CA2033326C - Process for binding dust in fertilizer granules - Google Patents

Process for binding dust in fertilizer granules

Info

Publication number
CA2033326C
CA2033326C CA002033326A CA2033326A CA2033326C CA 2033326 C CA2033326 C CA 2033326C CA 002033326 A CA002033326 A CA 002033326A CA 2033326 A CA2033326 A CA 2033326A CA 2033326 C CA2033326 C CA 2033326C
Authority
CA
Canada
Prior art keywords
dust
granules
molasses
process according
mixture
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CA002033326A
Other languages
French (fr)
Other versions
CA2033326A1 (en
Inventor
Arno Singewald
Otto Wendt
Gunter Nurnberger
Dieter Paetz
Wolfgang Walczyk
Klaus-Dieter Muller
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Kali und Salz Beteiligungs AG
Original Assignee
Kali und Salz Beteiligungs AG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Kali und Salz Beteiligungs AG filed Critical Kali und Salz Beteiligungs AG
Publication of CA2033326A1 publication Critical patent/CA2033326A1/en
Application granted granted Critical
Publication of CA2033326C publication Critical patent/CA2033326C/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C05FERTILISERS; MANUFACTURE THEREOF
    • C05DINORGANIC FERTILISERS NOT COVERED BY SUBCLASSES C05B, C05C; FERTILISERS PRODUCING CARBON DIOXIDE
    • C05D1/00Fertilisers containing potassium
    • C05D1/005Fertilisers containing potassium post-treatment
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2/00Processes or devices for granulating materials, e.g. fertilisers in general; Rendering particulate materials free flowing in general, e.g. making them hydrophobic
    • B01J2/30Processes or devices for granulating materials, e.g. fertilisers in general; Rendering particulate materials free flowing in general, e.g. making them hydrophobic using agents to prevent the granules sticking together; Rendering particulate materials free flowing in general, e.g. making them hydrophobic
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01DCOMPOUNDS OF ALKALI METALS, i.e. LITHIUM, SODIUM, POTASSIUM, RUBIDIUM, CAESIUM, OR FRANCIUM
    • C01D5/00Sulfates or sulfites of sodium, potassium or alkali metals in general
    • C01D5/004Preparation in the form of granules, pieces or other shaped products
    • CCHEMISTRY; METALLURGY
    • C05FERTILISERS; MANUFACTURE THEREOF
    • C05GMIXTURES OF FERTILISERS COVERED INDIVIDUALLY BY DIFFERENT SUBCLASSES OF CLASS C05; MIXTURES OF ONE OR MORE FERTILISERS WITH MATERIALS NOT HAVING A SPECIFIC FERTILISING ACTIVITY, e.g. PESTICIDES, SOIL-CONDITIONERS, WETTING AGENTS; FERTILISERS CHARACTERISED BY THEIR FORM
    • C05G3/00Mixtures of one or more fertilisers with additives not having a specially fertilising activity
    • C05G3/20Mixtures of one or more fertilisers with additives not having a specially fertilising activity for preventing the fertilisers being reduced to powder; Anti-dusting additives

Landscapes

  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Inorganic Chemistry (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Pest Control & Pesticides (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Fertilizers (AREA)

Abstract

Dust is bound in fertilizer granules by spraying the granules with a solution of molasses and another oxygen-containing hydrocarbon from the group glycerine, polyethylene glycol and triethanolamine.

