CA2066565C - Apparatus for compacting scrap metal - Google Patents
Apparatus for compacting scrap metal Download PDFInfo
- Publication number
- CA2066565C CA2066565C CA002066565A CA2066565A CA2066565C CA 2066565 C CA2066565 C CA 2066565C CA 002066565 A CA002066565 A CA 002066565A CA 2066565 A CA2066565 A CA 2066565A CA 2066565 C CA2066565 C CA 2066565C
- Authority
- CA
- Canada
- Prior art keywords
- die
- billet
- cavity
- portions
- sleeves
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 239000003923 scrap metal Substances 0.000 title description 4
- 238000003825 pressing Methods 0.000 claims description 11
- 230000004323 axial length Effects 0.000 claims description 2
- 230000015572 biosynthetic process Effects 0.000 claims description 2
- 238000005755 formation reaction Methods 0.000 claims description 2
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 abstract description 6
- 230000007246 mechanism Effects 0.000 abstract description 5
- 229910000831 Steel Inorganic materials 0.000 description 14
- 239000010959 steel Substances 0.000 description 14
- 238000000034 method Methods 0.000 description 9
- 210000001331 nose Anatomy 0.000 description 8
- 230000008569 process Effects 0.000 description 8
- 239000012530 fluid Substances 0.000 description 7
- 230000000712 assembly Effects 0.000 description 6
- 238000000429 assembly Methods 0.000 description 6
- 239000004484 Briquette Substances 0.000 description 5
- 238000005056 compaction Methods 0.000 description 3
- 238000004064 recycling Methods 0.000 description 3
- 238000005096 rolling process Methods 0.000 description 3
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 2
- 229910001209 Low-carbon steel Inorganic materials 0.000 description 2
- 230000009471 action Effects 0.000 description 2
- 238000005452 bending Methods 0.000 description 2
- 229910052799 carbon Inorganic materials 0.000 description 2
- 238000010276 construction Methods 0.000 description 2
- 238000003754 machining Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 239000011265 semifinished product Substances 0.000 description 2
- 229910000975 Carbon steel Inorganic materials 0.000 description 1
- 229910000760 Hardened steel Inorganic materials 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 239000010962 carbon steel Substances 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000009977 dual effect Effects 0.000 description 1
- 238000005242 forging Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 239000002923 metal particle Substances 0.000 description 1
- 238000003801 milling Methods 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 230000035899 viability Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B9/00—Presses specially adapted for particular purposes
- B30B9/32—Presses specially adapted for particular purposes for consolidating scrap metal or for compacting used cars
- B30B9/327—Presses specially adapted for particular purposes for consolidating scrap metal or for compacting used cars for briquetting scrap metal
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B15/00—Details of, or accessories for, presses; Auxiliary measures in connection with pressing
- B30B15/02—Dies; Inserts therefor; Mounting thereof; Moulds
- B30B15/022—Moulds for compacting material in powder, granular of pasta form
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Forging (AREA)
- Processing Of Solid Wastes (AREA)
- Manufacture And Refinement Of Metals (AREA)
- Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
- Superconductors And Manufacturing Methods Therefor (AREA)
- Metal Rolling (AREA)
- Press Drives And Press Lines (AREA)
- Moulds, Cores, Or Mandrels (AREA)
Abstract
Apparatus for compacting swarf to form a billet for subsequent hot working is disclosed. The apparatus includes a die (70) comprising a number of portions (80) defining a cavity (78) for holding a tube in which the swarf is compacted by one or more rams (20). The die portions are surrounded by one or more sleeves (72) which hold them together. The sleeves can be moved in the axial direction to allow the die portions to be separated in the radial direction to release the billet. The sleeves are slidably mount-ed in a housing (74) and are moved apart axially by jacks (108). The outer face of the die and the sleeves are complementally tap-ered to assist release of the sleeves. Charge boxes (16) are provided at each end of the die and swarf is fed from the charge boxes by the rams (20) into both ends of the cavity (78). The die and housing are mounted on a pedestal (116) so as to pivot into axial alignment with mechanisms (118, 120) which grip the ends of the die portions and separate them radially to release the billet. An empty tube can be fed into the die cavity through the mechanism (120) and the billet can be fed through the mechanism (118) af-ter it has been ejected from the die cavity.
Description
~~~~5~
_1_ APPARATUS FOR COMPACTING SCRAP METAL
FIELD OF THE INVENTION
This invention relates to the recycling of scrap metal. It has particular application to recycling by rolling or otherwise hot-s working a billet made up of scrap metal swarf compacted in a tubular jacket.
The term "swarf" comprehends the off cuts from machining operations in general and is intended to include the off cuts from turning, baring, shaping and milling operations on engineering steels. The fine off cuts from some stamping and punching operations may also be suitable.
The term "engineering steel" is intended to describe those low alloy steels which are commonly subjected to machining operations including mild steel (a term which itself includes carbon steel), forging steel and axle or shaft steel all of which contain significant amounts of carbon.
DESCRIPTION OF PRIOR ART
In British patent X1313545 there is disclosed, inter alia, a process in which steel swarf is pressed into compact masses (which for convenience will be called "briquettes"). The briquettes are pressed together and jacketed in a closed tube, usually of steel or stainless steel. The billet so formed is then heated and worked by a process such as rolling into a finished or semi-finished product.
The forming of the briquettes may take place in a cavity die prior to being jacketed. Alternatively briquettes may be formed directly in the bore of the tube. In this case the tube i~ inserted in a supporting a die during the compaction process and the bore of the tube serves as the cavity. In either case the compaction,is carried out by means of a press having a ram which presses a quantity of the swarf previously inserted in the cavity into a briquette. The ram is then withdrawn and a new charge of swa~rf is inserted in the cavity. The ram is again inserted in the cavity to form a new briquette pressed up against the L..
earlier formed briquette. The cycle is repeated until the cavity is substantially filled up with briquettes.
During the heating the oxides on the swarf inside the jacketing tube are reduced and during the working process the metal particles of which the briquettes are composed are consolidated into a unitary. mass which are sintered to each other and to the jacket.
The reduction of oxides on the swarf occurs as a result of the combination thereof with carbon which is either introduced into the jacket or which diffuses out of the steel or other metal of which the 1A swarf is composed. The jacketing tube serves to maintain reducing conditions within the billet. Attempts to produce an acceptable hot worked product from a billet of unjacketed swarf have been unsuccessful even when great care was taken to try to prevent atmospheric oxygen from getting to the hot billet.
As the swarf is compacted by the ram to form a briquette it has a tendency to expand in a radial direction. As a result considerable radial forces are applied to the cavity wall. Where the briquettes are being formed directly in a tube these forces tend to cause the tube to expand radially. The radial expansion of the tube. is such that steps must be taken to prevent the tube from being jammed in the cavity of the die in which it is supported. The method of doing so has been provide that the cavity of the die is tapered so that the cavity decreases in diameter towards the end adjacent which the ram is located. After the tube is filled with briquettes it is driven out of the die by the ram. The release of the tube from the cavity is assisted by the taper.
It is advantageous to use relatively long tubes in the process. For example, the economic viability of the process becomes questionable if tubes much less-.than 1 metre long are used and it would be of great economic advantage if tubes of 2 metres in length could be used.
To be effective the angle of taper of the cavity should be about 30.
Thus, if a die cavity which is 1 metre long to accommodate the tube has a 3° taper, the wide end of the cavity will have a diameter about mm greater than the narrow end. This would increase to 20 mm if the die cavity ~~as 2 metres in length. The tube inserted in the die cavity is initially parallel (i.e. of constant diameter throughout its 5 lengthl. To be able to fit in the die cavity the diameter of the tube 4~ould thus have to be less than that of the cavity at its narrow end.
Ds a result a tube of 1 metre in length will be diametrally expanded at one end by about 10 mm until it comes into contact ;,kith the cavity wallv and a tube of 2 metres in length would be similarly expanded by 10 about 20 mm.
OBJECT OF THE INVENTION
It is an obia~t of the invention to provide a means for assisting the release of the billet from the die which avoids need to use a die with a tapered cavity.
