CA2071887A1 - Wire harness assembly with routing sleeve - Google Patents

Wire harness assembly with routing sleeve

Info

Publication number
CA2071887A1
CA2071887A1 CA 2071887 CA2071887A CA2071887A1 CA 2071887 A1 CA2071887 A1 CA 2071887A1 CA 2071887 CA2071887 CA 2071887 CA 2071887 A CA2071887 A CA 2071887A CA 2071887 A1 CA2071887 A1 CA 2071887A1
Authority
CA
Canada
Prior art keywords
sleeve
tape
sheathing
ripping
bundle
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
CA 2071887
Other languages
French (fr)
Inventor
Keith M. Wagner
Darryl J. Mangianti
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Lear Corp EEDS and Interiors
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Individual filed Critical Individual
Publication of CA2071887A1 publication Critical patent/CA2071887A1/en
Abandoned legal-status Critical Current

Links

Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00Insulated conductors or cables characterised by their form
    • H01B7/38Insulated conductors or cables characterised by their form with arrangements for facilitating removal of insulation
    • H01B7/385Insulated conductors or cables characterised by their form with arrangements for facilitating removal of insulation comprising a rip cord or wire
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C61/00Shaping by liberation of internal stresses; Making preforms having internal stresses; Apparatus therefor
    • B29C61/06Making preforms having internal stresses, e.g. plastic memory
    • B29C61/0608Making preforms having internal stresses, e.g. plastic memory characterised by the configuration or structure of the preforms
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60RVEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
    • B60R16/00Electric or fluid circuits specially adapted for vehicles and not otherwise provided for; Arrangement of elements of electric or fluid circuits specially adapted for vehicles and not otherwise provided for
    • B60R16/02Electric or fluid circuits specially adapted for vehicles and not otherwise provided for; Arrangement of elements of electric or fluid circuits specially adapted for vehicles and not otherwise provided for electric constitutive elements
    • B60R16/0207Wire harnesses
    • B60R16/0215Protecting, fastening and routing means therefor

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Details Of Indoor Wiring (AREA)

Abstract

An automobile wiring harness (14, 16) is disclosed having a plurality of electrical leads (18, 20, 22) and connecting hardware (24, 26, 28) in a bundle, a heat-shrink sheathing (30, 46) formed around the bundle to facilitate routing within the automobile, and a tear strip (32) assembly for ripping the sheathing (30, 46) longitudinally for removal of the sheathing after routing. The sheathing is a heat-shrink plastic sleeve (30, 46) with an additive to enhance slip and the tear strip assembly is a strip of tape (32) affixed to the interior of the sleeve (30) and extending longitudinally end-to-end.

Description

`~092~090X9 1 2 13 ~ 8 7 PCT/US91/08221 .,~.

Description Wire ~arness Assembly with Routing 81eeve Technical Field This invention relates to electrical wiring and more particularly to automobile wiring harnesses.

B~c~ground of t~- I3~nt~on In automobiles, the components of the various electrical-electronic systems are electrically interconnected via electrical leads or wires. These leads are ~sually grouped together or bundled with tape or the like to form what is commonly termed a wire harness. Generally, a wire harness also includes connector hardware for connection to the various automobile systems and mounting hardware for securing the harness to the automobile body. A wire harness may be quite bulXy and unwieldy depending on the number and complexity of the respective electrical-electronic systems.
During assembly, the wire harness is routed along a predetermined wiring path in the automobile body which may include relatively small passageways such as opening through structural mPmhers. For example, a main wiring harness must be routed through an aperture in the fire wall between the ;
engine compartment and the car interior. To facilitate routing of the harness, it is known to enclose a portion of the wire harness in a sheath of heat-shrink material. The heat-shrink sheathing tends to compress the electrical wires and connector ~-hardware into a more defined compact form which .-. , . : . .- . - . . ..
. ~ . .
. - , ~, :. .: . .... .- . :.. ~. : . . .
.. . .. . . . . . . .. : . ~ . ., : ..... : .: : . : :

