CA1323391C - Wheel cover - Google Patents
Wheel coverInfo
- Publication number
- CA1323391C CA1323391C CA000616392A CA616392A CA1323391C CA 1323391 C CA1323391 C CA 1323391C CA 000616392 A CA000616392 A CA 000616392A CA 616392 A CA616392 A CA 616392A CA 1323391 C CA1323391 C CA 1323391C
- Authority
- CA
- Canada
- Prior art keywords
- wheel
- wheel cover
- ring
- holding claw
- holding
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
Landscapes
- Snaps, Bayonet Connections, Set Pins, And Snap Rings (AREA)
Abstract
Abstract A wheel cover for a motor vehicle comprises a main body having a plurality of holding claws integrally circumferentially formed on a rear surface of the body, the holding claws being provided with an engaging portion formed on a radial outside surface of a head portion. A resilient reinforcement ring has approximately the same diameter as the diameter defined by the holding claws. Each claw has a projection integrally formed on the radial inside surface of its head portion, this projection protruding substantially radially inwardly with respect to the inside surface of the head portion and including a wire-ring surface that engages and holds the reinforcement ring. The latter is inserted into the wire-ring engaging surface, whereby such surfaces of each of the holding claws, when the wheel cover is removably fitted to a wheel, are pressed to contact a rim of the wheel by the inherent resilience of the holding claws and the ring. An opening penetrates the claw radially and is positioned under the projection, a metal mold being positionable within this opening for integrally forming the wire-ring surface when molding the wheel cover.
Description
1323~91 WHEEL COVER
The present application is a division of Application Serial No. 543,556 filed July 31, 1987.
The present invention relates to an automobile wheel cover, and, more particularly, to a wheel cover that, when fixed to a wheel, has a plurality of holding claws protruding from its rear surface tha~ are urged in the radially outward direction toward the rim of the wheel by means of a resilient ring.
To enable the prior art to be described with the aid of diagrams the figures of the drawings will first be listed.
Figs. 1 and 2 are respectively a rear view and a cross sectional view of a main portion of a conventional wheel cover:
Fig. 3 is a plan view showing a wire ring of another conventional wheel cover;
Figs. 4 and 5 are a perspective view and a rear view, respectively, showing a rear main portion of a wheel cover of E~bodiment l according to the present invention;
Figs. 6 and 7 (with Fig. 4) are respectively cross sectional views taken on line VI-VI and line VII-VII of Fig.
5;
Fig. 8 (with-Fig. 5~ is a top plan view of a holding claw according to Embodiment l;
Fig. 9 (with Fig. 5) is a cross sectional view taken on line IX-IX of Fig. 5:
Figs. 10 and 11 are cross sectional views of the main portion of the wheel cover attached to a wheel;
Figs. 12 and 13 are explanatory views showing the movement of the metal mold when molding the holding claws of the wheel cover according to Embodiment l;
Fig. 14 is a perspective view of a holding claw of a wheel cover according to Embodiment 2 of the present invention;
Fig. 15 is a schematic rear view of a wheel cover having the holding claw shown in Fig. 14;
Fig. 16 is a schematic rear view of the wheel cover;
Fig. 17 is a vertical sectional view of the holding claw;
Fig. 18 is a top plan view of the holding claw as shown in Figs. 14 - 17;
Fig. 19 is an explanatory view according to ; Embodiment 2 showing the movement of the metal mold when molding the holding claw;
Fig. 20 is a sectional view of the main portion of the wheel cover according to Embodiment 2 showing the engagement of the wheel cover and wheel;
Fig. 21 is an enlarged explanatory side view of the holding claw as shown in Fig. 14;
Figs. 22A, 22B and 22C are respective explanatory views showing the process of fitting the holding claw to the wheel;
Figs. 23A, 23B and 23C are respective graphs showing the relationships of the values of S, a, l/tan 0, and F with respect to the bending degree of the holding claw;
Figs. 24 and 25 are perspective explanatory views showing the holding claw shown in Fig. 14;
Fig. 26 is a perspective view of a holding claw oî
a wheel cover according to Embodiment 3 of the present invention;
:
Fig. 27 is a schematic rear view of the wheel cover shown in Fig. 26;
Fig. 28 is an enlarged top plan view of the holding claw and support members shown in Fig. 27;
Fig. 29 is a vertical sectional view according to Embodiment 3, showing the configuration wherein the holding claw engaged with a wire ring and a rim of the wheel are being pressed together;
Fig. 30 is a front view of the holding claw shown in Fig. 26;
Fig. 31 is an explanatory view according to Embodiment 3, showing the movement of the metal mold when molding the holding claw;
Fig. 32 is a top plan view similar to Fig. 28, showing a modification of Embodiment 3;
Fig. 33 is an explanatory view showing the relationship between the holding claw and wheel rim of the foregoing wheel cover, as shown in Fig. 10, therein serially presenting: an explanatory view (a) of the arrangement of the wheel and the holding claw; a moment diagram (b) in terms of the component force Ps, in the axial direction of the leg portion, acting on the leg portion of the holding claw; a moment diagram ~c) in terms of the radial component force Pr; and a moment diagram (d) showing the sum of both the foregoing moment diagrams;
Fig. 34 is an explanatory view showing the relationship between the configuration of the head portion of the holding claw and wheel rim, as shown in Fig. 10;
Fig. 35 is a rear view showing a part of a wheel cover according to Embodiment 4 of the present invention;
Fig. 36 is a sectional view of the essential part of the wheel cover according to Embodiment 4 which is mounted on a wheel; and Fig. 37 - Fig. 39 are respectively enlarged sectional views of the leg portion of the holding claw according to modifications of Embodiment 4.
_ 4 _ 1~3391 Conventional wheel covers have a variety of constructions: for example, a wheel cover as shown in Figs. 1 and 2 is described in Japanese Patent Publication No. 67602/1981. Referring to Figs. 1 and 2, a plurality of S holding claws 22 are formed on the rear surface of a wheel cover main body 21, a groove 22a is formed on the radially inside surface of each holding claw 22, and a base portion 23b of an arch-shaped protrusion 23a of a wire ring 23 is pressed-into contact with stoppers 24 formed on both sides of the holding claw 22 so as to protrude from the rear surface of the wheel cover main body, whereby the radially outwardly spreading force of the wire ring 23 is received by the stoppers 24. When the holding claws 22 are radially inwardly bent during a mounting operation of the wheel cover onto the wheel, the protrusion 23a of the wire ring 23 is also bent, thereby applying the resilient force of the wire ring 23 as well as the resilient force of the holding claw. Thus a large resilient force is applied to the holding claw 22, even with only a slight degree of bending of the holding claw 22. In this construction, when fitting the wheel cover 21 to the wheel, some of the holding claws 22 are first bent towards the central portion of the wheel cover so as to abut the wheel rim. Then the rest of the holding claws are gradually bent towards this central portion so as to fit the entire wheel cover to the wheel rim, whereby the holding claws are pressed into contact with the wheel rim with the aid of the foregoing resilient force, in order to fit the wheel cover 21 to the wheel.
Another construction of a conventional wheel cover is shown in Fig. 3 and is described in Japanese Patent Publication No. 67601/1981. The wheel cover in Fig. 3 has basically the same construction as the one described above;
however the construction of the wire ring is altered, as shown in Fig. 3, namely the ratio of the radial dimension R
rrom the center of the wire ring 27 to a protrusion 27a and the radial dimension r from the center to a base portion 27b ~ 5 ~ 1 ~ 2 3 3 9 1 of a protrusion 27a, is so chosen, that, as shown by dotted lines in the drawing, when the protrusion 27a is bent inwardly toward the central portion with the aid of the holding claw, the base portion 27b is also bent in the same direction together with the holding claw. Thus the protrusion 27a of the wire ring 27 is provided with a large stroke to resist the resilient force of the wire ring and the foregoing holding claw by utilizing a large vacant space within the wheel rim.
According to the construction described above, however, the wire ring is provided with a multiplicity of protrusions, whereby the number of shaping procedures when making the protrusions is large, thus increasing the production cost. If the number of protrusions is reduced to lower the cost, the number of holding claws corresponding to the protrusions is also reduced, resulting in an increased holding force applied on the wheel rim by each holding claw.
As a result, the degree of bending of each holding claw is increased and the wheel cover is difficult to fit onto the wheel. Furthermore, there is no regulating means for bending the wire ring in the radially inside portion of the wire ring.
This causes the wire ring to bend freely so that it is apt to become removed from the holding claw.
The object of the present invention is to solve these disadvantages and, more particularly, to provide a wheel cover that can be produced at a lower cost, that is easy to fit onto a wheel, and, once fitted, that is firmly secured with the aid of the resilience force of the holding claws as well as the resilient ring.
To achieve the foregoing object, according to the present invention, there is provided a wheel cover for a motor vehicle comprising: a synthetic-resin-made wheel cover main body having a plurality of holding claws integrally circum-ferentially formed on a rear surface thereof; said holding claws being provided with an engaging portion formed on a radial outside surface of a head portion thereof; a resilient reinforcement ring having approximately the same diameter as a diameter defined by said holding claws; each of said plurality of holding claws having a projection integrally formed on the .
1~233~1 -- 6 ~
radial inside surface of the head portion of said claw, said projection protruding substantially inwardly in the radial direction with respect to the radial inside surface of said head portion and including a wire-ring engaging surface which engages and holds said resilient reinforcement ring; said resilient reinforcement ring being inserted into said wire-ring engaging surface, whereby the wire-ring engaging surfaces of each of said holding claws, when said wheel cover is removably fitted to a wheel, are pressed to contact with a rim of the wheel by an inherent resilience of said holding claws and said resilient reinforcement ring; and an opening radially penetrating said claw and being positioned under the projection, wherein a metal mold is positionable within said opening for integrally forming the wire-ring engaging surface when molding the wheel cover.
Embodiment 1 Figs. 4 - 11 show Embodiment 1 according to the present invention.
Referring to ~igs. 4 and 5, a wheel cover 1 is provided with a plurality of holding claws 4 formed on the rear surface of a synthetic-resin main body 5, support members 3 being arranged between adjacent holding claws 4. A
circular, resilient, metal wire ring 2 is engaged with the holding claws 4 and support members 3, the radial movement of the wire ring 2 being regulated by the support members 3.
This wheel cover 1 is composed of an approximately circular plate, i.e. the main body 5, a multiplicity of the holding claws 4 and support members 3 being formed integrally at regular intervals on the rear surface of the circular plate 5, and an opening 7 for allowing air to flow therethrough, _ 7 _ 13 2 33 91 which is surrounded by a reinforcement wall 6 formed between a holding claw 4a and a pair of support members 3.
A plurality of holding claws 4 are, as shown in Fig. 4, formed at regular intervals on the rear surface of the main body 5. As shown in Figs. 6 - 8, each holding claw 4 comprises a leg portion 4b protruding from the rear surface of the body 5, and a pair of head portions 4a formed at the tip of the leg portion 4b. The radial outside surface of the head portion 4a is provided with an engaging portion 4d protruding in the form of a triangle in cross section, so as to engage with a concave portion 8b of a rim 8a of a wheel 8.
A groove 4e is formed on the radial inside surface of the head portion 4a. A wire ring 2 is inserted into the groove 4e. The upper surface of the groove 4e is provided with a first protrusion 4f, and the lower surface of the groove 4e is provided with a second protrusion 4g. A third protrusion 4h is formed at the portion corresponding to the second protrusion 4g and below a space 4c between the pair of head portions 4a.
The wire ring 2 in the groove 4e is thus engaged with the first protrusion 4f and the second protrusion 4g, and, at the same time, the ring 2 between both head portions 4a and 4a is supported by the third protrusion 4h, thereby positioning the ring 2. The first protrusion 4f is formed to protrude radially inwardly more than the second protrusion 4g, so as to prevent the ring 2 from being removed from the groove 4e in the upward direction as seen in Figs. 6 and 7.
The leg portion 4b is so flexible that, when the ring 2 is inserted into the groove 4e and subsequently when the wheel cover 1 is fitted onto the wheel 8, the leg portion 4b is slightly, radially, and resiliently able to bend, so as to allow the ring 2 to be smoothly slightly inserted into the groove 4e, as well as the wheel cover 1 to be fitted onto the wheel 8.