SUt~.ARY OF TF1E INVENTION
According to the invention there is provided pressing apparatus for compacting swarf to form a billet, including a die comprising at least two die portions which can mounted together in a working position in which they define a cavity along an axial direction of Which at least one compacting ram can be advanced to compact swarf inserted in the cavity or in a jacket mounted in the cavity to form the billet; at least one sleeve which can be mounted over the die in a holding position in which it surrounds the die portions and holds them together in the working position; and release means to move the sleeve in the axial direction from the holding position to allow the die portions to move apart transversely to the axial direction; and at least one die separating device for moving the die portions apart transversely to the axial direction, the apparatus being characterised in that said at least one die portion separating device is movable between a die-gripping position in which it is located adjacent one end of the die and grips an end of at least one of the die portions and a withdrawn position in which it is axially spaced from the said one end of the die.
-d-According to one aspect of the invention the die and the sleeve are mounted on a support and pivot means is provided to pivot the support between a billet compacting position in which the compacting ram is aligned with the cavity and 3 billet removing position in which the compacting ram is disposed at an angle to the cavity, means being provided for removing the billet from the die in the billet removing position.
According to another aspect of the invention the cavity has two openings which emerge at opposite ends of the die and through which opposed compacting rams can be advanced into the cavity, the die having an outer face provided with two tapered portions which taper inwardly in the axial direction from a position at or close to a longitudinal centre of the die one towards each end of the die, two said sleeves being provided which are mounted one over each of~ the tapered portions and each having an inner face which tapers complementally to the tapered portion over which it is mounted, each sleeve being of axial length substantially equal to that of the tapered portion over which it is mounted, the release means being arranged to move the sleeves away from each other in the axial ZO direction.
In one form ~f the invention the support comprises a housing in which the sleeves are slidably mounted and the release means comprises at least one jacking member anchored on the housing and arranged to jack the sleeves away from each other.
According to another aspect of the invention the means for removing the billet includes a further ram which can be advanced in the axial direction into the cavity to eject the billet.
The die portion separating device may, according to the invention, comprise a first jack member on which is mounted as many gripping members as there are die portions, the gripping members being arranged each to grip the end of a die portion when the first jack member is advanced towards the end of the die, and actuating means for actuating the gripping members to move the die portions apart.
_5_ In one aspect of the invention the actuating means comprises a second jack member.
In another asDP~t ~f t_hP invention the first jack member is provided with a cylindrical passage in which the second jack member is slidably mounted. the second Tack member being provided with said passage.
In still another aspect of the invention the gripping members and the ends of the die portions are provided with interlocking formations by means of which the die portions are gripped by the gripping members.
Preferably, according to the invention, the apparatus includes two said die portion separating devices which, When the die is in the billet removing position, are located one at each end of the die, one of said die separating devices being provided with a bore through which the further ram can pass when it is advanced into the cavity, the other of said die separating devices being provided with a bore through the billet can Bass when it is ejected from the cavity.
BRIEF DESCRIPTION OF THE DRAWINGS
The invention is further discussed with reference to the accompanying drawings in which:
Figure 1 is a side Plevar.ion of cart of an apparatus for loading swarf into a die assembly and for compressing the swarf to form a billet;
Fiwre 2 is a plan view of the apparatus shown in Figure 1;
Figure 3 is a plan view of part of the apparatus shown in Figure 1 with the die assembly rotated through 900;
Figure 4 is an enlarged side elevation of the die assembly;
Figure 5 is an end elevation of the die assembly, vieaTed from the direction of arrow A in Figure 4;
,',r,~b~~~~'l;J .
_ 6 _ f..,.:.:;
Figure 6 is a cross sectional view on arrows B-B in Figure 9, some of the components of the die assembly being omitted;
Figure 7 is an enlarged cross sectional view on arrows C-C in Figure 1 of a die gripping and expanding mechanism; ' Figure 8 is an enlarged partly sectional view in the axial direction of a charge box forming part of the apparatus shown in ' Figuze 1; and Figure 9 is a sectional view on arrows D-D in Figure 8.
DETAILED DESCRIPTION OF THE EXAMPLES SHOWN IN THE DRAWINGS
Referring fizst to Figures 1 to 3, there is shown an apparatus 10 for inserting swarf into a jacketing tube and compacting it to form a billet. The apparatus comprises a die assembly 12 and is symmetrical about a vertical plane through an axis 19 through the center of the die assembly., Since the components on either side of the axis 14 are identical only those to one side thereof are illustrated and described.
The components illustrated' comprise a charge box 16 and a ram assembly 18..The ram assemblies are axially aligned. Each ram assembly comprises a ram 20 mounted in an hydraulic cylinder 22. The cylinder is supported in a frame 24 mounted on a bed 26. The cylinder is fed with hydraulic fluid pumped by pumps (not shown) fzom a reservoir (also not shown) through a feed pipe 28. The frames 24 are joined by tie rods 30. The ram 20 is steadied by a steady 31 which can slide on a bed 32. The steady helps to prevent bending of the ram when it is under load.
Also mounted for sliding on the bed 32 is the charge box 16. Referring particularly to Figures 8 and 9, the charge box comprises .front and , rear.. walls 34, 36 provided with apeztures 38..The apertures 38 are , .aligned_.with.,the.ram.20 and are provided with .replaceable hardened .steel ncollars 40,~42.held in. place by rings 99 bolted to the walls.
The .collars have bores 96 in which the ram .is,a close,_sliding fit. A
feed'chamber 50 is provided having sides 52_and a bottom 59 extending between the front and back walls 34, 36. The bottom, which may be :,~~~-~~;~
~. ~ J
_7_ provided with a hardened wear liner 56, is approximately level with the lower periphery of the bores 96. The feed chamber has an open top through which swarf is fed from a storage hopper (not shown). Swarf drops into the path of the ram when the ram is retracted from the feed chamber. When the ram is again advanced a plug of swarf is driven ahead of it through the bore of the collar 92 and into the die as will be explained.
There is a tendency for some of the swarf to migrate upwardly back into the feed chamber rather than into the die. This may be countered by providing a pair of jaws 58 each having a hemi-cylindrical front face 60. The jaws are mounted between upper and lower guide walls 62, 64. Each jaw can be retracted by a small hydraulic ram 66 to a position in which its front face 60 forms the lower part of the side 52 of the feed chamber. This allows the swarf to fill the bottom of the feed chamber as shown in Figure 8. The jaws can then be advanced until they meet. In this position the jaws hold captive a plug of swarf which can then be driven into the die by the ram.
The charge box is provided with adjustable pads 68 on which it slides along the bed 32 for a reason to be explained. It is moved along the bed by rams (not shown).
Referring more particularly to Figures 4 to 6, the die assembly 12 comprises a die 70 and a pair of clamping sleeves 72. The die assembly is supported in a housing 79 which is itself mounted on a bed 76.
The die 70 comprises a cylind=ical_cavity 78 open at both ends. The die is split into fou= substantially identical portions 80 each embodying a 90° angular segment of the cavity. The die portions thus meet at longitudinally extending interfaces 82 lying ::in (imaginary) planes which intersect along a line coincident with the longitudinal axis 86 of the die. In the pzesent example,the.planes are disposed at 95° to -the horizontal. The cavity 78 is of uniform .circular cross-,section throughout its length,and is intended to accommodate a tube in which swarf will be compacted as will be described to produce a billet for carzying out the process of recycling scrap steel disclosed in :~ ;s ;~ o .
i., '~ i~3 ~ ~ ~~ " PCT/GB90/01438 ,a-."
British patent #1313545.
The die has a cylindrical outer face 88 comprising portions 90 which taper inwardly towards both ends 92 from an (imaginary) plane through the longitudinal centre of the cavity and perpendicular to the axis 86. The angle of taper is about 4°.
Two thick walled sleeves 72 of high tensile steel are placed around the tapered portions 90 of the die. The bores of the sleeves are tapered complementally to the tapered portions 90 of the dies. The length of each sleeve is substantially equal to half of that of the die allowing for a small (but essential) working clearance between the inner ends of the two sleeves and a short length of the die at each end (as shown at 94) which projects from the sleeve.
