CA2089021A1 - Thermoplastic building components - Google Patents

Thermoplastic building components

Info

Publication number
CA2089021A1
CA2089021A1 CA 2089021 CA2089021A CA2089021A1 CA 2089021 A1 CA2089021 A1 CA 2089021A1 CA 2089021 CA2089021 CA 2089021 CA 2089021 A CA2089021 A CA 2089021A CA 2089021 A1 CA2089021 A1 CA 2089021A1
Authority
CA
Canada
Prior art keywords
chamber
open
extrusion
closed
closure member
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
CA 2089021
Other languages
French (fr)
Inventor
Vittorio De Zen
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Westlake Canada Inc
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Individual filed Critical Individual
Priority to CA 2089021 priority Critical patent/CA2089021A1/en
Priority to AU59679/94A priority patent/AU5967994A/en
Priority to PCT/CA1994/000053 priority patent/WO1994018405A1/en
Publication of CA2089021A1 publication Critical patent/CA2089021A1/en
Abandoned legal-status Critical Current

Links

Classifications

    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B7/00Roofs; Roof construction with regard to insulation
    • E04B7/02Roofs; Roof construction with regard to insulation with plane sloping surfaces, e.g. saddle roofs
    • E04B7/04Roofs; Roof construction with regard to insulation with plane sloping surfaces, e.g. saddle roofs supported by horizontal beams or the equivalent resting on the walls
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/02Structures consisting primarily of load-supporting, block-shaped, or slab-shaped elements
    • E04B1/12Structures consisting primarily of load-supporting, block-shaped, or slab-shaped elements the elements consisting of other material
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04DROOF COVERINGS; SKY-LIGHTS; GUTTERS; ROOF-WORKING TOOLS
    • E04D13/00Special arrangements or devices in connection with roof coverings; Protection against birds; Roof drainage; Sky-lights
    • E04D13/15Trimming strips; Edge strips; Fascias; Expansion joints for roofs
    • E04D13/152Trimming strips; Edge strips; Fascias; Expansion joints for roofs with ventilating means in soffits or fascias

Abstract

ABSTRACT OF THE DISCLOSURE
An elongated extrusion of thermoplastic material adapted for use in the erection of a building structure, said extrusion having at least one chamber having a closed perimeter extending longitudinally thereof, at least one chamber extending longitudinally thereof and open at one side, and a mounting means disposed at the exterior of said at least one closed chamber, said at least one chamber open at one side presenting at said one side latching means extending longitudinally thereof for cooperation with a mating closure member whereby said at least one open chamber may be closed.

Description

~ - 1 - 2089021 THERMOPLASTIC BUILDING COMPONENTS

, . ~.
FIELD OF THE INVENTION
The present invention relates to novel thermoplastic building components for use in the erection of modular building structures, and more particularly such structures as are erected from interconnecting extruded thermopla~tic structural components disclosed and claimed in my copending applicationserialnumber 2,070,079.

In my said copending application serial number 2,070,079, there is disclosed a novel building system which for the first time enables the erection of permanent, affordable, high quality housing and other building structures essentially totally from polymeric components which can be easily -:
and rapidly assembled to provide an essentially indestructible maintenance free structure. :

In particular, the structural components of the said novel building system comprise extruded thermoplastic components incorporating a -~
reinforcing constituent imparting structural strength and expansion control thereto and flowable with the thermoplastic material through an extrusion die :
to produce an integral essentially rigid structural shape configured to present ;~
means for interconnection with adjoining structural components, the components having the reinforcing constituent distributed throughout the : ::
thermoplastic material. ~ ::

Such components include extruded rectilinear hollow panels and beams having internal cells and box connectors extruded to have a 30 thermoplastic core or substrate having reinforcing and expansion controlling material distributed therethrough and a smooth coextruded thermoplastic skin æosso2~ .

on the exposed exter.ior surfaces of said core. As disclosed in said copending application, particularly advantageous reinforcing material for incorporation and distribution throughout the core or substrate consisting of a vinyl ~ ~ -chloride, eg. a polyvinyl chloride, comprises fine short glass fibers with the 5 said skin embedding and interlocking with the glass fiber portions that are exposed at the interface between the reinforced core and the coextruded skin.