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w092/09089 2 0 7 ~ 8 8 7 PCT/US91/08221 facilitates handling. The sheathing also provides protection for the wire harness during routing in that it prevents the connector hardware from hanging up and chafing of the wires.
once the wire harness has been routed as required, the plastic sheathing must be completely removed. Various prior techniques for removal of the sheathing have proven to be unsatisfactory.
Cutting the sheathing with a knife or other sharp instrument is particularly undesirable because of the probability of damage to the electrical leads.
Perforations in the sheathing to facilitate manual ripping also have not proved satisfactory. During installation, the sheathing tends to chafe or tear slightly as the wire harness is routed through tight passageways, etc. These tears represent weak spots in the sheathing which will prevent the sheathing from ripping cleanly during the removal process -~
thereby necessitating numerous attempts to remove it resulting in frustration to the worker and a number of small pieces of sheathing material for discard.
Often times, the worker will simply give up and will attempt to cut the sheathing from the wire harness with a knife. -8~mmary of the Invention It is an object of the present invention to provide a new and improved wire harness assembly with routing sheathing that that is easily and quickly removable after installation.
It is further object of the invention to --provide such a sheathing which is removable in -largely one piece.

'' ~'' ' , ' `' . :' :

V092/09089 3 ~ 0 7 1 ~ 8 7 PCT/US91/08221 Another object of the invention is to provide such a sheathing which has a relatively slippery exterior to facilitate routing through small passageways.
Yet another object of the invention is to provide such a sheathing which is cost efficient to manufacture and labor efficient in use.
Other objects will be in part apparent and in part pointed out more in detail hereinafter.
Accordingly, it has been found that the foregoing and related objects are attained and the disadvantages of the prior art are overcome in a wire harness assembly comprising a plurality of electrical leads disposed in a bundle, a sheathing formed around the bundle to facilitate routing within the automobile and tear strip means for separating the sheathing longitudinally along the bundle for removal of the sheathing. In a preferred embodiment, the sheathing is a sleeve of thermoplastic heat-shrink material and the tear strip means is a length of tape affixed to the inside surface of the sleeve so as to permit the tape to rip through the sleeve upon the application of sufficient tension on the tape. Accordingly, after installation of the wire harness, the sleeve is ripped longitudinally end-to-end by the tape for one piece removal of the plastic material from the wire harness. In another embodiment, the thermoplastic material includes an additive to enhance the slip characteristics of the exterior surface of the sheathing to facilitate routing through small spaces.

- , .

~riof Description of t~e Drawings Fig. l is a perspective view of the wire harness assembly of the present invention.
Fig. 2 is a perspective view of the heat-shrink i sleeve of the present invention.
Fig. 3 is an enlarged perspective view of a portion of the sleeve of Fig. 2.
Fig. 4 is a perspect~ve view similar to Fig. 2 of an alternate embodiment.

Best Mode for Carrying Out tho Invention Although specific forms of the presQnt invention have been selected for illustration in the drawings, and the following description is drawn in specific terms for the purpose of describing these forms of the invention, the description is not intended to limit the scope of the invention which is defined in the appended claims.
Referring to Fig. l, a wire harness assembly according to the present invention is illustrated in the form of a wire harness configured to extend through the fire wall between the interior and the engine compartment of an automobile. A large grommet 12 seals the fire wall opening after installation so that the wire harness section 14 -forward of the grommet 12 will be routed within the engine compartment forward of the fire wall while the wire harness saction 16 will be routed within the interior aft of the fire wall. -The electrical leads of harness section 16 are bundled together in various separate groups, for example, group 18, 20, 22 by cloth electrical tape generally known as friction tape. The wire groups .. . . .

