CA1328040C - Fabricating helical flowline bundles - Google Patents

Fabricating helical flowline bundles

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Publication number
CA1328040C
CA1328040C CA000541695A CA541695A CA1328040C CA 1328040 C CA1328040 C CA 1328040C CA 000541695 A CA000541695 A CA 000541695A CA 541695 A CA541695 A CA 541695A CA 1328040 C CA1328040 C CA 1328040C
Authority
CA
Canada
Prior art keywords
bundle
pipe
flowlines
helical
disk
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
CA000541695A
Other languages
French (fr)
Inventor
Carl Gottlieb Langner
Joe Oscar Esparza
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Shell Canada Ltd
Original Assignee
Shell Canada Ltd
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Filing date
Publication date
Application filed by Shell Canada Ltd filed Critical Shell Canada Ltd
Application granted granted Critical
Publication of CA1328040C publication Critical patent/CA1328040C/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L9/00Rigid pipes
    • F16L9/18Double-walled pipes; Multi-channel pipes or pipe assemblies
    • DTEXTILES; PAPER
    • D07ROPES; CABLES OTHER THAN ELECTRIC
    • D07BROPES OR CABLES IN GENERAL
    • D07B3/00General-purpose machines or apparatus for producing twisted ropes or cables from component strands of the same or different material
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L1/00Laying or reclaiming pipes; Repairing or joining pipes on or under water
    • F16L1/12Laying or reclaiming pipes on or under water
    • F16L1/20Accessories therefor, e.g. floats, weights
    • F16L1/202Accessories therefor, e.g. floats, weights fixed on or to vessels
    • F16L1/203Accessories therefor, e.g. floats, weights fixed on or to vessels the pipes being wound spirally prior to laying
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L1/00Laying or reclaiming pipes; Repairing or joining pipes on or under water
    • F16L1/12Laying or reclaiming pipes on or under water
    • F16L1/20Accessories therefor, e.g. floats, weights
    • F16L1/202Accessories therefor, e.g. floats, weights fixed on or to vessels
    • F16L1/206Apparatus for forming or coating the pipes

Landscapes

  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Rigid Pipes And Flexible Pipes (AREA)
  • Ropes Or Cables (AREA)
  • Supplying Of Containers To The Packaging Station (AREA)
  • Moulding By Coating Moulds (AREA)
  • Bridges Or Land Bridges (AREA)

Abstract

A B S T R A C T

FABRICATING HELICAL FLOWLINE BUNDLES

A flowline bundle is twisted or braided into a permanent rope-like helical configuration, prior to laying the flowline bundle offshore by the reel method. A suitable apparatus for forming the helical flowline bundle includes a pipe twist head and a series of pipe tumblers alternating with intermediate pipe supports, which apparatus rotates and translates part of a flowline bundle while simply translating the other part.

Description

-` 1328040 FABRICATING HELICAL FLOULINE BUNDLES

A fast and efficient method for installing small diameter flowlines offshore is by means of reel, tensioner, and straightener devices mounted on a floating vessel. However, this "pipe reel"
method becomes awkward if multiple lines must be laid simultaneously, as is often the case for flowlines laid to, or originating at, ~eafloor wellheads. A typical flowline bundle to such a subsea well consists of two production flowlines, one annulus accPss line, one chemical inJection line, one hydraulic power line and one electrical control cable. For such multiple lines it becomes necessary to spool each line onto a separate reel, and then either (1) lay each line separately off the floating vessel while carefully monitoring each suspended span, or (2) bring the separate lines together and wrap them with tape to form a "flowline bundle" which is then laid into the water as a single entity.
Problems frequently are encountered with multiple flowlines or flowline bundles as they are being laid or as they are being pulled-in and connected, either to a subsea wellhead or other subsea structure, or lnto a J-tube conduit on a fixed platform. Potential problems include dynamic impActs between the lines during pipelaying if laid separately. For a pull-in of a flowilne bundle to a subsea wellhead or other subsea structure, potential problems include lateral buckling of the smaller lines due to bending of the bundle, over-stressing of some of the lines because of non-uniform sharing of the tension and bending loads, and large torque required to orient the ~:
flowline terminal head before attaching to the wellhead. For a ~ :
flowline bundle pulled into a J-tube, potential problems include increased pullforce due to composite-beam bending effect for pipes that are tightly wrapped, differential stretching or buckling of the smaller lines inside the curved portion of the J-tube, or formation of buckled pipe "loops" at the mouth of the J-tube, for bundles that are only loosely or partially wrapped. The present invention is .~
""'-"'~

