CA2089613A1 - Dispersion and method for producing same - Google Patents

Dispersion and method for producing same

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Publication number
CA2089613A1
CA2089613A1 CA 2089613 CA2089613A CA2089613A1 CA 2089613 A1 CA2089613 A1 CA 2089613A1 CA 2089613 CA2089613 CA 2089613 CA 2089613 A CA2089613 A CA 2089613A CA 2089613 A1 CA2089613 A1 CA 2089613A1
Authority
CA
Canada
Prior art keywords
dispersion
coating
wax
paper
rosin ester
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
CA 2089613
Other languages
French (fr)
Inventor
John H. Hung
Lori S. Slovik
Gary F. Dandreaux
John T. Geoghegan
Long S. Wang
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
International Paper Co
Kraton Chemical LLC
Original Assignee
Arizona Chemical Co LLC
International Paper Co
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Arizona Chemical Co LLC, International Paper Co filed Critical Arizona Chemical Co LLC
Publication of CA2089613A1 publication Critical patent/CA2089613A1/en
Abandoned legal-status Critical Current

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Classifications

    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03GELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
    • G03G7/00Selection of materials for use in image-receiving members, i.e. for reversal by physical contact; Manufacture thereof
    • G03G7/0006Cover layers for image-receiving members; Strippable coversheets
    • G03G7/002Organic components thereof
    • G03G7/0026Organic components thereof being macromolecular
    • G03G7/0046Organic components thereof being macromolecular obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D193/00Coating compositions based on natural resins; Coating compositions based on derivatives thereof
    • C09D193/04Rosin
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H19/00Coated paper; Coating material
    • D21H19/36Coatings with pigments
    • D21H19/44Coatings with pigments characterised by the other ingredients, e.g. the binder or dispersing agent
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03GELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
    • G03G7/00Selection of materials for use in image-receiving members, i.e. for reversal by physical contact; Manufacture thereof
    • G03G7/0006Cover layers for image-receiving members; Strippable coversheets
    • G03G7/002Organic components thereof
    • G03G7/0026Organic components thereof being macromolecular
    • G03G7/0033Natural products or derivatives thereof, e.g. cellulose, proteins

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  • Physics & Mathematics (AREA)
  • Spectroscopy & Molecular Physics (AREA)
  • General Physics & Mathematics (AREA)
  • Chemical & Material Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Wood Science & Technology (AREA)
  • Organic Chemistry (AREA)
  • Paints Or Removers (AREA)

Abstract

IMPROVED DISPERSION AND METHOD
FOR PRODUCING SAME
ABSTRACT OF THE INVENTION
Dispersion comprising a maleated rosin ester, a wax, and an emulsification promoter. The dispersion may further include an ethylene-vinyl acetate copolymer and may be combined with other compounds. Particularly when used to coat paper the dispersion may be combined with clay and/or latex. The dispersion has many uses such as for adhesives or coatings for papers and other substrates and, for example, may be utilized to provide a barrier coating for paper. In one preferred application, the dispersion is applied as a coating to paper to enhance toner adhesion to the surface of the paper and to provide the paper with a low friction surface.

Description

IMPRO~U DISPERSION
A~D M~THO~ FOR P~QpUCING SAM~
The present invention relates qenerally to dispersions for use in coatings and adhesives. More particularly, the pres~n~ invention relates to di~persions ~hich are particularly useful for coating substrates to provide low friction surfaces, sur~aces having improved toner adhesion, and surfaces having improved barrier properties.
In one aspect, the present invention provides a dispersion compri~ing an aqueous mixture of a maleated rosin ester, ~ wax, and an ~mulsification promoter.
In another aspect, the pre6ent inventi.on provides a low ~riction coating whîch i~ u~e~ul or ion depoeition printing t the coating composition comprising an aqueous disper~ion o~ an ethlene-Yinyl aceta~e copolymerl a ~ax, a maleaked rosin ester, and an emulsification promoter.
The di~persion may further includ~ additional component~, ~uch as an ethylene-vinyl acetate copolymer.
~he di~persion may, in one application, be applied, alone or in conjunction with conYentional coating materlals, ae a barrier coating to ~ubstrate~, particularly paper ~ubstrates. The di~per~ion may have ~urther u~e~, ~uch as in connaction with adhe~iv~ Particularly, ~h~ ~iepers~on ie u~e~ul to disperee hot melt adhesives~
Ik ha~ been experienced tha~ ~he di~per~ion i~
particularly useful when co~bined with clay and/or latex and applied as a coating ~o paper to provide a lo~ Erictlon ~ur~ace which enhances the ability o~ a printer to pick up the paper one at a time ~or printing and which also provides improved toner adhesion~ :
A suitab~e rosin est~r for use i~ th~ present invention is that derived from a reaction ~etween rosin and a polyhydric alcohol, e.g~ glycerine, pentaerythritol, e~hylene glycol, and the liXe. ~he ro~in ester is maleated such as by a~uction with m~leic anhydride (2,5-furandione)~ Suitable waxes include petroleum ~ax (e.~.
para~fin, ~icroc~y~talline, semi-mic~ocrystalline, and , 2~8~9~

