CA2067207A1 - Radiant heat unit - Google Patents

Radiant heat unit

Info

Publication number
CA2067207A1
CA2067207A1 CA002067207A CA2067207A CA2067207A1 CA 2067207 A1 CA2067207 A1 CA 2067207A1 CA 002067207 A CA002067207 A CA 002067207A CA 2067207 A CA2067207 A CA 2067207A CA 2067207 A1 CA2067207 A1 CA 2067207A1
Authority
CA
Canada
Prior art keywords
heating element
radiant heat
heat unit
element support
thermal insulation
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
CA002067207A
Other languages
French (fr)
Inventor
Gunter Krater
Guenter Stohr
Johannes Reisacher
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Wacker Chemie AG
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Individual filed Critical Individual
Publication of CA2067207A1 publication Critical patent/CA2067207A1/en
Abandoned legal-status Critical Current

Links

Classifications

    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B3/00Ohmic-resistance heating
    • H05B3/68Heating arrangements specially adapted for cooking plates or analogous hot-plates
    • H05B3/74Non-metallic plates, e.g. vitroceramic, ceramic or glassceramic hobs, also including power or control circuits
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B3/00Ohmic-resistance heating
    • H05B3/68Heating arrangements specially adapted for cooking plates or analogous hot-plates
    • H05B3/74Non-metallic plates, e.g. vitroceramic, ceramic or glassceramic hobs, also including power or control circuits
    • H05B3/748Resistive heating elements, i.e. heating elements exposed to the air, e.g. coil wire heater

Landscapes

  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Resistance Heating (AREA)
  • Baking, Grill, Roasting (AREA)
  • Induction Heating Cooking Devices (AREA)

Abstract

RADIANT HEAT UNIT

Abstract of the Disclosure A radiant heat unit containing a heating element, a heating element support and thermal insulation located below the heating element support, in which the heating element support does not cover the entire surface of the thermal insulation and the thermal insulation consists of a microporous thermal insulator. The radiant heat unit is used to heat a plate, in particular a glass ceramic plate, in radiant heaters of bakery ovens, in radiant heaters and halogen radiators.