132804~
dlrected toward overcoming these and other problems of the art as wlll be apparent hereinafter.
In accordance with the invention this object i5 accomplished by twis~ing or branching a flowline assembly into a permanent rope-like hellcal configuration, prior to laying ~he flowline assembly offshore.
Thus, according to one aspect, the invention provides a method for fabricatlng a hellcal flowllne as~embly, the method comprlsing-assembllng a flrst bundle of essentlally parallel flow-llnes;
twisting the flowlines of the flrst bundle into an es~entlally hellcal conflguratlon;
assembllng a second bundle of e~sentlally parallel flowllnes;
attachlng the first bundle to the second bundle with fluid-tight connections; and twl~tlng the flowllnes of the second bundle into an es~entlally hellcal conflguratlon.
Accordlng to another aspect, the lnvention provldes an apparatus for fabrlcatlng a helical flowline assembly comprlslng:
mean~ for assembllng a flr~t bundle of essentlally parallel flowlines;
means for twisting the flowlines of the first bundle into an e~sentially helical configuratlon;

'' ~i~ - .

~328a40 -2a-means for a~sembling a second bundle of essentially parallel flowllnes;
means for attaching the first bundle to the second bundle with fluid-tight connections; and means for twisting the flowlines of ~he second bundle into an essientially helical configuration.
In one preferred embodiment, the method requires assembling a first bundle of essentially parallel flowlines;
twistlng the first bundle into an essentially hellcal configuratlon; assembling a second bundle of essentially parallel flowllnes; attachlng the flrst (twisted) bundle to the second ~untwisted) bundle with fluid-tight connectlons; and twistlng the second bundle into an essentlally hellcal configuratlon; etc. In this preferred embodiment, the bundles are twlsted into a helix at a point ad~acent to where the first and second bundles are attached. The twi~ting is accompli~hed by rotating and ~0 translating either the first ~twi~ted) or second (untwisted) bundle while translating but not rotating the other.
Alternatively, the second bundle, after attachment to the firs~
bundle, may be twlsted at an end oppo~ite to where the bundles are attached. In another preferred embodlment, the method requires assembllng a fir~t bundle of essentlally parallel flowlines;
twlstlng the flrst bundle lnto an essentlally hellcal conflguratlon; assembling a eecond bundle of e~sentlally parallel flowlines; twlstlng the second bundle lnto an essentlally helical ~' '.' ~

~3~0~0 -2b-configuration; and attaching the first (twisted) bundle to a second (twisted) bundle with fluid-tlght connections; etc. In thls embodiment the bundles may be twlsted from one or both ends.