equivalents) or synthetic wax ~e.g~ polyethylene, Fischer-Tropsch, chemic~lly modified hydrocarbon, substituted amide, and equivalents). An emulsification promoter, such as a surfactant, is pre~erably generated to "homogenize" or uniformly disperse the components within the dispersion~ Amines, such as tertiary amino alcohols, are particularly sui~able emulsification promoters, with a pr~erred tertiary amino alcohol being N,N-dimet~ylethanolamine.
In addition, for certain appli~ations, other components may be utilized in the dispersion. For example, when khe dispersion is to be utilized in connection with providing a low friction coating to paper, it has been discovered that it is advantageous to include an ethylene-vinyl acetate copolymer (E~A~ in the dispersion.
For t~is application, a suitable EVA woul~ have a melt index o~ between about 1 and 500 dgJmin., preferably between about lO0 and 500 dg~min., and a vi~yl acetate content of between about 5 and 95%, preferably between about 15 and 40%.
The total solids content o~ the ~i~per~ion i~
generally cho~en to be between about 10 and 80~. W~len the dispersion is u~ilized as a low friction cvating, the solid~ content is pre~erably between about 45 and 60%.
Al~o, ~or thi~ application, the EV~/wax~mal~ated ro3in e~ter ~olid~ in the di~persion are pref~rahly provided in the ratio o~ 2 relative to one another an~ represerlt between abou~ 10% to gO%, pref~rably b~ween abou~ 10 and 40% of the total weight of the dispersion. Th@ a~in~
content is generally between about 1 and 15~ (based on the wei~ht o~ the tot~l solids~ and, for low ~riction coatings i~ preferably ~etween ~bout ~ and 8%. ~or application~
wher~in the dispersio~ does not include the ~VA, the W2X
and maleated rosin es~er ~re pre~erably provided in equal am~unts~
Preferred components in- the dispersion are a petroleum wax known in the art as Aris~owax~, available ~rom Frank ~. Ros~ Co., or an oxidized polyole~in wax known .

2~9~13 in the art as Epolene~, E~5, available ~rom Ea~tman Ch~micals; and a rosin ester known in the ~rt a~ Zonester3 100, available ~rom Arizona Chemical Co. Zonestar0 100 i~
a rosin ester which i~ a pentaerythritol e~ter o Acintol~
R type tall oil rosin (also available ~rom Arizona Chemical Co.). Zone~ter~ 100 has a so~tening poi~t o~ 94 C, an acid value of 8, and a speci~i.c gravity (25 /25 C~ of 1.06. A
pre~erre~ EVA is one known in ~he ark as ELV~X~ 220, available ~rom DuPont Co. and having a vinyl acetate content of 28~ and a melt index of 150 dg/min.
~xampl~s 1-7 are provided below to illustrate preparation of dispersions in accordance with the present invention.
EXAMPL~ 1 ~i) mal~ic anhydride adduckion o~ Zonester~ 100:
2822 grams of Zonest~r~ 100 ~rosin ester) was heated to 180~C in a 5 litPr three neck flask equippPd with a tempera~ure c~nt~oll2r, ther~ocouple, overhaad stirr~r, heating ~antle and conden~er. 113 grams of maleic anhydri~e po~der was slo~ly added to the ~lask. A~tar the addition of maleic anhydride, the temperakure was ~aintained at 240C ~or 4 hours. rrhe unreacted malelc anhydride wa~ removed by purging wikh nltrog~n ~or 2 hour~
while main~aininy the t~mperatura a~ 2~0C. ~nalysls:
2.9~ malai¢ anh~dri~e; 110C ~o~tenlng point.
(ii) di~pers~on procedure:
~. A one llter ~la~k equippad with a temperature controller, khermo~ouple~ ov~rhead stirrer, h~ati.ng mantle, and condenser was charyed with 12S gra~s o~ the maleated Zones~er~ 100 o~ ~tap ~ 2.5 grams v~ ~lvax~ ~20 lEV~), and 6~.5 grams Epol~ne~ E-15 (wax). The mixture wa~
heated to 150C and stirred until homogenevuæ.
b. The homogeneous mixture pr~pared above wa~
c~oled to about 130 C and ~5 yram~ o~
N,N-dimethyle~hanolamlne ~as added~ The ~mperature wa~
then mai~tained at 120 C ~or 10 ~lnut~s and then re~uced to about 9~C.
c. 37~ grams of boili~g water wa~ ~lowly added 2~6~