As explained above the tube tends to be radially expanded when swarf is being compacted into briquettes therein. This has the result that the billet tends to be jammed in the cavity and also that substantial forces are transmitted to the die in a radial direction. The sleeves 72 serve to take up the bending stress applied to the die portions and to clamp them together when the billet is being formed. The billet can however be easily released from the die by providing release means which move the sleeves away from each other in the axial direction and allowing the die portions to separate from each other in a radial direction.
This is achieved by mounting the sleeves 72 in the housing 74. In the present example the housing comprises four heavy section channel members 96 of fabricated steel disposed parallel to each other at the corners of -a square and joined by heavy steel side walls 98, a top wall 100 and a bottom wall 102, all welded together and stiffened if necessary by gussets. A rail 104 is located in each channel. Mounting .
"bolts and jack screws (not shown) are provided to fix the rails in the channels and to set them up parallel to one-another: The rails are set up so that the sleeves 72 are a close sliding fit in the rails, flats being machined into the outer faces of the sleeves for the purpose.
0 9 Auger 199 Two mounting plates 106 are mounted on each end of the housing. A
double acting die releasing jack 108 is mounted on each mounting plate. The rams 110 of the jacks are connected to trunnion 0lates 112 teelded two on each sleeve 72 and stiffened by gussets 114. The jacks 108 can be actuated first to move the sleeves apart in the axial direction to release the billet and thereafter to draw the sleeves tovlards each other to clamp the die portions together.
The housing 74 is mounted on pivot means which in the present example comprises a pedestal 116 bolted to the bottom 102 of the housing. The pedestal is set in the bed 76 so as to be capable of pivoting about the horizontal axis 14. Rams (not shown) connected between the bed 76 and arms 117 on the pedestal serve to rotate the housing through 900 between the position shovan in Figures 1 and 2 and the position shown in Figure 3. In Figures 1 and 2 the die is positioned with its cavity ?8 axially aligned with the swarf compacting rams 20. In Figure 3 the cavity is between and in axial alignment with die gripping means comprising, in the present example, two substantially similar die gripping assemblies 118, 120 mounted on frames 121 which are fixed on the bed 76. The construction of only one of them is shown in detail.
Referring to Figure 7, the assembly 118 comprises an outer tubular jack 122. This jack will be referred to as a die gripping jack and is a close sliding fit in the bores of two collars 124, 126 bolted to the frame and set into opposite ends of a lined passage 128 bored in the frame 120. The die gripping jack has an annular shoulder 130 which slides in the passage 128. Hydraulic seals 132 are provided in the bores of the collars and in the shoulder. Sealed annular chambers 134, 136 are thus defined between the shoulder 130 and the collars 124, 126 respectively. A passage 138 is bored in the collar 124 for feeding hydraulic fluid into the chamber 134. A similar pasage 140 for feeding fluid to the chamber 136 is bored in the collar 126. Thus if fluid is fed into the chamber 134 the jack 122 is forced inwardly towards the die assembly and if fluid is fed into the chamber 136 the jack 122 is forced away from the die assembly.
~~~~v~s~~~!!~n,~~c~am Patant Office $UBSTiTUT
PG'f Int~rrjational Aryication E SH:~ ET
~a'~~~~~~
An annular flange 138 is bolted to the inner end of the jack 122. Four jaws 190 are mounted on the flange by means of pins 142 carried between pairs of lugs 144 equally spaced around the flange. Each jaw 190 has a rounded nose and an inner face 198 which tapers inwardly away from the nose. When the law pivots about the pin 142 the nose moves towards or away from the longitudinal axis 150 of the jack.
The assembly 118 is also provided with jaw actuating means which in the present example comprises an inner tubular jack 152 which will be referred to as a billet release lack because it actuates the laws to release a billet from the die cavity. This jack has an outwardly projecting annular shoulder 154 which is a close sliding fit in the bore 156 of the die gripping jack 122. A first annular chamber 158 is defined between the shoulder 154 and an inwardly projecting shoulder 160 machined in the bore of jack 122. A second annular chamber 162 is defined between the shoulder 154 and an insert 164 set into the bore 156 and held in place by the flange 138. The chambers 158, 162 are sealed by hydraulic seals 166. A passage 167 is bored in the flange 138 and the body of the die gripping jack 122 for feeding fluid to the chamber 158. A similar passage 168 feeds fluid to the chamber 162.
Thus if the chamber 158 is pressurised the billet release jack moves in the bore of the die gripping lack towards the die assembly and if .
the chamber 162 is pressurised the billet release jack moves away from the die assembly.
At its end adjacent the die assembly the outer face of the billet release jack is provided with a tapered portion 169 which tapers complementally to the inner faces 198 of the jaws. The inner faces of the jaws bear on the tapered portion 169. Thus when the billet release jack moves away from the die assembly the noses of the jaws are forced .. away from .the axis 150 against the action of springs (not shown) inserted between the jaws and the flange 138. Similarly, when the billet release jack moves towards the die assembly the noses -of the -- jaws move inwardly towards the axis under the action of the springs.
An annular recess 170 is provided in each end face of the die 70. This recess 170 is complemental to the shape of the rounded noses of the r-:, -11-four jaws 190. Thus the outer jacks of both of the gripping assemblies can be advanced until the noses of the jaws enter the recesses 170 and the die is gripped firmly between the die gripping jacks. Provided the sleeves 72 have been slackened off the billet release jacks can now be moved away from the die assembly. This will force the four die portions 80 outwardly away from the axis, carried by the noses of the jaws, to free the billet in the cavity.
The bore 151 of the billet release jack 152 of each of the assemblies 118, 120 is provided with a hardened steel liner 172 the diameter of which is slightly larger than that of the die cavity 78. The reason for this is, in the case of the assembly 120, to allow an empty tube for a billet to pass through the bore of the billet release jack into the die cavity when the die is being gripped by the gripping assemblies. A tube feed mechanism (not shown) brings en empty tube into line with the axis 150 and the tube is pushed through the jack by a feed tam 179. The construction and operation of the ram 174 is .
conventional and it is therefore not necessary to describe it or show it in detail.
After the billet is formed and has been released by the die the ram 174 is advanced through the assembly 128 and pushes:the billet out of the die and through the bore of the billet release jack of the assembly 118.
The sequence of operations of the entire apparatus commences with the die assembly in the position shown in Figure 3. The die cavity 78 is axially aligned with :.the gripping assemblies 118, 128. The die portions r are separated 'and the die cavity is empty. An empty tube is pushed ~by the ram 174 through the gripping assembly 120 and into the die: cavity. The billet.release .lacks 152 are retracted to cause the jaws-140 -to bring the die portions together. The sleeves 72 are drawn , .towards ° one another . to clamp the die..portions 'together. The die gripping jacks .are withdrawn to release the die. The pedestal 116, :carrying the ~housing.74 and the die assembly 70, is pivoted to the position shown in Figures 1 and 2. The die cavity 78.is now axially .
aligned with the compacting rams 20. The charge boxes are advanced a n WO 91/04148 i !.~ rJ ~ :~ ~3 -~
_ 12 _ ~.::....:
along the beds 32 so that the bevelled ends of the die which project from the sleeves are received in the rebates in the rings 49 of the charge boxes. The rams are now cyclically advanced and retracted to feed charges of swarf from the charge boxes 16 into both ends of the die cavity at the same time. The charges of swarf are compacted into briquettes in the tube located within the die cavity. When the tube is filled up with briquettes the rams 20 and the charge boxes are retracted. The die assembly is pivoted back to the position shown in Figure 3. The die gripping lacks 122 ate advanced to grip the ends of the die. The billet release jacks 152 are retracted to separate the die portions in the radial direction and release the billet. The ram 174 is advanced to eject the billet from the die cavity and push it through the gripping assembly 118 from where it drops onto a roller conveyor (not shown) and is removed. The cycle begins again.
The entire operation is desirably automated and computer controlled.
The manner of further processing and working the billets formed by the use of the present invention will be fully understood by reference to the aforementioned British patent X1313545. The formed billet is subsequently heated and subjected to a process such as rolling to form a finished or. semifinished product.