1328~40 ~
- 3 - ~-In all cases the bundles may be reeled onto a reel, which reel may be onboard a vessel, and then may be laid offshore by unreeling while moving the vessel forward along the flowline route. Alternately, the helical flowline bundle may be assembled into one or more long strings which may then be towed into place offshore by tow vessels.
In a highly preferred embodiment the parallel pipe strings to be formed into a helical bundle are supported at intervals along the lengths thereof by tu~blers which rotate the pipe strings during helical twisting thereof, and the pipe strings are individually -passed through orifices of a rotating twist head to produce the helical configuration of the flowline bundle.
The invention will now be explained in more detail with reference -to the accompanying drawings, in which:
Figure l shows a helical flowline bundle ~formed by twisting multiple pipes and cables together into a helix.
Figure 2 discloses a flowline bundle being simultaneously twisted and spooled onto a reel vessel.
Figures 3 and 4 disclose first and second embodiments of a pipe spooling yard for fabricating and spooling helical pipe bundles.
Fi~ures S and 6 disclose third and fourth embodiments of a layout of a pipe spooling yard.
Flgure 7 shows a double twist head arrangement for forming helical bundles prior to being spooled onto a reel vessel.
Figures 8 and 9 disclose particulars of the arrangement and .
connections between a pipe twist head and a sequence of pipe tumblers and intermediate bundle supports.
Figures lO and ll show mechanical details of a pipe twist head apparatus including two designs of a pipe twist head disk.
Figures 12 and 13 show mechanical details of a pipe tumbler 30 apparatus including two designs of a pipe tumbler disk, ..
This invention relates to the twisting, braidin~, and/or wrapping of a flowline bundle into a permanent rope-like helical configuration, prior to laying the flowline bundle offshore,~ .
preferably by the reel method. Alternatively, the flowline may be assembled onshore and towed into place offshore without placing it upon a reel. Throughout this disclosure, the terms "twisting", "braiding", and ~pipe twist head," etc., have been given the special meaning of rotating the several pipes around one another ~ithout applying substantial torque to any of the pipes, as necessary to -form the pipes into a permanent rope-like helix. Thus, a line drawn along the top of each pipe in the bundle would remain at the top of each pipe throughout the "twisting" process. The only residual moment or torque left in the pipe bundle after forming this helix would be that associated with the relatively small curvature of the helix itself. This small torque, which incidentally, gives rise to the forces holding the bundle together, are easily contained and counteracted by tape wrapping means or other banding means applied to the bundle at intervals, as described below.
A flowline bundle twisted or braided into a helix offers several advantages over alternative configurations. Because of the combined weight and stiffness, and the close proximity of the various pipes, a helical bundle provides greater strength, integrity, and protection for the various pipes in the bundle than is possible if the lines are laid separately. This invention enables the spooling and laying of an entire flowline bundle as a single pipeline from a single reel, such as the large pipe reels on vsrious existing vessels, Thus, the need for more than one reel, straightener, tensioner, and span-monitoring device on the reel vessel is eliminated.
This invention also permits the handling, survey, repair, etc., of the flowline bundle as a single pipeline instead of as several separate lines, which is a significant operational advantage.
Composite beam behavior is virtually eliminated for a helical flowline bundle. Thus, the stiffness of a helical bundle in bending or twisting`is simply the sum of the stiffnesses of the individual pipes, which is much smaller than that of a similarly sized composite beam. Hence, the braided bundle minimizes the bending moments and torques required to align the flowline terminal head with the receptacle on a wellhead and minimizes J-tube pullforces. The braided bundle also eliminates any problems with lateral buckling of the smaller pipes due to either bending or thermal-pressure expansion, 13~8~3~0 :-which can occur for a straight-pipe partially wrapped bundle confi-guration. Thus, for example, the present invention eliminates buck].ing problems for flowline bundles to be spooled onto a reel or to be pulled through a J-tube. -Referring now to the drawings, as shown in Figure 1 a helical flowline bundle 1 is formed by twisting multiple pipes and cables together into a helix. The bundle may comprise, for example, two production flowlines 2 and 3, an annulus access line 4, an electrical control cable 5, a chemical in~ection line 6 and a hydraulic power line 7. When twisted helically together they comprise a flowline bundle 1 which is stabilized from untwisting by wrappings 8 and 9 of reinforced plastic tape or other strapping means. Experience has shown that such wrapping or strapping of a helical bundle is strictly required only at the two extreme ends of the bundle, but for safety sake may also be employed at intermediate locations.
Several different methods are envisioned for forming pipes into a helical flowline bundle for laying by the reel method, etc. as ~ :
illustrated in the figures of the drawings. One procedure, Figure 2, involves forming several pipes 10 into a helix 11 simultaneously as the pipes are spooled onto a reel 12. For this procedure, a pipe twisting head 13 i~ required, mounted near and aligned with the reel 12, optionally located on the stern of the reel vessel 14, which applies the necessary tensions and rotations to the pipe~ 10 as they are fed onto the reel 12. Pipe lengths are added to the free ends 15 of the pipe bundle 11 at a pipe ~oining area 16 ~ust beyond the twlst head 13 from the reel 12. Where a fast-welding technique such as the homopolar or flash-butt methods is available, or if mechanical connections such as threaded pipe are used, then only short lengths need be handled during the twisting and spooling process. However, where manual welding is employed, the slower welding speed requires thae the separate pipes of the bundle first be made up into long strings, and then these entire pipe strings be rotated around each other as the twisted pipe bundle is spooled onto the reel.
The rates of twisting and spooling must be carefully coordinated to achieve a uniform helix with a proper pitch length. ~xperience :~ , 1~280~0 has shown that the optimum pitch length of a helical flowline bundle is 80-lO0 times the diameter of the largest pipe in the bundle. For a longer pitch length the pipes are too loosely bound together and tend to separate as they are bent onto the reel. For a shorter pitch length the pipes become plas~ically bent in the process of forming the helix, and so a straight uniform helix becomes impossible to maintain.
Figure 3 Lllustrates a preferred procedure and layout of a pipe spooling yard for assembling pipe into long strings 17, then forming these pipe strings 17 into a helical bundle 11 as the bundle is spooled onto a reel 12. This procedure involves the following steps: (1) forming pipe into long strings 17 in shop 18 by welding or other means, and placing these stringis onto storage rack 19; (2) loading appropriate pipe strings 20 from storage rack 19 into pipe string tumblers 21 and intermediate supports 22; (3) making tie-in connections by welding or other means, at the pipe ~oining area 16, between the pipe strings 20 and the free pipe ends 15 of the bundle ll from reel 12 on vessel 14; (4) simultaneously rotating pipe strings 20 by means of pipe tumblers 21, twisting pipe strings 20 into a helix by means of twist head 13, and spooling the resulting helical bundle onto the reel 12, while adJusting feed and twist rates as required to maintain a proper helix; (5) stopping the twisting/spooling operations when the trailing end~ o the pipe strings 20 reach the pipe ~oining area 16; (6) wrapping or banding the bundle ll between the reel 12 and the twist head 13 to prevent unraveling; and (7) repeating steps (1) through (6) until a sufficient length of helical bundle 11 has been assembled and stored on the reel 12 for a given offshore flowline applica~ion. The tumblers 21 are preferably designed to open at the top or ~iide to allow easy loading of the pipe strings. The rotation speed of each pipe tumbler 21 is synchronized with the twist head 13 to maintain the pipe strings 20 straight and parallel during the twisting/spooling operations. Back tension i8 maintained in the pipe strings primarily by friction in the twist head, tumblers, and intermediate isupport apparatus-~ ' .