over a twenty minute period and the temperature was maintained at about 98 C.
d. The mixture was cooled to room temperature and provided a dispersion having a ~olids content of 38.9~, 5 5 ViSCQ~ity of 70cp, ~nd a particle size o~ 1.20~m.
E~AMPLE 2 The procedure o~ Example 1 wa~ repea~ed using Elvax~ 210 in place o~ Elva~ 220. Elvax~ 21~ i~ an EVA
available from ~uPont haYing a vinyl acetate content o~ 2~%
and a melt index of 400 dg/min~ The resulting dispersion had a particle size of 1.27~ and a solids content of 39.2%.
~X~MPLE 3 (i) A three neck flask equipped with a te~perature controller, thermocouple, overhead stirrer, heating mantle and condenser was charged with 125 gram~ of the ~onester~ 100 adducted with maleic an~ydride, as sat forth in Example 1, and 125 yrams of Epolene~ E-15. The mixture wa~ heated to lS0 C with s~rring and held at this temperature until homogeneous.
~ii) The ~ixture wa5 then cooled to about 130 C
and 15 gra~ of N,N-dimethyl~thanolamine waæ added. The mixture wa6 ~hen maintaine~ a~ 120 C ~or 10 ~inute~ ~nd then coo~ed to about 9~ C.
(iil) 375 gram~ o~ bolling water wa~ added over a twenty mimlte perio~ while the temperature wa~ ~aintained at about 98 C.
(i~) The dispersion was cooled ~o roo~
temperature and was deter~ined to have a ~olid~ contQnt of 38.4%, pH of ~.5, and a particle siz~ of ~.lO~m.
EX~PL~
(i~ Zones~er~ 100 adduc:ted with ~alei~ anhydride was prepared a~ in ~xample 1.
(ii~ 500 gra~s ~ach of ~lvax~ 220 and Ari~towax~
165 (a para~in wax sold by Frank B9 Ross Co~, Inc.) were add~d to a two liter ~lask equipped wlth an ovarhead stirrer/ ther~ocouple, temperature controller, heating mantle and condenser. The contsnts of the flask were heated to 190C and 50 grams o~ maleic anhydride was add~.
The mixture was held at ~90~C for ~ur hour~. Unreacted maleic anhydride was removed by purging the adduct with nitrogen ~or 3.5 hours at 2ao D C 7 (iii) a. A one liter ~lask eguipped with a thermocouple, temperature controller, ovsrhead ~tirrer, heating mantle and condenser was charged with 1~5 grams o~
Zonester~100 maleia anhy~ride adduct and 125 g of the ~Elvax~ 220/Aristowax~ 165] maleic anhydride adductO The mixture waæ heated to 1soc with ~tirrlng and held at thi~
temperature until the mixture wa~ ~omogeneousO
b. The mixture was cooled to about 125 C and 15 grams of dimethylethanolamine w~s added. The mixture was maintain2d at about 120 C for 10 minutes and then cooled to bo ~ 98C
a u Cr 320 grams of boiling water was added over ~
twenty minute time period while the temperat~r~ was maintained at about 98C D
d~ A~er co~pletion of the water addition the di~persion was cooled to room temperatureO The resulting di~p~rsion ha~ an average particle size o~ 4~92 ~m~
~ E$~_~
~i) A Zone~ter~ 100 maleic anhy~ride adduct wa~
prepared a~ in E~ample 1.
(li) 500 grams each o~ Elvax~ 210 and Aristowax~
165 were added to a two liter ~l~sk equipped with an overhead stirrer, tharmocvuple, temperakure controller, heating mantle and condenser. ~he contents of the fla~k were hsate~ to lgO C and 50 grams of malaic anhydride was added. ~he mixt~re was held at 190C for four hours.
Unreaated maleic anhy~ride wa~ removed ~y purging th~
adduct with nitrogen for 3~5 hours at 200 C.
~iii) a. A three neck ~la~k equipped with a temperature controll~r, thermocoupl~, ovarhead stirr~r, heatinq mantle and conden6er, was charged with 125 grams o~
Zone~ter~ ~00 maleic anhydride a~duck and ~5 gram~ of the EElvax~ 210/Aristowax~ 165~ maleic anhydride adduct. T~e mixture w~s heated to 150C with st~rring and h~ld at thi~