Many modifications are possible. For example the swarf may be compacted by a single compacting ram and charge box operating from one end of the cavity. A ram at the opposite end of the cavity serves only as .an abutment to block the cavity. However, the provision of dual .compacting rams and charge boxes enables the length of the billet ,to be substantially increased. The reason for this is that the rams must apply great force to the..swarf to compact it into briquettes which are as dense as possible. For example.if the diameter of the briquettes is about 100 mm it has been found by experience that a compaction force of about 600 tonnes must be applied 'to mild steel swarf to achieve a :: briquette which has a density of about 85% of solid steel. Undez such _.:; a vcompaction force there would be a serious danger of bending-a long ram. For this reason it is considered that it would be impractical tc form a 2 metre long billet with a single ram.
:is ,r~ o ~.
'~ PCT/GB90/01438 The tubes in which the swarf. is compacted may be dispensed with, the swarf being compacted in the die cavity.
The angle of taper of the outer face of the die is chosen to suit the coefficient of friction between the surfaces of the sleeves and the die. In light duty apparatus the outez face may not need to be tapered at all. However, for heavier duty, if the angle of taper is too low the sleeves may tend to jam against the die after the tube has been filled. If the angle of taper is too high ,the sleeves may be ineffective to clamp the die portions together as they are pushed off 1A the die by the resultant of the forces applied to the die.
Although two sleeves 72 are illustrated, this is not essential. For example, the die may be tapered from one end to the other and surrounded by a single sleeve.
The outer face of the sleeve (and consequently the interior of the housing) can be given any suitable shape.
Similarly, while the die is illustrated as comprising four die portions, this number may be varied. In other cases the die may comprise two or three die portions.
Although hydraulically actuated rams and jacks would usually be most 2A practical, mechanical or other actuation means might be preferred.
In the above example, the each sleeve need not be moved more than about 25 mm in the axial direction by the jacks 108. They may however be separated a much greater distance. Foz example, the sleeves may be mounted in frames which slide on beds so that the sleeves can be separated by a distance greater than the length of the die. This may be desirable if the die assembly cannot be pivoted to load the tubes and unload the billets from the die. In this case the die portions may be mounted on rams or other mountings which separate them radially a distance sufficient to allow the billet to drop therebetween.
It is not considered essential that the die portions should always extend the full length of the die cavity. There may, for example, be a 3~ ~ Y~ e~ ~ <~~
E
cases in which it is desirable to split the die transversely as well as longitudinally.
The die cavity need not necessarily be cylindrical. ~t could 'or example be of square cross section. It could also be tapered from one end to the other to further assist the release of the billet.
The die gripping jacks could be located inside the billet release jacks. ~n this case the billet release jacks could be linked to the jaws by links connected at locations radially outwardly of the p:.~.s '42. Movement of the billet release jacks away from the ends of the die would thus open the jaws.
Due to the abrasive nature of swarf, it will be clear t:~at 'gardened linings may beneficially be provided on the wearing surfaces of the apparatus.
It is not intended that the scope of a patent granted in pursuance of the application of which this specification forms a part should exclude modifications and/or improvements which are within the spirit of the invention as defined in the claims appended hereto or be limited by details of the embodiments described and/or illustrated .
further than is necessary to distinguish the invention from the prior art.
_1_ APPARATUS FOR COMPACTING SCRAP METAL
FIELD OF THE INVENTION
This invention relates to the recycling of scrap metal. It has particular application to recycling by rolling or otherwise hot-s working a billet made up of scrap metal swarf compacted in a tubular jacket.
The term "swarf" comprehends the off cuts from machining operations in general and is intended to include the off cuts from turning, baring, shaping and milling operations on engineering steels. The fine off cuts from some stamping and punching operations may also be suitable.
The term "engineering steel" is intended to describe those low alloy steels which are commonly subjected to machining operations including mild steel (a term which itself includes carbon steel), forging steel and axle or shaft steel all of which contain significant amounts of carbon.
DESCRIPTION OF PRIOR ART
In British patent X1313545 there is disclosed, inter alia, a process in which steel swarf is pressed into compact masses (which for convenience will be called "briquettes"). The briquettes are pressed together and jacketed in a closed tube, usually of steel or stainless steel. The billet so formed is then heated and worked by a process such as rolling into a finished or semi-finished product.
The forming of the briquettes may take place in a cavity die prior to being jacketed. Alternatively briquettes may be formed directly in the bore of the tube. In this case the tube i~ inserted in a supporting a die during the compaction process and the bore of the tube serves as the cavity. In either case the compaction,is carried out by means of a press having a ram which presses a quantity of the swarf previously inserted in the cavity into a briquette. The ram is then withdrawn and a new charge of swa~rf is inserted in the cavity. The ram is again inserted in the cavity to form a new briquette pressed up against the L..
earlier formed briquette. The cycle is repeated until the cavity is substantially filled up with briquettes.
During the heating the oxides on the swarf inside the jacketing tube are reduced and during the working process the metal particles of which the briquettes are composed are consolidated into a unitary. mass which are sintered to each other and to the jacket.
The reduction of oxides on the swarf occurs as a result of the combination thereof with carbon which is either introduced into the jacket or which diffuses out of the steel or other metal of which the 1A swarf is composed. The jacketing tube serves to maintain reducing conditions within the billet. Attempts to produce an acceptable hot worked product from a billet of unjacketed swarf have been unsuccessful even when great care was taken to try to prevent atmospheric oxygen from getting to the hot billet.
As the swarf is compacted by the ram to form a briquette it has a tendency to expand in a radial direction. As a result considerable radial forces are applied to the cavity wall. Where the briquettes are being formed directly in a tube these forces tend to cause the tube to expand radially. The radial expansion of the tube. is such that steps must be taken to prevent the tube from being jammed in the cavity of the die in which it is supported. The method of doing so has been provide that the cavity of the die is tapered so that the cavity decreases in diameter towards the end adjacent which the ram is located. After the tube is filled with briquettes it is driven out of the die by the ram. The release of the tube from the cavity is assisted by the taper.
It is advantageous to use relatively long tubes in the process. For example, the economic viability of the process becomes questionable if tubes much less-.than 1 metre long are used and it would be of great economic advantage if tubes of 2 metres in length could be used.
To be effective the angle of taper of the cavity should be about 30.
Thus, if a die cavity which is 1 metre long to accommodate the tube has a 3° taper, the wide end of the cavity will have a diameter about mm greater than the narrow end. This would increase to 20 mm if the die cavity ~~as 2 metres in length. The tube inserted in the die cavity is initially parallel (i.e. of constant diameter throughout its 5 lengthl. To be able to fit in the die cavity the diameter of the tube 4~ould thus have to be less than that of the cavity at its narrow end.
Ds a result a tube of 1 metre in length will be diametrally expanded at one end by about 10 mm until it comes into contact ;,kith the cavity wallv and a tube of 2 metres in length would be similarly expanded by 10 about 20 mm.
OBJECT OF THE INVENTION
It is an obia~t of the invention to provide a means for assisting the release of the billet from the die which avoids need to use a die with a tapered cavity.
SUt~.ARY OF TF1E INVENTION
According to the invention there is provided pressing apparatus for compacting swarf to form a billet, including a die comprising at least two die portions which can mounted together in a working position in which they define a cavity along an axial direction of Which at least one compacting ram can be advanced to compact swarf inserted in the cavity or in a jacket mounted in the cavity to form the billet; at least one sleeve which can be mounted over the die in a holding position in which it surrounds the die portions and holds them together in the working position; and release means to move the sleeve in the axial direction from the holding position to allow the die portions to move apart transversely to the axial direction; and at least one die separating device for moving the die portions apart transversely to the axial direction, the apparatus being characterised in that said at least one die portion separating device is movable between a die-gripping position in which it is located adjacent one end of the die and grips an end of at least one of the die portions and a withdrawn position in which it is axially spaced from the said one end of the die.
-d-According to one aspect of the invention the die and the sleeve are mounted on a support and pivot means is provided to pivot the support between a billet compacting position in which the compacting ram is aligned with the cavity and 3 billet removing position in which the compacting ram is disposed at an angle to the cavity, means being provided for removing the billet from the die in the billet removing position.
