJR-UHFFFAOYSA-H bis[(2-oxo-1,3,2$l^{5},4$l^{2}-dioxaphosphaplumbetan-2-yl)oxy]lead Chemical compound [Pb+2].[Pb+2].[Pb+2].[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O HUTDDBSSHVOYJR-UHFFFAOYSA-H 0.000 description 1
- ZFVMWEVVKGLCIJ-UHFFFAOYSA-N bisphenol AF Chemical compound C1=CC(O)=CC=C1C(C(F)(F)F)(C(F)(F)F)C1=CC=C(O)C=C1 ZFVMWEVVKGLCIJ-UHFFFAOYSA-N 0.000 description 1
- 229910052791 calcium Inorganic materials 0.000 description 1
- 239000011575 calcium Substances 0.000 description 1
- 150000004649 carbonic acid derivatives Chemical class 0.000 description 1
- 150000001732 carboxylic acid derivatives Chemical class 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- UUAGAQFQZIEFAH-UHFFFAOYSA-N chlorotrifluoroethylene Chemical group FC(F)=C(F)Cl UUAGAQFQZIEFAH-UHFFFAOYSA-N 0.000 description 1
- 238000004737 colorimetric analysis Methods 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 230000002844 continuous effect Effects 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 238000006356 dehydrogenation reaction Methods 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 150000004985 diamines Chemical class 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 125000002573 ethenylidene group Chemical group [*]=C=C([H])[H] 0.000 description 1
- 229920001973 fluoroelastomer Polymers 0.000 description 1
- ZHNUHDYFZUAESO-UHFFFAOYSA-N formamide Substances NC=O ZHNUHDYFZUAESO-UHFFFAOYSA-N 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- VLKZOEOYAKHREP-UHFFFAOYSA-N hexane Substances CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 description 1
- 238000005984 hydrogenation reaction Methods 0.000 description 1
- 150000004679 hydroxides Chemical class 0.000 description 1
- CBEQRNSPHCCXSH-UHFFFAOYSA-N iodine monobromide Chemical compound IBr CBEQRNSPHCCXSH-UHFFFAOYSA-N 0.000 description 1
- 239000004816 latex Substances 0.000 description 1
- 229920000126 latex Polymers 0.000 description 1
- 239000011133 lead Substances 0.000 description 1
- 229910052744 lithium Inorganic materials 0.000 description 1
- 229910052749 magnesium Inorganic materials 0.000 description 1
- 239000011777 magnesium Substances 0.000 description 1
- 235000001055 magnesium Nutrition 0.000 description 1
- UHNWOJJPXCYKCG-UHFFFAOYSA-L magnesium oxalate Chemical compound [Mg+2].[O-]C(=O)C([O-])=O UHNWOJJPXCYKCG-UHFFFAOYSA-L 0.000 description 1
- 239000000395 magnesium oxide Substances 0.000 description 1
- CPLXHLVBOLITMK-UHFFFAOYSA-N magnesium oxide Inorganic materials [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 description 1
- 229940091250 magnesium supplement Drugs 0.000 description 1
- AXZKOIWUVFPNLO-UHFFFAOYSA-N magnesium;oxygen(2-) Chemical compound [O-2].[Mg+2] AXZKOIWUVFPNLO-UHFFFAOYSA-N 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000000178 monomer Substances 0.000 description 1
- ZIUHHBKFKCYYJD-UHFFFAOYSA-N n,n'-methylenebisacrylamide Chemical compound C=CC(=O)NCNC(=O)C=C ZIUHHBKFKCYYJD-UHFFFAOYSA-N 0.000 description 1
- CHDKQNHKDMEASZ-UHFFFAOYSA-N n-prop-2-enoylprop-2-enamide Chemical compound C=CC(=O)NC(=O)C=C CHDKQNHKDMEASZ-UHFFFAOYSA-N 0.000 description 1
- 239000012299 nitrogen atmosphere Substances 0.000 description 1
- QIQXTHQIDYTFRH-UHFFFAOYSA-N octadecanoic acid Chemical compound CCCCCCCCCCCCCCCCCC(O)=O QIQXTHQIDYTFRH-UHFFFAOYSA-N 0.000 description 1
- 150000007524 organic acids Chemical group 0.000 description 1
- PNJWIWWMYCMZRO-UHFFFAOYSA-N pent‐4‐en‐2‐one Natural products CC(=O)CC=C PNJWIWWMYCMZRO-UHFFFAOYSA-N 0.000 description 1
- YFSUTJLHUFNCNZ-UHFFFAOYSA-N perfluorooctane-1-sulfonic acid Chemical compound OS(=O)(=O)C(F)(F)C(F)(F)C(F)(F)C(F)(F)C(F)(F)C(F)(F)C(F)(F)C(F)(F)F YFSUTJLHUFNCNZ-UHFFFAOYSA-N 0.000 description 1
- 238000010060 peroxide vulcanization Methods 0.000 description 1
- JRKICGRDRMAZLK-UHFFFAOYSA-L persulfate group Chemical group S(=O)(=O)([O-])OOS(=O)(=O)[O-] JRKICGRDRMAZLK-UHFFFAOYSA-L 0.000 description 1
- 229920005862 polyol Polymers 0.000 description 1
- 150000003077 polyols Chemical class 0.000 description 1
- 159000000001 potassium salts Chemical class 0.000 description 1
- 239000002244 precipitate Substances 0.000 description 1
- QTECDUFMBMSHKR-UHFFFAOYSA-N prop-2-enyl prop-2-enoate Chemical compound C=CCOC(=O)C=C QTECDUFMBMSHKR-UHFFFAOYSA-N 0.000 description 1
- 230000009257 reactivity Effects 0.000 description 1
- 239000012763 reinforcing filler Substances 0.000 description 1
- 230000004044 response Effects 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 229920002379 silicone rubber Polymers 0.000 description 1
- 239000007962 solid dispersion Substances 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 238000004611 spectroscopical analysis Methods 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 229910021653 sulphate ion Inorganic materials 0.000 description 1
- 230000008961 swelling Effects 0.000 description 1
- 229920001897 terpolymer Polymers 0.000 description 1
- PNWOTXLVRDKNJA-UHFFFAOYSA-N tert-butylperoxybenzene Chemical compound CC(C)(C)OOC1=CC=CC=C1 PNWOTXLVRDKNJA-UHFFFAOYSA-N 0.000 description 1
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 1
- PLCFYBDYBCOLSP-UHFFFAOYSA-N tris(prop-2-enyl) 2-hydroxypropane-1,2,3-tricarboxylate Chemical compound C=CCOC(=O)CC(O)(CC(=O)OCC=C)C(=O)OCC=C PLCFYBDYBCOLSP-UHFFFAOYSA-N 0.000 description 1
- XHGIFBQQEGRTPB-UHFFFAOYSA-N tris(prop-2-enyl) phosphate Chemical compound C=CCOP(=O)(OCC=C)OCC=C XHGIFBQQEGRTPB-UHFFFAOYSA-N 0.000 description 1
- KJWHEZXBZQXVSA-UHFFFAOYSA-N tris(prop-2-enyl) phosphite Chemical compound C=CCOP(OCC=C)OCC=C KJWHEZXBZQXVSA-UHFFFAOYSA-N 0.000 description 1
- 229960004418 trolamine Drugs 0.000 description 1
- 229920001567 vinyl ester resin Polymers 0.000 description 1
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 1
- 239000004636 vulcanized rubber Substances 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- 229910052725 zinc Inorganic materials 0.000 description 1
- 239000011701 zinc Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L27/00—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers
- C08L27/02—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers not modified by chemical after-treatment
- C08L27/12—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers not modified by chemical after-treatment containing fluorine atoms
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L33/00—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides or nitriles thereof; Compositions of derivatives of such polymers
- C08L33/04—Homopolymers or copolymers of esters
- C08L33/06—Homopolymers or copolymers of esters of esters containing only carbon, hydrogen and oxygen, which oxygen atoms are present only as part of the carboxyl radical
- C08L33/08—Homopolymers or copolymers of acrylic acid esters
Landscapes
- Chemical & Material Sciences (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Compositions Of Macromolecular Compounds (AREA)
- Processes Of Treating Macromolecular Substances (AREA)
Abstract
Mixture capable of free radical vulcanization on the basis of fluorine-containing rubber and acrylate rubber A B S T R A C T
A novel rubber mixture capable of free radical vulcani-zation, comprising about 35 to 98 parts by weight of a fluorine-containing rubber capable of peroxidic vulcani-zation and about 2 to 65 parts by weight of an acrylate rubber, as well as optionally vulcanizing, processing and modifying aids and fillers, the acrylate rubber comprising a partly cross-linked acrylate rubber with a gel content between about 20 and 99 wt.-% and a particle diameter (d50-value) from about 60 to 800 nm.
