CA2080453A1 - High Loft Rebulkable Non-Woven Fabric: Tacker Fiber Approach - Google Patents
High Loft Rebulkable Non-Woven Fabric: Tacker Fiber ApproachInfo
- Publication number
- CA2080453A1 CA2080453A1 CA 2080453 CA2080453A CA2080453A1 CA 2080453 A1 CA2080453 A1 CA 2080453A1 CA 2080453 CA2080453 CA 2080453 CA 2080453 A CA2080453 A CA 2080453A CA 2080453 A1 CA2080453 A1 CA 2080453A1
- Authority
- CA
- Canada
- Prior art keywords
- softening point
- webs
- fibers
- fiber
- tacking
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000000835 fiber Substances 0.000 title abstract 9
- 239000004745 nonwoven fabric Substances 0.000 title abstract 2
- 239000000463 material Substances 0.000 abstract 3
- 230000006835 compression Effects 0.000 abstract 2
- 238000007906 compression Methods 0.000 abstract 2
- 238000000034 method Methods 0.000 abstract 2
- 229920001169 thermoplastic Polymers 0.000 abstract 2
- 239000004416 thermosoftening plastic Substances 0.000 abstract 2
- 238000010438 heat treatment Methods 0.000 abstract 1
- 238000002844 melting Methods 0.000 abstract 1
- 230000008018 melting Effects 0.000 abstract 1
- 239000012209 synthetic fiber Substances 0.000 abstract 1
- 229920002994 synthetic fiber Polymers 0.000 abstract 1
Classifications
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/54—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by welding together the fibres, e.g. by partially melting or dissolving
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Nonwoven Fabrics (AREA)
- Multicomponent Fibers (AREA)
Abstract
b:kozulla3.ffv PATENT
HIGH LOFT REBULKABLE NONWOVENS AND THEIR PROPERTIES
ABSTRACT OF DISCLOSURE
A method for making compressible webs of high loft nonwoven material containing bicomponent synthetic fibers having a thermoplastic component with a lower softening point component, such as a sheath-core bicomponent fiber, and converting the webs into a densified sheet of reduced thickness, and including compiling a plurality of the webs and exposing the fibers to a bonding temperature sufficiently high to soften the lower softening point component of the bicomponent fibers and to obtain a high-loft nonwoven material through inter-fiber contact points without compression of the webs, which method is characterized in that a thermoplastic tacking fiber having a softening point lower than that of all other components of the webs is incorporated within the webs before exposing the fibers to the said bonding temperature, the bonding temperature being sufficiently high to provide a low-density bonding pattern, and then heating the high-loft nonwoven material under compression at a temperature below the softening point of the lower softening point component and at or above the softening point of the tacking fiber to obtain a more densely bonded interim sheet product suitable for storage and/or transportation that can be rebulked by softening the tacking fibers without melting the lower softening point component.
HIGH LOFT REBULKABLE NONWOVENS AND THEIR PROPERTIES
ABSTRACT OF DISCLOSURE
A method for making compressible webs of high loft nonwoven material containing bicomponent synthetic fibers having a thermoplastic component with a lower softening point component, such as a sheath-core bicomponent fiber, and converting the webs into a densified sheet of reduced thickness, and including compiling a plurality of the webs and exposing the fibers to a bonding temperature sufficiently high to soften the lower softening point component of the bicomponent fibers and to obtain a high-loft nonwoven material through inter-fiber contact points without compression of the webs, which method is characterized in that a thermoplastic tacking fiber having a softening point lower than that of all other components of the webs is incorporated within the webs before exposing the fibers to the said bonding temperature, the bonding temperature being sufficiently high to provide a low-density bonding pattern, and then heating the high-loft nonwoven material under compression at a temperature below the softening point of the lower softening point component and at or above the softening point of the tacking fiber to obtain a more densely bonded interim sheet product suitable for storage and/or transportation that can be rebulked by softening the tacking fibers without melting the lower softening point component.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US77793191A | 1991-10-17 | 1991-10-17 | |