According to another aspect of the invention the cavity has two openings which emerge at opposite ends of the die and through which opposed compacting rams can be advanced into the cavity, the die having an outer face provided with two tapered portions which taper inwardly in the axial direction from a position at or close to a longitudinal centre of the die one towards each end of the die, two said sleeves being provided which are mounted one over each of~ the tapered portions and each having an inner face which tapers complementally to the tapered portion over which it is mounted, each sleeve being of axial length substantially equal to that of the tapered portion over which it is mounted, the release means being arranged to move the sleeves away from each other in the axial ZO direction.
In one form ~f the invention the support comprises a housing in which the sleeves are slidably mounted and the release means comprises at least one jacking member anchored on the housing and arranged to jack the sleeves away from each other.
According to another aspect of the invention the means for removing the billet includes a further ram which can be advanced in the axial direction into the cavity to eject the billet.
The die portion separating device may, according to the invention, comprise a first jack member on which is mounted as many gripping members as there are die portions, the gripping members being arranged each to grip the end of a die portion when the first jack member is advanced towards the end of the die, and actuating means for actuating the gripping members to move the die portions apart.
_5_ In one aspect of the invention the actuating means comprises a second jack member.
In another asDP~t ~f t_hP invention the first jack member is provided with a cylindrical passage in which the second jack member is slidably mounted. the second Tack member being provided with said passage.
In still another aspect of the invention the gripping members and the ends of the die portions are provided with interlocking formations by means of which the die portions are gripped by the gripping members.
Preferably, according to the invention, the apparatus includes two said die portion separating devices which, When the die is in the billet removing position, are located one at each end of the die, one of said die separating devices being provided with a bore through which the further ram can pass when it is advanced into the cavity, the other of said die separating devices being provided with a bore through the billet can Bass when it is ejected from the cavity.
BRIEF DESCRIPTION OF THE DRAWINGS
The invention is further discussed with reference to the accompanying drawings in which:
Figure 1 is a side Plevar.ion of cart of an apparatus for loading swarf into a die assembly and for compressing the swarf to form a billet;
Fiwre 2 is a plan view of the apparatus shown in Figure 1;
Figure 3 is a plan view of part of the apparatus shown in Figure 1 with the die assembly rotated through 900;
Figure 4 is an enlarged side elevation of the die assembly;
Figure 5 is an end elevation of the die assembly, vieaTed from the direction of arrow A in Figure 4;
,',r,~b~~~~'l;J .
_ 6 _ f..,.:.:;
Figure 6 is a cross sectional view on arrows B-B in Figure 9, some of the components of the die assembly being omitted;
Figure 7 is an enlarged cross sectional view on arrows C-C in Figure 1 of a die gripping and expanding mechanism; ' Figure 8 is an enlarged partly sectional view in the axial direction of a charge box forming part of the apparatus shown in ' Figuze 1; and Figure 9 is a sectional view on arrows D-D in Figure 8.
DETAILED DESCRIPTION OF THE EXAMPLES SHOWN IN THE DRAWINGS
Referring fizst to Figures 1 to 3, there is shown an apparatus 10 for inserting swarf into a jacketing tube and compacting it to form a billet. The apparatus comprises a die assembly 12 and is symmetrical about a vertical plane through an axis 19 through the center of the die assembly., Since the components on either side of the axis 14 are identical only those to one side thereof are illustrated and described.
The components illustrated' comprise a charge box 16 and a ram assembly 18..The ram assemblies are axially aligned. Each ram assembly comprises a ram 20 mounted in an hydraulic cylinder 22. The cylinder is supported in a frame 24 mounted on a bed 26. The cylinder is fed with hydraulic fluid pumped by pumps (not shown) fzom a reservoir (also not shown) through a feed pipe 28. The frames 24 are joined by tie rods 30. The ram 20 is steadied by a steady 31 which can slide on a bed 32. The steady helps to prevent bending of the ram when it is under load.
Also mounted for sliding on the bed 32 is the charge box 16. Referring particularly to Figures 8 and 9, the charge box comprises .front and , rear.. walls 34, 36 provided with apeztures 38..The apertures 38 are , .aligned_.with.,the.ram.20 and are provided with .replaceable hardened .steel ncollars 40,~42.held in. place by rings 99 bolted to the walls.
The .collars have bores 96 in which the ram .is,a close,_sliding fit. A
feed'chamber 50 is provided having sides 52_and a bottom 59 extending between the front and back walls 34, 36. The bottom, which may be :,~~~-~~;~
~. ~ J
_7_ provided with a hardened wear liner 56, is approximately level with the lower periphery of the bores 96. The feed chamber has an open top through which swarf is fed from a storage hopper (not shown). Swarf drops into the path of the ram when the ram is retracted from the feed chamber. When the ram is again advanced a plug of swarf is driven ahead of it through the bore of the collar 92 and into the die as will be explained.
There is a tendency for some of the swarf to migrate upwardly back into the feed chamber rather than into the die. This may be countered by providing a pair of jaws 58 each having a hemi-cylindrical front face 60. The jaws are mounted between upper and lower guide walls 62, 64. Each jaw can be retracted by a small hydraulic ram 66 to a position in which its front face 60 forms the lower part of the side 52 of the feed chamber. This allows the swarf to fill the bottom of the feed chamber as shown in Figure 8. The jaws can then be advanced until they meet. In this position the jaws hold captive a plug of swarf which can then be driven into the die by the ram.
The charge box is provided with adjustable pads 68 on which it slides along the bed 32 for a reason to be explained. It is moved along the bed by rams (not shown).
Referring more particularly to Figures 4 to 6, the die assembly 12 comprises a die 70 and a pair of clamping sleeves 72. The die assembly is supported in a housing 79 which is itself mounted on a bed 76.
The die 70 comprises a cylind=ical_cavity 78 open at both ends. The die is split into fou= substantially identical portions 80 each embodying a 90° angular segment of the cavity. The die portions thus meet at longitudinally extending interfaces 82 lying ::in (imaginary) planes which intersect along a line coincident with the longitudinal axis 86 of the die. In the pzesent example,the.planes are disposed at 95° to -the horizontal. The cavity 78 is of uniform .circular cross-,section throughout its length,and is intended to accommodate a tube in which swarf will be compacted as will be described to produce a billet for carzying out the process of recycling scrap steel disclosed in :~ ;s ;~ o .
i., '~ i~3 ~ ~ ~~ " PCT/GB90/01438 ,a-."
British patent #1313545.
The die has a cylindrical outer face 88 comprising portions 90 which taper inwardly towards both ends 92 from an (imaginary) plane through the longitudinal centre of the cavity and perpendicular to the axis 86. The angle of taper is about 4°.
Two thick walled sleeves 72 of high tensile steel are placed around the tapered portions 90 of the die. The bores of the sleeves are tapered complementally to the tapered portions 90 of the dies. The length of each sleeve is substantially equal to half of that of the die allowing for a small (but essential) working clearance between the inner ends of the two sleeves and a short length of the die at each end (as shown at 94) which projects from the sleeve.
As explained above the tube tends to be radially expanded when swarf is being compacted into briquettes therein. This has the result that the billet tends to be jammed in the cavity and also that substantial forces are transmitted to the die in a radial direction. The sleeves 72 serve to take up the bending stress applied to the die portions and to clamp them together when the billet is being formed. The billet can however be easily released from the die by providing release means which move the sleeves away from each other in the axial direction and allowing the die portions to separate from each other in a radial direction.
This is achieved by mounting the sleeves 72 in the housing 74. In the present example the housing comprises four heavy section channel members 96 of fabricated steel disposed parallel to each other at the corners of -a square and joined by heavy steel side walls 98, a top wall 100 and a bottom wall 102, all welded together and stiffened if necessary by gussets. A rail 104 is located in each channel. Mounting .
"bolts and jack screws (not shown) are provided to fix the rails in the channels and to set them up parallel to one-another: The rails are set up so that the sleeves 72 are a close sliding fit in the rails, flats being machined into the outer faces of the sleeves for the purpose.
0 9 Auger 199 Two mounting plates 106 are mounted on each end of the housing. A
double acting die releasing jack 108 is mounted on each mounting plate. The rams 110 of the jacks are connected to trunnion 0lates 112 teelded two on each sleeve 72 and stiffened by gussets 114. The jacks 108 can be actuated first to move the sleeves apart in the axial direction to release the billet and thereafter to draw the sleeves tovlards each other to clamp the die portions together.