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temperature until the mixture wa~ homogeneous~
b. ~he mix~ure was cooled to about ~25 C and 20 grams of dimethy~ethanolamine was added. The mixture was maintained at about 120C for lo ~inutes and then cooled to about 90 C.
c. 375 grams boiling wa~er was added over a twenty minute time p riod while the te~perature was maintained at about 9B C.
d. After the water addition was complete, the dispersion was cooled to room temperature. The re~ulting dispersion had an average particle size of l.~o ~m.
~A~PLE 6 (i) A one liter flaek equipped with a temperature con~roller, thermocouple, overhead ~tirrer, heating mantle and condenser, was charqed with 125 grams of Zone~ter~ lOo maleic anhy~ride adduct, 62.5 gra~s ~lvax~
220 and 62.5 grams Aristowax~ 165. The mixture was heated to 180 C with stirring and held at this temperature until the mixture was homogeneous.
~ii) The ~ixture wa~ cooled to ahout 110 C an~
~0 g o~ dimethylethanolamine was added. The temperature of the ~ixture w~a held at 120 C for 1~ minute~ and then cooled to about 98 C.
(iii) 375 gram~ boiling water was added over a~out a ~wenty minute t~me period while the temperature wa~
ma~ntained at a~out 98C.
(iv) A~ker the water addition was compl~te, the disper~ion w~ cooled ~o room temp2rature. The re~ulting disp~rsion had an average particle ~ize of l.oo ~m.

io A one liter ~lask equipped with a temp~rature controller, thermocouple, overhead ~tirrer, h~ating mantle and condenser, was charged with 125 grams of Zo~ester~ 100-maleic anhydride adduc~, 6~5 grams Elvax~ ~10 and 62.5 gra~s hris~owax~ 165~ The mix~ur~ wa~ heate~ to 150 C ~ith stirring and held at ~hi~ tempex~ture until the mixture was homogeneous.
ii. The mixture wa8 cooled to about ~30 ~ a~d 20 ~ . . , . - .

