CA2069497A1 - Wool carding - Google Patents

Wool carding

Info

Publication number
CA2069497A1
CA2069497A1 CA002069497A CA2069497A CA2069497A1 CA 2069497 A1 CA2069497 A1 CA 2069497A1 CA 002069497 A CA002069497 A CA 002069497A CA 2069497 A CA2069497 A CA 2069497A CA 2069497 A1 CA2069497 A1 CA 2069497A1
Authority
CA
Canada
Prior art keywords
burr
morel
beater
card
wool
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
CA002069497A
Other languages
French (fr)
Inventor
Kenneth Ross Atkinson
Barry Valentine Harrowfield
Gary Alfred Robinson
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Commonwealth Scientific and Industrial Research Organization CSIRO
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Individual filed Critical Individual
Publication of CA2069497A1 publication Critical patent/CA2069497A1/en
Abandoned legal-status Critical Current

Links

Classifications

    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01GPRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
    • D01G15/00Carding machines or accessories; Card clothing; Burr-crushing or removing arrangements associated with carding or other preliminary-treatment machines
    • D01G15/94Burr-crushing or removing arrangements
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01GPRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
    • D01G15/00Carding machines or accessories; Card clothing; Burr-crushing or removing arrangements associated with carding or other preliminary-treatment machines
    • D01G15/94Burr-crushing or removing arrangements
    • D01G15/98Morel or like apparatus

Landscapes

  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Preliminary Treatment Of Fibers (AREA)
  • Bedding Items (AREA)
  • Paper (AREA)
  • Compositions Of Macromolecular Compounds (AREA)

Abstract

A wool card has at least one burr-beater morel unit (15a, 15b) for the removal of vegetable matter, the morel roller (16, 20) of which is fitted with a plurality of burr-beaters (30, 31), preferably two, arranged about the morel roller (16, 20) so that, in operation of the card, the fibre web is fed directly along the morel roller from one burr-beater (31) to the other (30) substantially without intervening inversion of the web or displacement of vegetable matter in the web.

Description

~0 91/09164 2 Q 6 9 ~ 9 7 PCI/AU90/00589 - 1 - . . .
IMPROVE~NTS IN AND RELA~ING TO WOOL CARD~NG

seld oî the Invention 5 This invention is concerned with the carding of wool and is concerned in one aspect with modifications of a wool card to facilitate the operation of the card at a speed substantially higher than conventional card speed.

Background Art It has been proposed that worsted card productivity may be doubled or even tripled without detriment to sliver quality . or card yield by simply substantially increasing the card speed above the conventional level (Gravolin et al, Proceedings of the Textile Institute Annual World Conference, Sydney, 1988, 15 "Doubling or Even Tripling Worsted Card Productivity"). E~erimental workwith existing commercial cards has, however, shown a difficulty with vegetable matter (VM) removal efficiency, a role typically played by a pair of burr-beater morel . units. Attempts to re-establish the VM removal efficiency by speçding up the. . burr beaters to.match.the increased speed of the morels are often not feasible 20'~.. because of ~ inherent resonance. related limitations .on..the.'.speed-of .the burr-.beaters. .The natural conclusion from these experiments, taking into account the r: ~ inherentlimitations just mentioned, is that.the morel .units simply cannot operate as efficiently at the higher speeds.~. One might expect this from a consideration e~ of the~manner 'of opération of the.morel.units: .the morel rollers have a very fine -j 25 ~ _surface..mesh :of;. a-special configuration'which :accommodates~the fibres -.of a iveb ~' but~ot the vegetable matter. The vegetable~matterIisi~le*~exposed for.: : os~i ~r disl~pdgement by.the blades'of.hollowiburr.-.beater cylinders rotatin-g at high speed - . - .
~: . J~ adjacent:the mesh;~ itr ~ r~ r ~ S'.~ C'`.~
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sln~ F.rench pateiit p'ublication.~2232626 disclosesS a~VM removal unittin which s ani enlarg~,~morel .roller}accommodates.~a' pair.~of burr-beaterssseparated ~y a .4~reversei~orker/stripper carding~unit~which-functio.nsi"to-inve'rt~the web on the q ~ 3~2iv ~& ~ r ~.~ ~ ? i~. r ~ r~ .fCfi3;~Y ~I~.ri t, ~ t ~7 ~;UBSTITlJTE SHEEl-~-g ^~ e 3 .