A suitable glass fiber containing core material providing structural strength and expansion control may be obtained from B.F.
10 Goodrich Company of Akron, Ohio, such material being described in detail in B.F. Goodrich's U.S. Patent 4,536,360.

The coextruded skin may, for example, be PVC, rigid PVC, semi-rigid PVC or ABS. Suitable skin thermoplastics are available from 15 G.E. under the trade-marks "GELOY" or "NORYL".

According to the present invention, there is provided elongated extruded thermoplastic components for use in the building system characterized in that such components have a first hollow chamber having a 2 0 closed perimeter running lengthwise thereof, a second chamber running lengthwise thereof open at one side and having spaced interlocking means running lengthwise thereof at said open side for interlocking engagement with an elongated mating closure member, said components further having means outwardly of said first closed chamber adapted for engagement with other 25 components of the building system.

. ......... ~ - .

... , .... . ., - .. ~ . . . .
3 2089021 : ~

BRIEF DESCRIPTION OF THE DRAWINGS

The scope of the invention will be more particularly understood ~ -with reference to the accompanying drawings in which~

Figure l is a perspective view of a house erected employing extruded interlocking thermoplastic structural components as disclosed in my copending application serial number 2,070,079 and discussed above and in respect of which the present invention is applicable.
Figure 2 is a broken away perspective view of an interlocking wall structure showing a wall cap and a box connector both embodying the invention.

Figure 3 is a planned view showing how the closure for the interiorly facing abbreviated chamber of the box connector provides a means of protecting wiring or other services when the box connector and first chamber of the closure are filled with concrete. -~

2 0 Figure 4 is a perspective view of a closure member embodying the invention for closing the lower end of a roof panel. ~;

Figure S is a broken away perspective view of a wall cap beam embodying the invention and showing the use of weafher stripping closures 25 for the open sided chambers.

Figure 6 is a diagrammatic view illustrating the employment of intermediate bearns in a house structure such as illustrated in Figure l.

3 o Figure 7 is a sloping cap member embodying the invention for use on an intermediate beam.
' ;~

- ~ - 2089021 DETAILED DESCRIPTION ACCORDING TO THE PREFERRED
EMBODIMENTS

With respect to Figure 1, there is shown a house erected from hollow extruded wall panels 1 and box connectors 2 formed into the walls of the house and sirnilar roof panels 3 and box connectors 4 formed into the sloping roof portions of the house and meeting at a vent cap 5.

0 As shown in Figures 2 and 3 the wall panels 1 and box connectors 2 are of rectilinear form and are adapted to interlock with the inturned ledges 6 of the outwardly extending leg 7 of the box connector engaging in mating grooves 8 in the adjoining wall panels.

The sloping wall cap member or beam 9 is formed in accordance with the invention with an internal chamber arrangement comprising a large central chamber 10 having a closed perimeter and adjoining closed perimeter chambers 11 and 12.

Wall cap 9 depending flanges 12 and 13 are adapted to embrace the inner and outer surfaces of the wall structure formed by the wall panels and box connectors to securely support same on top of the wall.

In addition to the closed chamber arrangement, the wall cap is provided with a longitudinal inner chamber 15 open at one side to the interior of the house and a smaller outer chamber 16 open to ~e exterior of the house. Both chambers 15 and 16 have inturned longitudinally extending ledges 17 for cooperation with a locking member shown as a strip 18 having projecting legs with out turned ledges 19 adapted to interlock with the ledges 17 to close the open side of the chamber 15.

A similar strip or other closure member may be employed to close the outer chamber 16.

In the case of the box connector, there is provided a shallow interior chamber 20 formed by inwardly projecting legs 21 having out turned ledges 22, all within the closed chamber of the box connector itself. The closure member for the open side of the chamber 20 comprises a channel :

member 23 having inturned ledges 24 to interlock with the box connector ledges 22. Integral with this channel member 23 are closed passages 25 and 25' for carrying services such as electrical wiring, telephone, cables and the like as illustrated in Figure 2 which shows wiring coming out of the passage 25 and leading into the chamber lS closed by the strip 18 which covers the wiring but enables access thereto.