The mixture can be molded and vulcanized, and its composition permits incorporation of large amounts of fillers while still producing satisfactory products.
A novel rubber mixture capable of free radical vulcani-zation, comprising about 35 to 98 parts by weight of a fluorine-containing rubber capable of peroxidic vulcani-zation and about 2 to 65 parts by weight of an acrylate rubber, as well as optionally vulcanizing, processing and modifying aids and fillers, the acrylate rubber comprising a partly cross-linked acrylate rubber with a gel content between about 20 and 99 wt.-% and a particle diameter (d50-value) from about 60 to 800 nm.
The mixture can be molded and vulcanized, and its composition permits incorporation of large amounts of fillers while still producing satisfactory products.
Description
209~277 Mixture capable of free radical vulcanization on ~he basis of fluorine-containing rubber and acrvlate rubber Fluorine-containing rubbers (FKM) based on vinylidene ~ fluoride, hexafluoropropene and optionally tetrafluoro-ethylene yield vulcanized materials with satisfactory mechanical properties and high resistance to heat, oil, ozone and irradiation. Thanks to these characteristics, fluorine-containing rubbers have opened up areas of application into which no other type of rubber has been able to penetrate in the past. However, fluorine-con-taining rubbers have the considerable disadvantage that the vulcanized materials possess extremely poor flexi-bility at low temperatures. In this respect fluorine-containing rubbers are far inferior to commercial acrylate and silicone rubbers, which, as regards hea~ageing and ozone resistance! are closest to ~he flu-orine-containing rubbers. A further disadvantage is the low degree to which fluorine-containing rubbers can be filled with reinforcing fillers. Highly ac~ive fillers give rise to poor processing characteristics, i.e. they impar~ a high Mooney viscosity ~o the rubber. Hence, such fillers as are added to fluorine-containing rubbers are predominantly of inactive type or fillers of low activity only, said fillers being added in a proportion of preferably up to 30 parts by weight, and rarely up to 60 parts by weight, in relation to 100 parts by weiaht of the fluorine-containing rubber.
~5 Le A 28 870-Foreign Countries 2~9~2~7 An improvement in ~he low temperature flexibility, the amount of filler which could be added to, and the pro-cessability of a fluorine-con~aining rubber composition should be achievable by blending the said fluorine-con-taining rubbers with other, cheaper rubbers. In order ~o achieve these enhancements in properties, it is necessary ~hat the blending partner be finely and evenly dis~ributed in the fluorinated rubber. Furthermore, a homogeneous co-vulcanization is necessary in order to achieve synergy as regards the mechanical properties of the co-vulcanized composition, i.e. in order that the profile of characteristics of the vulcanized blend combines the desirable characteristics of the individual blend par~ners: such desired blending of the fluorine-containing rubbers with other blending partners cannot however normally be achieved.
As regards the potential blending characteristics, fluorine-containing rubbers and acrylate rubbers appear to be excellent blending partners.
There have already been proposals to the effect that both acrylate rubber and fluorine-containing rubbers should be vulcanized with ~he aid of bisamine. Whereas this enables an acceptable profile of mechanical characteristics to be achieved, the ageing character-~ istics, especially in aggressive oils, of these rubbersvulcanized with the aid of bisamine are inferior (Rubber Chem. Technol. 63 (1990) 516-522).
Le A 28 870 - 2 -20~0277 Other cross-linking systems common with acrylate rubbers are not compatible with those of fluorine-containing rubbers. In the process of co-vulcanization there are always gradients in cross-linking density resulting in poor mechanical characteristics (.e.g. low ultimate ~ensile strength values).
Peroxide cross-linking is a vulcanizing system which in the case of fluorine-containing rubbers resultsin especially high-grade vulcanization. For a mixture with a rubber not containing fluorine (e.g. acrylate rubber) to be sui~able for co-vulcanization, the rubber not containing fluorine must also be capable of peroxidic cross-linking, and its reactivity in regard to the cross-linking system must be similar to that of the fluorine-containing rubber. Peroxidic vulcanization of the rubber not containing fluorine by abstraction of atoms or molecule groups which can be easily split off (e.g. H-abstraction) generally presupposes more stringent vulcanization conditions than are necessary with fluorine-containing rubbers and is frequently accompanied by chain termination and decay. Special acrylate-containing rubbers capable of co-vulcanization with fluorine-containing rubbers are copolymers con-taining conjugated dienes capable of 1,4-polymeriza-tion such as butadiene, isopropene, etc., and are mentioned., e.g., in EP-A 163 971 and US-A 4 251 399.
However, such rubbers are subject to the disadvantage of low ageing stability owing to the double bonds remaining in the backbone of the polymer chain, the Le A 28 870 - 3 -20~77 proportion of such double bonds being reducible only in par~ by hydrogenation. When mixing soluble rubbers based on acrylate, i.e. rubbers in which cross-linking has not taken place, with fluorine-containing rubbers it is disadvantageous that heterogeneous phases are formed, the particle size distributions of which are difficult to reproduce and which may, in addition, change again in the process of cross-linking.
EP-A 424 347 and 424 348 suggest dispersing, in a first stage, a non-cross-linked copolymer based on ethyl acrylate in the fluorine-containing rubber and to effect, in a second stage, dynamic vulcanization by means of a vulcanization system specific to the acrylate rubber. The fluorine-containing rubber is subjected to peroxide vulcanization in a third stage. This gives rise to a true solid dispersion of vulcanized acrylate rubber particles by way of dispersed phase within the vulcanized fluorine-containing rubber by way of con-tinuous phase. Interpenetration of the blending partners is not possible. Moreover, owing to the different vul-canization systems, the matrix is only inadequately coupled with the dispersed phase. With these mixtures which have been dynamically vulcanized in two stages the level of the mechanical characteristics in considerably poorer than with pure vulcanized fluorine-containing rubber.
Le A 28 ~70 - 4 -.. ~ . . .. .... . .. . . . .
2090~77 I~ has now been found ~hat considerablv bet~er mu~ual interpenetration and coupling of fluorine- and acrylate-containing rubbers can be achieved if use is made, by way of acrylate rubber. of an acrylate copolymer con-taining 0.05 to 5 w~.-% of copolymerized units of a compound con~aining at least 2 but preferably at least 3 double bonds which readily lend themselves to polymer-ization. The acrylate copolymers are used in the formof partly cross-linked particles with particle diameters from 60 to 800 nm. According to M. Hoffmann et al., Polymeranalytik I and II, Georg-Thieme-Verlag, Stuttgart 1977, the partial cross-linking is characterized by determining the gel content. The gel contents of the acrylate copolymer (acrylate rubber) are preferably within the range between 20 and 99 wt.-%. The swelling index as measured in dimethyl formamide is prefer-ably higher than lO.
Accordingly, it is the obJect of the present invention to provide rubber mixtures capable of vulcanization by radicals and containing 35 to 98 parts by weight of a fluorine-containing rubber capable of peroxidic vulcan-ization and 2 to 65 parts by weight of an acrylate rub-ber as well as optionally vulcanization aids, processing aids and fillers. which are characterized in that the acrylate rubber is a partly cross-linked acrylate rubber with gel contents between 20 and 99 wt.-% wi~h particle diameters (d50-values) from 60 to 800 nm.
The mixture should preferably contain 45 to 95 oarts bv weight of fluorine-containing rubber and 5-55 parts by weight of acrylate rubber.
Le A 28 870 - 5 -, .. ... . .. ..
2~3~2~7 The gel content of the acrylate rubber should preferably amount to between 40 and 98 wt.-% and in particular between 50 and 95 wt~-%
The particle diameter of the partly cross-linked acrylate rubber is preferably between 80 and 600 nm, and particulary prefered not larger than 350 nm.