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2 ~ ~ 9 4 9 7; - 2 - Pcr/Auso/oo589 morel mesh to bring the shives and burrs which lie on the inside of the web at the first burr-beater to the outside of the web for dislodgement by the second bu~r-beater.
S ~i;
Disclos~ire_o~ ~ke Invention .
It has been surprisingly found, in accordance with the invention, that enhanced vegetable matter removal efficiency can be obtained by fitting one or 10 both morel units of a card with a pair of burr-beaters in which the web travels directly from one burr-beater to the other without intervening treatment by a worker/stripper carding unit. It has been further found that, contrary to the expectation that vegetable matter removal efficiency must inevitably deterioratewith substantial increases in card speed, the provision of such an arrangement 15 results in the restoration of VM removal efficiency to a value close to the efficiency of conventional cards working.at conventional card speeds.: .
The invention accordingly provides a wool card having at least one and . : preferably tvo burr-beater morel units for the removal of vegetable matter, characterised in that the morel roller of said at least one unit, or one or each of .20i said units, is fitted with a pluralityof burr-beatersj preferably two, arranged about .the morel r.oller so that the fibre web.is fed directly along the morel roller from one burr-beater to the other substantiallywithout intervening inversion of the web .n:f ~i or: displacement of vegetablè matter thereinsi . '~
- Preferably, the wool card-f~irther includes a swift and an associated double dofferiarrangement^inciuding:a pair. of doffër,rollers by mèans of.whichithe fibre ,web..is doffed from;.the card.3~ s~t ,~.n~ ~if.~ n)Es n~J
?~ ' r~ d 1~ he invention ~lso provides.a~method`of wool carding comprising directing a fibre web along a wool card which includes at least oné~bun -beater m`orel unit nw for.the ~removal bf vegetable matter, ~aracterised-in that ~e'morel roller of said f: 30 ~at leastione burr-bea~r morel-unit.is fitted with. a.plurality:of .burr-beaters and - .. - . . ~
~lm in that said~fibre:web.is-fed direc~y along-the morel roller.from one burr-beater to the other substantiallywithout intervening inversion of the web or displacement SUBSTITUTE SHEET

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wo gl/09164 2 0 6 9 4 9 7 ` PCl/AU90/00589 of vegetable matter therein.
The method preferablyfurther includes doffing the fibre web from the card by double doffing the fibre web as two mats by means of a pair of doffer rollers5 associated with the swift of the card.

Best Mode(s) For Ca~yin~.Qu~he Inven~
, The invention will now be further described, by way of example only, with 10 - reference to the accompanying drawing, which is a diagrammatic side elevation of a worsted card in accordance with the invention.
The illustrated card 10 is of known general configuration and comprises a series of main cylinders including, in sequence, a licker 14, a breast 18, a first morel 16, a second morel 20 and a swift 22. The licker, breast and swift have the 15 ~ usual stripper/worker carding units 24 and doffing from the swift is achieved with a double doffer arrangement 26. The fibre web is fed along the sequence of cylinders, doffed as two mats by the successive doffer rollers 26a, 26b, and then converged from the double doffer by a cone (not shown) to form. sliver. ..
The double dofferj which is in contrast to the single doffer conventionally 20 found on wool cards, is found to be necessary if adequate doffing efflciency is to ~ ,be achieved. at card speeds substantially.above- normal. speeds.~; lt has also been . found.that double doffing helps overcome:.problems arising from increased layer thickness.or fibre density at~higher card speeds, and:enhances~.card.production r~at.e~o,,r~transf,er5eKlcien,cy~by lO,to 25.~o~reladve.to single.:doKmg.
25.~tf~y~.~U ~he morel rollers 16, 20.are respective components of a pair of.vegetable .
matter,remov~a uni~tsi-lSa, 15b.which;are depicted in a tandem configuration butmay,well be sepa~ated,by.one or~,morei.intérvening!rollersatEach morel r-oller is of conventional construction .and has.a~cylindrical surface~ defined by a very fine - - - - , , ,; I
~:: mesh designed to accommodate the fibres of the web but to leave shives, burrs 30 and other vegetable matt~r exposed. ~In convendonal morels, a singe burr^beater 30a, 30b is disposed adjacent the surface mesh at the top of the roller and includes a longitudinally bladed hollow ~ylinder which rotates very rapidly and ~ .
SUBSTITUTE SHEET