Moreover, a pair of support members 3 is formed between adjacent holding claws 4. Each support member 3 is a plate arranged on the rear surface of the body 5. The .
- 8 - 1~2339~
surface of this plate 3 extends in the radial direction.
The plate 3 has sufficient thickness and width so as not to be deformed even if a radial force is applied to it, and not to be excessively bent even if a circumferential force is applied. Also, the support member 3 is connected to the reinforcement wall 6 through a plate 9 so as to be securely prevented from being excessively bent circumferentially by any force applied circumferentially thereto.
The support member 3 described above is, as shown in Fig. 9, provided with a pair of protrusions 3a and 3c formed respectively at radially outside and inside portions of an upper surface confronting the wheel, and a groove 3b extending radially between the protrusions 3a and 3c, whereby the ring 2 can be radially moved into the groove 3b located between the protrusions 3a and 3c. The height hl of the first protrusion 3a with respect to the groove bottom surface, is made greater than the height h2 of the second protrusion 3c with respect to the groove bottom surface, and greater than the diameter of the wire ring 2, thereby preventing the ring 2 in the groove 3b from expanding radially outwardly. The second protrusion 3c is made lower than the first protrusion 3a, so that the ring 2 can be easily inserted into the groove 3b. Hence, the ring 2 is inserted into the groove 3b from a radially inside position over the second protrusion 3c towards the outside. The second protrusion 3c prevents the ring 2 from being removed from the groove 3b when it is inserted into the groove 3b.
A groove end surface 3d of the first protrusion 3a is located on the circumference of the groove end surface 4i of the holding claw 4, or slightly radially outside the circumference of such surface 4i, whereby the ring 2 when inserted into the groove 4e of the holding claw 4 has a small clearance 11 between the end surface 3d of the first protrusions 3a and end surface 4i of the holding claw 4.
According to this construction, the wire ring 2 can exert a - ' ' ~ ~ .
, .
resilient force much greater on the holding claw 4 than on the support member 3 by the amount caused by the clearance 11, whereby the wheel cover 1 can be securely held and pressed into contact with the wheel 8. The radial length L of the groove 3b of the support member 3 is so formed as to allow the wire ring 2 to deform or to move due to the bending of the holding claw 4 when fitting the wheel cover 1 to the wheel 8, while this radial length L should not allow the ring 2 to deform or move when an excessive bending is generated on the holding claw 4. Also, the height H2 of the bottom surface of the groove 4e from the reference surface of the wheel cover 1 is made lower than the height Hl of the bottom surface of the holding claw 4 from the reference surface of the wheel cover 1. Therefore, the ring 2 can move in the groove 3b of the support member 3, and the ring 2 is prevented from falling to the rear surface of the body 5 between the holding claws 4.
In addition, when the wheel cover 1 is fitted to the wheel 8 in a normal manner, a clearance 10 is maintained between the outside end surface 3e of the support member 3 and the rim 8a of the wheel 8. Thus, if an excessively eccentric load is applied to the wheel cover 1, the support member 3 is pressed into contact with the wheel 8 so as to eliminate the clearance 10, thereby preventing an excessive bending of the wheel cover.
According to the construction described above and shown in Fig. 4, the wire ring 2 is inserted into the grooves 4e of the holding claw 4 from over the rear surface of the main body 5 with the holding claws 4 bent radially outwardly;
then the ring 2 is supported by the grooves 3b of the support members 3 so as to be radially movable. When the ring 2 is inserted into the groove 4e of the holding claw 4, the ring is slightly bent, and thus the resilient force exerted by this bending movement acts on the holding claw 4, pressing the same slightly radially outwardly. Further, as shown in Figs. 10 and 11, when some holding claws 4 of the wheel cover 1 to which the ring 2 is fitted, are pressed into contact with . . - ,. , , ~
: .
. .
the rim 8a of the wheel 8, those holding claws 4 and the ring 2 in the grooves 4e of the holding claws 4 are bent radially inwardly together. At this time, the portion other than the portion to which the bending force of the ring 2 is applied, is apt to extend radially outwardly. Subsequently, when some holding claws 4 are pressed into the wheel 8, the rest of the holding claws 4 are also apt to extend outwardly. However, they are prevented from outward movement by the first protrusion 3a of the groove 3b of the support member 3.
Accordingly, all the holding claws 4 can be easily bent radially inwardly, and the wheel cover l is fitted to the wheel 8. Moreover, the wheel cover l is fitted in the wheel 8 together with the holding claw 4, with the ring 2 being bent, whereby the engaging portion 4d is engaged with the concave portion 8b of the rim 8a of the wheel 8 with the aid of the combined resilient force exerted by the ring 2 and the holding claw itself, so that the wheel cover l is securely fitted to the wheel 8. The wheel cover l can be removed from the wheel 8 by releasing the engagement of some holding claws 4 of the wheel cover l with respect to the rim 8a.
According to the embodiment described above, the support members 3 are formed, at the adjacent holding claws 4, on the rear surface of the main body 5, and the wire ring 2 is inserted into the grooves 4e of the holding claws 4 as well as into the grooves 3b of the support members 3, whereby, when the wheel cover l is fitted to the wheel, some holding claws 4 are bent towards the central portion together with the wire ring 2. The rest of the holding claws 4 are apt to extend radially outwardly due to the resilient force exerted by the deformed wire ring 2. However, since the first protrusions 3a of the grooves 3b of the support members 3 prevent the wire ring 2 from moving radially outwardly, the rest of the holding claws 4 can be bent inwardly toward the central portion with a relatively small force. This arrange-ment facilitates fitting of the wheel cover l onto the wheel8. Also, even if an external force is applied to the holding claws 4 so as to deform some holding claws 4 excessively, the radial movement of the wire ring 2 is restricted by both protrusions 3a and 3c of the support member 3, whereby the holding claw 4 is effectively prevented from being excessively deformed by the ring 2. When the wheel cover 1 is fitted to the wheel 18, the holding claws 4 are securely pressed into contact with the rim 8a of the wheel8 by means of the combined resilient force of the holding claws 4 themselves and the wire ring 2, thus making the fitting secure.
It is to be noted that various changes and modifications will be apparent to those skilled in the art.
For example, the support member 3 may be integrally formed with the reinforcement wall 6, and the holding claws 4 may be formed in any desired number provided that they can effectively perform the same function as described above. In addition, a plate member 9 independent of the reinforcement wall 6, may radially reinforce the support member 3 with respect to the wheel cover main body 5. Reinforcement of the support member 3 is not limited to a configuration wherein a plate member 9 is formed at one side of the support member 3, - but the support member 3 can be reinforced by two plate members formed on both sides.
Embodiment 2 The wheel cover according to Embodiment 1 has the following disadvantage. Referring to Fig. 12, which schematically shows a holding claw 4, when forming holding claws on the wheel cover main body, a metal mold portion A, which is positioned inside the holding claws 4 and which forms the inside surface of the holding claw having the groove 4e is, as shown in Fig. 13, drawn upwardly after completion of the injection molding so as to bend the holding claws radially outwardly.
At this time, the forcible drawing distance d is restricted by the length h of the holding claws. The guide !.
' .
- 12 - 13233~1 distance D of the tip portion of the holding claw 4 is also restricted. As a result, when mounting the wheel cover on the rim of a wheel, the tip portion of the holding claw cannot be sufficiently guided with respect to the wheel. Therefore, the holding claws are not smoothly bent toward the central portion of the wheel cover main body, nor is the wheel cover smoothly fitted onto the wheel. Furthermore, the wire ring may be removed during transportation of the wheel cover.
Accordingly, the object of Embodiment 2 is to over-10 come this disadvantage, i.e., to provide a wheel coverwherein the holding claws have sufficient strength, a resilient ring, such as the wire ring, can be securely engaged - with the holding claw, and, moreover, the wheel can easily be fitted onto the wheel cover.
Figs. 14 through 20 shows Embodiment 2.
Referring to Figs. 14 - 16, a wheel cover 101 has a construction wherein a plurality of holding claws 104 is provided on the rear surface of the wheel cover main body 105.
Protrusions 104f are integrally formed on the circumferential 20 side ends of each holding claw 104. Support members 103 are formed at both sides of each holding claw 104. A circular metal wire ring 102 serving as the resilient member is engaged with two protrusions 104f of the holding claws 104 and the support members 103. Accordingly, radial movement of the wire ring 25 102 is generally controlled by the support members 103.
The wheel cover 101 generally comprises a wheel cover body, i.e., a circular plate, a multiplicity of holding claws 104 and support members 103 integrally circumferentially formed on its rear surface at regular intervals. A plurality 30 of holding claws 104 is, as shown in Fig. 16, arranged at regular intervals on the rear surface of the main body 105.
Each holding claw 104 generally comprises a leg portion 104b protruding from the rear surface of the main body 105, and a head portion 104a having a groove 104e, formed at the tip 35 portion of the leg portion 104b, into which the ring 102 is inserted. The radial outside surface of the head portion 132~3~1 104a is provided with an engaging portion 104d protruding outwardly, which is to be engaged with a concave portion 108b of a rim 108a of the wheel 108. The groove 104e is formed on the inside surface of the head portion 104a, into which the ring 102 is inserted. A protrusion 104f is in the form of a triangle in cross-section at both ends of the head portion 104a of the holding claw 104 in the circumferential direction.
The radial inside tip portion of each protrusion 104f protrudes radially inwardly over the inside surface of the groove 104e and the ring 102 fitted in the groove 104e. The lower surface of each protrusion 104f is an incline 104g that is slanted radially from outside to inside so as to approach the main body 105. The angle formed by the radial inside surface of the head portion 104a of the holding claw and the incline 104g is less than 90 degrees. The ring 102 inserted into the groove 104e is engaged with both protrusions 104f. In this case, since the leg portion 104b of the holding claw 104 is flexible, it can bend resiliently with respect to the rear surface of the main body 105, so that the ring 102 can be inserted smoothly and slightly into the groove 104e. Further-more, when the wheel cover 101 is fitted into the wheel 108, the leg portion 104b allows each holding claw 104 to bend easily in the radially inward direction, thereby facilitating fitting the wheel cover 101 smoothly into the wheel 108. The portion 104d is provided with concave portions 104h to prevent a sink, which is liable to occur when injection-molding the holding claws.
The above-described holding claw 104 is formed, as shown in Figs. 18 and 19, by a conventional molding method using the following metal molds; a pair of radially-movable first molds 106 for molding the incline 104g of each protrusion 104f, a second mold 107 for molding the radially outside surface of the holding claw 104, and a third mold 109 for molding the groove 104e and the radially inside surface of the holding claw 104. Each of the molds 106 is provided with 13233~1 an incline 106f slanting toward the central portion of the main body. The first mold 106 molds the protrusion 104f with the aid of the second mold 107 and third mold 109.
The first support member 103 is made of an approximately rectangular plate which is positioned on the rear surface of the wheel cover 104 in such a way that the plate surface extends in the radial direction and has enough width and thickness not to bend when subjected to the radial and circumferential forces. At the top end surface of each 10 first support member 103 there is formed a groove 103a which controls the radial movement of the ring 102 so that the ring 102 does not move excessively in the radial direction in conjunction with the holding claw 104.
According to this construction, the ring 102 is inserted into the groove 104e and is engaged with both protrusions 104f, with the holding claw 104 bending outwardly in the radial direction. The ring 102 is also inserted into and supported by a groove 103a of the first support member 103 so as to be movable in the radial direction. When the 20 ring 102 is inserted into the groove 104e of each holding claw 104, the ring 102 is slightly deformed. The resilient force generated by this bending motion acts on the groove 104e of each holding claw 104, and slightly presses each holding claw 104 outwardly in the radial direction. Moreover, as shown in 25 Fig. 20, when the holding claws 104 of the wheel cover 1, wherein the ring 102 is fitted, are pressed into contact with the rim 108a of the wheel 108 and the holding claws are bent inwardly in the radial direction, the ring 102 in the groove 104e of the holding claws 104 is bent inwardly in the radial direction together with the holding claws 104. The engaging portion 104d is engaged with the concave portion 108b of the rim 108a of the wheel 108 with the aid of the combined resilient force exerted by the ring 102 and the holding claws 104 themselves, so that the wheel cover 101 is securely 35 attached to the wheel 108. The wheel cover 101 can be removed -13233~1 from the wheel 108 by releasing the engagement of some holding claws 104 with respect to the rim 108a.