, V092/09089 2 ~ 7 1 ~ 8 7 PCT/~;S91/08221 ;,P 5 terminate in various connectors 24, 26, 28 respectively. The connectors vary structurally depending upon the particular electrical-electronic system. The electrical leads of the forward section 14 are separated in groups with corrugated conduit 26. The electrical leads of section 14 also terminate in a number of different connectors such as connector 2~. The wiring harness as thus described is known in the art and need not be described in greater detail ~or purposes of the present invention.
Sh~athing in the form ~f heat-shrink sleeve 30 is formed about a po~tion of the forward section 14 to facilitate routing of the forward section 14 such as through the fire wall opening. The sheathing includes a tear strip assembly for manually ripping the sheathing longitudinally end-to-end.
ReSerring to Fig. 2, the sleeve 30 is shown in detail prior to being heat formed about the wire harness section 14. Sleeve 30 is a tubular sleeve of heat-recoverable or heat-shrink material such as a thermoplastic resin. The sleeve material includes an additive to enhance the slip characteristics of -the sleeve so that the exterior of the sheathing will be more slippery to facilitate routing in tight spaces. In the illustrated embodiment, the sleeve 30 is comprised of a polyvinyl chloride sold under the trade name REYNOLON 2016 (200 gage) sold by the Reynolds Netals Company and includes a plasticizer in sufficient quantity to enhance the slip characteristics and resiliency of the sheathing. An acceptable plasticizer is epoxidized soybean oil.
Wax may also be added for increased slip. Other .

. ~ . . . .
.: - ; : i. , . . : . . , wos2/osoxs ~ 7 i g 8 7 PCT/US91/08221 additives known in the art to enhance slip may also be acceptable.
The tear strip assembly comprises a length of vinyl tape 32 affixed to the interior surface 34 of the sleeve. The tape strip 32 is disposed longitudinally along the sleeve from end-to-end.
The tape strip 32 extends beyond each end of the sleeve 30 and is folded back on itself and affixed to the outer surface 36 of the sleeve as best seen in Fig. 3. The folded back portion 38 of the tape 32 forms a tab for gripping the tape to apply manual tension ~or ripping the sleeve. In the illustrated embodiment, the sleeve 30 is approximately 850 mm in length with a flat width of 140 mm. The tape is l9 mm wide with 60 mm to 120 mm excess at each end of the sleeve and is folded back on itself so that the tape overlaps onto the exterior surface of the sleeve with a minimum of 6 mm. Each end of the sleeve 30 contains a longitudinal slit 40 adjacent each longitudinal side 42, 44 of the tape 32. The slits 40 are preferably less than the amount of overlap of tape 32 on the outer surface 36 of the sleeve. As disposed on the sleeve 30, tape strip 32 forms a ripping element for ripping through the sleeve 30 upon applying sufficient tension.
Re~erring back to Fig. l, the sleeve 30 is shown in heat-recovered state forming a sheath about -a portion of the forward section 16 of the wire harness. As can be seen, the tabs 38 extend freely beyond the sheathing for convenient access. After the wire harness is properly routed within the automobile body, the installer simply applies manual tension to either tab 38 sufficient to rip open the ~'092/09089 ~ 8 7 PCT/US91/08221 sheathing longitudinally end-to-end for easy removal of the sheathing in one piece.
Referring to Fig. 4 wherein liXe numerals are used to identify like or similar parts, an alternate embodiment is shown identified as sleeve 46. Sleeve 46 differs from sleeve 30 in that the strip of tape 32 is cloth electrical tape and sleeve 46 contains a perforation path 50 extending longitudinally end-to-end adjacent the longitudinal side 48 of the tape strip 32. A preferred perforation pattern comprises 33% cut and 67% land. The perforations facilitate the cloth tape in ripping apart the plastic sheathing. Additionally, slits are not utilized in the sleeve 46 adjacent the tape strip 32 as in the embodiment of Fig. 2. The cloth tape may be preferable in certain manufacturing arrangements because of ease of assembly to the sleeve.
Additionally, other types of tear strip assemblies and ripping elements may also be acceptable.
As can be seen, a wire harness assembly has been described with a routing sheathing that is easily and quickly removable in largely one piece after installation of the harness. The sheathlng facilitates routing through small spaces and is cost efficient to manufacture and labor efficient in use.
As will be apparent to persons skilled in the art, various modifications and adaptations of the structure above described will become readily apparent without departure from the spirit and scope 3~ of the invention, the scope of which is defined in the appended claims.