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wo 91/09164 2 0 6 9 4 9 7 Pcr/Augo/00s89 .. . . ~ , .
acts to sweep the expos`ed vegetable matter into an adjacent tray for recovery and disposal. In accordance with the present invention, however, each unit 15a, 15b is fitted with a second burr-beater 31a, 31b located between the take-up point on 5 the morel and the other burr-beater 30a, 30b.
Most conveniently, the two burr-beaters 31 a, 30a; 31b,30b of each pair are of substantially conventional construction and are typically identical, including the usual longitudinally bladed hollow cylinder and an adjacent longitudinally extending tray. To physically accommodate the additional burr-beater, the morel 10 rollers 16, 20 are typicallymade larger than is usual in current or previous carding practice, for example at least 450mm in diameter.
It will be noted that the fibre web is fed directly along each morel roller 16, 20 from the first burr-beater 31a, 31b to the second 30a, 30b. No intervening provision is made to invert the web or otherwise displace the vegetable matter 15 among the fibres, as in French patent publication 2232626, or indeed to modify the web in any way.
Experiments have been conducted to ascertain the effect of a second burr-beater on the VM removal efficiency of a morel unit in a wool card operated at ~ .. a card speed substantially above normal card speed. More specifically, a t~vo swift 20 .Thibeau card was modified by substituting a 510 mm diameter morel roller for..: the roller of the second morel (normally 360 mm) and fftting two instead of one burr-.beaters to this second-morel. For the purposes of the experiment, the - modified second morel:was operated as a first morel by increasing the fibre loading to..that o'a normal first mo'rel while disconnecting the first morel burr-..25~t .beater. In a series of experiments, the morel roller was successfully operated at a norm'al speed of .95 m/min and at a'substantially higher speed of :207 'm/min.Two~burr-beater~speeds, 1200 and~2200 rpm .were used.~Therresults are n summarised separateily in ~able l for shive and burr. ~

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WO 91/09164 2 0 6 9~4 9!71 - Pcr/Augo/00s89 . . .

Carding Conditions Double BB Morel VM Morel BB
Type Speed Speed BBl BB2 Total EFF W/L EFF W/L EFF W/L
(m/min) (rpm) (~) (%) (%) (%) (%) (~) Shive 98 1200 67 1.5 12 0.1 71 1.6 207 1200 62 1.7 13 0.1 67 1.8 98 2200 72 1.8 13 0.1 76 1.9 207 2200 69 1.9 15 0.1 74 2.0 Burr - 98 1200 79 2.6 7 0.0 81 2.6 207 1200 72 2.0 8 0.1 77 2.1 98 2200 80 2.9 13 0.1 83 3.0 207 2200 78 2.3 11 0.0 80 2.3 :
BB - Burr-Beater Eff ~Efflciency ~ ;r,~
W/L - Wool Loss The results demonstrate that the tandem burr beater pair maintains VM
, , , ., ., . ~ , .. . . .. . ...
removal fairly constant in spite of large increases in card speed. It is thought that the second burr-beater of the pair is acting on surface vegetable matter missed by C~ the ,first burrbeater? and ~?t,the expectation that failure to dislodge by one burr-,30 ~ab~e~aite~;r;wiii ,not be;~ens?ted ,for,by~a second burr-beater, is not supported by the results. , ,$;~ `s~
The table a1so shows that the wool loss for the tandem burr-beaters is low : ~ ,J ~ ~" Iand comparable to; that of ~a morel ?fter the first sw.~,,t or~ lickjer. ~s suggests that _~ ~coi~loss,,s~,houd not,b~,e"an im~ped. e,n~t,tlo,~,op~e~,ra,ting~tandem burr-beater pairs 35 commercially.
SUBSTITUTE SHEET

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Claims (11)