In Embodiment 2, as described above, both ends of the holding claw 104 are provided with a protrusion 104f, and the inside surface of the head portion 104a and the protrusions 104f are circumferentially positioned at different locations so as to be molded by the molds 106, 106, 107, and 109 which slide radially and the incline 104g of each protrusion 104f is formed so as to slant radially inwardly with respect to the wheel cover main body. Therefore, the angle formed by the inside surface of the head portion 104a of the holding claw and the incline 104g is less than 90 degrees, and the ring 102 is thus securely engaged with the protrusion 104f, without fear that the wire ring may be displaced.
Also, the holding claws 104 are formed by moving the molds 106, 106, 107 and 109 approximately along the rear surface of the main body 105, whereby the leg portion 104b of each holding claw 104 can be easily formed to have a sufficient thickness and thus be provided with sufficient strength.
Further, protrusions 104f are formed on both side ends of the holding claw 104, and the ring 102 is inserted into the grooves 104e of the holding claws 104 as well as being engaged with the foregoing protrusions 104f. After the wheel cover 101 is fitted onto the wheel 108, the holding claws 104 can be securely pressed into contact with the rim 108a of the wheel 108 with the aid of the resilient force generated by the wire ring 102 and the resilience force of the holding claws 104 themselves, so that the wheel cover 101 can be securely fitted onto the wheel 108.
Alternatively, the configuration of the holding claw 104 and protrusion 104f may be of any desired type provided that it functions in the same way as in the embodiment described above. Furthermore, the holding claw 104 can be constructed to have no groove 104e, but instead, the ring 102 can be simply abutted against the inside surface of the head portion 104a, or the ring 102 may be arranged facing - 16 - 13233~1 the inside surface with a small clearance therebetween.
The configuration of the outside surface of the head portion 104a of the holding claw 104 greatly influences the degree of easiness of fitting the wheel cover 101 to the wheel. As clearly shown in Figs. 21, 22A, 22s, and 22C, when the wheel cover 101 is fitted onto the wheel 108, the outside surface 104h of the head portion 104a abuts the curved portion 108b of the rim 108a of the wheel 108, thereby causing a frictional resistance.
The outside surface 104h of the head portion 104a normally comprises a flat surface 104i, as shown by dotted lines in Fig. 21, followed by a curved surface 104j. However, the inventors of the present invention have found through various experiments that a gently curved surface 104k as shown by solid lines in Fig. 21 is better than the flat surface 104i; the following description deals with the configuration of the gently curved surface 104k:
Figs. 22A through 22C show that the holding claw 104 slides on the curved surface 108b of the wheel 108; Fig.
22A shows the initial stage, Fig. 22B shows the intermediate stage, and Fig. 22C shows the final stage.
Supposing that with respect to the pressing force of the wheel cover against the wheel, N represents a perpendicular reaction force against the curved surface 108b of the holding claw 104, F represents a component of force (pressing force) N in the pressing direction onto the wheel cover, and S represents a perpendicular component of the force (reaction force of the ring 102) N in the pressing direction.
- The relationships of the forces can be stated in the equation shown below; where 0 represents the angle formed by the tangent line of the holding claw 104 and curved surface 108b with respect to the perpendicular line in the pressing direction.
The relationship between S and F can be stated in the equation:
F = S
tan~
13233~1 (A) Initial stage (Fig. 22A) N : small S : small F : small : large tan9 (s) Intermediate stage (Fig. 22s) N : medium S : medium F ; large : large tan3 (C) Final stage (Fig. 22C) N : large S : large F : small tan~
The pressing force F thus becomes maximum in the intermediate stage of fitting the wheel cover onto the wheel.
To reduce the pressing force F, the value of l/tan ~ should -be reduced, i.e., the value of 6 should be increased. The inventors of the present invention have found that the value of the pressing force F can be generally reduced by manipulating the value ~, i.e., by making this value in accordance with the solid line representing the curved surface 104k in Fig. 21. Figs. 23A through 23D show the relationships between S, ~, l/tan ~, and F with respect to the degree of bending of the holding claw.
g ~ (P2), and (P3) show the initial stage, intermediate stage, and the final stage corresponding to Fig. 22A, Fig. 22B, and Fig. 22C, respectively. As shown in the figures, in the initial stage, the value ~ of the flat surface 104i is larger than that of the curved surface 104k (Fig. 23B); accordingly, regarding the curved surface 104k, l/tan ~ is large, and F is also small (Fig. 23D). In the intermediate stage and final stage, however, the value ~ of the S curved surface 104k is larger than that of the flat surface 104i (Fig. 23B); accordingly, regarding the curved surface 104k, l/tan a is small, and F is also small. In other words, it is apparent that the pressing force F can be generally made small when the outside surface 104h of the holding claw 10 104 is so formed as the curved surface 104k rather than as the flat surface 104i.
Embodiment 3 Embodiment 3, as shown in Figs. 26 through 32, is an improvement of Embodiment 2. Embodiment 2 has the disadvantage that will be described by making reference to Figs. 24 and 25.
It is to be noted that the wheel cover is generally formed by way of injection molding. As shown in Figs. 24 and 25, the engaging surface 104g of the protrusion 104f protruding inwardly from the inside surface 104q of the head portion in the radial direction, is formed by means of the outer mold 10~ (Fig. 19), thereby permitting the engaging-surface-forming portion of the outer mold to locate radially inside the leg portion 104b of the holding claw 104. Therefore, in order to draw outwardly the outer mold 104p upon completion of the molding process, the leg portion 104b must have approximately the same width from its base portion 104m to a connection portion 104m of the head portion. If the leg portion 21e is, as shown by the dotted line 104Q in Fig. 25, so formed that its width increases from the connection portion 104n of the head portion toward the base portion 104m, a triangle portion 104p behind the portion lOQ remains when the mold is drawn inwardly, i.e, in the direction shown by the arrow X in Fig. 25. In this case, one proposal would be to draw the mold inwardly, but due to the restrictions arising from the design of the wheel cover, the mold cannot be drawn inwardly;
- 19 _ ~323391 thus, the leg portion 104b has to be of approximately the same width from the head portion to the leg portion, resulting in an excessive stress at the base portion 104m.
Accordingly, the object of Embodiment 3 is to solve this problem, i.e., to provide a wheel cover wherein the holding claw has sufficient strength and a leg portion is formed whose width increases from the connection portion of the head portion toward the base portion, resulting in sufficient strength.
Referring to Figs. 26 through 31, a wheel cover 201 is generally so constructed that, as shown in Fig. 27, a plurality of holding claws 204 are formed on the rear surface of a wheel cover main body 205 that is made of synthetic resin.
The holding claw 204 comprises a head portion 204a and a leg portion 204b. A slit 204c is formed in the leg portion 204b.
On the head portion 204a there is formed a protrusion 204f which engages and holds a wire ring 202 used as a reinforce-ment resilient member. The ring 202, having approximately the same diameter as the circumference wherein the holding claw 204 is arranged, is arranged on the rear surface of the main body 205 and positioned radially inside the holding claw 204 to be engaged and held by the protrusion 204f. Therefore, when the wheel cover is removably fitted onto the wheel 208, each holding claw 204 is pressed into contact with the rim 208a of the wheel 208 with the aid of the resilience of the ring 202 and the holding claw 204, whereby the wheel cover 201 is mounted on the wheel 208.
The main body 205 is formed approximately into the shape of a disc. A plurality of holding claws 204 and support member 203 are integrally formed with the main body 205 at regular intervals in the circumferential direction and on the rear surface thereof.
The holding claw 204 comprises the leg portion 204b protruding from the rear surface of the main body 205, and the head portion 204a formed at the tip of the leg portion 204b.
-.
The leg portion 204b is so formed that its circumferential width L gradually increases from the portion 204n connected with the head portion toward the base portion 204m which connects to the main body 205, whereby the stress on the holding claw 204 can be made uniform over the entire area of the leg portion 204b. Also, the ring 202 is abutted against the inside surface 204e of the head portion so as to be engaged with the protrusion 204f. In this case, the leg portion 204b is flexible and accordingly slightly and resiliently bends with respect to the rear surface of the main body 205. Therefore, the leg portion 204b allows the ring 202 to abut smoothly on the inside surface 204e of the head portion. Furthermore, when the wheel cover 201 is to be fitted onto the wheel 208, the leg portion 204b allows each lS holding claw 204 to bend easily in the radial direction, thereby facilitating fitting the wheel cover 201 smoothly onto the wheel 208. In both circumferential end surfaces of the base portion 204m of the leg portion 204b,i.e.~ a side surface 204j in the radial direction, a curved surface 204i is formed at the portion connecting each side surface 204j and the main body 205, thereby eliminating stress concentration on the connection portion. In the widthwise central portion of the leg portion 204b, the slit 204c extends from the base portion 204m to the head portion 204a via the connection portion 204n, thus penetrating the leg portion in the radial direction.
An engaging portion 204d protruding outwardly in the radial direction is formed on the outside surface of the head portion 204a. The engaging portion 204d engages with a rim 208a of a concave portion 208b. The inside surface 204e is so arranged as to be located slightly inside the outer diameter of the ring 202, so that the ring 202 abuts the inside surface 204e with the aid of the resilience of the ring, whereby to press the engaging portion 204d outwardly in the radial directi~n, i.e., the engaging portion is pressed toward the rim 208a of the wheel 208. The top end pcrtion of the slit 204c is located at a circumferential central portion of the head portion 204a of the holding claw 204. The protrusion 204f is located at a position adjacent the top end of the slit 204c. Furthermore, the wire-ring-engaging surface 204g of the protrusion 204f extends to the top end surface of the S slit 204c. The protrusion 204f is so formed as to have a cross-sectional shape approximating a triangle protruding inwardly in the radial direction. The inside tip portion in the radial direction of the protrusion 204f protrudes inwardly over the ring 202 which abuts the inside surface 204e. The surface 204g of the protrusion 204f facing the main body 205 is formed as an incline that slants with respect to the main body 205 f~om the radially outside portion to the inside portion, the angle formed by the inside surface 204e of the head portion 204a and the surface 204g being less than 90 degrees, thereby preventing the ring 202 engaged with the protrusion 204f from being removed from the protrusion 204f in the upward direction shown in Fig. 29. In addition, concave portions 204h are formed on the head portion 204a between the engaging portions 204d to prevent a sink when injection-molding the holding claw.
The holding claw 204 is formed by means of the following processes: As shown in Fig. 31, the holding claw 204 is injection-molded by the outer mold 207 which can move outwardly in the radial direction (in the ~rawing; to the left?, and the inner mold 209 which can move in the direction of the thickness of the wheel cover main body. The outer mold 207 molds the outside surface of each holding claw 204, i.e., the engaging portions 204d, the outside surface and side surface 204j having the curved surface 204i of the leg portion 204b, the concave portions 204h, as well as the slit 204c of each holding claw 204 and engaging surface 204g of the protrusion 204f, and so on. The inner mold 209 molds the inside surface 204e in the radial direction of each holding claw 204, the protrusion 204f, and so on. The holding claw 204 is, therefore, molded by the combination of both molds 207 and 209 using a conventional injection-molding , ., method.
Further, first support members 203 are integrally formed at constant intervals on the wheel cover main body 205 between the neighboring holding claws 204. The second support member 206 is formed at constant intervals on the inside surface of each holding claw 204. Each first support member 203 is made as an approximately rectangular plate that is positioned on the wheel cover in the circumferential direction in such a way that the plate surface extends in the radial direction and has enough width and thickness to prevent itself from being deformed when subjected to the radial force and from being excessively bent when subjected to the circumferential force. At the top end surface of each first support member 203 there is formed a groove 203a which controls the radial movement of the ring 202, thereby preventing the ring 202 from moving excessively in the radial direction in conjunction with the holding claw 204. Also, second support member 206 includes a central wall 206a and a pair of side walls 206b at both ends of a central wall 206a. The central wall 206a is arranged approximately in parallel with the inside surface 204e of each holding claw 204 so as to face the slit 204c of each holding claw 204. When each holding claw 204 is bent excessively inwardly in the radial direction, the inside surface 204e of each holding claw 204 contacts the central wall 206a of the second support member 206, thereby preventing the holding claw 204 from being excessively bent.