Description

~g7~7 Radf~nt h t~U~i~

The invention relates to a radiant heat unit compri~ing a heating element, a heating el~ment support and a thermal lnsulation located below the heating element support.
Such radiant heat units are known from DE-A-2165569, DE-A-2551137 and the corre~ponding US-A-4161648, DE-~-2339768 and the corre~ponding GB-A-1433478, DE-C-2760339 llnd EP-A-204185 and the : 10 corresponding US-A-4713527.
~ DE-A-2165569 describes supports for the heating ele%lents, : which cover part of the surface or the entire surface and a thermal Lnsulation, located i~ appropriat~ below the ~upport, consi~ting of mineral wool and/or gla~ wool arranged in layers, to allow a sprung bedding for the support.
DE-A-2551137, DE-~-2339768, DE-C-2730339 and EP-A-204185 each describo supports which cover the entire surface for the heating ele~ents, it being pos3ible, i appropriate, for the heating elament to be fixed by being laid, ; clamped or or glued in or on rece~ses or projections provided for this purpo~e, and a thsrm~l i.n~ulation, located belo~ the support, con~i~ting of a micropor~u~
thermal insulator.
Since a material which i~ relatively strong m~chanically and at the 3~me tLme ha3 a high tel~per~ture resi~tance is needed for the heating el~ment support3, ~uch material~ have a low thermal in~ulatin~ capacity, which mean~ that design~ of the heating element supports, which cover the entire surface, coun~eract high efficiancies.
: Th~ ob~ect of the i~vention i~ to provide a radia~t heat unit which is easy to handle during a~sembly and allow~ high efficiencies.
The inven ion relat~ to a radiant heat unit compri~ing a heating element, a heating elem~nt support and a thennal insulation loca~ed below the heating element support, wherein the haating element support is 2~2~
~, constructed no~ to cover the enti:re ~urface of the tharmal in~ulatlon locateA below 1~ and the thermal in~ulatloll con~ s o~ a microporou3 thennal in~ulator.
The total energy con3umption in a radiant heat unit accordi~g to the invention is reduced by up to 10 ~
relati~a to a radlant heater in which the heating element i~ bedded on a heatlng ~l~m~rlt support which cover~ the entire surface.
The as~embly of the radiant heat unit accordln~
to the in~ention i~ made considerably ea~ier ~ince the heating element can be introduced in~o the heatlng element support out~ide the radiant heat unit and the final assembly to gi~e the complete radiant heat unit can sub~equently be carried ouk. This ls of advantage in particular because of the low mechanical. stahility o~ the thermal insulation COnBiSting of a microporous thsrmal in~ulator.
According to the i~ention, the heat~ng element support does not cov~r the entire surface of the thermal insulation located below it. It preferably co~ers 5 to 70 %, ln particular 10 to 20 %, of the sur~ace of the thermal insulation located below it.
: A mechanically strong material which ha6 resist-ance to change~ in tempsrature, high temperature re8i8t ance, low temperaturo-dependent expansion and shrinkage and/or a high electrical resistance is required for the heating element support. Furthenmore, no alkali should be pre~ent, in ord~r to avoid destruction of the haating ; ele~ent~.
Since the heating element ~uppoxt can have various shapes, particular requirements are additionally to be Lmposad on the ~upport material in respect of shaping, which is why ceramic materials are usually used.
Such matexial~ ar~ known and are de~cribed, for example, in Singer, Industrielle Reramlk ~Indu~trial Ceramics), Yolu~e three, SpringarYerlag, 1966, in particular on pages 126 156.
Preferred support m~terials are clay6, such as : China clay or kaolin, bentonite, quartz, feld3par, 2~72~7 Cornish ~tone and chamotte from earthenwara, porcela~n, fireclay, ~llimanite and magne~it~. Smaller amounts of granite, hsaalt, porphyry, chalk, calcite, dolomite, magneYite, corundum, graphlke, talc:, rutlle, baryt~, gyp~um, zirconium oxide, ~ill~nanite, cobalt ore, chrom-ium ore, molten quartz, ~ilLcon carbide, ferrosilicon, clinoenstatite, forsterite, plagiocla~e, nepheline and cordierlte can also be pre~nt.
Aluminum oxide and rutile are furthermore used.
Kaolins, ball clays, pota3h feldspars, pegna-tlte~, flint, quartz ~and, cry~talline quartz, chalk, talc and expressed oils are preferably used.
Aluminum oxide ls used i~ particular.
The heating element supports are shaped by ~haping processes customary in ceramics, ~uch aq ~lip ca~ting, and in thi~ ca~e hollow ca~ting for complicated and thin-walled pieces, such as solid castiny for thick-walled pieces and casting under pxes~ure.
Other proca~ses are manual brushing-in of compo sitions of coarse~grained chamotte; a6 well a~ pressing out, extrusion, pre~ing of ~ine-grainad compositionc in the plastic state and hydro~t~tic pressing.
The shaped article~ thus produced are baked at tempsra-tures in the range f rom 400 to 1700C.
Preferrad shape~ for the heating element support~
are ray or star shapes, the individual rays bein~ con structed in the form of strip3. Other sh~pe~ are circle~
inside one another, connected by crosspieces, as well as rectangular or oval figures and/or any combînation~ of the geo~etric figure mentioned. The strip~ can be square, rectanglllar, triangular, circular or oval in cross-section or in a combined fo~m.
On the upp~r side of the heatiny element ~upports are u ually hooked, circular, o~al, cyli~drical or pyramidal, preferably hooked or ~awtooth like~ pro~ec-tions, in or on which the heating el~men ~ are fixed. The hooksd pro~ections can have the ~hape of an inverted "L~, and ~hey c~n remain in their basic shape or be bent slightly with re~pect to one another. If the pro~ections 2 0 ~ 7 2 g3 ~