As illustrated in Figure 3, to provide a perrnanency to the housing the wall panels and box connectors are adapted to be filled with lo concrete 10' and in effect form casing forms into which the concrete can bepoured protecting the concrete and providing a smooth ascetic exposed surface. In this connection, it will be understood that such wall members will be extruded with a core having a reinforcing filler and a coextruded outer skin to provide the desired structural characteristics.
It will be further noted that with the arrangement shown in Figure 3 the concrete completely surrounds and protects the services ~-~
contained in chambers 25 and 26.

Figure 4 illustrates an extruded beam 26 for closing the lower end of a roof structure 27 formed from the extruded hollow components 3 and 4 embodying the invention. The beam 26 has a central closed chamber 28 as well as axillary closed charnbers 29 and 30. Projecting outside of the closed chambers are flanges 31 adapted to embrace the upper and lower surfaces of the roof structure 27 to attach the beam thereto.

Beam 26 is also provided with an upper chamber 32 having inturned ledges or fingers 33 to interlock with a suitable closure member not shown and a lower chamber 34 opening downwardly and having similar 3 o locking fingers for engaging in the grooves 35 of a closure channel 36 having ventilating openings 37 therethrough.

It will be understood that it is desirable that air be circulated through the hollow cells or chambers of the roofing structure 27 and to this end suitable openings 38 are provided to give access to the chamber 34 and through the openings or slots 37 to the atmosphere.

- 6 - 208902~

Figure 4 also illustrates a connecting sleeve 39 adapted to connect ex~uded beams 26 in end-to-end relation for an extended length of roof panel.

Figure 5 shows a wall cap 40 similar to that shown in Figure 2 having closed hollow chambers 41, 42 and 43 and outer chambers 44 and 45 open at the sides and closed by weather stripping closure strips 46 and 47 adapted to interlock with the respective chambers 44 and 46, said strips having coextruded flexible tips 48 and 49 to bear against the underside of a roof structure as illustrated.

Figure 6 diagrammatically illustrates the use of intermediate roof supporting beams 50 and on opposite sides of a ridge beam 51.

F'igure 7 illustrates another fo~n of extruded beam 57 for capping the roof bearns 50 and having a main closed chamber 52 and an axillary closed chamber 53 and, on opposite sides of the main chamber 52, chambers 54 and 55 opening at one side and provided with interlocking fingers 56 for cooperative engagement with a closure member. This cap beam 57 is also provided with interlocking fingers 58 adapted to interlock in slots or grooves 59 provided in the beam 50 as illustrated.

As illustrated, the roof panel supported on the upper side of the beam 57 may be fastened thereto by screws 60 to hold the panel during the erection process.

It will be understood that the extruded members that are required to carry significant loading and have exposed surfaces to the elements will be formed with a reinforced core and a coextruded skin.
3 o However, it will be appreciated that many closure strips or other extrusions not subject to load may be extruded simply from polyvinyl chloride.

Although various preferred embodiments of the present invention have been described herein in detail, it will be appreciated by those skilled in the art, that variations may be made thereto without departing from the spirit of the invention or the scope of the appended claims.

:- .- .:: ,. ~

Claims (12)

