CA2085965A1 - Method of attaching a seal to a cylindrical housing - Google Patents
Method of attaching a seal to a cylindrical housingInfo
- Publication number
- CA2085965A1 CA2085965A1 CA002085965A CA2085965A CA2085965A1 CA 2085965 A1 CA2085965 A1 CA 2085965A1 CA 002085965 A CA002085965 A CA 002085965A CA 2085965 A CA2085965 A CA 2085965A CA 2085965 A1 CA2085965 A1 CA 2085965A1
- Authority
- CA
- Canada
- Prior art keywords
- seal
- attaching
- constant velocity
- velocity joint
- band
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
Links
- 238000000034 method Methods 0.000 title claims abstract description 26
- 239000002184 metal Substances 0.000 claims abstract description 10
- 239000000463 material Substances 0.000 claims description 17
- 238000010438 heat treatment Methods 0.000 claims description 14
- 238000002844 melting Methods 0.000 claims description 8
- 230000008018 melting Effects 0.000 claims description 8
- 238000001816 cooling Methods 0.000 claims description 4
- 230000014759 maintenance of location Effects 0.000 abstract 1
- 239000000155 melt Substances 0.000 abstract 1
- 229920003023 plastic Polymers 0.000 description 10
- 239000004033 plastic Substances 0.000 description 10
- 229920001971 elastomer Polymers 0.000 description 9
- 239000000314 lubricant Substances 0.000 description 5
- 229910001335 Galvanized steel Inorganic materials 0.000 description 2
- 230000000712 assembly Effects 0.000 description 2
- 238000000429 assembly Methods 0.000 description 2
- 230000006835 compression Effects 0.000 description 2
- 238000007906 compression Methods 0.000 description 2
- 125000004122 cyclic group Chemical group 0.000 description 2
- 239000008397 galvanized steel Substances 0.000 description 2
- 239000004519 grease Substances 0.000 description 2
- 230000006698 induction Effects 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 238000000071 blow moulding Methods 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 229920001084 poly(chloroprene) Polymers 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16J—PISTONS; CYLINDERS; SEALINGS
- F16J15/00—Sealings
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/66—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by liberation of internal stresses, e.g. shrinking of one of the parts to be joined
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/05—Particular design of joint configurations
- B29C66/10—Particular design of joint configurations particular design of the joint cross-sections
- B29C66/11—Joint cross-sections comprising a single joint-segment, i.e. one of the parts to be joined comprising a single joint-segment in the joint cross-section
- B29C66/112—Single lapped joints
- B29C66/1122—Single lap to lap joints, i.e. overlap joints
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/05—Particular design of joint configurations
- B29C66/10—Particular design of joint configurations particular design of the joint cross-sections
- B29C66/12—Joint cross-sections combining only two joint-segments; Tongue and groove joints; Tenon and mortise joints; Stepped joint cross-sections
- B29C66/124—Tongue and groove joints
- B29C66/1246—Tongue and groove joints characterised by the female part, i.e. the part comprising the groove
- B29C66/12463—Tongue and groove joints characterised by the female part, i.e. the part comprising the groove being tapered
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/50—General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
- B29C66/51—Joining tubular articles, profiled elements or bars; Joining single elements to tubular articles, hollow articles or bars; Joining several hollow-preforms to form hollow or tubular articles
- B29C66/53—Joining single elements to tubular articles, hollow articles or bars
- B29C66/534—Joining single elements to open ends of tubular or hollow articles or to the ends of bars
- B29C66/5344—Joining single elements to open ends of tubular or hollow articles or to the ends of bars said single elements being substantially annular, i.e. of finite length, e.g. joining flanges to tube ends
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
- B29C66/73—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset
- B29C66/737—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the state of the material of the parts to be joined
- B29C66/7371—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the state of the material of the parts to be joined oriented or heat-shrinkable
- B29C66/73715—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the state of the material of the parts to be joined oriented or heat-shrinkable heat-shrinkable
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16B—DEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS OR MACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS, CLIPS OR WEDGES; JOINTS OR JOINTING
- F16B4/00—Shrinkage connections, e.g. assembled with the parts at different temperature; Force fits; Non-releasable friction-grip fastenings
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