Description

~s332 A process for bindincL dust in fertilizer granules The invention relates to a process for preventing the formation of dust when loading or transporting granulated materials or pellets, in particular fertilizer granules.
To an increasing extent, fertiiizers.are being produced in granulated farm and transported in bulk. The granules are produced mainly by the granulation method which forms the fine-grained salt into flakes fxom which, subsequently, granules having preferentially a grain size range of 1.0 to 4.0 mm, are formed by crushing and screening.
It is a known fact that when fine-grained materials are granulated, adjuvants are added to the starting mixture in order to facilitate the granulation process.
For example, German Patent Application (Auslegeschrift) DE-AS
21 01 585 describes the addition of 2 to 3% organic or inorganic binding agents such as molasses, starch, calcium chloride and alkali and alkaline-earth sulfates arid nitrates when compacting Thomas meal (phosphate fertilizer). With this method it is essential to stay within certain temperature ranges and to follow certain time sequences during the actual compacting and secondary treatment stages.
German Patent DE-PS 36 18 058 describes a process for granulating water-soluble fertilizers containing a high proportion of kieserite, characterized by the fact that soluble and/or slightly colloidal soluble substances of the mono-, di-and polysaccharide class and/or simple hydrophilic derivatives thereof are added in solid form or as a solution in amounts between 0.1 and 5%; in addition, saccharose in solid form or as sugar-rich molasses is added.
The granules formed in this way are characterized above a11 by sharp edges and corners, which are formed during the subsequent crushing stage and which are then abraded during transportation or handling of the material, thereby giving rise to the ~3326 undesired generation of dust during transportati4n and further use. This dust causes unacceptable environmental pollution. It is a known fact that attempts are made to counter this phenomenon by screening out the extremely fine grain sizes prior to loading at the manufacturer's plant. However, it has been discovered in practice that this secondary treatment is not enough by itself to remove the adhering residue of fine dust or to improve the abrasion resistance of the edges, corners and also the sides of each and every granule.
German Patent DD-PS 136 956 describes a procedure for improving the abrasion resistance of potash fertilizer granules wherein, following the granulation process, the potash fertilizer undergoes secondary treatment consisting of the following steps: dedusting in a fluidized bed, followed by surface treatment of the granules with water or aqueous additives, then drying and cooling of.the granules treated in this manner.
The intention of this process is to remove any existing unstable tips or edges by dissolving and recrystallizing the material, thereby strengthening the surface of the granules.
German Patent Application (Offenlegungsschrift) DE-OS 30 03 883 supplements the information provided in the aforementioned patent application by prescribing a temperature range of 80 -100° at which an optimum strength gain is achieved, if at the same time a minimum dwell time of 10 seconds in a high-humidity atmosphere is guaranteed.
The treatment method described requires a great deal of investment for the equipment installed downstream of the actual granulating and screening stages, and it can only be used at the manufacturer's premises because the heat required for the process comes from the production of the granules. Thus, quite apart from the investment costs and the resulting equipment maintenance costs, this method cannot be used, for example, for granulated potash products which are stored for long periods of time in intermediate storage piles from where they must again be loaded onto means of transport. It is a known fact that long storage times and the associated physical ~3326 effects, such as compression and alternating atmospheric humidity levels, can have negative effects on granules treated in this manner (caking tendency).
It is therefore the purpose of the invention to create a process which prevents the formation of dust during the loading and transporting of granules or pellets, in particular fertilizer granules, and which at the same time optimally satisfies a11 the requirements which might be made as regards environmental compatibility, long storage life of the treated granules and simplicity of application.
These goals are achieved by the process according to the invention wherein a mixture of at least two organic substances, which are completely soluble one with the other, are added to the granules; the second organic substance is a water-soluble, oxygen-containing hydrocarbon and the first organic substance possesses an adhesive effect, and the second oxygen-containing organic substance controls the moisture content of the mixture.
The dust-binding mixture used must therefore possess an adhesive effect on the surface of the granules. It may not be diluted by absorbing an excessive amount of moisture nor may so much moisture be driven off by drying processes that it loses its adhesive and bonding effect.
Generally speaking, the substances used for this purpose possess relatively high viscosity at room temperature as well as water-repellent properties. Such viscous substances should possess the highest possible flash point because as a rule they have to be spray-applied at approx. 80° C in order to achieve good distribution.
The long storage life of the material treated in this manner is due to the long-lasting dust-binding effect of the dust-binding mixture according to the invention.
A preferred mixture (dust-binding mixture) consists of molasses and at least one further water-soluble, oxygen-containing hydrocarbon) The mixture is added in an extremely finely distributed form to the granules.
In the process, the molasses provides the adhesive effect, thus binding the dust, while by controlling the water vapour pressure of the solution, the second organic substance ensures that the film of dust-binding mixture adhering to the granules remains moist and thus active.
The molasses, which is a particularly suitable substance for the purpose, accumulates as the second raw sugar stage in the process of beet sugar refining. The second organic substance consists of water-soluble, oxygen-containing hydrocarbons from the group comprising glycerine, polyethylene glycol and triethanolamine, used either singly or in a mixture containing two of these compounds. These substances satisfy particularly well the requirements which a dust-binding agent must meet.
Even just one of these substances is effective together with molasses, but it is particularly advantageous to use a mixture of two or three substances in a ratio of 1 : 1. In each case, the substances glycerine, polyethylene glycol and triethanolamine should be used alone or mixed together in a proportion equal to at least 10% of the total amount of dust-binding mixture (including molasses) used.
The subject of the invention is in particular a homogeneous mixture of molasses and of the second organic substance in the mixture ratio 1 : 0.3 to 1 : 2.
It was found, for example, that in the case of potash fertilizer granules even a small addition, namely 0.6 to 1.2 wt.%, and preferentially 0.7 to 0.9 wt.% of the dust-binding mixture relative to the weight of the bulk product, gives the desired optimal effect. When the mixture is applied in this way to potash fertilizer granules, the useful substance content (Kz0) does not drop below the prescribed tolerance range.