1. An elongated extrusion of thermoplastic material adapted for use in the erection of a building structure, said extrusion having at least one chamber having a closed perimeter extending longitudinally thereof, at least one chamber extending longitudinally thereof and open at one side, and a mounting means disposed at the exterior of said at least one closed chamber, said at least one chamber open at one side presenting at said one side latching means extending longitudinally thereof for cooperation with a mating closure member whereby said at least one open chamber may be closed.
2. An extrusion as claimed in Claim 1 in which said at least one chamber open at one side has spaced longitudinal walls extending to said open side, and said latching means comprises longitudinally extending laterally turned ledges at the outer ends of said spaced walls.
3. An extrusion as claimed in Claim 1 having a plurality of longitudinal chambers having closed perimeters.
4. An extrusion as claimed in Claim 1 having a plurality of longitudinal chambers open at one side.
5. An extrusion as claimed in Claim 1 having a plurality of closed and open longitudinal chambers.
6. An extrusion as claimed in Claim 1, 2 or 5 extruded from a vinyl chloride containing a reinforcing and expansion controlling filler.
7. An extrusion as claimed in Claim 1, 2 or 5 having a reinforced thermoplastic core and coextruded cap stock covering exposed portions thereof.
8. An extrusion as claimed in Claim 1 in which said mounting means comprises an open channel having spaced planer walls adapted to embrace a rectilinear structural building component.
9. An extrusion as claimed in Claim 1 in which said mounting means comprises spaced projecting walls terminating in laterally turned latch ledges for interengagement with mating formations on a closure member.
10. In combination an elongated extrusion of thermoplastic material adapted for use in the erection of a building structure, such extrusion having at least one chamber with a closed perimeter extending longitudinally thereof, at least one chamber extending longitudinally thereof and open at one side, and a mounting means disposed at the exterior of said at least one closed chamber, said at least one chamber open at one side presenting at said one side latching means extending longitudinally thereof for cooperation with a mating closure member whereby said at least one open chamber may be closed, and an elongated extruded closure member having longitudinally extending latching means for interengaging with said open chamber latching means.
11. A closure member for an elongated hollow extrusion having a chamber extending longitudinally thereof open at one side and having latching ledge means at the open side, said closure member being extruded from a thermoplastic material having a length corresponding to the length of the chamber it is to close and finger means adapted for interengagement with the latching ledge means of the elongated hollow extrusion.
12. A closure member as claimed in Claim 11 comprising an elongated strip, said strip being provided with venting openings therethrough.
CA 2089021 1993-02-08 1993-02-08 Thermoplastic building components Abandoned CA2089021A1 (en)

Priority Applications (3)

Application Number Priority Date Filing Date Title
CA 2089021 CA2089021A1 (en) 1993-02-08 1993-02-08 Thermoplastic building components
AU59679/94A AU5967994A (en) 1993-02-08 1994-02-02 Thermoplastic building components
PCT/CA1994/000053 WO1994018405A1 (en) 1993-02-08 1994-02-02 Thermoplastic building components

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CA 2089021 CA2089021A1 (en) 1993-02-08 1993-02-08 Thermoplastic building components

Publications (1)

Publication Number Publication Date
CA2089021A1 true CA2089021A1 (en) 1994-08-09

Family

ID=4151116

Family Applications (1)

Application Number Title Priority Date Filing Date
CA 2089021 Abandoned CA2089021A1 (en) 1993-02-08 1993-02-08 Thermoplastic building components

Country Status (3)

Country Link
AU (1) AU5967994A (en)
CA (1) CA2089021A1 (en)
WO (1) WO1994018405A1 (en)

Families Citing this family (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB9507019D0 (en) * 1995-04-05 1995-05-31 Ultraframe Plc Firring pieces
US6023922A (en) * 1997-07-28 2000-02-15 Ultraframe Plc Of Enterprise Works Glazed structures
EP1001108A1 (en) * 1998-11-13 2000-05-17 Ubbink B.V. Eave structure
PT1175537E (en) 1999-04-23 2006-08-31 Dow Global Technologies Inc INSULATED WALL CONSTRUCTION AND COVERS AND METHODS OF DOING THE SAME

Family Cites Families (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3738083A (en) * 1969-11-25 1973-06-12 Shimano & Co Ltd Prefabricated house
US3751865A (en) * 1971-02-03 1973-08-14 G Brigham Modular building construction
DE2235322A1 (en) * 1972-07-19 1974-01-31 Bruno Reinhold HOUSE, ESPECIALLY GREENHOUSE
US4536360A (en) * 1984-07-13 1985-08-20 The B. F. Goodrich Company Glass fiber reinforced vinyl chloride polymer products and process for their preparation
EP0320745A1 (en) * 1987-12-11 1989-06-21 The B.F. Goodrich Company Modular building structure and prefabricated components therefor and related methods
DE8717087U1 (en) * 1987-12-30 1988-02-18 Rehau Ag + Co, 8673 Rehau, De
GB8908343D0 (en) * 1989-04-13 1989-06-01 Soffit Ventilators Limited Roof ventilation system
CA2050989A1 (en) * 1990-09-18 1992-03-19 Robert L. Post Resin compositions

Also Published As

Publication number Publication date
AU5967994A (en) 1994-08-29
WO1994018405A1 (en) 1994-08-18

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