According to the construction described above, as shown in Fig. 29, the ring 202 is allowed to directly abut on the inside surface 204e of the head portion 204b and to engage with theprotrusion 204f. The ring 202 is provided from the rear surface and over the protrusion 204f. The ring 202 is inserted into and supported by the groove 203a of the first support member 203 in such a manner as to be movable in the radial direction, When the ring 202 is abutted against the inside surface 204e of each holding claw 204, the ring 202 is slightly deformed; the resilient force generated by this bending motion acts on the inside surface 204e of each holding claw 204, and slightly presses each holding claw 204 outwardly in the radial direction. Moreover, as shown in Fig. 29, when the holding claw 204 of the wheel cover 201, wherein the ring 202 is fitted, are pressed into contact with the rim 208a of the wheel 208 and the holding claws are inwardly bent in the radial direction, the ring 202 abutted the inside surface 204e of the holding claw 204 is bent inwardly with the holding claws 204 in the radial direction. Subsequently, the wheel cover 201 is gradually fitted in the wheel 208, then the ring 202, - together with each holding claw 204 of the wheel cover 201, is fitted in the wheel 208, with the ring 202 being inwardly bent in the radial direction. Thus the wheel cover 201 is completely fitted in the wheel 208, the claw 204d being engaged with i5 the concave portion 208b of the rim 208a of the wheel 208 with the aid of the combined resilient force exerted by the wire 202 and the holding claw itself, the wheel cover 201 thus being securely held by the wheel 208. The wheel cover 201 can be removed from the wheel 208 by releasing the engagement of some holding claws 204 with the rim 208a.
According to Embodiment 3 described above, the wheel cover is so constructed that the slit 204c is formed in the leg portion 204b of each holding claw, wherein the outer mold 207 is i~serted in the radial direction through the slit 204c so that the surface 204g is so formed that the top end surface of the slit 204c becomes a part of the wire-ring-engagement surface. Consequently, even if the inner mold 209 is so designed as to be drafted in the direction of the thickness of the wheel cover main body 205, the angle formed by the surface 204g and the inside surface 204e of the head portion can be made to less than 90 degrees. The leg portion 204b can be formed in such a manner that its width increases from the connection portion 204n toward the base portion 4m, and the leg portion 204b can be provided with sufficient strength, whereby the stress acting on the holding claw 204 can be effectively prevented from increasing excessively. Also, - 24 _ 1 32 3 3~ 1 the protrusion 204f having engaging surface 204g for engaging the ring 202 at both ends of the head portion 204a, is eliminated and the protrusion 204f is formed at the inter-mediate portion of both ends. Therefore, the leg portion 204b can be so formed as to have the desired width without being restricted by the protrusion 204f. The ring 202 can be securely engaged with the engaging surface 204g. Further, the connection portion of each side surface 204j and wheel cover main body 205 can be made in the form of the curved surface 204i in the base portion 204m of the leg portion 204b, whereby the stress concentration on the foregoing connection portion can be effectively prevented.
The configuration of the foregoing second support member 6 is not limited to a U-shaped wall, but any other configuration, for example, a support member 206' which is formed from a parallelepiped body, may be utilized, as shown in Fig. 32.
Embodiment 4 Embodiment 1 has the disadvantage that, when the wheel cover is to be fixed to the rim of the wheel and when the head portion of each holding claw contacts the wheel rim, the head portion cannot be accidentally guided along the rim toward the center of the wheel, which could be reversely guided in the outward direction, causing the head portion to bend in the outward direction of the wheel cover main body and not to engage the concave portion of the rim, thus making it difficult to insert the wheel cover onto the wheel, and, in an extreme case, with the result that the holding claw suffers plastic deformation and cannot be forcibly pressed against the rim, which would make it difficult to attach and hold the wheel cover onto the wheel. The inventors of the present invention have analyzed the cause of this problem as described hereinbelow according to Figs. 33 and 34. It is to be noted that Figs. 33 and 34 shows substantially the same holding claw as that of Embodiment 1.
13233~1 When each holding claw 4 is, as shown in Fig. 33(a), contacted ~y the rim 8a of the wheel 8, a reaction force P
from the wheel acts on the holding claw 4 at a contact point.
This reaction force P can be divided into a component force Ps acting in the axial direction of the leg portion 4b of the holding claw 4 and a component force Pr acting in the direction orthogonally intersecting such axial direction, i.e., the radial direction of the wheel cover main body. A moment diagram in terms of each component force is shown in Figs.
33(b) and (c), where the length of the holding claw 304 extending from the rear surface of the wheel cover main body is expressed as L, and the distance from the contact point between the holding claw 4 and the rim 8a to the inside surface of the leg portion 4a for the holding claw 4 is indicated as Q. As illustrated in Fig. 33 (d), with the sum of the moments resulting from the above-described component forces, the moment Ps-Q, which has a tendency to bend the holding claw 4 in the outward direction, acts on both the head portion 4a and a portion, close to the head portion, of the leg portion 4b, while the moment Pr-L, which has a tendency to bend the holding claw 4 in the inward direction, acts at a portion, on the wheel cover main body, of the leg portion 4b of the holding claw 4. It is conceivable from Fig.33 that the maximum moment acts on the head portion of the holding claw 4.
However, the head portion 4a is free from deformation due to the high geometrical moment of inertia thereof. Rather, at a constricted portion of the holding claw 4, i.e., at a portion, close to the head portion, of the leg portion 4b, the stress is a maximum and the deformation tends to occur. In actuality, the compressed force resulting from the axial component force Ps acts on the holding claw 4 in addition to the foregoing moment; thus the holding claw 4 is more liable to be subjected to so~called neck-breakage.
Referring to Fig. 34, to permit the rim 8a of the wheel 8 to securely facilitate guiding along a guide portion 4Q on the top surface of the head portion 4a for the holding 13233~1 claw 4, it is necessary to enlarge as much as possible the radial dimension Ql of the guide portion 4Q. At the same time, since the slope on the internal surface of the head portion for the holding claw 4 is, as it were, an undercut against the mold draw direction (in the direction of the arrow A as indicated in Fig. 34), it is necessary to minimize the radial dimension Q2 of the undercut portion so as to reduce the amount of forced draw, with the result that the dimension between the internal surface of the leg portion 4b and the external surface of-the head portion is large and is expressed as Q3 = Ql ~ Q2 Consequently , when the head portion 4a of the holding claw 4 is to be bent in the radially inward direction, the dimension Q between the contact point where the rim 8a of the wheel 8 contacts the head portion 4a of the holding claw 4, and the internal surface of the leg portion of the holding claw 4 becomes large, attaining the size of the foregoing dimension Q3. Consequently, the moment Ps-Q increases, causing the head portion of the holding claw 4 to bend in the radially outward direction, hampering smooth sliding of the head portion 4a along the rim 8a toward the center of the wheel, thereby making it difficult to bend the holding claw 4 along the rim in the radially inward direction, which could conceivably make it difficult to fit the wheel cover onto the wheel.
The inventors of the present invention have discovered that, in order to prevent the head portion of such holding claw from bending in the radially outward direction of the main body, the external surface of a portion, close to the head portion, of the leg portion, at which the maximum stress occurs, should be formed by a thick wall to increase the geometrical moment of inertia at said portion, thereby preventing extreme lowering of the geometrical moment of inertia at said portion and thus effectively preventing the head portion from bending in the outward direction.
In view of this problem, the object of Embodiment 4 is to provide a wheel cover that allows the holding claws to securely bend in the radially inward direction and that can be ~ 27 - 13233~1 easily attached to the wheel.
Referrinq to Fig. 35 - Fig. 39, the Embodiment 4 is described below:
A wheel cover 301 according to the present embodiment, as illustrated in Fig. 35 and Fig. 36, is so constructed that a plurality of holding claws 304 is integrally formed on the rear surface of an almost circular wheel co-~er main body 305 made of synthetic resin, and a circular,resilient metallic wire ring 302 for reinforcement is held by each holding claw 304, wherein, when the wheel cover 301 is removably inserted onto a wheel 308, a head portion 304a of each said holding claw 304 is forcibly pressed against a rim 308a of the wheel 308 by the resilience of both the wire ring ~02 and each said holding claw 304.
Each holding claw 304 mainly comprises a leg portion 304b protruding from the rear surface of the main cover 305 and a head portion 304a formed at the tip of said leg portion 304b. There is provided an engaging portion 304d mounted -on the radial outside of the head portion 304a and fitted into 20 a concave portion 308b of the rim 308a of the wheel 308.
There is provided a protrusion 304f in the shape of triangle in section, which protrudes from each end in the circumferential direction of the head portion 304a. Each protrusion 304f protrudes in the radial direction more inwardly than an internal surface 304e of the head 304a, and which abuts on the internal surface 304e, so that the ring 302 is securely held by each protrusion 304f and is prevented from being removed toward the lower side in Fig. 36. The bottom surface of each protrusion 304f is formed into a slope 304g in such a way that the bottom 30 surface approaches the wheel cover main body 305 as it moves in the direction from the outside radius to the inside radius, and the angle between the surface 304e and the slope 304g is less than 90 degrees. Further, the leg portion 304b is flexible so that the wire ring can be fitted into the holding 35 claws 304 and be engaged with the protrusions 304f to be held.
Subsequently, the wheel cover 301 can be easily attached to the wheel 308, since the leg portion 304b can be bent inwardly.
A thick reinforcement portion 304c is integrally formed, projecting from a portion close to the head portion of this leg portion, i.e., the external surface of the portion where the foregoing moment Ps.Q acting on the holding claw 304 becomes high due to the reaction force P generated from the rim 308a when the head portion 304a bends by abutting on the rim 308a of the wheel 308. The side configuration of the reinforcement portion 304c is formed in a triangular shape, in such a way that the side of the reinforcement portion 304c is thin as it moves in the direction from the vicinity of the head portion toward the wheel cover main body. This reinforce-ment portion 304c effectively prevents extreme lowering of the geometrical moment of inertia at a portion where the moment Ps.Q of the leg portion 304b is high. This reinforcement portion 304c, as illustrated in Fig. 37, may be formed into a shape with two convex portions 309 and 309 at the corres-ponding area of the leg portion 304b, one convex portion 310 as shown in Fig. 38, or a convex portion 311 protruding from the entire corresponding area as shown in Fig. 39. That is, the configuration of the reinforcement portion 304c can be arbitrarily chosen, provided that the above-described measures are attainable. The reinforcement portion 304c is not necessarily in the vicinity of the wheel cover main body, since the moment is low close to the wheel cover main body, thus permitting a low geometrical moment of inertia. Concave portions 304h are formed in the engaging portion 304d so as to prevent a sink when molding the holding claw.
In Fig. 35, numeral 303 shows a support member. The ring 302 is received by a groove or recess on the top end surface thereof so that radial movement of the ring 302 is controlled.
According to this construction, as illustrated in 35 Fig. 36, the ring 302 is crossed over the projections 304f of each holding claw 304, with each holding claw 304 being bent, . : i and the ring 302, held by both projections 304f of each holding claw 304, is contacted by the internal surface 304e of the head portion 304a. At the same time, the ring 302 is inserted into the groove of each support member 303, thereby being allowed to freely make a radial movement within a fixed range when supported thereon. The ring 302, when remaining contacted by the internal surface 304e of each holding claw 304, bends slightly , causing the resilience corresponding to the magnitude of the bending to be applied to each holding claw 304; thus each holding claw 304 is slightly pushed onto the outside radius. When the wheel cover 301 is to be attached to the wheel 308, the holding claws 304, which are part of the wheel cover 301, begin to be successively contacted by the rim 308b of the wheel 308. When the head portion 304a of each holding claw 304 abuts the rim 308a of the wheel 308, the reinforcement portion 304c controls the radially outward bending of the head portion 304a of the holding claw 304, causing this head portion 304a to bend in the radially inward direction, sliding along the rim 308a and engaging the concave portion 308b of the rim 308a. Each holding claw 304 is forcibly pressed against the wheel 308; thus the wheel cover 301 together with the holding claw 304 is finally mounted on the wheel 308 with the ring 302 being bent. Under this condition, a force, i.e., the sum of the resiliences of the holding claw itself and the ring 302, acts on each holding claw 304, whereby the engaging portion 304d of the head portion 304a for each holding claw 304 engages the concave portion 308b of the rim 308a for the wheel 308; thus the wheel cover 301 is securely fixed to the wheel 308. When the wheel cover 301 is to be removed from the wheel 308, by forcibly pressing the holding claw 304 against the rim 308a, the wheel 308 is released, and the wheel cover 301 can be removed in a manner similar to that of a conventional wheel cover.