'ii~~:S ia~i~~i The homogeneous mixture can be prepared without any difficulty at room temperature in a container fitted with an agitator device.
The granules which are to be loaded and from which the very fine dust has already been removed by screening, can be coated with the mixture by applying it at an appropriate pressure and at room temperature up to a maximum temperature of 50° C, using an appropriately selected nozzle. In contrast to other, purely organic, non-aqueous dust-binding agents, it is not absolutely necessary to heat the mixture.
The desired dust-binding effect is determined according to the method described below:
Samples of the granules to be conditioned are screened to remove any particles that may be adhering to them. Then, the binding agent to be tested is uniformly distributed and spray-applied to the samples, each of which weighs 200 g. After the mixture has been applied, dust (<0.2 mm) from the bulk product is added in the amount of~exactly 1% relative to the weight of the granules and a11 the samples are then mixed by rotating them for 5 minutes in sample bottles.
The samples obtained in this way are then examined, for example after they have been stored for a certain amount of time. The examination is carried out by screening the entire contents of the sample bottle on an Alpine air-jet machine fitted with a 0.063 mm screen.
The screening must last exactly three minutes. Then the filter paper loaded with dust must be removed from the machine and it is either weighed or, in the case of soluble dusts, e.g. potash salts, the dust is washed off the filter and the amount is determined by titration. The dust-binding effect in per cent is calculated from this value.

~3326 In the comparative tests listed in the following Table, in each case 9 kg of binding agent were spray-applied to one tonne of potassium sulfate pressed granules at a temperature of 45° C.
The individual chemicals were used in the following form:
- Molasses with a solids content of 47%
- Glycerine (trihydroxypropane), single distilled 86-88%
Density at 20° C = 1.23 g/cm3; flash point 180° C
- Polyethylene glycol Density at 20° C = 1.13 g/cm3; with a mean molecular weight of 400 g/mole; flash point: > 100° C
- Triethanolamine N(CHZCHZOH)3;
Density at 25° C = 1.11 g/cm3; content 85%; max. 0.5% HZO;
i5 approx. 15% iminobisethanol.