The housing 74 is mounted on pivot means which in the present example comprises a pedestal 116 bolted to the bottom 102 of the housing. The pedestal is set in the bed 76 so as to be capable of pivoting about the horizontal axis 14. Rams (not shown) connected between the bed 76 and arms 117 on the pedestal serve to rotate the housing through 900 between the position shovan in Figures 1 and 2 and the position shown in Figure 3. In Figures 1 and 2 the die is positioned with its cavity ?8 axially aligned with the swarf compacting rams 20. In Figure 3 the cavity is between and in axial alignment with die gripping means comprising, in the present example, two substantially similar die gripping assemblies 118, 120 mounted on frames 121 which are fixed on the bed 76. The construction of only one of them is shown in detail.
Referring to Figure 7, the assembly 118 comprises an outer tubular jack 122. This jack will be referred to as a die gripping jack and is a close sliding fit in the bores of two collars 124, 126 bolted to the frame and set into opposite ends of a lined passage 128 bored in the frame 120. The die gripping jack has an annular shoulder 130 which slides in the passage 128. Hydraulic seals 132 are provided in the bores of the collars and in the shoulder. Sealed annular chambers 134, 136 are thus defined between the shoulder 130 and the collars 124, 126 respectively. A passage 138 is bored in the collar 124 for feeding hydraulic fluid into the chamber 134. A similar pasage 140 for feeding fluid to the chamber 136 is bored in the collar 126. Thus if fluid is fed into the chamber 134 the jack 122 is forced inwardly towards the die assembly and if fluid is fed into the chamber 136 the jack 122 is forced away from the die assembly.
~~~~v~s~~~!!~n,~~c~am Patant Office $UBSTiTUT
PG'f Int~rrjational Aryication E SH:~ ET
~a'~~~~~~
An annular flange 138 is bolted to the inner end of the jack 122. Four jaws 190 are mounted on the flange by means of pins 142 carried between pairs of lugs 144 equally spaced around the flange. Each jaw 190 has a rounded nose and an inner face 198 which tapers inwardly away from the nose. When the law pivots about the pin 142 the nose moves towards or away from the longitudinal axis 150 of the jack.
The assembly 118 is also provided with jaw actuating means which in the present example comprises an inner tubular jack 152 which will be referred to as a billet release lack because it actuates the laws to release a billet from the die cavity. This jack has an outwardly projecting annular shoulder 154 which is a close sliding fit in the bore 156 of the die gripping jack 122. A first annular chamber 158 is defined between the shoulder 154 and an inwardly projecting shoulder 160 machined in the bore of jack 122. A second annular chamber 162 is defined between the shoulder 154 and an insert 164 set into the bore 156 and held in place by the flange 138. The chambers 158, 162 are sealed by hydraulic seals 166. A passage 167 is bored in the flange 138 and the body of the die gripping jack 122 for feeding fluid to the chamber 158. A similar passage 168 feeds fluid to the chamber 162.
Thus if the chamber 158 is pressurised the billet release jack moves in the bore of the die gripping lack towards the die assembly and if .
the chamber 162 is pressurised the billet release jack moves away from the die assembly.
At its end adjacent the die assembly the outer face of the billet release jack is provided with a tapered portion 169 which tapers complementally to the inner faces 198 of the jaws. The inner faces of the jaws bear on the tapered portion 169. Thus when the billet release jack moves away from the die assembly the noses of the jaws are forced .. away from .the axis 150 against the action of springs (not shown) inserted between the jaws and the flange 138. Similarly, when the billet release jack moves towards the die assembly the noses -of the -- jaws move inwardly towards the axis under the action of the springs.
An annular recess 170 is provided in each end face of the die 70. This recess 170 is complemental to the shape of the rounded noses of the r-:, -11-four jaws 190. Thus the outer jacks of both of the gripping assemblies can be advanced until the noses of the jaws enter the recesses 170 and the die is gripped firmly between the die gripping jacks. Provided the sleeves 72 have been slackened off the billet release jacks can now be moved away from the die assembly. This will force the four die portions 80 outwardly away from the axis, carried by the noses of the jaws, to free the billet in the cavity.
The bore 151 of the billet release jack 152 of each of the assemblies 118, 120 is provided with a hardened steel liner 172 the diameter of which is slightly larger than that of the die cavity 78. The reason for this is, in the case of the assembly 120, to allow an empty tube for a billet to pass through the bore of the billet release jack into the die cavity when the die is being gripped by the gripping assemblies. A tube feed mechanism (not shown) brings en empty tube into line with the axis 150 and the tube is pushed through the jack by a feed tam 179. The construction and operation of the ram 174 is .
conventional and it is therefore not necessary to describe it or show it in detail.
After the billet is formed and has been released by the die the ram 174 is advanced through the assembly 128 and pushes:the billet out of the die and through the bore of the billet release jack of the assembly 118.
The sequence of operations of the entire apparatus commences with the die assembly in the position shown in Figure 3. The die cavity 78 is axially aligned with :.the gripping assemblies 118, 128. The die portions r are separated 'and the die cavity is empty. An empty tube is pushed ~by the ram 174 through the gripping assembly 120 and into the die: cavity. The billet.release .lacks 152 are retracted to cause the jaws-140 -to bring the die portions together. The sleeves 72 are drawn , .towards ° one another . to clamp the die..portions 'together. The die gripping jacks .are withdrawn to release the die. The pedestal 116, :carrying the ~housing.74 and the die assembly 70, is pivoted to the position shown in Figures 1 and 2. The die cavity 78.is now axially .
aligned with the compacting rams 20. The charge boxes are advanced a n WO 91/04148 i !.~ rJ ~ :~ ~3 -~
_ 12 _ ~.::....:
along the beds 32 so that the bevelled ends of the die which project from the sleeves are received in the rebates in the rings 49 of the charge boxes. The rams are now cyclically advanced and retracted to feed charges of swarf from the charge boxes 16 into both ends of the die cavity at the same time. The charges of swarf are compacted into briquettes in the tube located within the die cavity. When the tube is filled up with briquettes the rams 20 and the charge boxes are retracted. The die assembly is pivoted back to the position shown in Figure 3. The die gripping lacks 122 ate advanced to grip the ends of the die. The billet release jacks 152 are retracted to separate the die portions in the radial direction and release the billet. The ram 174 is advanced to eject the billet from the die cavity and push it through the gripping assembly 118 from where it drops onto a roller conveyor (not shown) and is removed. The cycle begins again.
The entire operation is desirably automated and computer controlled.
The manner of further processing and working the billets formed by the use of the present invention will be fully understood by reference to the aforementioned British patent X1313545. The formed billet is subsequently heated and subjected to a process such as rolling to form a finished or. semifinished product.
Many modifications are possible. For example the swarf may be compacted by a single compacting ram and charge box operating from one end of the cavity. A ram at the opposite end of the cavity serves only as .an abutment to block the cavity. However, the provision of dual .compacting rams and charge boxes enables the length of the billet ,to be substantially increased. The reason for this is that the rams must apply great force to the..swarf to compact it into briquettes which are as dense as possible. For example.if the diameter of the briquettes is about 100 mm it has been found by experience that a compaction force of about 600 tonnes must be applied 'to mild steel swarf to achieve a :: briquette which has a density of about 85% of solid steel. Undez such _.:; a vcompaction force there would be a serious danger of bending-a long ram. For this reason it is considered that it would be impractical tc form a 2 metre long billet with a single ram.
:is ,r~ o ~.
'~ PCT/GB90/01438 The tubes in which the swarf. is compacted may be dispensed with, the swarf being compacted in the die cavity.
The angle of taper of the outer face of the die is chosen to suit the coefficient of friction between the surfaces of the sleeves and the die. In light duty apparatus the outez face may not need to be tapered at all. However, for heavier duty, if the angle of taper is too low the sleeves may tend to jam against the die after the tube has been filled. If the angle of taper is too high ,the sleeves may be ineffective to clamp the die portions together as they are pushed off 1A the die by the resultant of the forces applied to the die.
Although two sleeves 72 are illustrated, this is not essential. For example, the die may be tapered from one end to the other and surrounded by a single sleeve.