: ' :
'. . ' - 132~0~0 Figure 4 illustrates another preferred procedure and layout of a pipe spooling yard that is nearly identical to Figure 3, except that the bundle twist head 13 is located onshore instead of on reel vessel 14. Note in Figures 3 and 4 that a control cable or control -umbilical 23 may be fed off a temporary storage reel 24 and assembled together with the pipe strings 20 as part of the helical flowline bundle 11.
A fourth procedure, shown in Figure 5, for forming pipes into a helical bundle for laying by a reel vessel involves the following steps: (1) fabricating pipe strings 17 in a shop 18 and storing on racks 19; (2) loading appropriate pipe strings 20 from racks 19 into bundle assembly/twist area 25, which comprises a series of supports 26 (preferably having rollers to allow free movement of the bundle);
(3) connecting pipe strings 20 at the pipe ~oining area 16 to pipe 15 ends emanating from the pipe bundle already on the reel 12; (4) `. :.
connecting other ends of pipe stringc 20 to a pipe twist head 27 located at the far end of the assembly/twist area 25; (5) twisting pipe strings 20 on supports 26 into a specified helix by rotating and applying ténsion to the pipe strings by means of the twist head 27 and winch 28; (6) taping or banding the pipe strings together at the far end to prevent unraveling; (7) releasing plpe bundle 20 from twist head 27 and from clamp 29 on reel vessel 14; (8) spooling pipe bundle 20 onto reel 12 while maintaining sufficient back tension with wlnch 28; and (9) clamping pipe bundle 20 in clamp 29 on reel vessel 14 while leaving sufficient lengths of free pipe ends for welding onto the next pipe strings. These steps (1) through (9) are .
repeated until a ~ufficient length of pipe bundle is stor~d on reel 12.
A fifth procedure for forming pipes into hellcal bundles for 30 laying by a reel vessel is indicated in Figures 6 and 7. This :
procedure involves first forming individual pipe strings into helical bundle segments and then later Joining these helical strings to pipe already on the reel and spooling these helical strings onto the reel. The procedure involves: (1) fabricating pipe strings 17 in shop 18 and storing on racks 19, as before; (2) loading appropriate pipe strings 20 from racks 19 into a central bundle assembly/twist area 30; (3) connecting pipe strings 20 to pipe twist heads 31 and 32 at each end of the assembly/twist area 30; (4) twisting pipe strings 20 into a specified helix by rotating and applying tension to the pipe strings by means of the two twist heads 31 and 32; (5) taping or banding the pipe strings together at each end to prevent unraveling; (6) releasing the helical pipe bundle segment 20a from twist heads 31, 32, then placing this bundle segment 20a on pipe bundle storage rack 33; and (7) repeating steps (1) through (6) until a sufficient total length of twisted bundle segments for a given offshore flowline application has been produced and stored on rack 33. ~At a convenient later time these helical bundle segments may be connected sequentlally at pipe ~oining area 16 and spooled onto reel 12 of vessel 14. Finally, reel vessel 14 proceeds offshore to lay this flowline bundle.
Figure 7 illustrates in more detail the apparatus for twisting helical bundle segments from both ends. For this process two pipe twist heads 31 and 32, driven by motors 34 and 35, are lacated at each end of the bundle assembly/twist area 30, twist head 32 being mounted on a stationary fixed support 36 and twist head 33 being mounted on a trolley 37 with means 38 (e.g., a pneumatic cyllnder) to apply tenslon to the pipe strings 20 as they are braided together.
The assembly/twist area 30 itself comprises a series of pipe supports 39a, 39b, etc., preferably having rollers to allow free movement of the bundle during the twisting process. For any helical pipe bundling process that involves twisting pipe strings from one or both ends, as illustrated in Figures 5-7, in order to produce a uniform helix additional friction reduction means (e.g., lubricants or rollers) wlll have to be introduced between the various pipes of the bundle prlor to and durlng the twisting operation.
Figures 8^13 disclose in more detail apparatus for twisting and spooling flowllne bundles onto a pipe storsge reel, whlch apparatus corre~ponds with the preferred procedure of Figures 3 and 4.
Referring to Figure 8, straight pipe strings 20 to be twisted are passed through a series of pipe tumblers 21 which alternate with ~ ~ .
-, -g intermediate pipe supports 22, then through a special large disk tumbler 40, and finally through a pipe twist head 13. Rotation of the disk elements of each of these machines 21, 40, 13, causes the parallel pipe strings 20 to rotate around one another as they move toward the reel 12. As the pipe proceeds from the large disk tumbler 40 through the twist head 13, the parallel pipe strings tend to bow out at a point 41 and then focus together at a point 42 where the helical bundle becomes fully formed, after which the helical flowline bundle 11 translates but does not rotate until it reaches the reel 12 upon which it is spooled. A variable speed motor 43 is utllized to drlve the twist head 13, and, by turning a series of drive shafts 44, the various pipe tumblers 40, 21, are turned in synchronization with the pipe twist head 13. Alternatively, one or more pipe tumblers 21, 40 may be powered by individual electric or :~
hydraulic motors, which are maintained in synchronous rotation with the twist head 13 by an electronic control system or other means.
Figure 9 illustrates, for example, a scheme whereby three consecutive pipe tumblers 21 are powered by a separate drive motor 45, through worm gears (not shown) and drive shafts 44, which motor 45 is synchronized with the twist head (not shown) by electronic controls or other means. Figure S also illustrates an alternative type of intermediate pipe support 22 in the form of a trough, snd coupling means 46 between the drive shafts 44 and the tumblers 21.
Figures lOa and lOb illustrate mechanical details of a pipe twist head Assembly. Pipe twist head 13 and drive motor 43, together with speed control 47 and speed reduction gear box 48, are mounted on a structural base 49, which preferably is anchored to a solid foundation. Twist head 13 itself comprises a frame 50, twist head disk 51, hold-down rollers 52, drive pinion 53, and drive bearings 54. Frame 50 comprises base plate 55, side members 56, end plates 57, and roller support plates 58, all welded together. Also shown in Figures lOa, lOb, are drive shaft 44 and coupling 46. Figures lla and llb show in greater detail two designs for a twist head disk 51, wh~ch guides snd rotates the flowlines (not shown) as they are being twisted into a helical bundle. In one design (Figure lla) the 132804~ ~