~~a~a~. ~6 TABLE
Dust-binding in relation to the null sample in %
after 1 after 6 week weeks 1. Null sample 0 0 2. Molasses (100%) 62 66 3. Glycerine (100%) 61 40 4. Polyethylene glycol (100%) 56 49 5. Molasses/glycerine (1:1) 87 86 6. Molasses/polyethylene glycol 87 82 (1:1) 7. Molasses/polyethylene glycol 89 87 (2:1) 8, Molasses/triethanolamine (1:1).96 86 9. Molasses/glycerine/polyethylene86 80 glycol (1:0.5:0.5) 10. Molasses/glycerine/ 99 90 triethanolamine (1:0.5:0.5) 11. Molasses/polyethylene/glycol/ 96 87 triethanolamine (1:0.5:0.5) _8_ It can be seen that compared with an untreated sample, very good dust binding can be achieved.
When used by themselves, the individual substances are nowhere nearly as effective as the mixtures.
On the one hand, the mixtures have a much more intensive and complete effect, and on the other the effect lasts longer. High dust-binding capability is still retained after 6 weeks.
The examples of use listed below describe the invention without in any way limiting it.
Example 1 Potassium sulfate granules from the press granulation process are screened and then stored in a storage shed without being conditioned. At a product temperature of 40° G the granules are screened to remove the extremely fine dust fraction prior to being bulk loaded, and then they are treated with the dust-binding agent before reaching the discharge point of the conveyor belt and before entering the transportation container;
at the treatment point, fan jet atomizing nozzles are arranged in such a way that the falling mass of material is covered on a11 sides by the spray cone. Downstream of this point are arranged deflection devices to ensure that the wetted product is thoroughly mixed prior to loading. The atomizing pressure is approx. 3 to 5 bar) ~C~~3326 _g_ The media are on average at room temperature. The mixture used consists of 50% molasses (content 47%) and 50% glycerine (content 86% and density 1.23 g/cm3) and it is applied in an amount of 0.8%, relative to the KZS04 granules which are to be conditioned.
Example 2 The granules coming from the press granulation stage are screened and then fed directly to the loading process. After the very fine dust has also been screened out, the conditioning agent is applied - in the manner described under Example 1 - in an amount of 4 kg molasses and 4 kg polyethylene glycol (density = 1.13, and mean molecular weight = 400 g/mol) per tonne of granules, but because of the temperature of the freshly produced granules, it is not necessary to heat up the applied conditioning agent if an atomizing pressure of at least 3 to 5 bar is available.

Claims (7)

1. A process to prevent dust formation when handling or transporting granules or pellets, characterized in that a liquid mixture (dust-binding mixture) consisting of at least two organic substances, which are fully soluble one with the other, is added, wherein the second organic substance is a water-soluble oxygen-containing hydrocarbon namely glycerine, polyethylene glycol or triethanolamine and the first organic substance is molasses.
2. A process according to claim 1, characterized in that the dust-binding mixture is applied to the granules in extremely finely distributed form.
3. A process according to claim 1, characterized in that glycerine, polyethylene glycol or triethanolamine are used singly or mixed with each other, and these substances in each case make up at least 10% of the total amount of the dust-binding mixture including molasses.
4. A process according to claim 1 and 3, characterized in that in each case two of the substances glycerine, polyethylene glycol and triethanolamine are mixed in a ratio of approximately 1:1 and are added to the molasses.
5. A process according to claim 1, characterized in that the dust-binding mixture is applied in an amount of 0.6 to 1.2 wt. %, relative to the granules to be treated.
6. A process according to claim 1, characterized in that the dust-binding mixture is added in an amount of preferentially 0.7 to 0.9 wt. % relative to the granules to be treated.
7. A process according to claim 1, characterized in that the quantitative ratio between the molasses and the second organic substance is 1:0.3 to 1:2.
CA002033326A 1989-06-07 1990-05-17 Process for binding dust in fertilizer granules Expired - Fee Related CA2033326C (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
DE3918523A DE3918523A1 (en) 1989-06-07 1989-06-07 METHOD FOR BINDING DUST IN DUENGER GRANULES
DEP3918523.0 1989-06-07
PCT/EP1990/000797 WO1990015038A2 (en) 1989-06-07 1990-05-17 Process for binding dust in fertilizer granules