The outer face of the sleeve (and consequently the interior of the housing) can be given any suitable shape.
Similarly, while the die is illustrated as comprising four die portions, this number may be varied. In other cases the die may comprise two or three die portions.
Although hydraulically actuated rams and jacks would usually be most 2A practical, mechanical or other actuation means might be preferred.
In the above example, the each sleeve need not be moved more than about 25 mm in the axial direction by the jacks 108. They may however be separated a much greater distance. Foz example, the sleeves may be mounted in frames which slide on beds so that the sleeves can be separated by a distance greater than the length of the die. This may be desirable if the die assembly cannot be pivoted to load the tubes and unload the billets from the die. In this case the die portions may be mounted on rams or other mountings which separate them radially a distance sufficient to allow the billet to drop therebetween.
It is not considered essential that the die portions should always extend the full length of the die cavity. There may, for example, be a 3~ ~ Y~ e~ ~ <~~
E
cases in which it is desirable to split the die transversely as well as longitudinally.
The die cavity need not necessarily be cylindrical. ~t could 'or example be of square cross section. It could also be tapered from one end to the other to further assist the release of the billet.
The die gripping jacks could be located inside the billet release jacks. ~n this case the billet release jacks could be linked to the jaws by links connected at locations radially outwardly of the p:.~.s '42. Movement of the billet release jacks away from the ends of the die would thus open the jaws.
Due to the abrasive nature of swarf, it will be clear t:~at 'gardened linings may beneficially be provided on the wearing surfaces of the apparatus.
It is not intended that the scope of a patent granted in pursuance of the application of which this specification forms a part should exclude modifications and/or improvements which are within the spirit of the invention as defined in the claims appended hereto or be limited by details of the embodiments described and/or illustrated .
further than is necessary to distinguish the invention from the prior art.
Claims
Claims 1.
Pressing apparatus for compacting swarf to form a billet, including a die comprising at least two die portions which can be mounted together in a working position in which they define a cavity along an axial direction of which at least one compacting ram can be advanced to compact swarf inserted in the cavity or in a jacket mounted in the cavity to form the billet;
at least one sleeve which can be mounted over the die in a holding position in which it surrounds the die portions and holds them together in the working position; and release means to move the sleeve in the axial direction from the holding position to allow the die portions to move apart transversely to the axial direction; and at least one die portion separating device for moving the die portions apart transversely to the axial direction; said at least one die portion separating device being movable between a die gripping position in which it is located adjacent one end of the die and grips an end of at least one of the die portions and a withdrawn position in which it is axially spaced from the said one end of the die.
2.
Pressing apparatus according to claim 1, in which the die and the sleeve are mounted on a support and pivot means is provided to pivot the support between a billet compacting position in which the compacting ram is aligned with the cavity and a billet removing position in which the compacting ram is disposed at an angle to the cavity, means being provided for removing the billet from the die in the billet removing position.
3.
Pressing apparatus according to claim 2, in which the cavity has two openings which emerge at opposite ends of the die and through which opposed compacting rams can be advanced into the cavity, the die having an outer face provided with two tapered portions which taper inwardly in the axial direction from a position at or close to a longitudinal centre of the die one towards each end of the die, two said sleeves being provided which are mounted one over each of the tapered portions and each having an inner face which tapers complementally to the tapered portion over which it is mounted, each sleeve being of axial length substantially equal to that of the tapered portion over which it is mounted, the release means being arranged to move the sleeves away from each other in the axial direction.
4.
Pressing apparatus according to claim 3, in which the support comprises a housing in which the sleeves are slidably mounted and the release means comprises at least one jacking member anchored on the housing and arranged to jack the sleeves away from each other.
5.
Pressing apparatus according to claim 2, in which the means for removing the billet includes a further ram which can be advanced in the axial direction into the cavity to eject the billet.
6.
Pressing apparatus according to claim 5, in which said at least one die portion separating device comprises a first jack member on which are mounted as many gripping members as there are die portions, the gripping members being arranged each to grip the end of a die portion when the first jack member is advanced towards the end of the die, and actuating means for actuating the gripping members to move the die portions apart.
7.
Pressing apparatus according to claim 6, in which the actuating means comprises a second jack member.
8.
Pressing apparatus according to claim 7, in which the first jack member is provided with a cylindrical passage in which the second jack member is slidably mounted.
9.
Pressing apparatus according to any one of claims 6 to 8, in which the gripping members and the ends of the die portions are provided with interlocking formations by means of which the die portions are gripped by the gripping members.
10.
Pressing apparatus according to any one of claims 5 to 9, including two said die portion separating devices which, when the die is in the billet removing position, are located one at each end of the die, one of said die portion separating devices being provided with a bore through which the further ram can pass when it is advanced into the cavity, the other of said die portion separating devices being provided with a bore through which the billet can pass when it is ejected from the cavity.
Pressing apparatus for compacting swarf to form a billet, including a die comprising at least two die portions which can be mounted together in a working position in which they define a cavity along an axial direction of which at least one compacting ram can be advanced to compact swarf inserted in the cavity or in a jacket mounted in the cavity to form the billet;
at least one sleeve which can be mounted over the die in a holding position in which it surrounds the die portions and holds them together in the working position; and release means to move the sleeve in the axial direction from the holding position to allow the die portions to move apart transversely to the axial direction; and at least one die portion separating device for moving the die portions apart transversely to the axial direction; said at least one die portion separating device being movable between a die gripping position in which it is located adjacent one end of the die and grips an end of at least one of the die portions and a withdrawn position in which it is axially spaced from the said one end of the die.
2.
Pressing apparatus according to claim 1, in which the die and the sleeve are mounted on a support and pivot means is provided to pivot the support between a billet compacting position in which the compacting ram is aligned with the cavity and a billet removing position in which the compacting ram is disposed at an angle to the cavity, means being provided for removing the billet from the die in the billet removing position.
3.
Pressing apparatus according to claim 2, in which the cavity has two openings which emerge at opposite ends of the die and through which opposed compacting rams can be advanced into the cavity, the die having an outer face provided with two tapered portions which taper inwardly in the axial direction from a position at or close to a longitudinal centre of the die one towards each end of the die, two said sleeves being provided which are mounted one over each of the tapered portions and each having an inner face which tapers complementally to the tapered portion over which it is mounted, each sleeve being of axial length substantially equal to that of the tapered portion over which it is mounted, the release means being arranged to move the sleeves away from each other in the axial direction.
4.
Pressing apparatus according to claim 3, in which the support comprises a housing in which the sleeves are slidably mounted and the release means comprises at least one jacking member anchored on the housing and arranged to jack the sleeves away from each other.
5.
Pressing apparatus according to claim 2, in which the means for removing the billet includes a further ram which can be advanced in the axial direction into the cavity to eject the billet.
6.
Pressing apparatus according to claim 5, in which said at least one die portion separating device comprises a first jack member on which are mounted as many gripping members as there are die portions, the gripping members being arranged each to grip the end of a die portion when the first jack member is advanced towards the end of the die, and actuating means for actuating the gripping members to move the die portions apart.
7.
Pressing apparatus according to claim 6, in which the actuating means comprises a second jack member.
8.
Pressing apparatus according to claim 7, in which the first jack member is provided with a cylindrical passage in which the second jack member is slidably mounted.
9.
Pressing apparatus according to any one of claims 6 to 8, in which the gripping members and the ends of the die portions are provided with interlocking formations by means of which the die portions are gripped by the gripping members.
10.
Pressing apparatus according to any one of claims 5 to 9, including two said die portion separating devices which, when the die is in the billet removing position, are located one at each end of the die, one of said die portion separating devices being provided with a bore through which the further ram can pass when it is advanced into the cavity, the other of said die portion separating devices being provided with a bore through which the billet can pass when it is ejected from the cavity.