- 10 - :
flowlines are guided through the inner cylindrical surfaces 59 of two or more spherical bearings 60 which are embedded in the disk 51.
In a second design (Figure llb) the flowlines are guided through orifices containing two or more rollers 61 whose shafts (not shown) are embedded in the disk. The disks shown in Figures lla, llb, each contain four orifices for twisting up to four flowlines. Other twist head disk designs, having various numbers of orifices and/or different pipe support features, are also possible. Also embedded in the twist head disk 51 is gear 62 which meshes with gear 63 of drive pinion 53, shown in Figure llc, to provide necessary slip-free rotation of the disk 51.
Figures 12a and 12b illustrate mechanical details of a pipe tumbler assembly. Pipe tumbler 21 consists of frame 64, tumbler disk 65, hold~down rollers 66, drive pinion 67, and drive bearings 15 68. Frame 64 comprises base plate 69, side members 70, and end plates 71, all welded together. Base plate 69 preferably is anchored to a solid foundation and may contain screws 72 for leveling. Drive pinion 67 may be coated with a high-friction surface (e.g~ rubber), or meshing gears may be embedded in both drive pinion 67 and tumbler disk 65, to provide necessary slip-free rotation of the disk 65.
Figures 13a and 13b depict in greater detail two designs for a tumbler disk 65, which guides and rotates the parallel flowlines (not shown) which eventually are twisted into a helix (see Figure 8). One tumbler disk (Figure 13a) has four orifices 73 to simul-taneously rotate up to four flowlines, whereas the other disk(Figure 13b) has six orifices 73 which can rotate up to six flowlines.
Both disks 65 can be opened by removal of pieces 74, which are held in place by recessed screws 75, to allow easy top- or side-loading of the flowlines. Other tumbler disk designs, having various numbers of orifices and/or different quick-opening features for loading of the flowlines, are also possible.
The pitch length of the helix for the flowline bundles described herein is preferably equal to or less than the minimal circumference of a reel or J-tube to which the bundle will be bent, in order to avoid problems with differential buckling or stretching of the several pipes. Thus, for a helical bundle to be laid from the reel ~':