2~6~3 qrams of dimethylethanolamine wa~ added. ~he temperatur~
of the mixture wa~ held at 120~C for 10 minutes and then cooled at about 98 C.
iii. 375 grams boiling water was added over about a twenty minu~e time period while th~ ~emperature wa~
maintained at about g8 C.
iv. After the water addition was complete, th~
dispersion was cooled to room temperature. The rQsulting dispersion had an average particle size o~ 1.67 ~m.
The disper~ion of the pre~ent invention i~
particularly suitable for coating papex which is ~o b~
printed by ion depo6ition. Particularly, the dispers.ion may be combined with latex and/or clay and applied to paper, particularly heavier paper of the type used to provide automated tickets and boarding passes, to improve toner adhesion and to reduce ~riction. Automated ticket and boarding pass stock typicaly has a weight o~ about 991b/3000 ft2. However, it will be un~erstood that the pre~ent inv~ntion may al~o be useful for other weigh~
paper~, such as rsprographic paper havinq a weight o~ about 46 lb~3000 ft~, envelope paper having a weigh~ of about 55 lb~3000 ~t2, and tag ~tock ha~ing ~ w~ight o~ about 125 lb . /3 000 ~t . a, It i~ de~ired to provide papQr~ particularly the heav~er ~*ock used ~or tickets and boarding passes, with a coating which provi~es improved a~he~ion o~ ~oner to ths paper and which provides a low ~riction coating which enables the paper ~o ~e picked up by the printing equip~nt on a one by one ba~i~. It has b~n experienced that this may ~e achie~ed by applying ~o ticket ~ock, be~ore intr~duction of the stock to an ion deposition printer, a coating that i~ capable of solubilizing the binder of the ton~r under conditions o~ cold transfixation and which provides a ~ur~ac~ having a su~lcienkly low co~ici~nk of fricti~n ~static and kinetic) so that the stock may be picked up by the printing e~uipment.
To achi~Y~ this, tlcket stock, in one example is coated with a coating provided by co~bining the disper~ion '' ' ~ ' .

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208~613 of Example 1 (above~ with a latex and/or a delamlnated clay of a type well known in the art to form a ~table dispersion. F~r thi~ application, the coating pre~erably contains solids in an amount of ~etween about 10 and 40% by weight of the coating. The latsx, if utilized, i5 pr~sent in an amount of between about 0.1 and ~6.6 percent by weight o~ the solids. The clay, if utilized, is pr~sent in an amount of between about 0.1 and 50 percent by weight o~
the solids. The latex is preferably a polymer lattice selected rom the class comprising acrylic latticss, styrene ~utadiene lat~ices, and~or combinations thereof and is pres~nt in an amount of between about 30 and 50 perc~nt by weight of the solid~. The clay is preferably present in an amount of between about 20 and 40 percent by weight o~
the ~olid~. A preferred latex is an acrylic latex known in the art as Rhoplex~ N-4s5~ available fro~ Rohm ~ Hass and which i~ an aqueous di~persion of an acrylic polymer.
Other examples of polymer lattires w~ich have been found to be useful in the present invention include a vinyl acetate-acrylate copolym~r known in the art a~ 5ynthemul~
40551; a styrene/butadiene latex known in the art as Goodri~e~9 1800 x 7~; an ethylene/vinyl chloride known in the art as Alrflex~ 48~; a vinyl acetate/ethylene known ~n the ark as ~ir~lex~ 100 ~S; a caxbo~ylated ~kyren~/hut~di~ne latex known in the art as DOW~ 620NA; and a polyvinyl acetate known in tha art a~ Fuller~ PDo62.
In thi~ par~icular coating, the dispersion solids are present in an amotm~ o~ between about o . 4 and 99 . 9 percent by weight o~ the coa~ing solids (99.B perc~nt i~ I
both latex and clay are added), preferably between about 30 and 50 percent. The proportlon of the EVA/wax/maleated rosin e~ter, relati~e to one another, pre~erably re~ains 1/1/2. This coating compo~ition is preferably applied in coating weight~ of between about 0.5 and 5~0 lbs~ideJ[3000 ~t2) utili~ing conventional coating techniques~ such a~
spraying, brushing, ~oa~ing, roll coating, flexo coating, of~set gravure coatlng, blade coatin~, and kni~e cQating.
The coated paper i~ ~referably dri~d tv a moi~ture content 2~8~6~3 g of between about ~.5 and 5.5 percent by weight be~ore printing.
Re~erring to the below T~bles 1, 2, and 3, Table 1 provides data relating to the static coefficient o~
friction (SCOF) for three samples. Table 2 provides data relating to the kinetic coe~ficient of friction (KCOF) for the ~ame three samples. Table 3 provides data relating to toner adhesion ~or ~he same three samples. In each case, sample 1 is ordinary starch surfa~e sized paper stoc~
(uncoated) ha~ing a ba~is weight of 46 lbs/rea~ (3000 ft2).
Sample 2 is the stock of sample ~ which has been coated on both sides with a conventional polymeric latex coating.
Sample 2 has a coating weight o~ 1~54 lbs/side/3000 ft2 and the coating was applied usin~ a metering blade size press.
Sample 3 is the stock of Sample 1 coated on ~oth sides with a coating composition made in accordance with ~he present invention. Sample 3 has a coating weight of 1.69 lbs/side/3000 ft2 and the coati~g was applied using a metering blade size press. The coating of Sample 3 contained ~by weight soli~s) 6~ percent Rhoplex-495, ~0 percent filler clay, and 2 percent o~ the dispersion of Example 1.