Applications Claiming Priority (4)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| NZ22841689 | 1989-09-21 | ||
| NZ228417 | 1989-09-21 | ||
| NZ22841789 | 1989-09-21 | ||
| PCT/GB1990/001438 WO1991004148A1 (en) | 1989-09-21 | 1990-09-19 | Apparatus for compacting scrap metal |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CA2066565A1 CA2066565A1 (en) | 1991-03-22 |
| CA2066565C true CA2066565C (en) | 2002-09-17 |
Family
ID=26650843
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CA002066565A Expired - Fee Related CA2066565C (en) | 1989-09-21 | 1990-09-19 | Apparatus for compacting scrap metal |
Country Status (11)
| Country | Link |
|---|---|
| EP (1) | EP0501965B1 (en) |
| JP (1) | JP2913213B2 (en) |
| KR (1) | KR100212418B1 (en) |
| AT (1) | ATE123994T1 (en) |
| AU (2) | AU6433190A (en) |
| CA (1) | CA2066565C (en) |
| DE (1) | DE69020359T2 (en) |
| DK (1) | DK0501965T3 (en) |
| ES (1) | ES2078352T3 (en) |
| WO (2) | WO1991004148A1 (en) |
| ZA (2) | ZA907515B (en) |
Families Citing this family (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO1992001073A2 (en) * | 1990-07-12 | 1992-01-23 | Camborne Industries Plc | Process for manufacturing metal products using scrap metal |
| FR2700494B1 (en) * | 1993-01-15 | 1995-04-07 | Sgn Soc Gen Tech Nouvelle | Compacting method and device, particularly suitable for compacting hazardous materials and in particular radioactive waste. |
| PL346215A1 (en) * | 1998-08-21 | 2002-01-28 | Henkel Kgaa | Pressing tool having anti-adherent properties |
| KR100792846B1 (en) * | 2006-12-19 | 2008-01-14 | 주식회사 포스코 | Scrap Compactor in Electric Furnace |
| CN112808679A (en) * | 2020-12-24 | 2021-05-18 | 浙江永达电力科技有限公司 | Leftover material environment-friendly recycling device based on iron tower |
| CN113578992B (en) * | 2021-08-02 | 2025-06-20 | 常州徐沛金属材料有限公司 | A reusable high temperature resistant mold barrel for a crumb cake machine |
Family Cites Families (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US1609460A (en) * | 1925-01-28 | 1926-12-07 | Western Electric Co | Apparatus for molding articles under high pressure |
| US1838518A (en) * | 1927-02-17 | 1931-12-29 | Simonds Worden White Company | Knockdown mold |
| DE720296C (en) * | 1938-11-03 | 1942-04-30 | Waffen Und Munitionsfabriken A | Press for the production of homogeneous explosives pellets under high pressure |
| US2622510A (en) * | 1948-05-12 | 1952-12-23 | Walter W Letts | Pressing sawdust into the form of bodies |
| DE1247002B (en) * | 1963-05-29 | 1967-08-10 | Vnii Nowych Str Materialow | Method and device for extrusion of profiled products from a mixture of shredded chips of wood waste, agricultural waste products and similar raw material with polymer binders |
| DE2122322A1 (en) * | 1971-05-06 | 1972-11-23 | Societa Italiana Per Azioni Per La Produzione Di Calci E Cementi Di Segni, Rom | Compression mold for the production of tablet-shaped powder samples |
| US3909909A (en) * | 1971-07-21 | 1975-10-07 | Republic Steel Corp | Harmonic press and method of forging |
| JPS5028643A (en) * | 1973-07-17 | 1975-03-24 | ||
| DE2524412B2 (en) * | 1975-05-30 | 1977-08-04 | Amsted Industries Ine, Chicago III (VStA) | PROCESS AND PRESS FOR THE CONTINUOUS MANUFACTURING OF BARS FROM METAL POWDER |
| US4174933A (en) * | 1977-12-27 | 1979-11-20 | Combustion Engineering, Inc. | Forming an extruded bar out of metal chips |
| US4666389A (en) * | 1985-01-25 | 1987-05-19 | The Texas A&M University System | Apparatus for forming compacts from solid particles |
-
1990
- 1990-09-19 DE DE69020359T patent/DE69020359T2/en not_active Expired - Fee Related
- 1990-09-19 AU AU64331/90A patent/AU6433190A/en not_active Abandoned
- 1990-09-19 AU AU63413/90A patent/AU654469B2/en not_active Ceased
- 1990-09-19 CA CA002066565A patent/CA2066565C/en not_active Expired - Fee Related
- 1990-09-19 DK DK90913526.1T patent/DK0501965T3/en active
- 1990-09-19 KR KR1019920700647A patent/KR100212418B1/en not_active Expired - Fee Related
- 1990-09-19 ES ES90913526T patent/ES2078352T3/en not_active Expired - Lifetime
- 1990-09-19 JP JP2512649A patent/JP2913213B2/en not_active Expired - Lifetime
- 1990-09-19 WO PCT/GB1990/001438 patent/WO1991004148A1/en active IP Right Grant
- 1990-09-19 AT AT90913526T patent/ATE123994T1/en not_active IP Right Cessation
- 1990-09-19 EP EP90913526A patent/EP0501965B1/en not_active Expired - Lifetime
- 1990-09-19 WO PCT/GB1990/001439 patent/WO1991004149A1/en unknown
- 1990-09-20 ZA ZA907515A patent/ZA907515B/en unknown
- 1990-09-20 ZA ZA907517A patent/ZA907517B/en unknown
Also Published As
| Publication number | Publication date |
|---|---|
| DK0501965T3 (en) | 1995-10-16 |
| WO1991004148A1 (en) | 1991-04-04 |
| DE69020359D1 (en) | 1995-07-27 |
| AU654469B2 (en) | 1994-11-10 |
| ZA907517B (en) | 1991-06-26 |
| KR100212418B1 (en) | 1999-08-02 |
| EP0501965A1 (en) | 1992-09-09 |
| ES2078352T3 (en) | 1995-12-16 |
| EP0501965B1 (en) | 1995-06-21 |
| ZA907515B (en) | 1991-07-31 |
| AU6433190A (en) | 1991-04-18 |
| KR927003322A (en) | 1992-12-17 |
| JPH05500635A (en) | 1993-02-12 |
| DE69020359T2 (en) | 1997-05-22 |
| WO1991004149A1 (en) | 1991-04-04 |
| ATE123994T1 (en) | 1995-07-15 |
| JP2913213B2 (en) | 1999-06-28 |
| CA2066565A1 (en) | 1991-03-22 |
| AU6341390A (en) | 1991-04-18 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| US5088399A (en) | Apparatus for compacting scrap metal | |
| US3908430A (en) | Apparatus for cold-forming metal workpieces | |
| CA2066565C (en) | Apparatus for compacting scrap metal | |
| US3530702A (en) | Extruding method and apparatus and parts therefor | |
| US4726211A (en) | Method of cold drawing seamless metal tubes each having an upset portion on each end | |
| US6386009B1 (en) | Method and apparatus for hydroforming multiple components with reduced press loading | |
| US4371396A (en) | Method for manufacturing billets, from metal powder, intended to be subsequently rolled or forged | |
| RU2076007C1 (en) | Method of making articles by backward extrusion and apparatus for performing the same | |
| US4445357A (en) | Pipe press | |
| US3616672A (en) | Dummy block and/or billet loading device for extrusion presses | |
| JPH0224173B2 (en) | ||
| US4475372A (en) | Method and means for removing a die, sealing member and residual metal from an indirect extrusion press | |
| US7251973B2 (en) | Hydroforming apparatus | |
| US5051315A (en) | Compacting scrap metal in a tube for recycling | |
| US5709121A (en) | Method and apparatus for hydraulically upsetting a steel reinforcement bar | |
| US3695079A (en) | Means for forging large shell rings e. g. for boiler shells | |
| US3999417A (en) | Apparatus for cold-forming metal workpieces | |
| US4552009A (en) | Upsetter | |
| EP0159426A1 (en) | Method and apparatus for cold drawing seamless metal tubes having upset portions at both ends | |
| CN1326387A (en) | Apparatus and method for forming pipe with increased wall-thickness at its end | |
| US4441353A (en) | Clamp mechanism for upsetter | |
| US3563075A (en) | Installation for hydrostatic extrusion of rods and tubular and profiled articles | |
| US3091139A (en) | Automatic billet center punching machine | |
| US3852986A (en) | High pressure billet extruder | |
| CN219152075U (en) | Bearing block press mounting equipment for carrier roller |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| EEER | Examination request | ||
| MKLA | Lapsed |