- F16D3/00—Yielding couplings, i.e. with means permitting movement between the connected parts during the drive
- F16D3/16—Universal joints in which flexibility is produced by means of pivots or sliding or rolling connecting parts
- F16D3/20—Universal joints in which flexibility is produced by means of pivots or sliding or rolling connecting parts one coupling part entering a sleeve of the other coupling part and connected thereto by sliding or rolling members
- F16D3/22—Universal joints in which flexibility is produced by means of pivots or sliding or rolling connecting parts one coupling part entering a sleeve of the other coupling part and connected thereto by sliding or rolling members the rolling members being balls, rollers, or the like, guided in grooves or sockets in both coupling parts
- F16D3/223—Universal joints in which flexibility is produced by means of pivots or sliding or rolling connecting parts one coupling part entering a sleeve of the other coupling part and connected thereto by sliding or rolling members the rolling members being balls, rollers, or the like, guided in grooves or sockets in both coupling parts the rolling members being guided in grooves in both coupling parts
- F16D3/224—Universal joints in which flexibility is produced by means of pivots or sliding or rolling connecting parts one coupling part entering a sleeve of the other coupling part and connected thereto by sliding or rolling members the rolling members being balls, rollers, or the like, guided in grooves or sockets in both coupling parts the rolling members being guided in grooves in both coupling parts the groove centre-lines in each coupling part lying on a sphere
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
- F16D3/00—Yielding couplings, i.e. with means permitting movement between the connected parts during the drive
- F16D3/84—Shrouds, e.g. casings, covers; Sealing means specially adapted therefor
- F16D3/843—Shrouds, e.g. casings, covers; Sealing means specially adapted therefor enclosed covers
- F16D3/845—Shrouds, e.g. casings, covers; Sealing means specially adapted therefor enclosed covers allowing relative movement of joint parts due to the flexing of the cover
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16J—PISTONS; CYLINDERS; SEALINGS
- F16J3/00—Diaphragms; Bellows; Bellows pistons
- F16J3/04—Bellows
- F16J3/041—Non-metallic bellows
- F16J3/042—Fastening details
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/703—Bellows
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
- F16D3/00—Yielding couplings, i.e. with means permitting movement between the connected parts during the drive
- F16D3/16—Universal joints in which flexibility is produced by means of pivots or sliding or rolling connecting parts
- F16D3/20—Universal joints in which flexibility is produced by means of pivots or sliding or rolling connecting parts one coupling part entering a sleeve of the other coupling part and connected thereto by sliding or rolling members
- F16D3/22—Universal joints in which flexibility is produced by means of pivots or sliding or rolling connecting parts one coupling part entering a sleeve of the other coupling part and connected thereto by sliding or rolling members the rolling members being balls, rollers, or the like, guided in grooves or sockets in both coupling parts
- F16D3/223—Universal joints in which flexibility is produced by means of pivots or sliding or rolling connecting parts one coupling part entering a sleeve of the other coupling part and connected thereto by sliding or rolling members the rolling members being balls, rollers, or the like, guided in grooves or sockets in both coupling parts the rolling members being guided in grooves in both coupling parts
- F16D2003/22316—Means for fastening or attaching the bellows or gaiters
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
- F16D2250/00—Manufacturing; Assembly
Landscapes
- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Sealing Devices (AREA)
- Sealing Battery Cases Or Jackets (AREA)
- Diaphragms And Bellows (AREA)
- Casings For Electric Apparatus (AREA)
- Motor Power Transmission Devices (AREA)
Abstract
A method of attaching a seal to a cylindrical housing is disclosed. The seal is placed over the housing and located in a seal groove. Heat is then applied which melts the boot, causing the boot to conform and adhere to the housing. A metal boot clamp can then be placed around the seal if additional retention is desired.
Description
2~9~
M13THOD OF ATTAC~ING A 8~AL q~O ~_CYLINDRICAL ~OU8ING
BACRGROUND OF T~ N'I!ION
This invention relates generally to a method of attaching a seal to a cylindrical housing. More particularly, this invention relates to attaching a seal to a constant velocity joint housing and shaft.
Front wheel drive vehicles utilize a pair of halfshaft assemblies to transmit the power from the transaxle to the front wheels. Each halfshaft assembly comprises a pair of constant velocity joints connected by an interconnecting shaft. One constant velocity joint is connected to the front wheel. The other constant velocity joint is connected to the transaxle.
