CA2038095C - Battery cable connector - Google Patents

Battery cable connector

Info

Publication number
CA2038095C
CA2038095C CA002038095A CA2038095A CA2038095C CA 2038095 C CA2038095 C CA 2038095C CA 002038095 A CA002038095 A CA 002038095A CA 2038095 A CA2038095 A CA 2038095A CA 2038095 C CA2038095 C CA 2038095C
Authority
CA
Canada
Prior art keywords
slot
post
opening
bared
cable
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CA002038095A
Other languages
French (fr)
Other versions
CA2038095A1 (en
Inventor
William H. Allen
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Individual
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Individual filed Critical Individual
Publication of CA2038095A1 publication Critical patent/CA2038095A1/en
Application granted granted Critical
Publication of CA2038095C publication Critical patent/CA2038095C/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R11/00Individual connecting elements providing two or more spaced connecting locations for conductive members which are, or may be, thereby interconnected, e.g. end pieces for wires or cables supported by the wire or cable and having means for facilitating electrical connection to some other wire, terminal, or conductive member, blocks of binding posts
    • H01R11/11End pieces or tapping pieces for wires, supported by the wire and for facilitating electrical connection to some other wire, terminal or conductive member
    • H01R11/28End pieces consisting of a ferrule or sleeve
    • H01R11/281End pieces consisting of a ferrule or sleeve for connections to batteries
    • H01R11/285Battery post and cable secured by the same locking means
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/28Clamped connections, spring connections
    • H01R4/30Clamped connections, spring connections utilising a screw or nut clamping member
    • H01R4/36Conductive members located under tip of screw

Landscapes

  • Connection Of Batteries Or Terminals (AREA)
  • Connections Effected By Soldering, Adhesion, Or Permanent Deformation (AREA)
  • Cable Accessories (AREA)

Abstract

BATTERY CABLE CONNECTOR

ABSTRACT

There is disclosed a connector for electrically connect-ing the bared ends of one or more battery cables to a post of a storage battery by holding the cable ends are held in direct contact with the post.

Description

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, BATTERY CABLE CONNECTOR

This invention relates generally to a connector for electrically connecting the bared end of one or more battery cables to a terminal post of a storage battery.
More particularly, it relates to an improved connector of this type in which the bared end of the cable is held in electrical contact with the post.
A connector of this type in common use with automobile batteries comprises a generally "C" shaped body having arcuate inner surfaces adapted to fit over the post and adapted to be tightly clamped about the post by means of a bolt threadedly connecting the free ends of the arms of the body and a hole in the opposite end of the body~in which ` the bared end of the cable is anchored. The body of the - 15 connector is made of lead in order to conduct current between the end of the cable and the post.
The arcuate surfaces of the "C" shaped body quickly corrode due to arcing between them and the post, thus - requiring their frequent replacement. Corrosion often also extends to the threads of the bolt making it difficult to remove the connector from the post. Even when the connector is removed, the post must be cleaned before ~` - reconnection of the cable.
Original connectors of this type are usually replaced with connectors which comprise similar "C" shaped bodies, but in which a bared end of the cable is received within a slot for~ed between a groove in the end of the body and a retainer plate bolted across the groove. Thus, in replacing the original connector, the cable must be cut from its body and a new end bared for insertion into the slot in the body of the replace~ent connector. Although ~, . ` ' , ' ?~)3~095 the plate may be tightened against the body, it is difficult to obtain good electrical connection between the cable and body, particularly when the slot is to receive the ends of two cables, as is conventionally required in the case of new automobiles.
Accordingly the invention seeks to provide a connector which overcomes one or more of the shortcomings of these prior connectors in that it is made up of a minimum number of easily fabricated and assembled parts and further in that the bared end of a cable or the bared ends of more than one cable may be easily ~ 10 installed in the connector and tightly compressed with less - likelihood of arcing and thus possible corrosion.
The invention in one aspect provides a connector for electrically connecting the bared end of at least one battery . cable to a terminal post of a storage battery, comprising a body having top and bottom walls, side walls and end walls with an elongate slot connecting the top and bottom walls of a width to ; fit over the terminal post. An opening connects the side walls and intersects one end of the slot near one end wall of the body to permit the bared ends of the cables to be inserted into the ; 20 opening for disposal between one end of the slot and one side of the post. A threaded hole connects the other end wall and ! other end of the slot and a bolt is threadedly received within the hole for inward and outward movement toward and away from the one end of the slot so as to permit its inner end to be engaged ~, 25 tightly with the other side of the post, when moved inwardly, so as to compress the bared end of each cable between the one end of the slot and the one side of the post.
Another aspect of the invention provides a connector for electrically connecting the bared end of at least one battery cable to a terminal post of a storage battery, comprising a body having an elongate slot of a width to fit over the terminal post and an opening in the body intersecting one end of the slot to permit each bared end of a cable to be inserted into the opening for disposal between one end of the slot and one side of the post. A bolt is threadedly received through a hole in the opposite end of the body to permit the inner end of the bolt to be moved inwardly so as to compress each bared end of a cable 20380q5 between the one side of the post and a surface at the intersection of the opening with the one end of the slot against which each bared end of a cable is compressed. The surface is substantially flush with the surfaces of the one end of the slot S toward which the one side of the post is moved as the bolt is moved inwardly.
In the drawings, wherein like reference characters are used throughout to indicate like parts:
Fig. 1 is a perspective view of the top of a storage battery having a pair of posts to which terminal cables are connected by connectors constructed in accordance with the present invention;
Fig. 2 is a top plan view of one of the connectors with the bared ends of a pair of the terminal cables held in tight engagement between a post of the battery and the end of a slot in the connector body disposed over the post;
, Fig. 3 is a side elevational view of the connector and ends of the terminal cables and post, as seen along broken lines 3 - 3 of Fig. 2;
Fig. 4 is a horizontal sectional view of the connector, post and bared ends of the cables, as seen along broken lines 4 - 4 of Fig. 3;
- Fig. 5 is a vertical sectional view through the connector, post and ends of the cable, as seen along broken lines 5 - 5 of Fig. 2; and Fig. 6 is another vertical sectional view of the post ends of the cables and connector body, as seen along broken lines 6 -6 of Fig. 3.