are ~eformed, thay are usually defo~ed al~ernately to one or other side, that L~ to say they point aither inward or outward. The pro~ectlons can be opposite one another or else located diagonally. ~he decisive featu~e here i~ that the heating element can be embedded irmly into the a~choring according to it~ shape.
It is often suficient for the upper side o~ the heating element support to have reces~e~ which partly imitate the shape of the heating alement. The di~tances between tha pro~ection~ or th~ di~meter~ oE the reces~es here ~hould be at least the same a~ but E~referably omewhat smaller than the diameters of the heating element.
In addition to these fixings on the heatiny elemenk support, the heating elaments can also be fixed by means of adhe3ives which are known per ~e, such a~ are described, for example, in EP-A-130 629l which i~
expre~sly referred to in thi~ connection.
Prefsrred adhesive~ are water-gla3ses, silica ~ol~ and ceramic adhe3ives.
Since according to the~e arrangements the heating el~ments largely li~ free, that i~ to say contack with the pro~ection~ or reces~e~ i8 small, they radiate toward all side~, which mean that the affi~iency is increa~ed con~iderably compared wi~h radiant heater~ haviny heatlng element ~upport3 which cover the antire ~urf ace .
The radiant heat unit~ ~re u~ually circular in 3hape, but any de~ired ~hape~ o~ haated surface~ can be ropresented by mean~ of the heating element supports u ed according to the invention.
The heating ele~ents themsalve~ are usually meandering, spiral or ~traight in shape and are usually operated by means of elec~ric current.
During a qe~bly, the heating element is u~ually inserted into the heating element suppor~ by gentle pressure or by twi~ting and i8 therefore fixed but not rigidly clamped. In this wag, temperature-dependent expansion of the heatlng re~istance i~ not impeded.
The radiant he2t units can be operated by con~rol rods with electronic and also con~entional ~mperature - 5 ~ v~ ~3 ~
monitorinq.
The the.rmal lnsulatlon corlsi3tiny of a micro~
porou~ thermal ln~ulator pr~ferably ha~ the following compo~ltian.
30 - 100 ~ by waight of fine;L~ dlvided metal oxide, 0 - 50 ~ by weight of opac:ifying agent, 0 - 50 ~ by waight of fiber material and 0 - lS ~ by weight of inor~anic binder material.
Preferred composition~ contain:
30 ~ 89 % by weight of finely divided metal oxids, 10 - S0 % by weight of opacifyin~ agent, 1 ~ 50 ~ by weight o fi~er matexial and 0 - 5 % by weight of inorgcinia bindsr material.
Par~icularly good re~ults are achieYed with the following compo~ition~:
50 - 89 % by weight of finely di~ided metal o~ide, 20 - 40 ~ by waight of opacifying agent, 5 - 70 % by weight o~ fiber materi~l and 0.5 - 2 % by weight of inor~anic binder m~terial.
Examples of finely dlvided metal oxide ar~