According to this embodiment, when the head portion 304a of each holding claw 304 abuts the rim 308a and is thus subjected to the reaction force therefrom, the head portion 304a has a tendency to bend onto the outside radius of the wheel cover main body 305. However, the reinforcement portion 304c controls the outward bending of this head portion 304a, since the reinforcing portion 304c is formed close to the head of the leg portion 304b; thus, the head portion 304a bends inwardly, guided to slide along the rim, and engages the inside of the concave portion 308b. Consequently, at a portion of the holding claw 304 where the stress is high, i.e., where the moment shown in the moment diagram is high, the geometrical moment of inertia increases with the aid of the reinforcement portion 304c. Furthermore, at a portion of the holding claw 304 close to the wheel cover main body, where the moment is low, the geometrical moment of inertia decreases due to the absence of the reinforcement portion 304c, whereby the internal stress is uniformly spread throughout the entire leg portion, thus effectively preventing local deformation or bending, and consequently the wheel cover 301 can be easily attached to the wheel 308. That is, a guiding portion 304i resting against the rim 308a can be securely maintained in each holding claw 304, with the result that the head portion 304a has an effective guiding ability, thereby allowing easy attachment of the wheel cover 301 to the wheel 308. Further, at the time of molding each holding claw 304, it is possible to minimize the amount of undercut against the mold draw direction of the internal surface 304e, which allows the mold draw to be a forced draw, and hence a low cost for the mold.
.
The present application is a division of Application Serial No. 543,556 filed July 31, 1987.
The present invention relates to an automobile wheel cover, and, more particularly, to a wheel cover that, when fixed to a wheel, has a plurality of holding claws protruding from its rear surface tha~ are urged in the radially outward direction toward the rim of the wheel by means of a resilient ring.
To enable the prior art to be described with the aid of diagrams the figures of the drawings will first be listed.
Figs. 1 and 2 are respectively a rear view and a cross sectional view of a main portion of a conventional wheel cover:
Fig. 3 is a plan view showing a wire ring of another conventional wheel cover;
Figs. 4 and 5 are a perspective view and a rear view, respectively, showing a rear main portion of a wheel cover of E~bodiment l according to the present invention;
Figs. 6 and 7 (with Fig. 4) are respectively cross sectional views taken on line VI-VI and line VII-VII of Fig.
5;
Fig. 8 (with-Fig. 5~ is a top plan view of a holding claw according to Embodiment l;
Fig. 9 (with Fig. 5) is a cross sectional view taken on line IX-IX of Fig. 5:
Figs. 10 and 11 are cross sectional views of the main portion of the wheel cover attached to a wheel;
Figs. 12 and 13 are explanatory views showing the movement of the metal mold when molding the holding claws of the wheel cover according to Embodiment l;
Fig. 14 is a perspective view of a holding claw of a wheel cover according to Embodiment 2 of the present invention;
Fig. 15 is a schematic rear view of a wheel cover having the holding claw shown in Fig. 14;
Fig. 16 is a schematic rear view of the wheel cover;
Fig. 17 is a vertical sectional view of the holding claw;
Fig. 18 is a top plan view of the holding claw as shown in Figs. 14 - 17;
Fig. 19 is an explanatory view according to ; Embodiment 2 showing the movement of the metal mold when molding the holding claw;
Fig. 20 is a sectional view of the main portion of the wheel cover according to Embodiment 2 showing the engagement of the wheel cover and wheel;
Fig. 21 is an enlarged explanatory side view of the holding claw as shown in Fig. 14;
Figs. 22A, 22B and 22C are respective explanatory views showing the process of fitting the holding claw to the wheel;
Figs. 23A, 23B and 23C are respective graphs showing the relationships of the values of S, a, l/tan 0, and F with respect to the bending degree of the holding claw;
Figs. 24 and 25 are perspective explanatory views showing the holding claw shown in Fig. 14;
Fig. 26 is a perspective view of a holding claw oî
a wheel cover according to Embodiment 3 of the present invention;
:
Fig. 27 is a schematic rear view of the wheel cover shown in Fig. 26;
Fig. 28 is an enlarged top plan view of the holding claw and support members shown in Fig. 27;
Fig. 29 is a vertical sectional view according to Embodiment 3, showing the configuration wherein the holding claw engaged with a wire ring and a rim of the wheel are being pressed together;
Fig. 30 is a front view of the holding claw shown in Fig. 26;
Fig. 31 is an explanatory view according to Embodiment 3, showing the movement of the metal mold when molding the holding claw;
Fig. 32 is a top plan view similar to Fig. 28, showing a modification of Embodiment 3;
Fig. 33 is an explanatory view showing the relationship between the holding claw and wheel rim of the foregoing wheel cover, as shown in Fig. 10, therein serially presenting: an explanatory view (a) of the arrangement of the wheel and the holding claw; a moment diagram (b) in terms of the component force Ps, in the axial direction of the leg portion, acting on the leg portion of the holding claw; a moment diagram ~c) in terms of the radial component force Pr; and a moment diagram (d) showing the sum of both the foregoing moment diagrams;
Fig. 34 is an explanatory view showing the relationship between the configuration of the head portion of the holding claw and wheel rim, as shown in Fig. 10;
Fig. 35 is a rear view showing a part of a wheel cover according to Embodiment 4 of the present invention;
Fig. 36 is a sectional view of the essential part of the wheel cover according to Embodiment 4 which is mounted on a wheel; and Fig. 37 - Fig. 39 are respectively enlarged sectional views of the leg portion of the holding claw according to modifications of Embodiment 4.
_ 4 _ 1~3391 Conventional wheel covers have a variety of constructions: for example, a wheel cover as shown in Figs. 1 and 2 is described in Japanese Patent Publication No. 67602/1981. Referring to Figs. 1 and 2, a plurality of S holding claws 22 are formed on the rear surface of a wheel cover main body 21, a groove 22a is formed on the radially inside surface of each holding claw 22, and a base portion 23b of an arch-shaped protrusion 23a of a wire ring 23 is pressed-into contact with stoppers 24 formed on both sides of the holding claw 22 so as to protrude from the rear surface of the wheel cover main body, whereby the radially outwardly spreading force of the wire ring 23 is received by the stoppers 24. When the holding claws 22 are radially inwardly bent during a mounting operation of the wheel cover onto the wheel, the protrusion 23a of the wire ring 23 is also bent, thereby applying the resilient force of the wire ring 23 as well as the resilient force of the holding claw. Thus a large resilient force is applied to the holding claw 22, even with only a slight degree of bending of the holding claw 22. In this construction, when fitting the wheel cover 21 to the wheel, some of the holding claws 22 are first bent towards the central portion of the wheel cover so as to abut the wheel rim. Then the rest of the holding claws are gradually bent towards this central portion so as to fit the entire wheel cover to the wheel rim, whereby the holding claws are pressed into contact with the wheel rim with the aid of the foregoing resilient force, in order to fit the wheel cover 21 to the wheel.
Another construction of a conventional wheel cover is shown in Fig. 3 and is described in Japanese Patent Publication No. 67601/1981. The wheel cover in Fig. 3 has basically the same construction as the one described above;
however the construction of the wire ring is altered, as shown in Fig. 3, namely the ratio of the radial dimension R
rrom the center of the wire ring 27 to a protrusion 27a and the radial dimension r from the center to a base portion 27b ~ 5 ~ 1 ~ 2 3 3 9 1 of a protrusion 27a, is so chosen, that, as shown by dotted lines in the drawing, when the protrusion 27a is bent inwardly toward the central portion with the aid of the holding claw, the base portion 27b is also bent in the same direction together with the holding claw. Thus the protrusion 27a of the wire ring 27 is provided with a large stroke to resist the resilient force of the wire ring and the foregoing holding claw by utilizing a large vacant space within the wheel rim.
According to the construction described above, however, the wire ring is provided with a multiplicity of protrusions, whereby the number of shaping procedures when making the protrusions is large, thus increasing the production cost. If the number of protrusions is reduced to lower the cost, the number of holding claws corresponding to the protrusions is also reduced, resulting in an increased holding force applied on the wheel rim by each holding claw.
As a result, the degree of bending of each holding claw is increased and the wheel cover is difficult to fit onto the wheel. Furthermore, there is no regulating means for bending the wire ring in the radially inside portion of the wire ring.
This causes the wire ring to bend freely so that it is apt to become removed from the holding claw.
The object of the present invention is to solve these disadvantages and, more particularly, to provide a wheel cover that can be produced at a lower cost, that is easy to fit onto a wheel, and, once fitted, that is firmly secured with the aid of the resilience force of the holding claws as well as the resilient ring.
To achieve the foregoing object, according to the present invention, there is provided a wheel cover for a motor vehicle comprising: a synthetic-resin-made wheel cover main body having a plurality of holding claws integrally circum-ferentially formed on a rear surface thereof; said holding claws being provided with an engaging portion formed on a radial outside surface of a head portion thereof; a resilient reinforcement ring having approximately the same diameter as a diameter defined by said holding claws; each of said plurality of holding claws having a projection integrally formed on the .
1~233~1 -- 6 ~
radial inside surface of the head portion of said claw, said projection protruding substantially inwardly in the radial direction with respect to the radial inside surface of said head portion and including a wire-ring engaging surface which engages and holds said resilient reinforcement ring; said resilient reinforcement ring being inserted into said wire-ring engaging surface, whereby the wire-ring engaging surfaces of each of said holding claws, when said wheel cover is removably fitted to a wheel, are pressed to contact with a rim of the wheel by an inherent resilience of said holding claws and said resilient reinforcement ring; and an opening radially penetrating said claw and being positioned under the projection, wherein a metal mold is positionable within said opening for integrally forming the wire-ring engaging surface when molding the wheel cover.
Embodiment 1 Figs. 4 - 11 show Embodiment 1 according to the present invention.
Referring to ~igs. 4 and 5, a wheel cover 1 is provided with a plurality of holding claws 4 formed on the rear surface of a synthetic-resin main body 5, support members 3 being arranged between adjacent holding claws 4. A
circular, resilient, metal wire ring 2 is engaged with the holding claws 4 and support members 3, the radial movement of the wire ring 2 being regulated by the support members 3.
This wheel cover 1 is composed of an approximately circular plate, i.e. the main body 5, a multiplicity of the holding claws 4 and support members 3 being formed integrally at regular intervals on the rear surface of the circular plate 5, and an opening 7 for allowing air to flow therethrough, _ 7 _ 13 2 33 91 which is surrounded by a reinforcement wall 6 formed between a holding claw 4a and a pair of support members 3.
A plurality of holding claws 4 are, as shown in Fig. 4, formed at regular intervals on the rear surface of the main body 5. As shown in Figs. 6 - 8, each holding claw 4 comprises a leg portion 4b protruding from the rear surface of the body 5, and a pair of head portions 4a formed at the tip of the leg portion 4b. The radial outside surface of the head portion 4a is provided with an engaging portion 4d protruding in the form of a triangle in cross section, so as to engage with a concave portion 8b of a rim 8a of a wheel 8.
A groove 4e is formed on the radial inside surface of the head portion 4a. A wire ring 2 is inserted into the groove 4e. The upper surface of the groove 4e is provided with a first protrusion 4f, and the lower surface of the groove 4e is provided with a second protrusion 4g. A third protrusion 4h is formed at the portion corresponding to the second protrusion 4g and below a space 4c between the pair of head portions 4a.
The wire ring 2 in the groove 4e is thus engaged with the first protrusion 4f and the second protrusion 4g, and, at the same time, the ring 2 between both head portions 4a and 4a is supported by the third protrusion 4h, thereby positioning the ring 2. The first protrusion 4f is formed to protrude radially inwardly more than the second protrusion 4g, so as to prevent the ring 2 from being removed from the groove 4e in the upward direction as seen in Figs. 6 and 7.