The constant velocity joint located at the wheel is a fixed center constant velocity joint. This joint is capable of high angles (45 - 50). The high angular capability of this joint allows the front wheels to accommodate steering angles.
The constant velocity joint located at the transaxle is a plunging constant velocity joint. This joint has a movable center of rotation and is capable of angles of 20 - 25.
The movable center of rotation along with the angular capacity of the joint allows for build tolerances of the vehicle as well as suspension movements and engine vibrations.
Constant velocity joints require a continuous supply of lubricant within which to operate. Normally this lubricant is contained within a chamber created by a seal or boot. The seal is usually made from a flexible material, either rubber or 2~ 8 59~3 plastic. The boot is attached to the outer diameter of the constant velocity joint at one end. The other end is attached to the interconnecting shaft. This arrangement creates a generally conical shaped chamber which is filled during the assembly of the halfshaft with a predetermined amount of grease.
This grease is normally sufficient to lubricate the constant velocity joint for the life of the vehicle.
The constant velocity joint seals are a critical component of the halfshaft assembly due to the requirement of continuous supply of lubricant. If for some reason, the seal would fail, this failure would be virtually undetectable to the operator of the vehicle. Once the seal allows the lubricant to leak out of the assembly, failure of the constant velocity joint will follow shortly.
The flexibility of the seal allows for angular movement of the shaft relative to the constant velocity joint housing.
During angulation of the joint, the boot is subjected to compression on one side while the opposite side is elongated.
As the joint operates at angle, the boot goes through a cyclic compression and elongation movement. The frequency of this cyclic action is dependent upon the speed of rotation of the joint.
Early constant velocity joint seals were made of a rubber or neoprene material. This material provides excellent flexibility and is easily attached to the constant velocity joint housing and shaft by using a metal band. While these rubber seals perform acceptably, the softness of the rubber material ~8~ 6~1 makes them highly susceptible to pinch cuts.
Cutting of the rubber boot can occur during handling of the halfshaft, during vehicle assembly or by contact between the boot and other vehicle components during the vehicle assembly. Once properly assembled, the rubber boots can be damaged by road hazards, pry bars used by mechanics, towing hooks or other objects which pinch the boot between the object and one of the other halfshaft components.
Plastic boots, normally Dupont ~ytrel, were developed to reduce or eliminate the susceptibility of pinch cutting. The plastic material being tougher than the rubber material is able to withstand a reasonable amount of mishandling and other abuse which would pinch cut a rubber boot.
Unfortunately, along with the increased toughness comes the difficulty in attaching the plastic boots to the outer races and shafts of the halfshaft assemblies. The plastic material requires a metal band with a larger cross section to hold and seal the boot on the halfshaft components during operation. In addition to an increased cross-section, the material of the metal band is changed from inexpensive galvanized steel to relatively expensive stainless steel. The increase in cross-section along with the change to a more expensive material has significantly increased the cost of the clamping system of the boot.
Accordingly it is desirous to have a method of attaching plastic constant velocity joint boots to a halfshaft assembly which is low cost and reliable.
2~96~
8UMMARY OF T~ INVENTION
The present invention provides the art with a method of attaching a plastic boot to a halfshaft assembly. The boot is placed into position and then heated to shrink and shape the boot onto the halfshaft assembly.
DF~CRIPTION OF THB DRAWING~
Figure 1 is a side elevation partially in cross-section of a seal attached to a halfshaft prior to heating according to the present invention.
Figure 2 is a side elevation partially in cross section of a seal attached to a halfshaft after heating according to the present invention.
Figure 3 is a side elevation partially in cross section similar to Figure 2 but showing the addition of a metal band.
DETAIL DE8~RIPTION OF THE INVENTION
The detail description will describe the attaching of a plastic seal to a fixed center ball jOillt end of a halfshaft assembly. It is assumed that a person skilled in the art, can take the attaching methods herein described and apply them to the other types of universal joints.
Referring now to the drawings and particularly to Figures 1 and 2, a fixed center constant velocity joint end of a halfshaft is shown and is designated by the reference numeral 10.