Suitable fluoroelastomers capable of psroxidic cross-linking are such as contain the units of vinylidene fluoride and at least one further fluoroolefin which can be copolymerized therewith. The other fluoroolefin may be tetrafluoroethylene, chlorotrifluoro-ethylene, hexafluoro-propene, hexafluoro-isobutylene, perfluoro-alkyl-vinyl ether, etc, The fluorine-containing rubber may also contain units of monomers not containing fluorine such as propene, ethylene, vinylalkylether and vinyl ester. Such fluorine-containing rubbers are in principle known and disclosed e.g. in US-A 4 981 918 and DE-A 4 038 588. In addition, fluorine-containing rubber muxt possess reactive positions for peroxidic cross-linking. These may be both bromine- or iodine-, bromine-and iodine substituents, and pendent double bonds. Theintroduction of such reactive positions into the fluorine-containing rubber is effected, in the case of bromins and iodine substituents, according to known processes in which either bromine- and/or iodine-con-taining vinyl compounds are copolymerized in smallamounts with the fluoromonomer; see e.g. US-A 3,351,619, US-A 4,035,565, US-A 4,214,060, US-A 4 831 085. More-over, polymerization may take place in the presence of Le A 28 870. - S -2~9027 7 sa~ura~ed iodine- and/or bromine-containing compounds;
see e.g. US-A 4 243 770, US-A 4 748 22~. Optionally, both possibilities may be combined; see e.g. EP-A
407 937 or US-A 4,948,852. Copolymerization of fluoromonomers with small amounts of alkenyl iso-cyanurates, alkenyl cyanurates andlor non-conjugated dienes gives rise to a fluorine-containing rubber with pendent double bonds; see DE-A 4 038 588 and DE-A
~5 Le A 28 870-Foreign Countries 2~9~2~7 An improvement in ~he low temperature flexibility, the amount of filler which could be added to, and the pro-cessability of a fluorine-con~aining rubber composition should be achievable by blending the said fluorine-con-taining rubbers with other, cheaper rubbers. In order ~o achieve these enhancements in properties, it is necessary ~hat the blending partner be finely and evenly dis~ributed in the fluorinated rubber. Furthermore, a homogeneous co-vulcanization is necessary in order to achieve synergy as regards the mechanical properties of the co-vulcanized composition, i.e. in order that the profile of characteristics of the vulcanized blend combines the desirable characteristics of the individual blend par~ners: such desired blending of the fluorine-containing rubbers with other blending partners cannot however normally be achieved.
As regards the potential blending characteristics, fluorine-containing rubbers and acrylate rubbers appear to be excellent blending partners.
There have already been proposals to the effect that both acrylate rubber and fluorine-containing rubbers should be vulcanized with ~he aid of bisamine. Whereas this enables an acceptable profile of mechanical characteristics to be achieved, the ageing character-~ istics, especially in aggressive oils, of these rubbersvulcanized with the aid of bisamine are inferior (Rubber Chem. Technol. 63 (1990) 516-522).
Le A 28 870 - 2 -20~0277 Other cross-linking systems common with acrylate rubbers are not compatible with those of fluorine-containing rubbers. In the process of co-vulcanization there are always gradients in cross-linking density resulting in poor mechanical characteristics (.e.g. low ultimate ~ensile strength values).
Peroxide cross-linking is a vulcanizing system which in the case of fluorine-containing rubbers resultsin especially high-grade vulcanization. For a mixture with a rubber not containing fluorine (e.g. acrylate rubber) to be sui~able for co-vulcanization, the rubber not containing fluorine must also be capable of peroxidic cross-linking, and its reactivity in regard to the cross-linking system must be similar to that of the fluorine-containing rubber. Peroxidic vulcanization of the rubber not containing fluorine by abstraction of atoms or molecule groups which can be easily split off (e.g. H-abstraction) generally presupposes more stringent vulcanization conditions than are necessary with fluorine-containing rubbers and is frequently accompanied by chain termination and decay. Special acrylate-containing rubbers capable of co-vulcanization with fluorine-containing rubbers are copolymers con-taining conjugated dienes capable of 1,4-polymeriza-tion such as butadiene, isopropene, etc., and are mentioned., e.g., in EP-A 163 971 and US-A 4 251 399.
However, such rubbers are subject to the disadvantage of low ageing stability owing to the double bonds remaining in the backbone of the polymer chain, the Le A 28 870 - 3 -20~77 proportion of such double bonds being reducible only in par~ by hydrogenation. When mixing soluble rubbers based on acrylate, i.e. rubbers in which cross-linking has not taken place, with fluorine-containing rubbers it is disadvantageous that heterogeneous phases are formed, the particle size distributions of which are difficult to reproduce and which may, in addition, change again in the process of cross-linking.
EP-A 424 347 and 424 348 suggest dispersing, in a first stage, a non-cross-linked copolymer based on ethyl acrylate in the fluorine-containing rubber and to effect, in a second stage, dynamic vulcanization by means of a vulcanization system specific to the acrylate rubber. The fluorine-containing rubber is subjected to peroxide vulcanization in a third stage. This gives rise to a true solid dispersion of vulcanized acrylate rubber particles by way of dispersed phase within the vulcanized fluorine-containing rubber by way of con-tinuous phase. Interpenetration of the blending partners is not possible. Moreover, owing to the different vul-canization systems, the matrix is only inadequately coupled with the dispersed phase. With these mixtures which have been dynamically vulcanized in two stages the level of the mechanical characteristics in considerably poorer than with pure vulcanized fluorine-containing rubber.
Le A 28 ~70 - 4 -.. ~ . . .. .... . .. . . . .
2090~77 I~ has now been found ~hat considerablv bet~er mu~ual interpenetration and coupling of fluorine- and acrylate-containing rubbers can be achieved if use is made, by way of acrylate rubber. of an acrylate copolymer con-taining 0.05 to 5 w~.-% of copolymerized units of a compound con~aining at least 2 but preferably at least 3 double bonds which readily lend themselves to polymer-ization. The acrylate copolymers are used in the formof partly cross-linked particles with particle diameters from 60 to 800 nm. According to M. Hoffmann et al., Polymeranalytik I and II, Georg-Thieme-Verlag, Stuttgart 1977, the partial cross-linking is characterized by determining the gel content. The gel contents of the acrylate copolymer (acrylate rubber) are preferably within the range between 20 and 99 wt.-%. The swelling index as measured in dimethyl formamide is prefer-ably higher than lO.
Accordingly, it is the obJect of the present invention to provide rubber mixtures capable of vulcanization by radicals and containing 35 to 98 parts by weight of a fluorine-containing rubber capable of peroxidic vulcan-ization and 2 to 65 parts by weight of an acrylate rub-ber as well as optionally vulcanization aids, processing aids and fillers. which are characterized in that the acrylate rubber is a partly cross-linked acrylate rubber with gel contents between 20 and 99 wt.-% wi~h particle diameters (d50-values) from 60 to 800 nm.
The mixture should preferably contain 45 to 95 oarts bv weight of fluorine-containing rubber and 5-55 parts by weight of acrylate rubber.
Le A 28 870 - 5 -, .. ... . .. ..
2~3~2~7 The gel content of the acrylate rubber should preferably amount to between 40 and 98 wt.-% and in particular between 50 and 95 wt~-%
The particle diameter of the partly cross-linked acrylate rubber is preferably between 80 and 600 nm, and particulary prefered not larger than 350 nm.