p~rogenicall~ produced ~ilicic acid~, including arced silicic acids r low-alkali precipitated ~ilicic acids, alumin~m oxide, titanium o~ide and zirconi~m oxid*
prepared analogou~ly, and mixtureY thexeof. Pyrogenically produced 8ilicic acid, aluminum oxide or a mixture thereof are pre~erably u~ed. The finely di~ided metal oxida~ hav~ specific suxface area~ o~ pre~erably 50 - 700 m2/g, in partlcular 70 - 400 m2Jg.
Examples of opacifyi~g agent~ are iLm~nite, titanium dio~ide, silico~ carbide, iron(II)Jiron(III) mixed oxide, chromium dioxide, zirconium oxide, mangane~e dioxide, iron oxide, silicon dioxida, al~minum oxide and zirronium 3ilicata, and mixture~ thereof. Ilmeni~e and zirconium silicat~ are preferably used. Th opacifying agent~ advantageously have an ab~orption maxLmum in the infraxed re~gion between 1.5 and 10 ~m.
~ Exz~ples of fiber material arc gla~s wool, rock : wool, ba~alt wool, slag wool, ceramic fiber~t such a~ are obtained from melt3 of alumi~um o~ide and/or silicon w 6 ~ 2 ~ 6 r~
oxide, and as~e~to3 fibers, and mixtures thereof. Fibers obtained from a melt of aluminum oxide and/or ~ilicon oxide are preferably used.
Inorganic binder~ which can be u~ed are all ~he binder~ which are known for u~e in microporou~, pres~ed thermal in~ulator~. Examples of such binders are di~-closed, for example, in EP-A-29227, which i~ expressly referred to in this connection. Borides of aluminum, of titanium, of ~irconium or o~ calcium, silicides ~uch a-~
calcium siliclde and calcium/aluminum silicide, and inparticular boron carbide are pre~erably employed. Ex-amples of other constltuents are ba~ic oxide~, in par-ticular magnesium o~ide, calcium oxids or barium oxide.
The productlon of the thermal insulation consi~t-ing of a microporous, pressed thermal insulator preferab-ly comprise the following process ~teps:
a) preliminary compaction of the thermal insulating mixture based on ~inely divided metal oxide under pres-sures of 1 to 5 bar, in particular 2 ~ar or approxLmately 2 bar;
; b) pressing of the precompacted material into the desired shape under final pres3ures o~ 8 to 20 bar, the thickness of the re~ulting shapes preferably being 1 to 25 mm, in particular 2 to 10 mm; and c) if appropriate heating of the pressed article at temperature of 100 to 900C.
The gases enclo~ed in the bulk material should be able to escape during the prel ~inary comp~ction a~d pre~sing. The compaction and pressing are therefore pre~erably carried out while applying reduced pres~ure.
The dega~sing can al50 already be carried out before the compactio~ or pressing.
A pressing tool which ha8 prominences or depres-~ion~ which image the geo~etric shape of the heating element support can be used during the pressing opera-tion. Firm anchoring of the heating element support in the thermal insulation i~ achievad in this way. The hea~ing element support can also additionally be flxed in or on the thermal insulation by clamping or gluing.