2~8~9~
The attachment method begins by positioning a plastic seal 20 over an interconnecting shaft 22. The plastic seal is manufactured from Dupont Hytrel by blow molding techniques well known in the art. The small end of the seal 24 is positioned in a groove 26 located on the outside surface 28 of the interconnecting shaft 22. This positions one end of the seal 20 relative to the end of the interconnecting shaft 22.
The interconnecting shaft 22 and seal 20 are then assembled to the constant velocity joint assembly 30. Normally the interconnecting shaft 22 and the inner race 32 of the constant velocity joint are connected by spline means 34 as shown in Figure 1.
The large end 36 of seal 20 is then positioned over the outer race 38 of the constant velocity joint assembly 30. The seal 20 has a ribbed projection 40 which fits into a groove 42 machined into the outer surface 44 of the outer race 38. The ribbed projection 40 is mated with the groove 42 to properly position the seal 20 relative to the constant velocity joint assembly 30.
The chamber 50 formed by the seal 20, the outer race 36 and the interconnecting shaft 22 is then filled with the proper type and amount of lubricant.
The ends 24 and 38 of the seal 20 are then heated to a temperature slightly above their melting temperatures. This heating of the seal can be accomplished by introducing an exterior heat source by methods well known i~ the art around the ends 24 and 38 of the seal 20. Another method of introducing the 2~859~
necessary heat would be to induction heat the outer race 36 and the interconnecting shaft 22, also by methods well known in the art. The induction heating of the outer race 36 and the interconnecting shaft 22 can easily be controlled to a localized heating area thereby only affecting the areas of the seal 20 designed for attachment.
once the melting temperature of the seal 20 has been achieved, the heat source is removed and the assembly is allowed to cool. The cooling of the assembly 10 allows the seal 20 to conform to and adhere to the outer race 36 and the interconnecting shaft 22.
Normally the attachment of seal 20, once attached to the joint assembly 30 and interconnecting shaft 22 as described by the above method, is a reliable and complete assembly. In order to provide a greater confidence in the attachment of the seal 20, metal bands 52 and 54 can be assembled over the seal 20 as shown in Figure 3. The metal bands 52 and 54 as well as the technique for tightening them are similar to the low cost galvanized steel bands used to retain a rubber seal and are well known in the art.
While the above detailed description describes the preferred embodiment of the present invention, it should be understood that the present invention is susceptible to modification, variation and alteration without deviating from the scope and fair meaning of the subjoined claims.
M13THOD OF ATTAC~ING A 8~AL q~O ~_CYLINDRICAL ~OU8ING
BACRGROUND OF T~ N'I!ION
This invention relates generally to a method of attaching a seal to a cylindrical housing. More particularly, this invention relates to attaching a seal to a constant velocity joint housing and shaft.
Front wheel drive vehicles utilize a pair of halfshaft assemblies to transmit the power from the transaxle to the front wheels. Each halfshaft assembly comprises a pair of constant velocity joints connected by an interconnecting shaft. One constant velocity joint is connected to the front wheel. The other constant velocity joint is connected to the transaxle.
The constant velocity joint located at the wheel is a fixed center constant velocity joint. This joint is capable of high angles (45 - 50). The high angular capability of this joint allows the front wheels to accommodate steering angles.
The constant velocity joint located at the transaxle is a plunging constant velocity joint. This joint has a movable center of rotation and is capable of angles of 20 - 25.
The movable center of rotation along with the angular capacity of the joint allows for build tolerances of the vehicle as well as suspension movements and engine vibrations.
Constant velocity joints require a continuous supply of lubricant within which to operate. Normally this lubricant is contained within a chamber created by a seal or boot. The seal is usually made from a flexible material, either rubber or 2~ 8 59~3 plastic. The boot is attached to the outer diameter of the constant velocity joint at one end. The other end is attached to the interconnecting shaft. This arrangement creates a generally conical shaped chamber which is filled during the assembly of the halfshaft with a predetermined amount of grease.
This grease is normally sufficient to lubricate the constant velocity joint for the life of the vehicle.
The constant velocity joint seals are a critical component of the halfshaft assembly due to the requirement of continuous supply of lubricant. If for some reason, the seal would fail, this failure would be virtually undetectable to the operator of the vehicle. Once the seal allows the lubricant to leak out of the assembly, failure of the constant velocity joint will follow shortly.
The flexibility of the seal allows for angular movement of the shaft relative to the constant velocity joint housing.