Suitable fluoroelastomers capable of psroxidic cross-linking are such as contain the units of vinylidene fluoride and at least one further fluoroolefin which can be copolymerized therewith. The other fluoroolefin may be tetrafluoroethylene, chlorotrifluoro-ethylene, hexafluoro-propene, hexafluoro-isobutylene, perfluoro-alkyl-vinyl ether, etc, The fluorine-containing rubber may also contain units of monomers not containing fluorine such as propene, ethylene, vinylalkylether and vinyl ester. Such fluorine-containing rubbers are in principle known and disclosed e.g. in US-A 4 981 918 and DE-A 4 038 588. In addition, fluorine-containing rubber muxt possess reactive positions for peroxidic cross-linking. These may be both bromine- or iodine-, bromine-and iodine substituents, and pendent double bonds. Theintroduction of such reactive positions into the fluorine-containing rubber is effected, in the case of bromins and iodine substituents, according to known processes in which either bromine- and/or iodine-con-taining vinyl compounds are copolymerized in smallamounts with the fluoromonomer; see e.g. US-A 3,351,619, US-A 4,035,565, US-A 4,214,060, US-A 4 831 085. More-over, polymerization may take place in the presence of Le A 28 870. - S -2~9027 7 sa~ura~ed iodine- and/or bromine-containing compounds;
see e.g. US-A 4 243 770, US-A 4 748 22~. Optionally, both possibilities may be combined; see e.g. EP-A
407 937 or US-A 4,948,852. Copolymerization of fluoromonomers with small amounts of alkenyl iso-cyanurates, alkenyl cyanurates andlor non-conjugated dienes gives rise to a fluorine-containing rubber with pendent double bonds; see DE-A 4 038 588 and DE-A
4 114 598.
Suitable acrylate copolymers are at least partly cross-linked rubber-type copolymers consisting of one or several not less than C3-alkyl acrylates, and in particular C3-C8-alkyl acrylates but preferably not less than C4-alkyl acrylates and a polyfunctional polyvinyl-or allyl-compound capable of copolymerization preferably triallylcyanurate, vinyl ether of polyols, vinyl- or allyl ether, polyfunctional carboxylic acid, bis-acryl-amine of diamines such as divinyl benzene, glycol-bis-acrylate, bis-acrylamide, triallyl phosphate, triallyl citrate, allyl acrylate or methacrylate or allyl maleate. Particularly preferred are triallyl cyanurate and triallyl isocyanurate.
The alkyl acrylate can be substituted up to 40 wt.-% by acrylonitrile, or in particular C1-C3-alkyl methacrylate or a mixture thereof. Preferred substances are acrylo-nitrile and/or alkyl methacrylate.
Le A 28 870 - 7 -2~02~7 The polyfunc~ional polyvinyl- or allyl cGmpounds capable of copolymerization are used in quantities from 0.05 to 5 wt -% in relation to the acrylate copolymer. The acrylate cc,polymer can be produced in a known manner by free radical aqueous emul 5 ion polymerization in the presence of anionic surfactants at 40 to 95C but preferably at 50 to 80C.
In order to initiate the free radical copolymerization use in particular is made in a known manner of water-soluble inorganic per-compounds such as persulfates, perborates, percarbonates, e.g., generally in the form of their sodium-, potassium- or ammonium-salts.
The acrylate copolymer thus produced in the form of at least partly cross-linked particles in aqueous dispersion may be used in this form for blending with fluorine-containing rubbers to create a rubber mixture.
However, it is also possible first to coagulate the partly cross-linked particles, to separate them from the aqueous solution, to dry them and to mix the blending partners in dry compact form, e.g. in a roller device.
Coagulation is effected by acidification with diluted sulphuric acid to a pH value of about 2, this being followed by precipitation using a 4% aqueous magnesium sulfate solution.
The preferred process for producing the rubber mixture according to the invention consists in mixing the fluorine-containing rubber and the acrylate copolymer Le A 28 870 - 8 -. r ~
2~90277 rubber with one another, whereby each of them is in the form of an aqueous dispersion, and to coagulate and precipitate the resulting mixed emulsion before further processing.
Coagulation is brought about by acidification of the mixed emulsion with dilute sulphuric acid to a pH-value of about 2, precipitation with the aid of a 4% aqueous magneslum sulphate solution applied in a quantity of about 3,500 ml per S00 g solid rubber, separation from the emulsion fluid, washing with water and drying.
In order to produce the elastomers, i.e. the vulcanized rubber, from the rubber mixtures~the latter are mixed in conventional manner with radical initiators as well as with other auxiliaries and additives such as co-cross-linking agents, acid acceptors, fillers, reinforcing agents, plasticizers, lubricants, processing aids, pigments, etc., in conventional mixing devices such as twin-roller rubber mixers and, after shaping, cross-linked by high-energy irradiation or thermal meanS-Preferred radical initiators are peroxides which attemperatures above 100C possess a decay half-life of not less than 5 minutes as is the case with e.g.
dibenzoylperoxide, t-butylperoxybenzene, bis(t-butyl-peroxyisopropyl)-benzene, 2,5-bis-(t-butylperoxy~-2,5-dimethylhexane or 2,5-bis(t-butylperoxy)-2,5-dimethyl-hexane-(3). The radical initiator is used in quantities from 0.5 to 10 parts by weight but preferably 1 to 5 parts by weight in relation to 100 parts of polymer mixture.
Le A 28 870 - 9 -2~277 With a view to achieving better vulcanization character-istics, in particular with curing in a state of com-pression so as to improve the mechanical character-istics, it is possible to incorporate additional co-cross-linking agents. Suitable by way of co-cross-linking agents are in particular compounds with several double bonds such as triallyl cyanurate, triallyl iso-cyanurate, tri(meth)allyl-lisocyanurate, tetramethyl-or tetravinyl-cyclotetrasiloxane, triallylphosphite and N,N -m-phenylene-bis-maleimide, Co-cross-linking agents may be incorporated in quantities from 0.1 to 15 parts by weight but preferably 0.5 to 10 parts by weight, in each case in relation to 100 parts of polymer mixture.
It is also possible to incorporate, by way of acid acceptors, oxides or hydroxides of metals such as magne-sium, calcium, lead, zinc, barium, etc., or a basic salt with an organic acid residue, e.g., stearate, magnesium oxalate or carbonates, or basic lead phosphate, etc.,into the mixture capable of vulcanization. Different acid acceptors may be used in combination. The total proportion of acid acceptors shall not exceed 15 parts by weight in relation to 100 parts of polymer.
Due to the fact that the rubber mixtures according to the invention can, by comparison with pure fluorine-containing rubbers, be filled to a high degree, it is possible, by the addition of fillers, reinforcing agents, pigments, plasticizers, lubricants and otherprocessing aids, to achieve vulcanized materials in which the characteristics cover a wide range.
Le A 28 870 - 10 -2~90277 Thermal vulcaniza~ion is brough~ abou~ in a known manner at 120 to 180C, initially under pressure and then without pressure by post-curing in an air-circulation furnace.
The invention is explained in greater detail with reference to the following examples:
Le A 28 870 - 11 -,, ~ .. . .. ...
2~90277 Example 1 a) Production of the fluorine-containing rubber 110 g vinylidene fluoride, 110 g hexafluoropropene, 230 g of an aqueous solution of 5 9 potassium persulfate (pH 11), 230 g of an aqueous solution of 2.3 g lithium perfluoro-octylsulfonate and 3 g triethanol amine (pH
10.5) as well as 8 ml of a solution of 2.5 g triallyl-isocyanurate in methyl acetate were continuously pumped every hour into a continuously operated reaction vessel with stirrer and with a volume of 6 1, the temperature in the vessel being maintained at 55C and subject to a pressure of 63 bar. After reaching the state of stable equilibrium, an emulsion with a proportion of solids from between 23 and 24 wt.-% is continuously extracted through a pressure release valve. The emulsion obtained was used in this form for producing the rubber mixture (below under c)).
In order to determine the characteristics of the fluorine-containing rubber thus obtained, a small quantity of the emulsion extracted was acidified with dilute sulphuric acid to a pH value of about 2 and precipitated using a 4% aqueous magnesium sulfate solution. The solids were separated from the emulsion fluid, washed with water and then dried. By this means a rubber-type terpolymer of vinylidene fluoride, hexa-fluoropropene and triallyl-isocyanurate was obtained. The molar ratio between vinylidene fluoride and hexafluoro-propene in the copolymer was determined by 19F-nuclear Be A 28 870 - 12 -.. ...... . . . .. . ... . . .
2~9~277 resonance spectroscopy, the proportion of triallyl-isocyanurate of the polymer being determined by elemental nitrogen analysis. The molar copolymer composition proved to be 78.9% vinylidene fluoride, 20.7% hexafluoropropene and 0.4% triallyl-isocyanurate.