2 ~

Radiant heat unit~ according to the l~ventlon are us~d for heating a plate, in particular a glas~ cex~nic plate, in radiant heaters of ovens, i.n particular bake~y ovan~, in radLant heater~ or in halogen radiators.
Radiant heaters have a resistance wire a~ the source of heat, and halogen radiators a halogen lamp. H~logen and xesi~tance wire heaters combined in a radian~ heater have recently been disclosed.
Preferred embodiments of the invention are shown in Figures 1 and 2. In these figures:
1 denot2s a microporou~ thermal insulator 2 denotes a ceramic heating element ~upport 3 denotQs a heating coi:L
4 denotes a sawtooth~like retaining cone Figure 2 repr0sent~ an enlarged longikudirlal section of Figure 1.
Example 1 Clay was made into a pa~te with water to give a plastic, ~asily shaped mass. This mas~ wa~ rolled out to a thickneæs o~ 5 ~m.
An eight-rayed ~tar cross which was additionally ~tabil-i~ed by a square on the tip wa~ shaped from thi~ using a blade. The ray width -~a~ 11 mm. The diameter of the entire holder wa~ 178 mm~ Sawtooth-like holding cone~ of tha clay mass ~erQ positioned on the rays ~uch that they imitated a spiral geometry. ~hi~ heating element ~upport was baked at a temperature of 1050C.
A thermal insulatio~ con~i~ting of 62.5 ~ by weight o~ pyrogeni~ally produced silicic acid, 31.7 ~ by weight of zirconium silicate, 5 ~ by weight of aluminum ~ilicate fiber and : 0.8 ~ by weight of boron carb~de wa~ pre~3ad, using a pre~sure ram which imagad th~
geomstry of the heating elemQnt ~upport, to a molding having a diameter of 198 mm, edge height o~ 10 mm, o~erall he:ight 3f 31 mm and basa heigh~ of 16 mmy and ~he molding wa,~ treated in an oven at ~00C for 1 hour.
A heating coil ~diameter 5 mm, wire thickness 2 ~ l~ 12 ~3 7 a 0.8 mm) wa~ laid .in the heating element ~upport. The heating element support equipped in this way was laid in the thermal insulstion, the heatlng element support being fixed in the thenmal insulation by 2 metal clamp~.
S The radiant heat unit having an ouput of 1800 watt was sub~ected to a fatigue te~t lasting 100 hour~ with on and off cycles of lS minute~.
~xample 2 The procedure accerding to Example 1 ~as repeat-ed, with the modification that the ceramic holder was ~quare in construction. The ray width was al50 11 mm here, and the edge length of t~le square wa~ 240 mm. The appearance of the ceramic holder corresponded to Example 1, but the rays were lengthened 60 that they fill a square of edge length 240 mm. The ray ends were stabilized by ~ square fram0 of the 8ame ceramic.
A thermal in~ulation con~i~ting of 62.5 ~ by weight of pyroganically produced siliciG
acid, 37.7 % by weight of zi~conium silicate3, 5.0 % by weight of aluminum 3ilicate fiber~ and 0.8 % by weight of boron carbide was preQsed by mean~ of a pre~sure ram which imaged the geometry o~ the heating element support to give a molding having tho following dimen~ion~:
external length o~ square 300 mm, edge width 30 mm, e~dge height 14 mm, b~se height 16 mm, overall height 30 mm.
The heating element ~upport with heating coil according to Ex~mple 1 was laid in thi~ moldin0 and fixed with 5 holding clamp8. This unit wa~ subjected to the f atigue te~t according to Example 1 .
Example 3 The procedure accordi ng to Example 1 wa~ repeat-ed, with the modification that th~ resi~ance wire wa~
not in the shape of a coil but wai constructed a~ a level f lattened wire .

Claims (9)

  1. Patent claims l. A radiant heat unit comprising a heating element, a heating element support and a thermal insulation located below the heating element support, wherein the heating element support is constructed not to cover the entire surface of the thermal insulation located below it and the thermal insulation consists of a microporous thermal insulator.
  2. 2. The radiant heat unit as claimed in claim 1, wherein the heating element support covers 5 to 70 % of the surface of the thermal insulation located below it.
  3. 3. The radiant heat unit as claimed in claim 1, wherein the heating element support covers 10 to 20 % of the surface of the thermal insulation located below it.
  4. 4. The radiant heat unit as claimed in one or more of claims 1 to 3, wherein the heating element support consists of a mechanically strong material which has resistance to changes in temperature, high temperature resistance, low temperature-dependent expansion and shrinkage and/or a high electrical resistance.
  5. 5. The radiant heat unit as claimed in one or more of claims 1 to 4, wherein the heating element support consists of a ceramic material.
  6. 6. The radiant heat unit as claimed in one or more of claims 1 to 5, wherein the heating element support consists of aluminum oxide.
  7. 7. The radiant heat unit as claimed in one or more of claims 1 to 6, wherein the heating element support has a ray or star shape.
  8. 8. The radiant heat unit as claimed in one or more of claims 1 to 7, wherein the thermal insulation has the following composition:
    30 - 100 % by weight of finely divided metal oxide, 0 - 50 % by weight of opacifying agent, 0 - 50 % by weight of fiber material and 0 - 15 % by wright of inorganic binder material.
  9. 9. The use of the radiant heat unit as claimed in one or more of claims 1 to 8 for heating a plate, in particular a glass ceramic plate, in a radiant heater of an oven, in particular a bakery oven, in a radiant heater or in a halogen radiator.
CA002067207A 1989-10-20 1990-10-19 Radiant heat unit Abandoned CA2067207A1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE3935031A DE3935031A1 (en) 1989-10-20 1989-10-20 radiant heater
DEP3935031.2 1989-10-20