US777,931 | 1991-10-17 |
Publications (2)
Publication Number | Publication Date |
---|---|
CA2080453A1 true CA2080453A1 (en) | 1993-04-18 |
CA2080453C CA2080453C (en) | 1999-02-09 |
Family
ID=25111736
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CA 2080453 Expired - Fee Related CA2080453C (en) | 1991-10-17 | 1992-10-13 | High loft rebulkable non-woven fabric: tacker fiber approach |
Country Status (6)
Country | Link |
---|---|
EP (1) | EP0538047B1 (en) |
JP (1) | JPH05222658A (en) |
CA (1) | CA2080453C (en) |
DE (1) | DE69213153T2 (en) |
DK (1) | DK0538047T3 (en) |
MX (1) | MX9205979A (en) |
Families Citing this family (14)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5382400A (en) | 1992-08-21 | 1995-01-17 | Kimberly-Clark Corporation | Nonwoven multicomponent polymeric fabric and method for making same |
GB9307117D0 (en) * | 1993-04-06 | 1993-05-26 | Hercules Inc | Card bonded comfort barrier fabrics |
US6312484B1 (en) | 1998-12-22 | 2001-11-06 | 3M Innovative Properties Company | Nonwoven abrasive articles and method of preparing same |
US6238449B1 (en) | 1998-12-22 | 2001-05-29 | 3M Innovative Properties Company | Abrasive article having an abrasive coating containing a siloxane polymer |
EP1320458B2 (en) | 2000-09-15 | 2016-03-02 | Suominen Corporation | Disposable nonwoven wiping fabric and method of production |
SG114551A1 (en) * | 2001-06-08 | 2005-09-28 | Uni Charm Corp | Absorbent article and methods of manufacturing the same |
CN100371513C (en) * | 2002-09-25 | 2008-02-27 | 花王株式会社 | Bulking recovering method of non-woven fabric |
JP5080753B2 (en) * | 2005-06-28 | 2012-11-21 | 日本バイリーン株式会社 | Filter element, manufacturing method and usage thereof |
WO2009079315A2 (en) | 2007-12-14 | 2009-06-25 | 3M Innovative Properties Company | Fiber aggregate |
CA2708403C (en) | 2007-12-14 | 2016-04-12 | Schlumberger Canada Limited | Proppants and uses thereof |
WO2009079234A2 (en) | 2007-12-14 | 2009-06-25 | Schlumberger Canada Limited | Methods of treating subterranean wells using changeable additives |
US11655572B2 (en) | 2018-12-17 | 2023-05-23 | The Procter & Gamble Company | Method and apparatus for relofting a nonwoven substrate |
US11472132B2 (en) * | 2019-03-19 | 2022-10-18 | Piana Nonwovens, LLC. | Self-rising board molding |
AU2020241451A1 (en) * | 2019-03-19 | 2021-09-23 | Piana Nonwovens | Self rising board molding |
Family Cites Families (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5532050A (en) * | 1986-06-30 | 1996-07-02 | Wm. T. Burnett & Co., Inc. | Densified thermo-bonded synthetic fiber batting |
ES2073477T3 (en) * | 1989-06-20 | 1995-08-16 | Japan Vilene Company | RECOVERABLE VOLUME WITHOUT WEAVING, PROCESS FOR ITS MANUFACTURE AND PROCEDURE FOR THE RECOVERY OF THE SAME VOLUME. |
DE69127162T2 (en) * | 1990-05-28 | 1998-02-12 | Teijin Ltd | UPHOLSTERY MATERIAL AND ITS PRODUCTION |
-
1992
- 1992-10-13 CA CA 2080453 patent/CA2080453C/en not_active Expired - Fee Related
- 1992-10-15 EP EP19920309439 patent/EP0538047B1/en not_active Expired - Lifetime
- 1992-10-15 DK DK92309439T patent/DK0538047T3/en active
- 1992-10-15 DE DE1992613153 patent/DE69213153T2/en not_active Expired - Fee Related
- 1992-10-16 MX MX9205979A patent/MX9205979A/en not_active IP Right Cessation
- 1992-10-19 JP JP27978392A patent/JPH05222658A/en active Pending
Also Published As
Publication number | Publication date |
---|---|
EP0538047A1 (en) | 1993-04-21 |
DE69213153T2 (en) | 1997-04-03 |
CA2080453C (en) | 1999-02-09 |
DK0538047T3 (en) | 1996-09-16 |
MX9205979A (en) | 1993-04-01 |
DE69213153D1 (en) | 1996-10-02 |
EP0538047B1 (en) | 1996-08-28 |
JPH05222658A (en) | 1993-08-31 |
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Legal Events
Date | Code | Title | Description |
---|---|---|---|
EEER | Examination request | ||
MKLA | Lapsed |