The presence of free double linkages can be demonstrated by addition of iodine bromide. The iodine number according to HAN~S is 1.5 g iodine/100 g polymer. The Mooney value ML1o (100C) of the raw polymer is 96, The glass temperature determined by differential scanning colorimetry (~.S.C.) is in the region of minus 14C.
b) Production of the acrylate rubber A solution of 0.7 parts by weight Na-salt of C14-C18-alkyl sulfonic acids ( ~ ersolat K 30) and 1,545 parts by weight of water is introduced into a reactor subject to stirring and in a nitrogen atmosphere. After heating to 70C one adds 120 parts by weight of a solution of 0,47 wt,-% triallyl cyanurate in butyl acrylate. Then a solution of 4.5 parts by weight of potassium peroxidi-sulfate in 100 parts by weight of water is added in order to initiate polymerization. Once polymerization has started, further 1,380 parts by weight of a solution of 4,7 wt.-% triallyl-cyanurate in butyl acrylate and a solution of 30 parts by weight Na-salt of C14-C18-alkyl sulfonic acids in 1000 parts by weight of water are added at a constant rate and over a period of 5 hours at a constant temperature of 70C. Thereafter the temperature is maintained at 70C for 4 hours. This results in a latex with a proportion of polymer solids amounting to 35 wt.-%, which is used in this form for producing the rubber mixture (see below under c).
Le A 28 870 -- 13 -?0~0~77 The particle diameter (d50) of the acrylate copolymer is found to be 170 nm, The gel content (with dimethyl-formamide by way of solvent) at 23C of the acrylate copolymer is found to be 97 wt.-%.
c) Production of the rubber mixture The fluorine-containing rubber emulsion produced ac-cording to a) and the acrylate copolymer emulsion produced according to b) are mixed at a ratio of 80 parts by weight of fluorine-containing rubber: 20 parts by weight of acrylate copolymer (each in relation to the polymer solids concentration), This is followed by acidification with dilute sulphuric acid to a pH value of about 2 and precipitation using a 4% aqueous magne-sium sulfate solution ~3,500 ml~per 500 g solid rubber).
The solids are separated from the emulsion fluid, washed with water and dried.
d) Production of the vulcanization mixture and vulcanized material Using a twin-roller rubber mixer, 100 parts by weight of the rubber mixture produced according to c), 3 parts by weight calcium hydroxide, 30 parts by weight carbon black MT N 990, 2 parts by weight of 50% triallyliso-30 cyanurate in inactive fillers t~Percalink 301-50) and 3 parts by weight 2,5-dimethyl-2,5-bis(tert,-butyl)-hexane, 45% in inactive fillers (~Luperco 101 XL) were mixed ln.
Le A 28 870 - 14 -6, ~ ," . . ... .
2090,~77 The mixture was then subjected to vulcanization for 10 minutes at 170C and at a pressure of 200 bar and postcuring over a period of 24 hours at 180C in the air-circulation furnace.
It was found thet the tensile strength of the vulcanized material was 12.5 I~Pa. The tensile elongation was 340%.
The glass transition determined by temperature-dependent shear-module measurements ("Brabender" automatic torsion measuring apparatus) was found to be at minus 20C.
Example 2 The procedure was as in Example 1 with the difference that the rubber mixture was produced from 60 parts by weight fluorine-containing rubber and 40 parts by weight acrylate copolymer (determined in each case as polymer solids concentration).
The vulcanized material produced has a tensile strength of 11.5 ~Pa and a tensile elongation of 190%. The glass transition was found to be at minus 25C.
Example 3 The procedure was as in Example i with the difference that 70 parts by weight of fluorine-containing rubber and 30 parts by weight of acrylate copolymer (consisting of 10% by weight of 2-ethylhexylacrylate, 89,5% by weight of butylacrylate and 0,5% by weight of triallyl-cyanurate) were u~ed, the acrylate copolymer having a gel content of 97% by weight and a particle diameter of 185 nm.
Le A 28 870 - lS -20902~
The vulcanized material produced therefrom had a tensile strength of lOMPa, a tensile elongation of 200~/.. The glass transition was found to be at minus 21C.
Example 4 Example 3 was repeated with the difference that the acrylate copolymer consisted of 20% by weight of 2-ethylhexylacrylate, 79,5% by weight of butylacrylate and 0,5/. by weight of triallylcyanurate, having a gel content of 98% by weight and a particle diameter of 180 nm.
The vulcanized material produced therefrom had a tensile strength of 9,7 MPa, a tensile elongation of 190%. A
slightly broadened glass transition was found to be at minus 26C.
Example 5 The procedure was as in Example 1 with the difference that for the production of the acrylate copolymer a mixture of 50% butyl acrylate and 50% 2-ethylhexyl acrylate was used instead of butyl acrylate.
The acrylate copolymer had a gel content of 98 wt.-% and a particle diameter of 180 nm.
Le A 28 ~70 - 16 -, . . . .. . .. .. ... . ..
2090~7 The vulcanized material produced from the mixture had a tensile strength of 10 MPa and a tensile elongation of 280/.. Two broadened overlapping glass transition effects were found at minus 38C and minus 13C. This led to the conclusion that this was a multiphase vulcanized material.
Example 6 The procedure was as in Example 1 with the difference that use was made of an acrylate polymer according to Example 5 and that the quantitative ratio between the fluorine-containing rubber and the acrylate copolymer was as in Example 2.
The tensile strength of the vulcanized material was found to be MPa and the tensile elongation 160%. Two broadened and overlapping glass transition effects were found at minus 38 and minus 14C.
Example 7 The procedure was as in Example 1 with the difference that instead of butyl acrylate a mixture consisting of 78 wt.-% ethylhexyl acrylate and 22 wt.-% acrylonitrile was used in order to produce the acrylate copolymer.
Fluorine-containing rubber and acrylate copolymer were used at a quantitative ratio of 60 parts by weight fluorine-containing rubber to 40 parts by weight acrylate copolymer (in each case in relation to the proportion of polymer solids).
Le A 28 870 - 17 -2Q9V.''77 The vulcanization material had a tensile strength of 10 MPa and a tensile elongation of 200%. The glass transition was found to be at minus 9C.
Example 8 a) Fluorine-containing rubber Use was made of a commercially available rubber (~Viton GF). This is a copolymer consisting of 69 mol-% vinyl- :
idene fluoride, about 14 mol-% hexafluoropropene, about 17 mol-% tetrafluoroethylene and a bromine cure-site (about 0.6 wt.--/. bromine in the polymer). The raw poly-mer has, in its non-cross-linked state, a glass transition (measured by D.S.C,, temperature at half unit function response) of minus 4C and a Mooney value MLlo 20 (100C) of 103.
b) Acrylate copolymer An acrylate copolymer is produced according to Example 16, coagulated, precipitated and separated from an emulsion according to Example lb), washed and dryed.
c) Production of the mixture ~ To begin with, 90 parts by weight fluorine-containing rubber is applied to the roller of a twin-roller rubber mixer, and then 10 parts by weigh'. acrylate copolymer are incorporated.
Le A 28 870 - 18 -" . . . v . . , d) Produc~ion of vulcanization mixture and vulcanization material The Drocedure is as in Examole 1.
The vulcanization material has a tensile strength of 15 MPa and a tensile elongation of 300%. Two broadened overlapping glass transition effects were found at minus 20C and minus 1C.
Examole 9 The procedure was as in Example 8 with the difference that the mixture was produced from 60 parts by weight fluorine-containing rubber and 40 parts by weight acrylate copolymer.
The tensile strength of the vulcanized material was found to be 8 MPa and the tensile elongation 110%. Two broadened overlapping glass transition effects were found at minus 20C and minus 2C.
Examole 10 (comparative example) The procedure was as in Example 8 with the difference that only butyl acrvlate was used for oroducing ~he acrylate copolymer instead of a mixture of butyl acrylate with 0.47 wt.-% triallvl-isocyanura~e. The precipita~ed acrylate polymer was entirelv soluble in Le A 28 870 - 1~ -, . . . ~ ~ . ~ .. .. . . . . .
20~277 dime~hyl formamide. The gel content was accordingly O
S wt.-% Owing to the extrPme tackiness of the non-cross-linked butyl acrylate rubber used in this case, a rolled sheet could not be formed while it was being mixed with the fluorine-containing rubber on the roller. For this reason the rubber mixture and the vulcanization mixture were produced in an internal kneader.
The vulcanized material had a tensile strength of 8 MPa and a tensile elongation of 170%.