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. 3 ;~ PATENT

With reference now to the details of the above described drawings, the storage battery shown in Fig. 1 and indicated in its entirety by reference character lO, has - the usual cells for receiving battery fluid as well as a ; 5 pair of posts P upstanding from the top of the battery in spaced apart relation. As well known in the art, the posts provide the means by which the battery is electrically connected to various parts of the automobile by means of ~ terminal cables electrically connected between them. As s 10 shown, and as is conventional with new automobiles, a pair of such cables T are electrically connected to each such ~ post, one pair, for example, leading from the starter of -~^ the automobile engine and to a ground of the engine block, and the other pair leading to the alternator (or generator) ` 15 and a ground. Although the connectors to be described are particularly well suited for use in electrically connecting two or more such cables to a post, it should be understood ~`- that only one such cable may be so connected.
~ In any case, and as shown in Figs. 2 to 6, the wires '! 20 at the ends of the terminal cables T are bared by stripping of the insulating cover therefrom. As also shown in Figs.
1, 5 and 6, the posts are tapered upwardly at a small angle with respect to the vertical.
Each connector, which is indicated in its entirety by the letter C, comprises a body 11 having substantially flat, parallel top and bottom walls llA and llB, substantially flat, parallel side walls llC and llD, and end walls llE and llF extending between the opposite ends of the top, bottom and side walls. Thus, the body is essentially rectangular as viewed from its sides and ends as well as from the top and bottom, except for the curved left end wall ( llE ), which, however, may also be substantially flat and parallel to the right end wall.
The body also has a slot 12 which extends therethrough to connect the top and bottom walls llA and llB, and which is of a width to permit it to be disposed over a post P, as . ' ' ' ' ' : ' shown in the drawings and of a length approximately twice the width of the post. As shown (Fig. 5), the sides of the slot 12 are tapered upwardly at a small angle corresponding to the taper of the sides of the posts so as to fit closely with respect to 5 the sides of the posts. The ends of the slot are curved about an arc subtending 180 and, like the sides of the slot, tapered at a small angle with respect to the vertical, so that, as shown (Fig. 6), one end of the slot may be moved to a position close to one side of the post.
A side opening 13 is formed through the body to connect its side walls and intersect the end of the slot adjacent the post, whereby the bared ends of the cables T may be extended therethrough into positions between the end of the slot and the adjacent side of the post as seen in Fig. 3. The opening 13 is 'i 15 at least twice as long as it is wide and one end of the opening 13 forms an arcuate groove 14 in the end of the slot 12 so as to receive a small portion of the bared ends of the cables installed between the end of the slot and the adjacent side of the post (Fig. 5).
A bolt 15 is threadedly mounted in a hole 16 connecting the opposite end of the slot with the right end llF of the body so as to permit the inner end of the bolt to be moved toward and away from the side of the post P opposite that which is engaged with ; the bared ends of the cables. Thus, as the bolt is moved inwardly to the position shown in the drawings, it will force the - side of the post opposite the bolt tightly against the bared ends of the cables so as to tightly compress the bared ends of the cables and thus establish electrical contact between the ends of the cable and the post.
More particularly, the bolt will compress a portion of the wires at the bared ends of the cables against into the arcuate surface provided by the groove 14 and compress the remainder thereof between the side of the post and the adjacent surface of the slot above and below the groove, 35 as shown in Fig. 5. It is contemplated that this tight -03 80q 5 ~J3~$~7 PATENT
`:
engagement between the wires, post and cable will cause the wires to bite into and form serrations in the surfaces of the post and end of the slot in the body, thereby forming a tight grip between the connector and post. At the same time, the groove is sufficiently shallow that, as shown in Fig. 2, the bared ends of the cables are tightly compressed before the side of the post engages the end surfaces of the slot above and below the groove.
Since the bolt is on the side of the post opposite that engaged with the bared ends of the cables, there is less tendency for arcing between the posts and cables to cause corrosion of the threads of the bolt. This of course not only extends the usable life of the connector, but also enables the bolt to be backed off, if required, to permit replacement or reconnection of a connector.
The connector body may be made of brass or bronze, or preferably zinc, and, in any event, is of such configuration that it may be easily die cast, thereby facilitating its manufacture. Alternatively, of`course, 209 since the cable ends and posts are in direct electrical contact, the body 11 of the connector could be formed of plastic or other non-electrically conductive material. In any case, the connector is of extremely simple construction in that it requires only one additional part, the bolt 15, which ~ay be of standard commercially available construction.
The use of a standard bolt also facilitates assembly and disassembly of the connector, and enables its inner end to be withdrawn to a position in which the ends of even larger cables may be installed through the side opening.
For this purpose, the slot is approximately twice as long as it is wide. Obviously, the slot and opening may both be made even longer relative to their widths so as to extend for much of the entire length of the body.
As shown in Fig. 1, the connectors may be arranged in opposed relation to one another. Alternatively, their ~ ~ 3 ~
~: 6 PATENT