CLAIMS:
1. A wool card having at least one burr-beater morel unit for the removal of vegetable matter, characterised in that the morel roller of said at least one burr-beater morel unit is fitted with a plurality of burr-beaters, arranged about the morel roller so that, in operation of the card, the fibre web is fed directly along the morel roller from one burr-beater to the other substantially without intervening inversion of the web or displacement of vegetable matter therein.
2. A wool card according to claim 1 wherein said wool card has at least one further burr-beater morel unit.
3. A wool card according to claim 2 wherein said further burr-beater morel unitis also fitted with a plurality of burr-beater arranged about the morel roller so that, in operation of the card, the fibre web is fed directly along the morel roller from one burr-beater to the other substantially without intervening inversion of the web or displacement of vegetable matter therein.
4. A wool card according to claim 3 wherein said burr-beater morel units fittedwith a plurality of burr-beater are arranged in tandem in the card.
5. A wool card according to any preceding claim wherein the or each burr-beater morel unit fitted with a plurality of burr-beaters is fitted with two burr-beaters.
6. A wool card according to any preceding claim further including a swift and an associated double doffer arrangement including a pair of doffer rollers by means of which the fibre web is doffed from the card.
7. A wool card according to any preceding claim wherein the morel roller of theor each burr-beater morel unit fitted with a plurality of burr-beater is of diameter at least 450 mm.
8. A method of wool carding comprising directing a fibre web along a wool card which includes at least one burr-beater morel unit for the removal of vegetable matter, characterised in that the morel roller of said at least one burr-beater morel unit is fitted with a plurality of burr-beaters, and in that said fibre web is fed directly along the morel roller from one burr-beater to the other substantially without intervening inversion of the web or displacement of vegetable matter therein.
9. A method according to claim 8 further comprising doffing the fibre web from the card by double doffing the fibre web as two mats by means of a pair of doffer rollers associated with the swift of the card.
10. A wool card substantially as hereinbefore described with reference to the drawing.
11. A method of wool carding substantially as hereinbefore described with reference to the drawing.
CA002069497A 1989-12-13 1990-12-13 Wool carding Abandoned CA2069497A1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
AUPJ7840 1989-12-13
AUPJ784089 1989-12-13

Publications (1)

Publication Number Publication Date
CA2069497A1 true CA2069497A1 (en) 1991-06-14

Family

ID=3774411

Family Applications (1)

Application Number Title Priority Date Filing Date
CA002069497A Abandoned CA2069497A1 (en) 1989-12-13 1990-12-13 Wool carding

Country Status (9)

Country Link
EP (1) EP0505410B1 (en)
JP (1) JPH05502697A (en)
AT (1) ATE149213T1 (en)
AU (1) AU637177B2 (en)
CA (1) CA2069497A1 (en)
DE (1) DE69030006T2 (en)
ES (1) ES2098343T3 (en)
NZ (1) NZ236454A (en)
WO (1) WO1991009164A1 (en)

Families Citing this family (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR2677378A1 (en) * 1991-06-07 1992-12-11 Schlumberger Cie N CARDE DITE "WOOL".
FR2677377B1 (en) * 1991-06-07 1994-05-20 Schlumberger Cie Sa N "WOOL" CARD.
FR2705367B1 (en) * 1993-05-19 1995-06-30 Schlumberger Cie N Device for cleaning Morel cylinders on a card.
IT1280964B1 (en) * 1995-10-10 1998-02-11 Fonderie Officine Riunite F O DEVICE FOR THE EJECTION OF VEGETABLE IMPURITIES IN A WOOL CARD.
EP0770715A1 (en) 1995-10-27 1997-05-02 Commonwealth Scientific And Industrial Research Organisation Removal of contaminant waste in textile carding

Family Cites Families (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE150650C (en) * 1902-06-14
DE165596C (en) * 1903-12-12
FR406621A (en) * 1909-08-30 1910-02-04 Hubert Leopold Offermann Improvements to wool scouring devices
US2009282A (en) * 1932-07-08 1935-07-23 Thibeau Antoine Improved burring motion for treating wool and other textile fibers
GB626713A (en) * 1946-08-15 1949-07-20 William Henry Dean Improvements in or relating to apparatus for the extraction of burrs and other foreign matter from wool and like textile fibres
GB892111A (en) * 1958-10-23 1962-03-21 Walter Helvitio Schneider Improvements in or relating to carding machines for jute, jute substitute fibres, hemp and flax
FR2232626A1 (en) * 1973-06-07 1975-01-03 Schlumberger Cie N Morel type carding engine - includes main carding cylinder cooperating with card rolls and two trash removal rolls

Also Published As

Publication number Publication date
DE69030006T2 (en) 1997-08-28
EP0505410B1 (en) 1997-02-26
DE69030006D1 (en) 1997-04-03
JPH05502697A (en) 1993-05-13
EP0505410A1 (en) 1992-09-30
ATE149213T1 (en) 1997-03-15
NZ236454A (en) 1991-10-25
ES2098343T3 (en) 1997-05-01
EP0505410A4 (en) 1992-10-07
AU637177B2 (en) 1993-05-20
AU6910391A (en) 1991-07-18
WO1991009164A1 (en) 1991-06-27

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Legal Events

Date Code Title Description
FZDE Discontinued