Example 11 (comparative example) The procedure was as in Example 10 with the difference that use was made of 80 parts by weight fluorine-containing rubber and 20 parts by weight butyl acrylate rubber. Also in this case processing on the twin-roller rubber mixer was not possible.
The tensile strength of the vulcanization material amounted to 6 MPa, and the tensile elongation to 110%.
Example 12 (comparative example) The procedure was as in Example 11 with the difference that use was made of a fluorine-containing rubber sold ~ commercially under the tradename ~Viton A, this being a copolymer consisting of about 78 mol-% vinylidene fluoride and 22 mol-% hexafluoropropene. The glass temperature in the non-cross-linked state is minus 16C, and the M~oney value ML1o (100C) to 72. The fluorine-~5 containing rubber is not capable of peroxidic cross-linking.
Le A 28 870 - 20 -... ~.. .. ..
209~277 Devia~ing further from Example 9. ~he vulcanization S mix~ure was accordingly structured as follows: 6 parts by weight calcium hydroxide~ 3 parts bv weight magnesium oxide. 30 parts by weight carbon black MT Black N 990, 2 parts by weight bisphenol AF 2,2-bis-t4-hydroxyphenyl~
hexafluoropropane) and 0.66 parts by weight benzyl-triphenyl phosphonium chloride were added to the rubbermixture consisting of 80 parts by weight fluorine-containing rubber and 20 parts by weight butyl acrylate rubber and mixed in an internal kneader.
The vulcanized material oroduced has a tensile strength of Z.5 MPa and an ultimate tensile elongation of 225%.
The specimens produced according to Example 10~ ll and 12 shrank in the course of oost-curing and lost their original shape (lOOxlOOxl mm 3 plates~ when molded by vulcanization in the compressed state.
It will be apprecia~ed that the instant soecification and c-laims are set forth by way of illustration and not limitation. and that various modifications and changes may be made without departina from the spirit and scooe of the present invention.
Le A 28 870 - 21 -
Suitable acrylate copolymers are at least partly cross-linked rubber-type copolymers consisting of one or several not less than C3-alkyl acrylates, and in particular C3-C8-alkyl acrylates but preferably not less than C4-alkyl acrylates and a polyfunctional polyvinyl-or allyl-compound capable of copolymerization preferably triallylcyanurate, vinyl ether of polyols, vinyl- or allyl ether, polyfunctional carboxylic acid, bis-acryl-amine of diamines such as divinyl benzene, glycol-bis-acrylate, bis-acrylamide, triallyl phosphate, triallyl citrate, allyl acrylate or methacrylate or allyl maleate. Particularly preferred are triallyl cyanurate and triallyl isocyanurate.
The alkyl acrylate can be substituted up to 40 wt.-% by acrylonitrile, or in particular C1-C3-alkyl methacrylate or a mixture thereof. Preferred substances are acrylo-nitrile and/or alkyl methacrylate.
Le A 28 870 - 7 -2~02~7 The polyfunc~ional polyvinyl- or allyl cGmpounds capable of copolymerization are used in quantities from 0.05 to 5 wt -% in relation to the acrylate copolymer. The acrylate cc,polymer can be produced in a known manner by free radical aqueous emul 5 ion polymerization in the presence of anionic surfactants at 40 to 95C but preferably at 50 to 80C.
In order to initiate the free radical copolymerization use in particular is made in a known manner of water-soluble inorganic per-compounds such as persulfates, perborates, percarbonates, e.g., generally in the form of their sodium-, potassium- or ammonium-salts.
The acrylate copolymer thus produced in the form of at least partly cross-linked particles in aqueous dispersion may be used in this form for blending with fluorine-containing rubbers to create a rubber mixture.
However, it is also possible first to coagulate the partly cross-linked particles, to separate them from the aqueous solution, to dry them and to mix the blending partners in dry compact form, e.g. in a roller device.
Coagulation is effected by acidification with diluted sulphuric acid to a pH value of about 2, this being followed by precipitation using a 4% aqueous magnesium sulfate solution.
The preferred process for producing the rubber mixture according to the invention consists in mixing the fluorine-containing rubber and the acrylate copolymer Le A 28 870 - 8 -. r ~
2~90277 rubber with one another, whereby each of them is in the form of an aqueous dispersion, and to coagulate and precipitate the resulting mixed emulsion before further processing.
Coagulation is brought about by acidification of the mixed emulsion with dilute sulphuric acid to a pH-value of about 2, precipitation with the aid of a 4% aqueous magneslum sulphate solution applied in a quantity of about 3,500 ml per S00 g solid rubber, separation from the emulsion fluid, washing with water and drying.
In order to produce the elastomers, i.e. the vulcanized rubber, from the rubber mixtures~the latter are mixed in conventional manner with radical initiators as well as with other auxiliaries and additives such as co-cross-linking agents, acid acceptors, fillers, reinforcing agents, plasticizers, lubricants, processing aids, pigments, etc., in conventional mixing devices such as twin-roller rubber mixers and, after shaping, cross-linked by high-energy irradiation or thermal meanS-Preferred radical initiators are peroxides which attemperatures above 100C possess a decay half-life of not less than 5 minutes as is the case with e.g.
dibenzoylperoxide, t-butylperoxybenzene, bis(t-butyl-peroxyisopropyl)-benzene, 2,5-bis-(t-butylperoxy~-2,5-dimethylhexane or 2,5-bis(t-butylperoxy)-2,5-dimethyl-hexane-(3). The radical initiator is used in quantities from 0.5 to 10 parts by weight but preferably 1 to 5 parts by weight in relation to 100 parts of polymer mixture.
Le A 28 870 - 9 -2~277 With a view to achieving better vulcanization character-istics, in particular with curing in a state of com-pression so as to improve the mechanical character-istics, it is possible to incorporate additional co-cross-linking agents. Suitable by way of co-cross-linking agents are in particular compounds with several double bonds such as triallyl cyanurate, triallyl iso-cyanurate, tri(meth)allyl-lisocyanurate, tetramethyl-or tetravinyl-cyclotetrasiloxane, triallylphosphite and N,N -m-phenylene-bis-maleimide, Co-cross-linking agents may be incorporated in quantities from 0.1 to 15 parts by weight but preferably 0.5 to 10 parts by weight, in each case in relation to 100 parts of polymer mixture.
It is also possible to incorporate, by way of acid acceptors, oxides or hydroxides of metals such as magne-sium, calcium, lead, zinc, barium, etc., or a basic salt with an organic acid residue, e.g., stearate, magnesium oxalate or carbonates, or basic lead phosphate, etc.,into the mixture capable of vulcanization. Different acid acceptors may be used in combination. The total proportion of acid acceptors shall not exceed 15 parts by weight in relation to 100 parts of polymer.
Due to the fact that the rubber mixtures according to the invention can, by comparison with pure fluorine-containing rubbers, be filled to a high degree, it is possible, by the addition of fillers, reinforcing agents, pigments, plasticizers, lubricants and otherprocessing aids, to achieve vulcanized materials in which the characteristics cover a wide range.
Le A 28 870 - 10 -2~90277 Thermal vulcaniza~ion is brough~ abou~ in a known manner at 120 to 180C, initially under pressure and then without pressure by post-curing in an air-circulation furnace.
The invention is explained in greater detail with reference to the following examples:
Le A 28 870 - 11 -,, ~ .. . .. ...
2~90277 Example 1 a) Production of the fluorine-containing rubber 110 g vinylidene fluoride, 110 g hexafluoropropene, 230 g of an aqueous solution of 5 9 potassium persulfate (pH 11), 230 g of an aqueous solution of 2.3 g lithium perfluoro-octylsulfonate and 3 g triethanol amine (pH
10.5) as well as 8 ml of a solution of 2.5 g triallyl-isocyanurate in methyl acetate were continuously pumped every hour into a continuously operated reaction vessel with stirrer and with a volume of 6 1, the temperature in the vessel being maintained at 55C and subject to a pressure of 63 bar. After reaching the state of stable equilibrium, an emulsion with a proportion of solids from between 23 and 24 wt.-% is continuously extracted through a pressure release valve. The emulsion obtained was used in this form for producing the rubber mixture (below under c)).