positions may be reversed such that their bolts extent away from one another, or in positions to dispose the connectors parallel to one another. It will be further obvious that the bodies of the connectors are of such shape as to permit the jaws of jumper cables to be easily connected to and disconnected therefrom.

. ~, . ~ ., ~,' ~'' ~ .

, ~, ' ;

Claims (9)

1. A connector for electrically connecting the bared end of at least one battery cable to a terminal post of a storage battery, comprising a body having top and bottom walls, side walls and end walls, an elongate slot connecting the top and bottom walls of a width to fit over the terminal post, an opening connecting the side walls and intersecting one end of the slot near one end wall of the body to permit the bared ends of the cables to be inserted into the opening for disposal between said one end of the slot and one side of the post, a threaded hole connecting the other end wall and other end of the slot, and a bolt threadedly received within the hole for inward and outward movement toward and away from the one end of the slot so as to permit its inner end to be engaged tightly with the other side of the post, when moved inwardly, so as to compress the bared end of each cable between said one end of the slot and said one side of the post.
2. A connector for electrically connecting the bared end of at least one battery cable to a terminal post of a storage battery, comprising a body having an elongate slot of a width to fit over the terminal post and an opening in the body intersecting one end of the slot to permit each bared end of a cable to be inserted into the opening for disposal between said one end of the slot and one side of the post, and a bolt threadedly received through a hole in the opposite end of the body to permit the inner end of the bolt to be moved inwardly so as to compress each bared end of a cable between said one side of the post and a surface at the intersection of the opening with said one end of the slot against which each bared end of a cable is compressed, said surface being substantially flush with the surfaces of said one end of the slot toward which said one side of the post is moved as the bolt is moved inwardly.
3. A connector of the character described in Claim 2, wherein said opening forms a groove in said one end of the slot to receive the bared end of the cable which is of a depth only a relatively small fraction of the length of the opening, and said one end of the slot curves about an arc which subtends an angle of 180°.
4. A connector for electrically connecting the bared end of one or more battery cables to a terminal post of a storage battery, comprising:
a body having top and bottom walls, side walls and end walls, an elongate slot in the bottom wall of a width to fit over the terminal post, an opening connecting the side walls and intersecting one end of the slot near one end wall of the body to permit the bared end of each such cable to be inserted into the opening for disposal between said one end of the slot and one side of the post, a threaded hole connecting the other end wall and other end of the slot, a bolt threadedly received within the hole for inward and outward movement toward and away from the one end of the slot so as to permit its inner end to tightly engage with the other side of the post, when moved inwardly, so as to compress the bared ends of the cable between said one end of the slot and one side of the post, and said inner end of the bolt being of a size for passing into and out of the threaded hole.
5. A connector of the character described in claim 4, wherein:
the distance between the side walls of the body between the inner and outer ends of the threaded hole are essentially equal.
6. A connector for electrically connecting the bared end of one or more battery cables to a terminal post of a storage battery, comprising:
a body having an elongate slot of a width to fit over the terminal post and an elongate opening in the body intersecting one end of the slot to permit the bared end of each such cable to be inserted into the opening for disposal between one side of the post and an arcuate surface of the opening which is substantially flush with arcuate surfaces of said one end of the slot on opposite sides of said arcuate surface of the opening, and a bolt threadedly received through a hole in the opposite end of the body to permit the bolt to be moved inwardly so as to compress the end of the cable between said one side of the post and said arcuate surface of the opening.
7. A connector of the character described in claim 6, wherein:
said surfaces of the slot on opposite sides of the arcuate surface of the opening subtend an angle of 180°.
8. A connector of the character described in claim 6, wherein:
the distance between the side walls of the body between the inner and outer ends of the threaded hole are essentially equal.
9. A connector for electrically connecting the bared end of one or more battery cables to a terminal post of a storage battery, comprising:
a body having top and bottom walls, side walls and end walls extending between opposite ends of the top, bottom and side walls, an elongate slot connecting with the bottom wall of a width to fit over the terminal post, an opening connecting the side walls and intersecting one end of the slot near one end wall of the body to permit the bared end of each such cable to be inserted into the opening for disposal between said one end of the slot and one side of the post, a threaded hole connecting the other end wall and other end of the slot, and a bolt threadedly received within the hole for inward and outward movement toward and away from the one end of the slot so as to tightly engage the other side of the post, when moved inwardly, so as to compress the bared end of each such cable between said one end of the slot and one side of the post, the distance between the side walls of the body between the inner and outer ends of the threaded hole being essentially equal.
CA002038095A 1990-03-29 1991-03-12 Battery cable connector Expired - Fee Related CA2038095C (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US50101290A 1990-03-29 1990-03-29
US501,012 1990-03-29

Publications (2)

Publication Number Publication Date
CA2038095A1 CA2038095A1 (en) 1991-09-30
CA2038095C true CA2038095C (en) 1994-04-19

Family

ID=23991791

Family Applications (1)

Application Number Title Priority Date Filing Date
CA002038095A Expired - Fee Related CA2038095C (en) 1990-03-29 1991-03-12 Battery cable connector

Country Status (4)

Country Link
AU (1) AU641332B2 (en)
CA (1) CA2038095C (en)
GB (1) GB2243252A (en)
IT (1) IT1249758B (en)

Family Cites Families (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB590810A (en) * 1945-03-24 1947-07-29 Frederick William Rutter Improvements in or relating to electric terminal connectors
FR925616A (en) * 1946-04-15 1947-09-09 Lug for battery terminals
GB692707A (en) * 1950-04-04 1953-06-10 Power Ct Company Ltd Improvements relating to tapping means for electric cables contained in trunking
US3544955A (en) * 1967-03-28 1970-12-01 Raul Heres Ruiz Cable connector
ES171500Y (en) * 1971-08-04 1972-08-16 Ortega Moreno, Calleja Gallego TERMINAL CONNECTION OF CABLES TO THE ELECTRIC BATTERIES.
GB2020920A (en) * 1978-05-12 1979-11-21 Lucas Industries Ltd A terminal connector for an electric storage battery

Also Published As

Publication number Publication date
ITRE910023A0 (en) 1991-03-29
GB9105118D0 (en) 1991-04-24
GB2243252A (en) 1991-10-23
IT1249758B (en) 1995-03-17
AU7386791A (en) 1991-10-03
CA2038095A1 (en) 1991-09-30
AU641332B2 (en) 1993-09-16
ITRE910023A1 (en) 1992-09-29

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