Publications (2)

Publication Number Publication Date
CA2033326A1 CA2033326A1 (en) 1990-12-08
CA2033326C true CA2033326C (en) 1999-08-17

Family

ID=6382233

Family Applications (1)

Application Number Title Priority Date Filing Date
CA002033326A Expired - Fee Related CA2033326C (en) 1989-06-07 1990-05-17 Process for binding dust in fertilizer granules

Country Status (6)

Country Link
EP (1) EP0431091B1 (en)
CA (1) CA2033326C (en)
DD (1) DD300100A5 (en)
DE (1) DE3918523A1 (en)
IL (1) IL94644A0 (en)
WO (1) WO1990015038A2 (en)

Families Citing this family (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE4232567C1 (en) * 1992-09-29 1994-02-10 Kali & Salz Ag Granular sulphate fertiliser treatment to prevent dust formation during bulk transformation - comprises spraying with conc. urea soln.
DE102008045459A1 (en) 2008-09-02 2010-03-04 Chemson Polymer-Additive Ag Method for preventing spread of particulate materials in air, comprises applying a mixture comprising glycerin and water on the particulate materials e.g. house dust, skin flakes, food scraps, debris, diesel emissions and pollen
EP2325289B1 (en) 2009-11-10 2012-08-22 FireStixx Holz-Energie GmbH Method and device for processing a solid fuel
NZ596059A (en) * 2011-10-28 2014-05-30 Hamilton Hall Robert Improvements in and relating to soil treatments
EP3250314A1 (en) 2015-01-28 2017-12-06 Maschinenfabrik Köppern GmbH & Co. KG Method for conditioning granular fertilizer material
DE102015115468A1 (en) 2015-09-14 2017-03-16 Maschinenfabrik Köppern GmbH & Co KG Process for conditioning fertilizer granules
GR1008958B (en) * 2015-11-04 2017-02-22 Quevenendol Limited Method for covering granular fertilizers with elemental sulphur

Family Cites Families (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE291265C (en) *
DE621739C (en) * 1931-01-11 1935-11-13 I G Farbenindustrie Akt Ges Process for improving the storability and spreadability of mixed fertilizers obtained by reacting the components
US3195999A (en) * 1963-07-24 1965-07-20 Grace W R & Co Composition consisting essentially of crystalline urea coated with sugar
CH481676A (en) * 1965-09-10 1969-11-30 Agripat Sa Process for the production of non-dusting powdery agents which contain solid organic substances from the group of agricultural chemicals, and non-dusting agents obtained according to this process
FR2061865A5 (en) * 1969-07-31 1971-06-25 Paris Blancs Mineraux
LU60193A1 (en) * 1970-01-16 1971-09-22
SU912644A1 (en) * 1980-04-21 1982-03-15 Белорусский филиал Всесоюзного научно-исследовательского и проектного института галургии Method for reducing caking of potassium chloride
JPS605558B2 (en) * 1981-03-27 1985-02-12 花王株式会社 Potash salt anti-caking agent
US4689251A (en) * 1986-01-29 1987-08-25 Desoto, Inc. Anticaking and antidusting composition
DE3618058C1 (en) * 1986-05-28 1987-02-19 Kali & Salz Ag Process for granulating water-soluble fertilizers with a high proportion of kieserite

Also Published As

Publication number Publication date
WO1990015038A3 (en) 1991-02-07
WO1990015038A2 (en) 1990-12-13
CA2033326A1 (en) 1990-12-08
DE3918523A1 (en) 1990-12-13
EP0431091B1 (en) 1997-04-02
EP0431091A1 (en) 1991-06-12
DE3918523C2 (en) 1993-09-23
IL94644A0 (en) 1991-04-15
DD300100A5 (en) 1992-05-21

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