Publications (1)

Publication Number Publication Date
CA2067207A1 true CA2067207A1 (en) 1991-04-21

Family

ID=6391880

Family Applications (1)

Application Number Title Priority Date Filing Date
CA002067207A Abandoned CA2067207A1 (en) 1989-10-20 1990-10-19 Radiant heat unit

Country Status (6)

Country Link
EP (1) EP0495897A1 (en)
JP (1) JPH04503427A (en)
KR (1) KR920702180A (en)
CA (1) CA2067207A1 (en)
DE (1) DE3935031A1 (en)
WO (1) WO1991006193A1 (en)

Families Citing this family (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE4304539A1 (en) * 1993-02-11 1994-08-18 Belzig Elektrowaerme Gmbh Radiant heater for glass ceramic cooking surfaces
DE4331702A1 (en) * 1993-09-17 1995-03-23 Wacker Chemie Gmbh Radiant heater, in particular for heating a glass ceramic hotplate
DE4332884A1 (en) * 1993-09-21 1995-03-23 Belzig Elektrowaerme Gmbh Radiant heater for glass ceramic hobs (vitreous ceramic hobs)
GB9505153D0 (en) 1995-03-14 1995-05-03 Rockwool Int Method of making mineral fibres
DE29513519U1 (en) * 1995-08-23 1995-11-30 KKW Kulmbacher Klimageräte-Werk GmbH, 95326 Kulmbach Thermal insulation
DE10016969A1 (en) * 1999-04-14 2000-10-19 Diehl Ako Stiftung Gmbh & Co Microporous heat insulating body for radiative heater for cooking, comprises pressed heat insulator containing finely divided metal oxide, opacifying agent, fiber, graphite and inorganic binder
GB0113942D0 (en) * 2001-06-08 2001-08-01 Ceramaspeed Ltd Radiant electric heater

Family Cites Families (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3346720A (en) * 1965-05-25 1967-10-10 Gen Motors Corp Infrared surface heating unit with corrugated ribbon-shaped filament
DE2165569C3 (en) * 1971-12-30 1986-05-28 E.G.O. Elektro-Geräte Blanc u. Fischer, 7519 Oberderdingen Electric cooker with a top plate made of highly heat-resistant glass-like or ceramic material
DE2205132C3 (en) * 1972-02-03 1980-09-04 E.G.O. Elektro-Geraete Blanc U. Fischer, 7519 Oberderdingen Electric cooker
DE2747663A1 (en) * 1977-10-24 1979-04-26 Gruenzweig Hartmann Glasfaser Coatings for compressed mixts. of silica opacifier and mineral wool - comprises a mixt. of inorganic binder, filler, pigment and mineral wool
DE3020326C2 (en) * 1980-05-29 1985-12-19 Grünzweig + Hartmann und Glasfaser AG, 6700 Ludwigshafen Radiant heater with an electrical heating coil, in particular for a glass ceramic hotplate
US4894515A (en) * 1985-04-08 1990-01-16 The Kanthal Corporation Hot plate for cooking
JPH0727798B2 (en) * 1986-03-31 1995-03-29 京セラ株式会社 Ceramic Heater
JPS62240013A (en) * 1986-04-11 1987-10-20 ザ カンサ−ル コ−ポレイシヨン Hot plate for cooking

Also Published As

Publication number Publication date
DE3935031A1 (en) 1991-04-25
JPH04503427A (en) 1992-06-18
WO1991006193A1 (en) 1991-05-02
EP0495897A1 (en) 1992-07-29
KR920702180A (en) 1992-08-12

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