Claims (39)

Claims What is claimed is:
1. An automobile wire harness assembly comprising a plurality of electrical leads disposed in a bundle for routing within an automobile for interconnecting electrical components;
a sheathing formed around said bundle of electrical leads so as to facilitate routing within an automobile and being adapted for removal from said bundle after routing; and tear strip means for separating said sheathing longitudinally along said bundle for removal of said sheathing from said bundle.
2. The device of claim 1 wherein said tear strip means comprises an elongated ripping element for manually ripping the sheathing longitudinally, said ripping element extending longitudinally within said sheathing and having a terminal end adapted for manually applying tension sufficient for ripping said sheathing.
3. The device of claim 2 wherein said ripping element is ribbon-shaped.
4. The device of claim 2 wherein said sheathing has opposite ends and an interior surface and said ripping element comprises a strip of tape affixed to said interior surface and extending between said opposite ends of said sheathing.
5. The device of claim 4 wherein said tape has a terminal end configured to form a tab extending beyond one of said ends of said sheathing for manually applying tension for ripping said sheathing.
6. The device of claim 5 wherein said terminal end of tape is folded back on itself and affixed to the sheathing exterior to form a tab.
7. The device of claim 4 wherein said sheathing is perforated along a longitudinal path adjacent said tape.
8. The device of claim 4 wherein said tape has opposed longitudinal sides and at least one of said ends of said sheathing has a slit adjacent each of said longitudinal sides of said tape.
9. The device of claim 4 wherein said tape is vinyl tape.
10. The device of claim 4 wherein said tape is cloth tape.
11. The device of claim 1 wherein said sheathing comprises heat-shrink material formed around said bundle.
12. The device of claim 11 wherein said sheathing has an exterior surface and said heat-shrink material is a thermoplastic heat-shrink material with a plasticizer to provide enhanced slip of said exterior surface.
13. The device of claim 1 wherein said sheathing comprises a tubular sleeve of heat-shrink material reformed about said bundle.
14. The device of claim 13 wherein said sleeve has opposite ends and an interior surface and said tear strip means comprises a strip of tape affixed to said interior surface and extending longitudinally between said opposite ends of said sleeve.
15. The device of claim 14 wherein said sleeve is perforated along a longitudinal path adjacent said tape.
16. The device of claim 15 wherein said sleeve is perforated to be approximately 33% cut and 67% land.
17. The device of claim 14 wherein said tape has opposed longitudinal sides and at least one of said ends of said sleeve has a slit adjacent each of said longitudinal sides of said tape.
18. The device of claim 14 wherein said tape has first and second free ends, said first end extending beyond one end of said sleeve and said second end extending beyond the other end of said sleeve, said first and second free ends being configured in the form of a tab for manually applying tension for ripping said sleeve.
19. The device of claim 18 where each said free end of tape is folded back on itself and affixed to the sleeve exterior to form a tab.
20. The device of claim 18 wherein said tape has opposed longitudinal sides and each end of said sleeve has a slit adjacent each of said longitudinal sides of said tape.
21. The device of claim 14 wherein said sleeve is thermoplastic heat-shrink material with a plasticizer to provide enhanced slip of the exterior surface of said sleeve.
22. The device of claim 21 wherein said tape is vinyl tape.
23. The device of claim 14 wherein said tape is cloth tape
24. The device of claim 1 wherein said sheathing has opposite ends and is perforated along a longitudinal path between said opposite ends.
25. The device of claim 24 wherein said sheathing is perforated to be approximately 33% cut and 67%
land.
26. A wire harness sheathing sleeve comprising:
a tubular sleeve of heat-shrink material dimensioned and configured for reforming about a portion of a wire harness, said sleeve having opposite ends, and tear strip means for ripping the tubular sleeve longitudinally between said opposite ends for removal of said sleeve from said wire harness after deformation.
27. The device of claim 26 wherein said tear strip means comprises an elongated ripping element for manually ripping the sleeve longitudinally, said ripping element extending longitudinally within said sleeve and having a terminal end adapted for manually applying tension sufficient for ripping said sleeve.
28. The device of claim 27 wherein said ripping element is ribbon-shaped.
29. The device of claim 26 wherein said sleeve has an interior surface and said tear strip means comprises a predetermined length of tape affixed to said interior surface and extending longitudinally between said opposite ends of said sleeve.
30. The device of claim 29 wherein said sleeve is perforated along a longitudinal path adjacent said tape.
31. The device of claim 30 wherein said sleeve is perforated to be approximately 33% cut and 67% land.
32. The device of claim 29 wherein said tape has opposed longitudinal sides and at least one of said ends of said sleeve has a slit adjacent each of said longitudinal sides of said tape.
33. The device of claim 29 wherein said tape has first and second free ends, said first end extending beyond one end of said sleeve and said second end extending beyond the other end of said sleeve, said first and second free ends being configured in the form of a tab for manually applying tension for ripping said sleeve.
34. The device of claim 33 wherein said tape has opposed longitudinal sides and each end of said sleeve has a slit adjacent each of said longitudinal sides of said tape.
35. The device of claim 26 wherein said sleeve is thermoplastic heat-shrink material with a plasticizer to provide enhanced slip of the exterior surface of said sleeve.
36. The device of claim 35 wherein said tape is vinyl tape.
37. The device of claim 26 wherein said tape is cloth tape.
38. An automobile wire harness assembly comprising a plurality of electrical leads disposed in a bundle for routing within an automobile for interconnecting electrical components;
a sheathing formed around said bundle of electrical leads so as to facilitate routing within an automobile and being adapted for removal from said bundle after routing; and said sheathing having an exterior surface and being comprised of thermoplastic heat-shrink material with an additive sufficient to provide enhanced slip of said exterior surface.
39. The device of claim 38 wherein said additive is a plasticizer.
CA 2071887 1990-11-05 1991-11-05 Wire harness assembly with routing sleeve Abandoned CA2071887A1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US60927790A 1990-11-05 1990-11-05
US609,277 1990-11-05