The leg portion 4b is so flexible that, when the ring 2 is inserted into the groove 4e and subsequently when the wheel cover 1 is fitted onto the wheel 8, the leg portion 4b is slightly, radially, and resiliently able to bend, so as to allow the ring 2 to be smoothly slightly inserted into the groove 4e, as well as the wheel cover 1 to be fitted onto the wheel 8.
Moreover, a pair of support members 3 is formed between adjacent holding claws 4. Each support member 3 is a plate arranged on the rear surface of the body 5. The .
- 8 - 1~2339~
surface of this plate 3 extends in the radial direction.
The plate 3 has sufficient thickness and width so as not to be deformed even if a radial force is applied to it, and not to be excessively bent even if a circumferential force is applied. Also, the support member 3 is connected to the reinforcement wall 6 through a plate 9 so as to be securely prevented from being excessively bent circumferentially by any force applied circumferentially thereto.
The support member 3 described above is, as shown in Fig. 9, provided with a pair of protrusions 3a and 3c formed respectively at radially outside and inside portions of an upper surface confronting the wheel, and a groove 3b extending radially between the protrusions 3a and 3c, whereby the ring 2 can be radially moved into the groove 3b located between the protrusions 3a and 3c. The height hl of the first protrusion 3a with respect to the groove bottom surface, is made greater than the height h2 of the second protrusion 3c with respect to the groove bottom surface, and greater than the diameter of the wire ring 2, thereby preventing the ring 2 in the groove 3b from expanding radially outwardly. The second protrusion 3c is made lower than the first protrusion 3a, so that the ring 2 can be easily inserted into the groove 3b. Hence, the ring 2 is inserted into the groove 3b from a radially inside position over the second protrusion 3c towards the outside. The second protrusion 3c prevents the ring 2 from being removed from the groove 3b when it is inserted into the groove 3b.
A groove end surface 3d of the first protrusion 3a is located on the circumference of the groove end surface 4i of the holding claw 4, or slightly radially outside the circumference of such surface 4i, whereby the ring 2 when inserted into the groove 4e of the holding claw 4 has a small clearance 11 between the end surface 3d of the first protrusions 3a and end surface 4i of the holding claw 4.
According to this construction, the wire ring 2 can exert a - ' ' ~ ~ .
, .
resilient force much greater on the holding claw 4 than on the support member 3 by the amount caused by the clearance 11, whereby the wheel cover 1 can be securely held and pressed into contact with the wheel 8. The radial length L of the groove 3b of the support member 3 is so formed as to allow the wire ring 2 to deform or to move due to the bending of the holding claw 4 when fitting the wheel cover 1 to the wheel 8, while this radial length L should not allow the ring 2 to deform or move when an excessive bending is generated on the holding claw 4. Also, the height H2 of the bottom surface of the groove 4e from the reference surface of the wheel cover 1 is made lower than the height Hl of the bottom surface of the holding claw 4 from the reference surface of the wheel cover 1. Therefore, the ring 2 can move in the groove 3b of the support member 3, and the ring 2 is prevented from falling to the rear surface of the body 5 between the holding claws 4.
In addition, when the wheel cover 1 is fitted to the wheel 8 in a normal manner, a clearance 10 is maintained between the outside end surface 3e of the support member 3 and the rim 8a of the wheel 8. Thus, if an excessively eccentric load is applied to the wheel cover 1, the support member 3 is pressed into contact with the wheel 8 so as to eliminate the clearance 10, thereby preventing an excessive bending of the wheel cover.
According to the construction described above and shown in Fig. 4, the wire ring 2 is inserted into the grooves 4e of the holding claw 4 from over the rear surface of the main body 5 with the holding claws 4 bent radially outwardly;
then the ring 2 is supported by the grooves 3b of the support members 3 so as to be radially movable. When the ring 2 is inserted into the groove 4e of the holding claw 4, the ring is slightly bent, and thus the resilient force exerted by this bending movement acts on the holding claw 4, pressing the same slightly radially outwardly. Further, as shown in Figs. 10 and 11, when some holding claws 4 of the wheel cover 1 to which the ring 2 is fitted, are pressed into contact with . . - ,. , , ~
: .
. .
the rim 8a of the wheel 8, those holding claws 4 and the ring 2 in the grooves 4e of the holding claws 4 are bent radially inwardly together. At this time, the portion other than the portion to which the bending force of the ring 2 is applied, is apt to extend radially outwardly. Subsequently, when some holding claws 4 are pressed into the wheel 8, the rest of the holding claws 4 are also apt to extend outwardly. However, they are prevented from outward movement by the first protrusion 3a of the groove 3b of the support member 3.
Accordingly, all the holding claws 4 can be easily bent radially inwardly, and the wheel cover l is fitted to the wheel 8. Moreover, the wheel cover l is fitted in the wheel 8 together with the holding claw 4, with the ring 2 being bent, whereby the engaging portion 4d is engaged with the concave portion 8b of the rim 8a of the wheel 8 with the aid of the combined resilient force exerted by the ring 2 and the holding claw itself, so that the wheel cover l is securely fitted to the wheel 8. The wheel cover l can be removed from the wheel 8 by releasing the engagement of some holding claws 4 of the wheel cover l with respect to the rim 8a.
According to the embodiment described above, the support members 3 are formed, at the adjacent holding claws 4, on the rear surface of the main body 5, and the wire ring 2 is inserted into the grooves 4e of the holding claws 4 as well as into the grooves 3b of the support members 3, whereby, when the wheel cover l is fitted to the wheel, some holding claws 4 are bent towards the central portion together with the wire ring 2. The rest of the holding claws 4 are apt to extend radially outwardly due to the resilient force exerted by the deformed wire ring 2. However, since the first protrusions 3a of the grooves 3b of the support members 3 prevent the wire ring 2 from moving radially outwardly, the rest of the holding claws 4 can be bent inwardly toward the central portion with a relatively small force. This arrange-ment facilitates fitting of the wheel cover l onto the wheel8. Also, even if an external force is applied to the holding claws 4 so as to deform some holding claws 4 excessively, the radial movement of the wire ring 2 is restricted by both protrusions 3a and 3c of the support member 3, whereby the holding claw 4 is effectively prevented from being excessively deformed by the ring 2. When the wheel cover 1 is fitted to the wheel 18, the holding claws 4 are securely pressed into contact with the rim 8a of the wheel8 by means of the combined resilient force of the holding claws 4 themselves and the wire ring 2, thus making the fitting secure.
It is to be noted that various changes and modifications will be apparent to those skilled in the art.
For example, the support member 3 may be integrally formed with the reinforcement wall 6, and the holding claws 4 may be formed in any desired number provided that they can effectively perform the same function as described above. In addition, a plate member 9 independent of the reinforcement wall 6, may radially reinforce the support member 3 with respect to the wheel cover main body 5. Reinforcement of the support member 3 is not limited to a configuration wherein a plate member 9 is formed at one side of the support member 3, - but the support member 3 can be reinforced by two plate members formed on both sides.
Embodiment 2 The wheel cover according to Embodiment 1 has the following disadvantage. Referring to Fig. 12, which schematically shows a holding claw 4, when forming holding claws on the wheel cover main body, a metal mold portion A, which is positioned inside the holding claws 4 and which forms the inside surface of the holding claw having the groove 4e is, as shown in Fig. 13, drawn upwardly after completion of the injection molding so as to bend the holding claws radially outwardly.
At this time, the forcible drawing distance d is restricted by the length h of the holding claws. The guide !.
' .
- 12 - 13233~1 distance D of the tip portion of the holding claw 4 is also restricted. As a result, when mounting the wheel cover on the rim of a wheel, the tip portion of the holding claw cannot be sufficiently guided with respect to the wheel. Therefore, the holding claws are not smoothly bent toward the central portion of the wheel cover main body, nor is the wheel cover smoothly fitted onto the wheel. Furthermore, the wire ring may be removed during transportation of the wheel cover.
Accordingly, the object of Embodiment 2 is to over-10 come this disadvantage, i.e., to provide a wheel coverwherein the holding claws have sufficient strength, a resilient ring, such as the wire ring, can be securely engaged - with the holding claw, and, moreover, the wheel can easily be fitted onto the wheel cover.
Figs. 14 through 20 shows Embodiment 2.
Referring to Figs. 14 - 16, a wheel cover 101 has a construction wherein a plurality of holding claws 104 is provided on the rear surface of the wheel cover main body 105.
Protrusions 104f are integrally formed on the circumferential 20 side ends of each holding claw 104. Support members 103 are formed at both sides of each holding claw 104. A circular metal wire ring 102 serving as the resilient member is engaged with two protrusions 104f of the holding claws 104 and the support members 103. Accordingly, radial movement of the wire ring 25 102 is generally controlled by the support members 103.
The wheel cover 101 generally comprises a wheel cover body, i.e., a circular plate, a multiplicity of holding claws 104 and support members 103 integrally circumferentially formed on its rear surface at regular intervals. A plurality 30 of holding claws 104 is, as shown in Fig. 16, arranged at regular intervals on the rear surface of the main body 105.
Each holding claw 104 generally comprises a leg portion 104b protruding from the rear surface of the main body 105, and a head portion 104a having a groove 104e, formed at the tip 35 portion of the leg portion 104b, into which the ring 102 is inserted. The radial outside surface of the head portion 132~3~1 104a is provided with an engaging portion 104d protruding outwardly, which is to be engaged with a concave portion 108b of a rim 108a of the wheel 108. The groove 104e is formed on the inside surface of the head portion 104a, into which the ring 102 is inserted. A protrusion 104f is in the form of a triangle in cross-section at both ends of the head portion 104a of the holding claw 104 in the circumferential direction.
The radial inside tip portion of each protrusion 104f protrudes radially inwardly over the inside surface of the groove 104e and the ring 102 fitted in the groove 104e. The lower surface of each protrusion 104f is an incline 104g that is slanted radially from outside to inside so as to approach the main body 105. The angle formed by the radial inside surface of the head portion 104a of the holding claw and the incline 104g is less than 90 degrees. The ring 102 inserted into the groove 104e is engaged with both protrusions 104f. In this case, since the leg portion 104b of the holding claw 104 is flexible, it can bend resiliently with respect to the rear surface of the main body 105, so that the ring 102 can be inserted smoothly and slightly into the groove 104e. Further-more, when the wheel cover 101 is fitted into the wheel 108, the leg portion 104b allows each holding claw 104 to bend easily in the radially inward direction, thereby facilitating fitting the wheel cover 101 smoothly into the wheel 108. The portion 104d is provided with concave portions 104h to prevent a sink, which is liable to occur when injection-molding the holding claws.
The above-described holding claw 104 is formed, as shown in Figs. 18 and 19, by a conventional molding method using the following metal molds; a pair of radially-movable first molds 106 for molding the incline 104g of each protrusion 104f, a second mold 107 for molding the radially outside surface of the holding claw 104, and a third mold 109 for molding the groove 104e and the radially inside surface of the holding claw 104. Each of the molds 106 is provided with 13233~1 an incline 106f slanting toward the central portion of the main body. The first mold 106 molds the protrusion 104f with the aid of the second mold 107 and third mold 109.
The first support member 103 is made of an approximately rectangular plate which is positioned on the rear surface of the wheel cover 104 in such a way that the plate surface extends in the radial direction and has enough width and thickness not to bend when subjected to the radial and circumferential forces. At the top end surface of each 10 first support member 103 there is formed a groove 103a which controls the radial movement of the ring 102 so that the ring 102 does not move excessively in the radial direction in conjunction with the holding claw 104.
According to this construction, the ring 102 is inserted into the groove 104e and is engaged with both protrusions 104f, with the holding claw 104 bending outwardly in the radial direction. The ring 102 is also inserted into and supported by a groove 103a of the first support member 103 so as to be movable in the radial direction. When the 20 ring 102 is inserted into the groove 104e of each holding claw 104, the ring 102 is slightly deformed. The resilient force generated by this bending motion acts on the groove 104e of each holding claw 104, and slightly presses each holding claw 104 outwardly in the radial direction. Moreover, as shown in 25 Fig. 20, when the holding claws 104 of the wheel cover 1, wherein the ring 102 is fitted, are pressed into contact with the rim 108a of the wheel 108 and the holding claws are bent inwardly in the radial direction, the ring 102 in the groove 104e of the holding claws 104 is bent inwardly in the radial direction together with the holding claws 104. The engaging portion 104d is engaged with the concave portion 108b of the rim 108a of the wheel 108 with the aid of the combined resilient force exerted by the ring 102 and the holding claws 104 themselves, so that the wheel cover 101 is securely 35 attached to the wheel 108. The wheel cover 101 can be removed -13233~1 from the wheel 108 by releasing the engagement of some holding claws 104 with respect to the rim 108a.