~m~lQ ~ L~k~L5 E~Q~
1 0.5525 2 0~68~5 3 0.6050 T~bl~ 2 Sa~le ~e~ic Coef~i~ia~- o~
riction 1 0.4370 2 0.4835 3 0.40~0 .. . .

.

, 2 ~ 3 Table 3 Sample l!oner hdhes ' on Prlnter 1 Printer 2 2 93 . 5 86 3 97 8g The da~a in Table 1 wa obtained uslng a slip and friction tester available ~rom T~sting P~achirle~ Inc:. and is of a type which is well known in the art ~or friction testing. As c~n be seen, the SCOF of the untrl3ated stock ( Sample 1 ) is lower ~han ~he SCOF of either o~ the coated stocks, however~ the SCOF increase of the stock coated with the coating o~ the present invsntion (Sample 3~ i~ about ~0 percent lower ~han that o~ the ~onventionally coate~l stock ~ Sample 2 ) .
The data in ~able 2 wa~ alst~ obtained using a slip and friction test~r. As can be seen, th~3 KCOF of the stock coated with the coating of the present invention ( Sampl~ 3 ) was lower than that of the untreated stock ~Sample 1) and tha con~rention~lly tr~a~d stock (Sampl~ 2).
~he data in ~able 3 was ob~ained in Rcaordance wlth ~tandard scotch tape test techni~ues ukillzlny 3 Sct)tch 811 brand tape, suc:h as desaribed in Ullited State~
Patent Mo. 5,017,~16, incorporated herein by reXerenae~
aan be se~n, ~on~r adhe~ion ~or the s~ock coated with th~
coating o~ the pre~;ent invention (Sample 3) was better than that o~ the unt:reated stock ~ Sampla 1 ) and the c:onYent~onally coated stock ~ Sample 2 ~ .
Furthe:r testing, the r~sults of which are provided ~elow in Tab~e 4, indic:a~e ~hat best rQsul~s may be obtained utilizing a co~ing cont~ining (dry wt.
perc~nt) 50 p~rc:ent of the disperslon of Ex~laple 1 ( hereina~ter "rosin ester disper3~;ion~ percerlt Rhoplex-N495, and 20 p~rc~nt filler clay. q~is provid~ a cc>ating having gr~atly enhanced ~oner retention and lower lcinetic and ~tatic coe~f icisnts of ~riction a~ co~pared to uncoated paper and conven~ionally coa~e~ paper. ~:n each ca~3e, the c~ating wa~ applied u~3ing Meyer rod; ~ an ,.~ , .
, , ,. . .

, ~08~6~ 3 aqueous dispersion containing 10 percent solid~ to one side of a 99 lb sized stock at a coating weight of lb/side/3000 ~t2. The rosin ester dispersion was mada in accordance with Example 1, excapt whare the EV~ was omitted (indicated below). ~he dispersio}~ without EVA wa~ made in accordance with ~xample 3.

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2 0 ~ 3 ~1~

Table 4 % by weiqht of_coatingL ~dry) Toner Adhesion SCOF~KCOF
Rhpplex- Rosin Çl~Y l~
N~95 est~r Ico~entlon~l~ 60 0 40 87.7 .415/.351 54 10 36 93.6 .407/.306 g~.4 .3~3~.274 ~r~d~ 30 50 2V 94.1 .3a9/.238 O ~00 0 92.5 .333/.262 ~wn~n~lo~l~ 65 0 35 89~7 .3B2J.319 ~ 65 35 90.6 .333/.254 93.4 .322/~255 91.5 .306/.~9 O 65* 35 86.8 ~32S/.258 40* 35 89.1 .299/.238 3~* 35 ~808 .330/.272 ( UI~CoDt~
con~ol~ O O ~ 45.0 .373/.291 * EVA omitted An exampl~ of the ef~ect of the coating weight on toner adhesion and the coefficients of ~riction i~ shown in ~able 5. In each case, the coating waæ applied using ~eyer rods as an aqueous di5persion containing 10~ ~olid~ to two s~d~s o~ a 99 lb s~zed stoak at the coating weight6 indicated.
The ro~in ~t~r disperslon in ea~h case was made in accor~anco with ~xample 1, except where the F.VA was omitted (indicated below). 'rhe dispersion withou~ EVA was made in accor~ance with Example 3.