In order to determine the characteristics of the fluorine-containing rubber thus obtained, a small quantity of the emulsion extracted was acidified with dilute sulphuric acid to a pH value of about 2 and precipitated using a 4% aqueous magnesium sulfate solution. The solids were separated from the emulsion fluid, washed with water and then dried. By this means a rubber-type terpolymer of vinylidene fluoride, hexa-fluoropropene and triallyl-isocyanurate was obtained. The molar ratio between vinylidene fluoride and hexafluoro-propene in the copolymer was determined by 19F-nuclear Be A 28 870 - 12 -.. ...... . . . .. . ... . . .
2~9~277 resonance spectroscopy, the proportion of triallyl-isocyanurate of the polymer being determined by elemental nitrogen analysis. The molar copolymer composition proved to be 78.9% vinylidene fluoride, 20.7% hexafluoropropene and 0.4% triallyl-isocyanurate.
The presence of free double linkages can be demonstrated by addition of iodine bromide. The iodine number according to HAN~S is 1.5 g iodine/100 g polymer. The Mooney value ML1o (100C) of the raw polymer is 96, The glass temperature determined by differential scanning colorimetry (~.S.C.) is in the region of minus 14C.
b) Production of the acrylate rubber A solution of 0.7 parts by weight Na-salt of C14-C18-alkyl sulfonic acids ( ~ ersolat K 30) and 1,545 parts by weight of water is introduced into a reactor subject to stirring and in a nitrogen atmosphere. After heating to 70C one adds 120 parts by weight of a solution of 0,47 wt,-% triallyl cyanurate in butyl acrylate. Then a solution of 4.5 parts by weight of potassium peroxidi-sulfate in 100 parts by weight of water is added in order to initiate polymerization. Once polymerization has started, further 1,380 parts by weight of a solution of 4,7 wt.-% triallyl-cyanurate in butyl acrylate and a solution of 30 parts by weight Na-salt of C14-C18-alkyl sulfonic acids in 1000 parts by weight of water are added at a constant rate and over a period of 5 hours at a constant temperature of 70C. Thereafter the temperature is maintained at 70C for 4 hours. This results in a latex with a proportion of polymer solids amounting to 35 wt.-%, which is used in this form for producing the rubber mixture (see below under c).
Le A 28 870 -- 13 -?0~0~77 The particle diameter (d50) of the acrylate copolymer is found to be 170 nm, The gel content (with dimethyl-formamide by way of solvent) at 23C of the acrylate copolymer is found to be 97 wt.-%.
c) Production of the rubber mixture The fluorine-containing rubber emulsion produced ac-cording to a) and the acrylate copolymer emulsion produced according to b) are mixed at a ratio of 80 parts by weight of fluorine-containing rubber: 20 parts by weight of acrylate copolymer (each in relation to the polymer solids concentration), This is followed by acidification with dilute sulphuric acid to a pH value of about 2 and precipitation using a 4% aqueous magne-sium sulfate solution ~3,500 ml~per 500 g solid rubber).
The solids are separated from the emulsion fluid, washed with water and dried.
d) Production of the vulcanization mixture and vulcanized material Using a twin-roller rubber mixer, 100 parts by weight of the rubber mixture produced according to c), 3 parts by weight calcium hydroxide, 30 parts by weight carbon black MT N 990, 2 parts by weight of 50% triallyliso-30 cyanurate in inactive fillers t~Percalink 301-50) and 3 parts by weight 2,5-dimethyl-2,5-bis(tert,-butyl)-hexane, 45% in inactive fillers (~Luperco 101 XL) were mixed ln.
Le A 28 870 - 14 -6, ~ ," . . ... .
2090,~77 The mixture was then subjected to vulcanization for 10 minutes at 170C and at a pressure of 200 bar and postcuring over a period of 24 hours at 180C in the air-circulation furnace.
It was found thet the tensile strength of the vulcanized material was 12.5 I~Pa. The tensile elongation was 340%.
The glass transition determined by temperature-dependent shear-module measurements ("Brabender" automatic torsion measuring apparatus) was found to be at minus 20C.
Example 2 The procedure was as in Example 1 with the difference that the rubber mixture was produced from 60 parts by weight fluorine-containing rubber and 40 parts by weight acrylate copolymer (determined in each case as polymer solids concentration).
The vulcanized material produced has a tensile strength of 11.5 ~Pa and a tensile elongation of 190%. The glass transition was found to be at minus 25C.
Example 3 The procedure was as in Example i with the difference that 70 parts by weight of fluorine-containing rubber and 30 parts by weight of acrylate copolymer (consisting of 10% by weight of 2-ethylhexylacrylate, 89,5% by weight of butylacrylate and 0,5% by weight of triallyl-cyanurate) were u~ed, the acrylate copolymer having a gel content of 97% by weight and a particle diameter of 185 nm.
Le A 28 870 - lS -20902~
The vulcanized material produced therefrom had a tensile strength of lOMPa, a tensile elongation of 200~/.. The glass transition was found to be at minus 21C.
Example 4 Example 3 was repeated with the difference that the acrylate copolymer consisted of 20% by weight of 2-ethylhexylacrylate, 79,5% by weight of butylacrylate and 0,5/. by weight of triallylcyanurate, having a gel content of 98% by weight and a particle diameter of 180 nm.
The vulcanized material produced therefrom had a tensile strength of 9,7 MPa, a tensile elongation of 190%. A
slightly broadened glass transition was found to be at minus 26C.
Example 5 The procedure was as in Example 1 with the difference that for the production of the acrylate copolymer a mixture of 50% butyl acrylate and 50% 2-ethylhexyl acrylate was used instead of butyl acrylate.
The acrylate copolymer had a gel content of 98 wt.-% and a particle diameter of 180 nm.
Le A 28 ~70 - 16 -, . . . .. . .. .. ... . ..
2090~7 The vulcanized material produced from the mixture had a tensile strength of 10 MPa and a tensile elongation of 280/.. Two broadened overlapping glass transition effects were found at minus 38C and minus 13C. This led to the conclusion that this was a multiphase vulcanized material.
Example 6 The procedure was as in Example 1 with the difference that use was made of an acrylate polymer according to Example 5 and that the quantitative ratio between the fluorine-containing rubber and the acrylate copolymer was as in Example 2.
The tensile strength of the vulcanized material was found to be MPa and the tensile elongation 160%. Two broadened and overlapping glass transition effects were found at minus 38 and minus 14C.
Example 7 The procedure was as in Example 1 with the difference that instead of butyl acrylate a mixture consisting of 78 wt.-% ethylhexyl acrylate and 22 wt.-% acrylonitrile was used in order to produce the acrylate copolymer.
Fluorine-containing rubber and acrylate copolymer were used at a quantitative ratio of 60 parts by weight fluorine-containing rubber to 40 parts by weight acrylate copolymer (in each case in relation to the proportion of polymer solids).
Le A 28 870 - 17 -2Q9V.''77 The vulcanization material had a tensile strength of 10 MPa and a tensile elongation of 200%. The glass transition was found to be at minus 9C.
Example 8 a) Fluorine-containing rubber Use was made of a commercially available rubber (~Viton GF). This is a copolymer consisting of 69 mol-% vinyl- :
idene fluoride, about 14 mol-% hexafluoropropene, about 17 mol-% tetrafluoroethylene and a bromine cure-site (about 0.6 wt.--/. bromine in the polymer). The raw poly-mer has, in its non-cross-linked state, a glass transition (measured by D.S.C,, temperature at half unit function response) of minus 4C and a Mooney value MLlo 20 (100C) of 103.
b) Acrylate copolymer An acrylate copolymer is produced according to Example 16, coagulated, precipitated and separated from an emulsion according to Example lb), washed and dryed.
c) Production of the mixture ~ To begin with, 90 parts by weight fluorine-containing rubber is applied to the roller of a twin-roller rubber mixer, and then 10 parts by weigh'. acrylate copolymer are incorporated.
Le A 28 870 - 18 -" . . . v . . , d) Produc~ion of vulcanization mixture and vulcanization material The Drocedure is as in Examole 1.
The vulcanization material has a tensile strength of 15 MPa and a tensile elongation of 300%. Two broadened overlapping glass transition effects were found at minus 20C and minus 1C.
Examole 9 The procedure was as in Example 8 with the difference that the mixture was produced from 60 parts by weight fluorine-containing rubber and 40 parts by weight acrylate copolymer.