During angulation of the joint, the boot is subjected to compression on one side while the opposite side is elongated.
As the joint operates at angle, the boot goes through a cyclic compression and elongation movement. The frequency of this cyclic action is dependent upon the speed of rotation of the joint.
Early constant velocity joint seals were made of a rubber or neoprene material. This material provides excellent flexibility and is easily attached to the constant velocity joint housing and shaft by using a metal band. While these rubber seals perform acceptably, the softness of the rubber material ~8~ 6~1 makes them highly susceptible to pinch cuts.
Cutting of the rubber boot can occur during handling of the halfshaft, during vehicle assembly or by contact between the boot and other vehicle components during the vehicle assembly. Once properly assembled, the rubber boots can be damaged by road hazards, pry bars used by mechanics, towing hooks or other objects which pinch the boot between the object and one of the other halfshaft components.
Plastic boots, normally Dupont ~ytrel, were developed to reduce or eliminate the susceptibility of pinch cutting. The plastic material being tougher than the rubber material is able to withstand a reasonable amount of mishandling and other abuse which would pinch cut a rubber boot.
Unfortunately, along with the increased toughness comes the difficulty in attaching the plastic boots to the outer races and shafts of the halfshaft assemblies. The plastic material requires a metal band with a larger cross section to hold and seal the boot on the halfshaft components during operation. In addition to an increased cross-section, the material of the metal band is changed from inexpensive galvanized steel to relatively expensive stainless steel. The increase in cross-section along with the change to a more expensive material has significantly increased the cost of the clamping system of the boot.
Accordingly it is desirous to have a method of attaching plastic constant velocity joint boots to a halfshaft assembly which is low cost and reliable.
2~96~
8UMMARY OF T~ INVENTION
The present invention provides the art with a method of attaching a plastic boot to a halfshaft assembly. The boot is placed into position and then heated to shrink and shape the boot onto the halfshaft assembly.
DF~CRIPTION OF THB DRAWING~
Figure 1 is a side elevation partially in cross-section of a seal attached to a halfshaft prior to heating according to the present invention.
Figure 2 is a side elevation partially in cross section of a seal attached to a halfshaft after heating according to the present invention.
Figure 3 is a side elevation partially in cross section similar to Figure 2 but showing the addition of a metal band.
DETAIL DE8~RIPTION OF THE INVENTION
The detail description will describe the attaching of a plastic seal to a fixed center ball jOillt end of a halfshaft assembly. It is assumed that a person skilled in the art, can take the attaching methods herein described and apply them to the other types of universal joints.
Referring now to the drawings and particularly to Figures 1 and 2, a fixed center constant velocity joint end of a halfshaft is shown and is designated by the reference numeral 10.
2~8~9~
The attachment method begins by positioning a plastic seal 20 over an interconnecting shaft 22. The plastic seal is manufactured from Dupont Hytrel by blow molding techniques well known in the art. The small end of the seal 24 is positioned in a groove 26 located on the outside surface 28 of the interconnecting shaft 22. This positions one end of the seal 20 relative to the end of the interconnecting shaft 22.
The interconnecting shaft 22 and seal 20 are then assembled to the constant velocity joint assembly 30. Normally the interconnecting shaft 22 and the inner race 32 of the constant velocity joint are connected by spline means 34 as shown in Figure 1.
The large end 36 of seal 20 is then positioned over the outer race 38 of the constant velocity joint assembly 30. The seal 20 has a ribbed projection 40 which fits into a groove 42 machined into the outer surface 44 of the outer race 38. The ribbed projection 40 is mated with the groove 42 to properly position the seal 20 relative to the constant velocity joint assembly 30.
The chamber 50 formed by the seal 20, the outer race 36 and the interconnecting shaft 22 is then filled with the proper type and amount of lubricant.
The ends 24 and 38 of the seal 20 are then heated to a temperature slightly above their melting temperatures. This heating of the seal can be accomplished by introducing an exterior heat source by methods well known i~ the art around the ends 24 and 38 of the seal 20. Another method of introducing the 2~859~
necessary heat would be to induction heat the outer race 36 and the interconnecting shaft 22, also by methods well known in the art. The induction heating of the outer race 36 and the interconnecting shaft 22 can easily be controlled to a localized heating area thereby only affecting the areas of the seal 20 designed for attachment.
once the melting temperature of the seal 20 has been achieved, the heat source is removed and the assembly is allowed to cool. The cooling of the assembly 10 allows the seal 20 to conform to and adhere to the outer race 36 and the interconnecting shaft 22.