' 2~9~.~3 Table 5 % by weight of coating (dry) Coat wt.
(lb~si~e/ Tone~/ SCOF/
3000 ft2) adhesion ~ KCQF
5Rhoplex- Ro~in ~
N495 ester di~-per~lon ~co~ntlon~1) 65 0 35 1 89.7.578J.387 6~ o 35 2 9~.9.80~/.479 ~0~l~ 25 40 35 l 92.7.332~.253 2~ 40 35 2 34.3.521/.302 40* 35 1 8~.1.299/.238 40* 35 2 92.6.343/.271 (uno~t~d ~on~ol) O O 0 0 45Ø373/~91 ~ EVA omitted The us~fulness of several different latex polymers with the rosin ester mixture of the present invention was investigated by testing the toner retention and coe~ficients of friction for coatings prepar~d with dif~erent polymer~ with and without the rosin ester dispersion. The measured toner retention (~R) and coefficients v~ frlctivn ~COF~KC0~ ~re shown ln Table 6.
The change in toner retention (~ ~) and the change in ~tatic coe~fiai~n~ o~ ~riction (~SCOF) and kinetic coe~ici0~t o~ ~riction (~KC0~) are shown in Table 7. In Tab.Le~ 6 and 7, testæ w~re conducted with coating~ having, by waight~ 35% clay and ~5~ o~ the polymer indicated li.e.
no ro~in e~ter diæp2r~ion) an~ coatingæ having 35~ clay, 60~ of the pol~er indicated, and 5% o~ the rosln ester dispersion o~ Example 1.

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. - , . . . .

.:

2 ~ 3 ~e 6 Toner Retention ( 94R ~ ancl COF of various polymer coatings 5 Coating Coat Wi~h 5% Withou~
[ 3596 cl~y Weight rosin ester ro~in ~ster +( 65~ ~ #/3000~ diæpersion dispersion ps~lymer ) %R SCC)F~KCOF %R SCOF/KCOF
10 or ( 60~
polymer +5% rosin ester dispersion) ]

Synthemul 40551 l 82 . 9 . 439/~ 293 80 . O . 478/ . 356 2 91 . 4 . 437J . 275 89 . O . 642/ . 408 20 Goodri.t~
1800x73 1 86 . O . ~10~ . 299 82 . 2 ~ 500~ . 36g 2 ~0 . 8 . 479/ . 3~1 9~ . 1 . 7~9/ . 469 Airf lex 2 4~14 1 80 . 3 . 35~ . 280 78 . 6 0 409/ . 3 20 2 89 . 7 . 333/ . 264 90 . 3 . 466/ . 35 Airf lex 1~0 ~S 1 '78 . 6 . 413/ . 303 ~0 . 4 . Dt27/ ~ 348 ~ 86 . 9 . D~47/ . 29î 81 ~ 7 . 4g6/ . 373 Dow 620NA l 87 ~ 4 . 364/ . 287 85 .1 . ~86/ . 365 93.O .g3~/.255 91.5 .5~ 35 Ful~er PD0~2 1 62 . ~ . 375/ . 277 54 . 1 . ~32/ ~ 338 2 63 . 7 . 371/ . 278 52 . 3 . 462/ . 35~
Rhoplex N-495 1 88 . 7 . 5~8/ . 355 87 . O . 604~ . 442 2 ~3 . O . ~22/ . 319 9~ . 1 . 736/ . 466 40 ~