Publications (1)

Publication Number Publication Date
CA2071887A1 true CA2071887A1 (en) 1992-05-06

Family

ID=24440095

Family Applications (1)

Application Number Title Priority Date Filing Date
CA 2071887 Abandoned CA2071887A1 (en) 1990-11-05 1991-11-05 Wire harness assembly with routing sleeve

Country Status (2)

Country Link
CA (1) CA2071887A1 (en)
WO (1) WO1992009089A1 (en)

Families Citing this family (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH07114829A (en) * 1993-10-19 1995-05-02 Sumitomo Wiring Syst Ltd Automobile wire harness
DE19516757C2 (en) * 1995-05-06 1999-11-04 Wella Ag Wiring harness
US6704481B2 (en) 2000-12-29 2004-03-09 Alcatel Cable assembly having ripcords with excess length and ripcords attached to tape
DE10205328A1 (en) * 2002-02-08 2003-08-21 Delphi Tech Inc positioning
DE20202734U1 (en) * 2002-02-21 2002-05-02 era-contact GmbH, 75015 Bretten harness
DE102005029554B3 (en) * 2005-06-23 2007-02-15 Siemens Ag Electrical device with a connection cable and method for manufacturing the device
CN106207683A (en) * 2016-07-25 2016-12-07 苏州东威连接器电子有限公司 A kind of multi-head electronic connecting line

Family Cites Families (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2166171A (en) * 1934-04-13 1939-07-18 Beech Nut Packing Co Package and method of forming the same
GB1324563A (en) * 1971-03-03 1973-07-25 British Insulated Callenders Multi-conductor electric cables
US4041237A (en) * 1974-08-19 1977-08-09 Samuel Moore & Company Electric conductor adapted for use in process instrumentation
SE7706752L (en) * 1977-06-09 1978-12-10 Ericsson Telefon Ab L M CABLE WITH CUTTING WIRE
JPS56147265U (en) * 1980-04-07 1981-11-06
US4877139A (en) * 1986-12-30 1989-10-31 Kim Myun H Container with an opening device comprising a guide strip and tear band
GB8713772D0 (en) * 1987-06-12 1987-07-15 Keyes Fibre Co Ltd Packaging

Also Published As

Publication number Publication date
WO1992009089A1 (en) 1992-05-29

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