Normally the attachment of seal 20, once attached to the joint assembly 30 and interconnecting shaft 22 as described by the above method, is a reliable and complete assembly. In order to provide a greater confidence in the attachment of the seal 20, metal bands 52 and 54 can be assembled over the seal 20 as shown in Figure 3. The metal bands 52 and 54 as well as the technique for tightening them are similar to the low cost galvanized steel bands used to retain a rubber seal and are well known in the art.
While the above detailed description describes the preferred embodiment of the present invention, it should be understood that the present invention is susceptible to modification, variation and alteration without deviating from the scope and fair meaning of the subjoined claims.
Claims (13)
PROPERTY OR PRIVILEGE IS CLAIMED ARE DEFINED AS FOLLOWS:
1. A method of attaching a seal to a cylindrical housing comprising the steps of:
positioning a first end of said seal over said cylindrical housing;
heating said first end of said seal above the melting point of the material of said seal;
cooling said first end of said seal and allowing said first end of said seal to shrink onto said housing.
positioning a first end of said seal over said cylindrical housing;
heating said first end of said seal above the melting point of the material of said seal;
cooling said first end of said seal and allowing said first end of said seal to shrink onto said housing.
2. The attaching method as defined in Claim 1 wherein the heating step includes heating of said cylindrical housing above the melting point of the material of said seal.
3. The attaching method as defined in Claim 1 including the additional steps of:
positioning a band around said cooled first end of said seal;
tightening said band to aid in maintaining said attachment.
positioning a band around said cooled first end of said seal;
tightening said band to aid in maintaining said attachment.
4. The attachment method as defined in Claim 1 wherein the material for said seal is Dupont Hytrel°.
5. The attachment method as defined in Claim 3 wherein said band is metal.
6. A method of attaching a seal to a constant velocity joint housing and shaft comprising the steps of:
positioning a first end of said seal over said constant velocity joint housing;
positioning a second end of said seal over said shaft;
heating said first end of said seal above the melting point of the material of said seal;
heating said second end of said seal above the melting point of the material of said seal;
cooling said first end of said seal and allowing said first end of said seal to shrink onto said constant velocity joint housing;
cooling said second end of said seal and allowing said second end of said seal to shrink onto said shaft.
positioning a first end of said seal over said constant velocity joint housing;
positioning a second end of said seal over said shaft;
heating said first end of said seal above the melting point of the material of said seal;
heating said second end of said seal above the melting point of the material of said seal;
cooling said first end of said seal and allowing said first end of said seal to shrink onto said constant velocity joint housing;
cooling said second end of said seal and allowing said second end of said seal to shrink onto said shaft.
7. The attachment method as defined in Claim 6 wherein the heating step includes heating of said constant velocity joint housing above the melting point of the material of said seal.
8. The attachment method as defined in Claim 6 wherein the heating step includes heating of said shaft above the melting point of the material of said seal.
9. The attaching method as defined in Claim 6 including the additional steps of:
positioning a first band around said cooled first end of said seal and:
tightening said first band to aid in maintaining said attachment.
positioning a first band around said cooled first end of said seal and:
tightening said first band to aid in maintaining said attachment.
10. The attaching method as defined in Claim 6 including the additional steps of:
positioning a second band around said cooled second end of said seal and;
tightening said second band to aid in maintaining said attachment.
positioning a second band around said cooled second end of said seal and;
tightening said second band to aid in maintaining said attachment.