~.." ,,~ ";~ "~"

- 11 - :.
ship Apache, the normal pitch length is preferably equal to or less than 160 feet, which is the circumfe-ence of the main reel. For any flowline bundle twisting procedure in which the twisting process must be halted, the bundle removed from the twisting apparatus, and -:
the process later started up again, and in particular for the procedure of Figures 5 and 6, described above, a short length at the :~
end of each twisted pipe string is preferably specially twisted and ~-temporarily banded into a tighter helix than normal. Once this pipe string has been ~oined to the pipe already on the reel, the temporary banding is preferably released, thus forming a uniform helix across the entire pipe bundle including the sections of pipe containing the Joints between the pipe strings.
The foregoing description of the invention is merely intended .
to be explanatory thereof, and various changes in the details of the 15 described method and apparatus may be made within the scope of the .
appended claims without departing from the spirit of the invention.

Claims (20)

1. A method for fabricating a helical flowline assembly, the method comprising:
assembling a first bundle of essentially parallel flow-lines;
twisting the flowlines of the first bundle into an essentially helical configuration;
assembling a second bundle of essentially parallel flowlines;
attaching the first bundle to the second bundle with fluid-tight connections; and twisting the flowlines of the second bundle into an essentially helical configuration.
2. The method of claim 1 wherein the second bundle, after attachment to the first bundle, is twisted at an end opposite to where the bundles are attached.
3. The method of claim 2 wherein the helical twisting is accomplished by translating without rotating the first bundle while rotating and translating the second bundle past the twist point.

-12a-
4. The method of claim 1 wherein the helical flowline assembly is reeled onto a reel.
5. The method of claim 4 wherein the reel is onboard a vessel and the bundles are twisted into helical configurations on the vessel.
6. The method of claim 4 wherein the reel is onboard a vessel and the bundles are twisted into helical configurations onshore and adjacent the vessel.
7. The method of claim 3 wherein the bundles are supported at intervals along the lengths thereof by tumblers which rotate the bundles during helical twisting thereof.
8. The method of claim 1 wherein the pitch length of the flowline bundle helix is maintained at an optimum value between 80 and 100 times the diameter of the largest pipe in the bundle.
9. An apparatus for fabricating a helical flowline assembly comprising:
means for assembling a first bundle of essentially parallel flowlines;
means for twisting the flowlines of the first bundle into an essentially helical configuration;
means for assembling a second bundle of essentially parallel flowlines;
means for attaching the first bundle to the second bundle with fluid-tight connections; and means for twisting the flowlines the second bundle into an essentially helical configuration.
10. The apparatus of claim 9 wherein the means for twisting the flowlines of said bundles comprises:
a pipe twist head assembly;
a series of pipe tumbler assemblies;
a series of intermediate bundle supports;
at least one adjustable-speed drive motor; and at least one drive shaft.
11. The apparatus of claim 10 wherein the pipe twist head is located at one end of a bundle assemblyway, and the pipe tumblers are spaced out along this assemblyway, with one or more intermediate bundle supports located between each pair of pipe tumblers.
12. The apparatus of claim 10 wherein the pipe twist head is driven directly by an adjustable-speed motor and wherein the pipe tumblers are driven indirectly through a series of drive shafts connected between each pair of machines.
13. The apparatus of claim 10 wherein the pipe twist head and pipe tumblers are driven by at least two adjustable-speed motors whose speeds are controlled and synchronized.
14. The apparatus of claim 10 wherein the pipe twist head assembly comprises:
a frame;
a twist head disk;
a drive pinion;