In Embodiment 2, as described above, both ends of the holding claw 104 are provided with a protrusion 104f, and the inside surface of the head portion 104a and the protrusions 104f are circumferentially positioned at different locations so as to be molded by the molds 106, 106, 107, and 109 which slide radially and the incline 104g of each protrusion 104f is formed so as to slant radially inwardly with respect to the wheel cover main body. Therefore, the angle formed by the inside surface of the head portion 104a of the holding claw and the incline 104g is less than 90 degrees, and the ring 102 is thus securely engaged with the protrusion 104f, without fear that the wire ring may be displaced.
Also, the holding claws 104 are formed by moving the molds 106, 106, 107 and 109 approximately along the rear surface of the main body 105, whereby the leg portion 104b of each holding claw 104 can be easily formed to have a sufficient thickness and thus be provided with sufficient strength.
Further, protrusions 104f are formed on both side ends of the holding claw 104, and the ring 102 is inserted into the grooves 104e of the holding claws 104 as well as being engaged with the foregoing protrusions 104f. After the wheel cover 101 is fitted onto the wheel 108, the holding claws 104 can be securely pressed into contact with the rim 108a of the wheel 108 with the aid of the resilient force generated by the wire ring 102 and the resilience force of the holding claws 104 themselves, so that the wheel cover 101 can be securely fitted onto the wheel 108.
Alternatively, the configuration of the holding claw 104 and protrusion 104f may be of any desired type provided that it functions in the same way as in the embodiment described above. Furthermore, the holding claw 104 can be constructed to have no groove 104e, but instead, the ring 102 can be simply abutted against the inside surface of the head portion 104a, or the ring 102 may be arranged facing - 16 - 13233~1 the inside surface with a small clearance therebetween.
The configuration of the outside surface of the head portion 104a of the holding claw 104 greatly influences the degree of easiness of fitting the wheel cover 101 to the wheel. As clearly shown in Figs. 21, 22A, 22s, and 22C, when the wheel cover 101 is fitted onto the wheel 108, the outside surface 104h of the head portion 104a abuts the curved portion 108b of the rim 108a of the wheel 108, thereby causing a frictional resistance.
The outside surface 104h of the head portion 104a normally comprises a flat surface 104i, as shown by dotted lines in Fig. 21, followed by a curved surface 104j. However, the inventors of the present invention have found through various experiments that a gently curved surface 104k as shown by solid lines in Fig. 21 is better than the flat surface 104i; the following description deals with the configuration of the gently curved surface 104k:
Figs. 22A through 22C show that the holding claw 104 slides on the curved surface 108b of the wheel 108; Fig.
22A shows the initial stage, Fig. 22B shows the intermediate stage, and Fig. 22C shows the final stage.
Supposing that with respect to the pressing force of the wheel cover against the wheel, N represents a perpendicular reaction force against the curved surface 108b of the holding claw 104, F represents a component of force (pressing force) N in the pressing direction onto the wheel cover, and S represents a perpendicular component of the force (reaction force of the ring 102) N in the pressing direction.
- The relationships of the forces can be stated in the equation shown below; where 0 represents the angle formed by the tangent line of the holding claw 104 and curved surface 108b with respect to the perpendicular line in the pressing direction.
The relationship between S and F can be stated in the equation:
F = S
tan~
13233~1 (A) Initial stage (Fig. 22A) N : small S : small F : small : large tan9 (s) Intermediate stage (Fig. 22s) N : medium S : medium F ; large : large tan3 (C) Final stage (Fig. 22C) N : large S : large F : small tan~
The pressing force F thus becomes maximum in the intermediate stage of fitting the wheel cover onto the wheel.
To reduce the pressing force F, the value of l/tan ~ should -be reduced, i.e., the value of 6 should be increased. The inventors of the present invention have found that the value of the pressing force F can be generally reduced by manipulating the value ~, i.e., by making this value in accordance with the solid line representing the curved surface 104k in Fig. 21. Figs. 23A through 23D show the relationships between S, ~, l/tan ~, and F with respect to the degree of bending of the holding claw.
g ~ (P2), and (P3) show the initial stage, intermediate stage, and the final stage corresponding to Fig. 22A, Fig. 22B, and Fig. 22C, respectively. As shown in the figures, in the initial stage, the value ~ of the flat surface 104i is larger than that of the curved surface 104k (Fig. 23B); accordingly, regarding the curved surface 104k, l/tan ~ is large, and F is also small (Fig. 23D). In the intermediate stage and final stage, however, the value ~ of the S curved surface 104k is larger than that of the flat surface 104i (Fig. 23B); accordingly, regarding the curved surface 104k, l/tan a is small, and F is also small. In other words, it is apparent that the pressing force F can be generally made small when the outside surface 104h of the holding claw 10 104 is so formed as the curved surface 104k rather than as the flat surface 104i.
Embodiment 3 Embodiment 3, as shown in Figs. 26 through 32, is an improvement of Embodiment 2. Embodiment 2 has the disadvantage that will be described by making reference to Figs. 24 and 25.
It is to be noted that the wheel cover is generally formed by way of injection molding. As shown in Figs. 24 and 25, the engaging surface 104g of the protrusion 104f protruding inwardly from the inside surface 104q of the head portion in the radial direction, is formed by means of the outer mold 10~ (Fig. 19), thereby permitting the engaging-surface-forming portion of the outer mold to locate radially inside the leg portion 104b of the holding claw 104. Therefore, in order to draw outwardly the outer mold 104p upon completion of the molding process, the leg portion 104b must have approximately the same width from its base portion 104m to a connection portion 104m of the head portion. If the leg portion 21e is, as shown by the dotted line 104Q in Fig. 25, so formed that its width increases from the connection portion 104n of the head portion toward the base portion 104m, a triangle portion 104p behind the portion lOQ remains when the mold is drawn inwardly, i.e, in the direction shown by the arrow X in Fig. 25. In this case, one proposal would be to draw the mold inwardly, but due to the restrictions arising from the design of the wheel cover, the mold cannot be drawn inwardly;
- 19 _ ~323391 thus, the leg portion 104b has to be of approximately the same width from the head portion to the leg portion, resulting in an excessive stress at the base portion 104m.
Accordingly, the object of Embodiment 3 is to solve this problem, i.e., to provide a wheel cover wherein the holding claw has sufficient strength and a leg portion is formed whose width increases from the connection portion of the head portion toward the base portion, resulting in sufficient strength.
Referring to Figs. 26 through 31, a wheel cover 201 is generally so constructed that, as shown in Fig. 27, a plurality of holding claws 204 are formed on the rear surface of a wheel cover main body 205 that is made of synthetic resin.
The holding claw 204 comprises a head portion 204a and a leg portion 204b. A slit 204c is formed in the leg portion 204b.
On the head portion 204a there is formed a protrusion 204f which engages and holds a wire ring 202 used as a reinforce-ment resilient member. The ring 202, having approximately the same diameter as the circumference wherein the holding claw 204 is arranged, is arranged on the rear surface of the main body 205 and positioned radially inside the holding claw 204 to be engaged and held by the protrusion 204f. Therefore, when the wheel cover is removably fitted onto the wheel 208, each holding claw 204 is pressed into contact with the rim 208a of the wheel 208 with the aid of the resilience of the ring 202 and the holding claw 204, whereby the wheel cover 201 is mounted on the wheel 208.
The main body 205 is formed approximately into the shape of a disc. A plurality of holding claws 204 and support member 203 are integrally formed with the main body 205 at regular intervals in the circumferential direction and on the rear surface thereof.
The holding claw 204 comprises the leg portion 204b protruding from the rear surface of the main body 205, and the head portion 204a formed at the tip of the leg portion 204b.
-.
The leg portion 204b is so formed that its circumferential width L gradually increases from the portion 204n connected with the head portion toward the base portion 204m which connects to the main body 205, whereby the stress on the holding claw 204 can be made uniform over the entire area of the leg portion 204b. Also, the ring 202 is abutted against the inside surface 204e of the head portion so as to be engaged with the protrusion 204f. In this case, the leg portion 204b is flexible and accordingly slightly and resiliently bends with respect to the rear surface of the main body 205. Therefore, the leg portion 204b allows the ring 202 to abut smoothly on the inside surface 204e of the head portion. Furthermore, when the wheel cover 201 is to be fitted onto the wheel 208, the leg portion 204b allows each lS holding claw 204 to bend easily in the radial direction, thereby facilitating fitting the wheel cover 201 smoothly onto the wheel 208. In both circumferential end surfaces of the base portion 204m of the leg portion 204b,i.e.~ a side surface 204j in the radial direction, a curved surface 204i is formed at the portion connecting each side surface 204j and the main body 205, thereby eliminating stress concentration on the connection portion. In the widthwise central portion of the leg portion 204b, the slit 204c extends from the base portion 204m to the head portion 204a via the connection portion 204n, thus penetrating the leg portion in the radial direction.
An engaging portion 204d protruding outwardly in the radial direction is formed on the outside surface of the head portion 204a. The engaging portion 204d engages with a rim 208a of a concave portion 208b. The inside surface 204e is so arranged as to be located slightly inside the outer diameter of the ring 202, so that the ring 202 abuts the inside surface 204e with the aid of the resilience of the ring, whereby to press the engaging portion 204d outwardly in the radial directi~n, i.e., the engaging portion is pressed toward the rim 208a of the wheel 208. The top end pcrtion of the slit 204c is located at a circumferential central portion of the head portion 204a of the holding claw 204. The protrusion 204f is located at a position adjacent the top end of the slit 204c. Furthermore, the wire-ring-engaging surface 204g of the protrusion 204f extends to the top end surface of the S slit 204c. The protrusion 204f is so formed as to have a cross-sectional shape approximating a triangle protruding inwardly in the radial direction. The inside tip portion in the radial direction of the protrusion 204f protrudes inwardly over the ring 202 which abuts the inside surface 204e. The surface 204g of the protrusion 204f facing the main body 205 is formed as an incline that slants with respect to the main body 205 f~om the radially outside portion to the inside portion, the angle formed by the inside surface 204e of the head portion 204a and the surface 204g being less than 90 degrees, thereby preventing the ring 202 engaged with the protrusion 204f from being removed from the protrusion 204f in the upward direction shown in Fig. 29. In addition, concave portions 204h are formed on the head portion 204a between the engaging portions 204d to prevent a sink when injection-molding the holding claw.
The holding claw 204 is formed by means of the following processes: As shown in Fig. 31, the holding claw 204 is injection-molded by the outer mold 207 which can move outwardly in the radial direction (in the ~rawing; to the left?, and the inner mold 209 which can move in the direction of the thickness of the wheel cover main body. The outer mold 207 molds the outside surface of each holding claw 204, i.e., the engaging portions 204d, the outside surface and side surface 204j having the curved surface 204i of the leg portion 204b, the concave portions 204h, as well as the slit 204c of each holding claw 204 and engaging surface 204g of the protrusion 204f, and so on. The inner mold 209 molds the inside surface 204e in the radial direction of each holding claw 204, the protrusion 204f, and so on. The holding claw 204 is, therefore, molded by the combination of both molds 207 and 209 using a conventional injection-molding , ., method.
Further, first support members 203 are integrally formed at constant intervals on the wheel cover main body 205 between the neighboring holding claws 204. The second support member 206 is formed at constant intervals on the inside surface of each holding claw 204. Each first support member 203 is made as an approximately rectangular plate that is positioned on the wheel cover in the circumferential direction in such a way that the plate surface extends in the radial direction and has enough width and thickness to prevent itself from being deformed when subjected to the radial force and from being excessively bent when subjected to the circumferential force. At the top end surface of each first support member 203 there is formed a groove 203a which controls the radial movement of the ring 202, thereby preventing the ring 202 from moving excessively in the radial direction in conjunction with the holding claw 204. Also, second support member 206 includes a central wall 206a and a pair of side walls 206b at both ends of a central wall 206a. The central wall 206a is arranged approximately in parallel with the inside surface 204e of each holding claw 204 so as to face the slit 204c of each holding claw 204. When each holding claw 204 is bent excessively inwardly in the radial direction, the inside surface 204e of each holding claw 204 contacts the central wall 206a of the second support member 206, thereby preventing the holding claw 204 from being excessively bent.