2~8~
~bl~ 7 Ef f ect of Coating Additive on Toner Retentiorl and COF

Coating 35% clay ~ ( ~5% Coat ~ ~ ~
10 rosin ester Weight %R* SCOF* KCOF*
polymer ) ( #/3000 ) or ( 60%
polymer ~5% rosir 15 est~r dispersion) _ _ _ Syntllemul 40551 ` 1 ~2, 1 -O . 039 -0~. 063 2 ~2 . 4 -O . 205 -O . 133 Goodrit~?
1800x73 1 ~3 . 8 -û . 090 -O . 070 2 +0 ~ 7 -O . 240 -~ . 158 Airflex 4814 1 +1.7 -0.05& -0.040 2 -O c 6 --O . 133 -O . 0~0 Airf lex 100 HS 1 ~1. 8 -O . 014 -O . 045 2 +5 . 2 0 . 04g -O . 082 Dow 620NA 1 ~2 . 3 -O .122 -O . 078 2 ~1 . 5 -~ . 108 -O . 1~0 Fulle~ PD062 1 ~8 . 7 -O . 057 -O . 06ï
2 ~11 . 3 -O . ~91 -O . 0~1 :Rhoplex N-495 1 ~l o 7 -O . 076 -O . 0~7 2 ~0 . 9 -O . ~14 -O . 147 *~ = the differencs between a coating with and a coating without the rosin ester di~persion Thus, as c:an be ~an from the re~ults, thç~ ro~in e~ter dispersio~ may be utili~ed with various polymers to provide the desired result~.
q'he foregoing descriptic)n relates to certain embod~m2nts o 50 the pres~nt inv~ntion, and modific:atiolls or alterations may b8 made without departi ng fro~ the spirit and ~cope of the invention as defined in thP following claims.
The disp~rgion o~ the pre~ent inven~ on is al~o useful a~ a barrier coating. The ~ollowing Exar~ple 8 demon~;ltrates the usefulness of the pre~;en~ inver~tion in this capacity.

2~,96~3 ~2~
Kraft stock havinq a weiyht o~ 50 lb~3000 ft is coated with the dispersion of Example ~. The coating is dried at 230F ~or 30 seconds to a coating welght of 7.4 lbs/3000 ft2. The water vapor 5 transmission rat~ through the coated s~ock is 31 grams/(100 in2 _ 24 hours) vs greater than 100 grams/(100 in2 _ 24 hours) for the uncoated stock.

,, . ,~ . ,

Claims (11)

1. An aqueous dispersion for use in adhesives and coatings, comprising a maleated rosin ester, a wax, and an emulsification promoter.
2. The dispersion of Claim 1, wherein said maleated rosin ester comprises a pentaerythirol ester of rosin adducted with maleic anhydride.
3. The dispersion of Claim 1, further comprising an ethylene-vinyl acetate copolymer.
4. The dispersion of Claim 1, wherein the wax comprises a wax selected from the group consisting essentially of petroleum and synthetic waxes.
5. The dispersion of Claim 1, wherein the emulsification promoter is a tertiary amino alcohol.
6. The composition of Claim 5, wherein the tertiary amino alcohol is N,N dimethylethylanolamine.
7. A coating for reducing the frictional resistance of a substrate, said coating comprising:
an aqueous dispersion of an ethylene-vinyl acetate copolymer, a wax, a maleated rosin ester, and an emulsification promoter.
8. The coating of Claim 7, wherein said coating composition further comprises a latex.
9. The coating of Claim 7, wherein said dispersion further comprises a clay.
10. A low friction coating which is useful for ion deposition printing, said coating composition comprising an aqueous dispersion of an ethlene-vinyl acetate copolymer, a wax, a maleated rosin ester, and an emulsification promoter.
11. The coating of Claim 10, wherein said aqueous dispersion further comprises a latex comprising a polymer lattice selected from the group comprising acrylic lattices and styrene butadiene lattices.
CA 2089613 1992-03-12 1993-02-16 Dispersion and method for producing same Abandoned CA2089613A1 (en)

Applications Claiming Priority (4)

Application Number Priority Date Filing Date Title
US85004392A 1992-03-12 1992-03-12
US850,043 1992-03-12
US91177892A 1992-07-10 1992-07-10
US911,778 1992-07-10

Publications (1)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US7875151B2 (en) 2000-08-17 2011-01-25 Imerys Minerals Ltd. Kaolin products and their production

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US7875151B2 (en) 2000-08-17 2011-01-25 Imerys Minerals Ltd. Kaolin products and their production

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