drive shaft bearings;
hold-down rollers; and couplings to connect with a drive motor and drive shaft.
15. The apparatus of claim 14 wherein the twist head disk is supported between the frame, the drive pinion, and the hold-down rollers, and is forced to rotate in an opposite direction to the drive pinion when the drive pinion is rotated.
16. The apparatus of claim 15 wherein the relative rotation between the twist head disk and the drive pinion is slip-free by virtue of at least one of a friction coating on the drive pinion and gears embedded in both the disk and the drive pinion.
17. The apparatus of claim 14 wherein the twist head disk contains at least two orifices which permit free longitudinal movements, free torsional movements, and relatively free angular movements, of the individual flowlines of the bundle while imparting to the flowlines the rotational motion of the disk.
18. The apparatus of claim 10 wherein each pipe tumbler assembly comprises:
a frame;
a tumbler disk;
a drive pinion;
drive shaft bearings;
hold-down rollers; and couplings to connect with at least one of a drive motor and a drive shaft.
19. The apparatus of claim 18 wherein the tumbler disk is supported between the frame, the drive pinion, and the hold-down rollers, and is forced to rotate in an opposite direction to the drive pinion when the drive pinion is rotated.
20. The apparatus of claim 19 wherein the tumbler disk contains at least two orifices which permit free longitudinal and free torsional movements of the individual flowlines of the bundle, while imparting to the flowlines the rotational motion of the disk, which orifices can be temporarily opened to provide access with the outside of the disk, through at least one of the sliding, hinging, and removal of at least one of the pieces of the disk, thus permitting at least one of top- and side-loading of the flowlines into the disk orifices.
CA000541695A 1986-07-25 1987-07-09 Fabricating helical flowline bundles Expired - Lifetime CA1328040C (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US88945686A 1986-07-25 1986-07-25
US889,456 1986-07-25

Publications (1)

Publication Number Publication Date
CA1328040C true CA1328040C (en) 1994-03-29

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Family Applications (1)

Application Number Title Priority Date Filing Date
CA000541695A Expired - Lifetime CA1328040C (en) 1986-07-25 1987-07-09 Fabricating helical flowline bundles

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CA (1) CA1328040C (en)
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GB0420971D0 (en) 2004-09-21 2004-10-20 Imp College Innovations Ltd Piping
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CN105220547B (en) * 2015-10-20 2017-11-14 浙江理工大学 A kind of Full-automatic steel wire rope twisting and untwisting apparatus
CN105369659B (en) * 2015-12-15 2018-02-16 苏州创丰精密五金有限公司 A kind of steel wire rope, which screws, uses tool
CN105421122B (en) * 2015-12-15 2018-04-03 苏州创丰精密五金有限公司 A kind of steel wire rope processing cut-out tool
CN105369660B (en) * 2015-12-15 2018-02-16 苏州创丰精密五金有限公司 It is a kind of to screw tool for steel wire rope
CN105421123B (en) * 2015-12-15 2018-02-16 苏州创丰精密五金有限公司 One kind quickly screws steel wire rope tool
CN105369658B (en) * 2015-12-15 2018-02-16 苏州创丰精密五金有限公司 A kind of rapid processing steel wire rope tool
CN105421121B (en) * 2015-12-15 2018-04-03 苏州创丰精密五金有限公司 A kind of steel wire rope processing tool

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CN1007550B (en) 1990-04-11
GB8717408D0 (en) 1987-08-26
NO170996B (en) 1992-09-28
CN87105321A (en) 1988-05-04
NO873074D0 (en) 1987-07-22
NO873074L (en) 1988-01-26
MY101587A (en) 1991-12-17
NO170996C (en) 1993-01-06
GB2192966A (en) 1988-01-27
GB2192966B (en) 1991-01-02

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