The tensile strength of the vulcanized material was found to be 8 MPa and the tensile elongation 110%. Two broadened overlapping glass transition effects were found at minus 20C and minus 2C.
Examole 10 (comparative example) The procedure was as in Example 8 with the difference that only butyl acrvlate was used for oroducing ~he acrylate copolymer instead of a mixture of butyl acrylate with 0.47 wt.-% triallvl-isocyanura~e. The precipita~ed acrylate polymer was entirelv soluble in Le A 28 870 - 1~ -, . . . ~ ~ . ~ .. .. . . . . .
20~277 dime~hyl formamide. The gel content was accordingly O
S wt.-% Owing to the extrPme tackiness of the non-cross-linked butyl acrylate rubber used in this case, a rolled sheet could not be formed while it was being mixed with the fluorine-containing rubber on the roller. For this reason the rubber mixture and the vulcanization mixture were produced in an internal kneader.
The vulcanized material had a tensile strength of 8 MPa and a tensile elongation of 170%.
Example 11 (comparative example) The procedure was as in Example 10 with the difference that use was made of 80 parts by weight fluorine-containing rubber and 20 parts by weight butyl acrylate rubber. Also in this case processing on the twin-roller rubber mixer was not possible.
The tensile strength of the vulcanization material amounted to 6 MPa, and the tensile elongation to 110%.
Example 12 (comparative example) The procedure was as in Example 11 with the difference that use was made of a fluorine-containing rubber sold ~ commercially under the tradename ~Viton A, this being a copolymer consisting of about 78 mol-% vinylidene fluoride and 22 mol-% hexafluoropropene. The glass temperature in the non-cross-linked state is minus 16C, and the M~oney value ML1o (100C) to 72. The fluorine-~5 containing rubber is not capable of peroxidic cross-linking.
Le A 28 870 - 20 -... ~.. .. ..
209~277 Devia~ing further from Example 9. ~he vulcanization S mix~ure was accordingly structured as follows: 6 parts by weight calcium hydroxide~ 3 parts bv weight magnesium oxide. 30 parts by weight carbon black MT Black N 990, 2 parts by weight bisphenol AF 2,2-bis-t4-hydroxyphenyl~
hexafluoropropane) and 0.66 parts by weight benzyl-triphenyl phosphonium chloride were added to the rubbermixture consisting of 80 parts by weight fluorine-containing rubber and 20 parts by weight butyl acrylate rubber and mixed in an internal kneader.
The vulcanized material oroduced has a tensile strength of Z.5 MPa and an ultimate tensile elongation of 225%.
The specimens produced according to Example 10~ ll and 12 shrank in the course of oost-curing and lost their original shape (lOOxlOOxl mm 3 plates~ when molded by vulcanization in the compressed state.
It will be apprecia~ed that the instant soecification and c-laims are set forth by way of illustration and not limitation. and that various modifications and changes may be made without departina from the spirit and scooe of the present invention.
Le A 28 870 - 21 -
Claims (7)
1. A rubber mixture capable of free radical veulcaniza-tion, comprising about 35 to 98 parts by weight of a fluroine-containing rubber capable of peroxidic vulcanization and about 2 to 65 parts by weight of an acrylate rubber, as well as optionally vulcaniz-ing, processing and modifying aids and fillers, the acrylate rubber comprising a partly cross-linked acrylate rubber with a gel content between about 20 and 99 wt.% and a particle diameter (d50-value) from about 60 to 800 nm.
2. A rubber mixture according to claim 1, wherein the fluorine-containing rubber has a fluorine content from about 54 to 69 wt.%.
3. A rubber mixture according to claim 1, wherein the fluorine-containing rubber contains about 0.2 to 2.5 mol-% of copolymerized units of at least one of di- and triallyl(iso)cyanurate.
4. A rubber mixture according to claim 1, wherein the flourine-containing rubber contains about 0.2 to 2.5 mol-% of copolymerized units of a non-conju-gated diene.
5. A rubber mixture according to claim 1, wherein the acrylate rubber is a partly cross-linked rubber-type polymer of about 60 to 99.5 wt.-% C3-C8-Le A 28 870 - 22 -alkylacrylate, 0 to 40 wt.-% of at least one of acrylonitrile and C1-C6-alkylmethacrylate, and about 0.05 to 5 wt.-% of a polyfunctional poly-vinyl- or allyl compound capable of copolymerization.
6. A process for the production of a rubber mixture according to claim 1, comprising mixing an aqueous dispersion of the fluorine-containing rubber and the acrylate rubber, coagulating, precipitating and freeing the mixed dispersion of water.
7. In the production of an elastomer based on an acrylate rubber mixture optionally containing vulcanizing, processing and modifying aids and fillers by molding and subsequent free radical vulcanization, the improvement which comprises employing as said acrylate rubber mixture an acrylate rubber mixture according to claim 1.
Le A 28 870 - 23 -
Le A 28 870 - 23 -
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE4206039A DE4206039A1 (en) | 1992-02-27 | 1992-02-27 | RADICALLY VOLCANIZABLE MIXTURE BASED ON FLUORINE RUBBER AND ACRYLATE RUBBER |
DEP4206039.7 | 1992-02-27 |
Publications (1)
Publication Number | Publication Date |
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CA2090277A1 true CA2090277A1 (en) | 1993-08-28 |
Family
ID=6452724
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CA002090277A Abandoned CA2090277A1 (en) | 1992-02-27 | 1993-02-24 | Mixture capable of free radical vulcanization on the basis of fluorine-containing rubber and acrylate rubber |
Country Status (4)
Country | Link |
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EP (1) | EP0557840B1 (en) |
JP (1) | JPH0641379A (en) |
CA (1) | CA2090277A1 (en) |
DE (2) | DE4206039A1 (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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US6610761B1 (en) * | 1998-06-17 | 2003-08-26 | Daikin Industries, Ltd. | Molded rubber irradiated with ionizing radiation and process for producing the same |
Families Citing this family (6)
Publication number | Priority date | Publication date | Assignee | Title |
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FR2727422B1 (en) * | 1994-11-28 | 1996-12-20 | Atochem Elf Sa | THERMOPLASTIC COMPOSITIONS BASED ON VINYLIDENE POLYFLUORIDE |
US5962589A (en) * | 1994-12-09 | 1999-10-05 | Daikin Industries, Ltd. | Rubber compositions of low compression set |
JPH11310678A (en) * | 1998-04-27 | 1999-11-09 | Daikin Ind Ltd | Low swelling rubber composition and molded article obtained from the same |
ES2301228T3 (en) | 1999-01-08 | 2008-06-16 | Lg Electronics Inc. | ROTOR STRUCTURE FOR A MOTOR WITHOUT TYPE BRUSHES WITH EXTERNAL ROTOR. |
JP5013670B2 (en) * | 2003-12-24 | 2012-08-29 | 昭和電工株式会社 | Fuel cell separator and method for producing the same |
CN104093769B (en) | 2012-01-18 | 2016-01-20 | 旭硝子株式会社 | The manufacture method of acrylic rubber/fluoro-rubber composite, crosslinkable composite, duplexer and hot air rubber hose |
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DE3841699A1 (en) * | 1987-12-17 | 1989-06-29 | Nippon Zeon Co | Thermoplastic elastomer composition |
-
1992
- 1992-02-27 DE DE4206039A patent/DE4206039A1/en not_active Withdrawn
-
1993
- 1993-02-15 DE DE59302006T patent/DE59302006D1/en not_active Expired - Fee Related
- 1993-02-15 EP EP93102318A patent/EP0557840B1/en not_active Expired - Lifetime
- 1993-02-24 CA CA002090277A patent/CA2090277A1/en not_active Abandoned
- 1993-02-25 JP JP5061066A patent/JPH0641379A/en active Pending
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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US6610761B1 (en) * | 1998-06-17 | 2003-08-26 | Daikin Industries, Ltd. | Molded rubber irradiated with ionizing radiation and process for producing the same |
Also Published As
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DE4206039A1 (en) | 1993-09-02 |
JPH0641379A (en) | 1994-02-15 |
DE59302006D1 (en) | 1996-05-02 |
EP0557840B1 (en) | 1996-03-27 |
EP0557840A1 (en) | 1993-09-01 |
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