11. The attaching method as defined in Claim 6 wherein the material of said seal is a Dupont° Hytrel°.
12. The attaching method as defined in Claim 9 wherein said first band is metal.
13. The attaching method as defined in Claim 10 wherein said second band is metal.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US82429492A | 1992-01-23 | 1992-01-23 | |
US07/824,294 | 1992-01-23 |
Publications (1)
Publication Number | Publication Date |
---|---|
CA2085965A1 true CA2085965A1 (en) | 1993-07-24 |
Family
ID=25241048
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CA002085965A Abandoned CA2085965A1 (en) | 1992-01-23 | 1992-12-21 | Method of attaching a seal to a cylindrical housing |
Country Status (6)
Country | Link |
---|---|
JP (1) | JPH0694046A (en) |
KR (1) | KR930016695A (en) |
CA (1) | CA2085965A1 (en) |
DE (1) | DE4301016A1 (en) |
ES (1) | ES2064254B1 (en) |
FR (1) | FR2686660A1 (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102388230A (en) * | 2009-04-21 | 2012-03-21 | Ntn株式会社 | Cross groove-type constant-velocity universal joint |
Families Citing this family (12)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US6386551B1 (en) | 1997-03-05 | 2002-05-14 | Trw Inc. | Plastic sleeve and method of manufacturing the same |
US6234488B1 (en) | 1997-03-05 | 2001-05-22 | Trw Inc. | Heat shrinkable boot seal and method of installation |
JP2000130606A (en) * | 1998-10-22 | 2000-05-12 | Trw Inc | Heat-contractible boot seal and installation method |
JP2002039208A (en) * | 2000-07-26 | 2002-02-06 | Nok Corp | Boot for universal joint |
JP2006275161A (en) * | 2005-03-29 | 2006-10-12 | Showa Corp | Boots for propeller shaft, propeller shaft, installation method of boots for propeller shaft and seal method of propeller shaft |
JP4716117B2 (en) | 2006-03-27 | 2011-07-06 | 豊田合成株式会社 | Constant velocity joint boots |
JP5352874B2 (en) * | 2008-02-05 | 2013-11-27 | Ntn株式会社 | Method for manufacturing constant velocity universal joint |
CN102241138A (en) * | 2011-07-13 | 2011-11-16 | 华创天元实业发展有限责任公司 | Steel frame plastic composite pipe hot-melting seal molding device |
JP2018017369A (en) * | 2016-07-29 | 2018-02-01 | Ntn株式会社 | Constant-velocity universal joint |
CN106763802A (en) * | 2017-01-05 | 2017-05-31 | 长沙捕光新能源科技有限公司 | A kind of diaphragm no-leakage moves back and forth dynamic sealing |
FR3090790B1 (en) * | 2018-12-21 | 2022-01-14 | Psa Automobiles Sa | Sealing bellows assembly comprising reduced diversity sealing means and sleeve forming part of such an assembly |
CN111701561B (en) * | 2020-07-31 | 2021-11-19 | 中国石油化工股份有限公司 | Multi-stage variable speed rotating packed tower and extraction method |
Family Cites Families (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS57126618A (en) * | 1981-01-29 | 1982-08-06 | Kiipaa Kk | Method for combining boot made of thermosetting resin |
JPS6125821A (en) * | 1984-07-16 | 1986-02-04 | Fujikura Ltd | Covering method of connecting part of two component and covering material thereof |
DE3603119A1 (en) * | 1986-02-01 | 1987-08-06 | Loehr & Bromkamp Gmbh | Fastening of bellows by means of a shrunk-on plastic ring |
-
1992
- 1992-12-21 CA CA002085965A patent/CA2085965A1/en not_active Abandoned
-
1993
- 1993-01-14 ES ES09300058A patent/ES2064254B1/en not_active Expired - Fee Related
- 1993-01-16 DE DE4301016A patent/DE4301016A1/en not_active Withdrawn
- 1993-01-18 FR FR9300403A patent/FR2686660A1/en active Granted
- 1993-01-21 KR KR1019930000747A patent/KR930016695A/en not_active Application Discontinuation
- 1993-01-25 JP JP5027175A patent/JPH0694046A/en active Pending
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102388230A (en) * | 2009-04-21 | 2012-03-21 | Ntn株式会社 | Cross groove-type constant-velocity universal joint |
Also Published As
Publication number | Publication date |
---|---|
ES2064254A2 (en) | 1995-01-16 |
JPH0694046A (en) | 1994-04-05 |
DE4301016A1 (en) | 1993-07-29 |
KR930016695A (en) | 1993-08-26 |
ES2064254B1 (en) | 1998-06-16 |
FR2686660B1 (en) | 1995-02-17 |
ES2064254R (en) | 1997-11-16 |
FR2686660A1 (en) | 1993-07-30 |
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Legal Events
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