According to the construction described above, as shown in Fig. 29, the ring 202 is allowed to directly abut on the inside surface 204e of the head portion 204b and to engage with theprotrusion 204f. The ring 202 is provided from the rear surface and over the protrusion 204f. The ring 202 is inserted into and supported by the groove 203a of the first support member 203 in such a manner as to be movable in the radial direction, When the ring 202 is abutted against the inside surface 204e of each holding claw 204, the ring 202 is slightly deformed; the resilient force generated by this bending motion acts on the inside surface 204e of each holding claw 204, and slightly presses each holding claw 204 outwardly in the radial direction. Moreover, as shown in Fig. 29, when the holding claw 204 of the wheel cover 201, wherein the ring 202 is fitted, are pressed into contact with the rim 208a of the wheel 208 and the holding claws are inwardly bent in the radial direction, the ring 202 abutted the inside surface 204e of the holding claw 204 is bent inwardly with the holding claws 204 in the radial direction. Subsequently, the wheel cover 201 is gradually fitted in the wheel 208, then the ring 202, - together with each holding claw 204 of the wheel cover 201, is fitted in the wheel 208, with the ring 202 being inwardly bent in the radial direction. Thus the wheel cover 201 is completely fitted in the wheel 208, the claw 204d being engaged with i5 the concave portion 208b of the rim 208a of the wheel 208 with the aid of the combined resilient force exerted by the wire 202 and the holding claw itself, the wheel cover 201 thus being securely held by the wheel 208. The wheel cover 201 can be removed from the wheel 208 by releasing the engagement of some holding claws 204 with the rim 208a.
According to Embodiment 3 described above, the wheel cover is so constructed that the slit 204c is formed in the leg portion 204b of each holding claw, wherein the outer mold 207 is i~serted in the radial direction through the slit 204c so that the surface 204g is so formed that the top end surface of the slit 204c becomes a part of the wire-ring-engagement surface. Consequently, even if the inner mold 209 is so designed as to be drafted in the direction of the thickness of the wheel cover main body 205, the angle formed by the surface 204g and the inside surface 204e of the head portion can be made to less than 90 degrees. The leg portion 204b can be formed in such a manner that its width increases from the connection portion 204n toward the base portion 4m, and the leg portion 204b can be provided with sufficient strength, whereby the stress acting on the holding claw 204 can be effectively prevented from increasing excessively. Also, - 24 _ 1 32 3 3~ 1 the protrusion 204f having engaging surface 204g for engaging the ring 202 at both ends of the head portion 204a, is eliminated and the protrusion 204f is formed at the inter-mediate portion of both ends. Therefore, the leg portion 204b can be so formed as to have the desired width without being restricted by the protrusion 204f. The ring 202 can be securely engaged with the engaging surface 204g. Further, the connection portion of each side surface 204j and wheel cover main body 205 can be made in the form of the curved surface 204i in the base portion 204m of the leg portion 204b, whereby the stress concentration on the foregoing connection portion can be effectively prevented.
The configuration of the foregoing second support member 6 is not limited to a U-shaped wall, but any other configuration, for example, a support member 206' which is formed from a parallelepiped body, may be utilized, as shown in Fig. 32.
Embodiment 4 Embodiment 1 has the disadvantage that, when the wheel cover is to be fixed to the rim of the wheel and when the head portion of each holding claw contacts the wheel rim, the head portion cannot be accidentally guided along the rim toward the center of the wheel, which could be reversely guided in the outward direction, causing the head portion to bend in the outward direction of the wheel cover main body and not to engage the concave portion of the rim, thus making it difficult to insert the wheel cover onto the wheel, and, in an extreme case, with the result that the holding claw suffers plastic deformation and cannot be forcibly pressed against the rim, which would make it difficult to attach and hold the wheel cover onto the wheel. The inventors of the present invention have analyzed the cause of this problem as described hereinbelow according to Figs. 33 and 34. It is to be noted that Figs. 33 and 34 shows substantially the same holding claw as that of Embodiment 1.
13233~1 When each holding claw 4 is, as shown in Fig. 33(a), contacted ~y the rim 8a of the wheel 8, a reaction force P
from the wheel acts on the holding claw 4 at a contact point.
This reaction force P can be divided into a component force Ps acting in the axial direction of the leg portion 4b of the holding claw 4 and a component force Pr acting in the direction orthogonally intersecting such axial direction, i.e., the radial direction of the wheel cover main body. A moment diagram in terms of each component force is shown in Figs.
33(b) and (c), where the length of the holding claw 304 extending from the rear surface of the wheel cover main body is expressed as L, and the distance from the contact point between the holding claw 4 and the rim 8a to the inside surface of the leg portion 4a for the holding claw 4 is indicated as Q. As illustrated in Fig. 33 (d), with the sum of the moments resulting from the above-described component forces, the moment Ps-Q, which has a tendency to bend the holding claw 4 in the outward direction, acts on both the head portion 4a and a portion, close to the head portion, of the leg portion 4b, while the moment Pr-L, which has a tendency to bend the holding claw 4 in the inward direction, acts at a portion, on the wheel cover main body, of the leg portion 4b of the holding claw 4. It is conceivable from Fig.33 that the maximum moment acts on the head portion of the holding claw 4.
However, the head portion 4a is free from deformation due to the high geometrical moment of inertia thereof. Rather, at a constricted portion of the holding claw 4, i.e., at a portion, close to the head portion, of the leg portion 4b, the stress is a maximum and the deformation tends to occur. In actuality, the compressed force resulting from the axial component force Ps acts on the holding claw 4 in addition to the foregoing moment; thus the holding claw 4 is more liable to be subjected to so~called neck-breakage.
Referring to Fig. 34, to permit the rim 8a of the wheel 8 to securely facilitate guiding along a guide portion 4Q on the top surface of the head portion 4a for the holding 13233~1 claw 4, it is necessary to enlarge as much as possible the radial dimension Ql of the guide portion 4Q. At the same time, since the slope on the internal surface of the head portion for the holding claw 4 is, as it were, an undercut against the mold draw direction (in the direction of the arrow A as indicated in Fig. 34), it is necessary to minimize the radial dimension Q2 of the undercut portion so as to reduce the amount of forced draw, with the result that the dimension between the internal surface of the leg portion 4b and the external surface of-the head portion is large and is expressed as Q3 = Ql ~ Q2 Consequently , when the head portion 4a of the holding claw 4 is to be bent in the radially inward direction, the dimension Q between the contact point where the rim 8a of the wheel 8 contacts the head portion 4a of the holding claw 4, and the internal surface of the leg portion of the holding claw 4 becomes large, attaining the size of the foregoing dimension Q3. Consequently, the moment Ps-Q increases, causing the head portion of the holding claw 4 to bend in the radially outward direction, hampering smooth sliding of the head portion 4a along the rim 8a toward the center of the wheel, thereby making it difficult to bend the holding claw 4 along the rim in the radially inward direction, which could conceivably make it difficult to fit the wheel cover onto the wheel.
The inventors of the present invention have discovered that, in order to prevent the head portion of such holding claw from bending in the radially outward direction of the main body, the external surface of a portion, close to the head portion, of the leg portion, at which the maximum stress occurs, should be formed by a thick wall to increase the geometrical moment of inertia at said portion, thereby preventing extreme lowering of the geometrical moment of inertia at said portion and thus effectively preventing the head portion from bending in the outward direction.
In view of this problem, the object of Embodiment 4 is to provide a wheel cover that allows the holding claws to securely bend in the radially inward direction and that can be ~ 27 - 13233~1 easily attached to the wheel.
Referrinq to Fig. 35 - Fig. 39, the Embodiment 4 is described below:
A wheel cover 301 according to the present embodiment, as illustrated in Fig. 35 and Fig. 36, is so constructed that a plurality of holding claws 304 is integrally formed on the rear surface of an almost circular wheel co-~er main body 305 made of synthetic resin, and a circular,resilient metallic wire ring 302 for reinforcement is held by each holding claw 304, wherein, when the wheel cover 301 is removably inserted onto a wheel 308, a head portion 304a of each said holding claw 304 is forcibly pressed against a rim 308a of the wheel 308 by the resilience of both the wire ring ~02 and each said holding claw 304.
Each holding claw 304 mainly comprises a leg portion 304b protruding from the rear surface of the main cover 305 and a head portion 304a formed at the tip of said leg portion 304b. There is provided an engaging portion 304d mounted -on the radial outside of the head portion 304a and fitted into 20 a concave portion 308b of the rim 308a of the wheel 308.
There is provided a protrusion 304f in the shape of triangle in section, which protrudes from each end in the circumferential direction of the head portion 304a. Each protrusion 304f protrudes in the radial direction more inwardly than an internal surface 304e of the head 304a, and which abuts on the internal surface 304e, so that the ring 302 is securely held by each protrusion 304f and is prevented from being removed toward the lower side in Fig. 36. The bottom surface of each protrusion 304f is formed into a slope 304g in such a way that the bottom 30 surface approaches the wheel cover main body 305 as it moves in the direction from the outside radius to the inside radius, and the angle between the surface 304e and the slope 304g is less than 90 degrees. Further, the leg portion 304b is flexible so that the wire ring can be fitted into the holding 35 claws 304 and be engaged with the protrusions 304f to be held.
Subsequently, the wheel cover 301 can be easily attached to the wheel 308, since the leg portion 304b can be bent inwardly.
A thick reinforcement portion 304c is integrally formed, projecting from a portion close to the head portion of this leg portion, i.e., the external surface of the portion where the foregoing moment Ps.Q acting on the holding claw 304 becomes high due to the reaction force P generated from the rim 308a when the head portion 304a bends by abutting on the rim 308a of the wheel 308. The side configuration of the reinforcement portion 304c is formed in a triangular shape, in such a way that the side of the reinforcement portion 304c is thin as it moves in the direction from the vicinity of the head portion toward the wheel cover main body. This reinforce-ment portion 304c effectively prevents extreme lowering of the geometrical moment of inertia at a portion where the moment Ps.Q of the leg portion 304b is high. This reinforcement portion 304c, as illustrated in Fig. 37, may be formed into a shape with two convex portions 309 and 309 at the corres-ponding area of the leg portion 304b, one convex portion 310 as shown in Fig. 38, or a convex portion 311 protruding from the entire corresponding area as shown in Fig. 39. That is, the configuration of the reinforcement portion 304c can be arbitrarily chosen, provided that the above-described measures are attainable. The reinforcement portion 304c is not necessarily in the vicinity of the wheel cover main body, since the moment is low close to the wheel cover main body, thus permitting a low geometrical moment of inertia. Concave portions 304h are formed in the engaging portion 304d so as to prevent a sink when molding the holding claw.
In Fig. 35, numeral 303 shows a support member. The ring 302 is received by a groove or recess on the top end surface thereof so that radial movement of the ring 302 is controlled.
According to this construction, as illustrated in 35 Fig. 36, the ring 302 is crossed over the projections 304f of each holding claw 304, with each holding claw 304 being bent, . : i and the ring 302, held by both projections 304f of each holding claw 304, is contacted by the internal surface 304e of the head portion 304a. At the same time, the ring 302 is inserted into the groove of each support member 303, thereby being allowed to freely make a radial movement within a fixed range when supported thereon. The ring 302, when remaining contacted by the internal surface 304e of each holding claw 304, bends slightly , causing the resilience corresponding to the magnitude of the bending to be applied to each holding claw 304; thus each holding claw 304 is slightly pushed onto the outside radius. When the wheel cover 301 is to be attached to the wheel 308, the holding claws 304, which are part of the wheel cover 301, begin to be successively contacted by the rim 308b of the wheel 308. When the head portion 304a of each holding claw 304 abuts the rim 308a of the wheel 308, the reinforcement portion 304c controls the radially outward bending of the head portion 304a of the holding claw 304, causing this head portion 304a to bend in the radially inward direction, sliding along the rim 308a and engaging the concave portion 308b of the rim 308a. Each holding claw 304 is forcibly pressed against the wheel 308; thus the wheel cover 301 together with the holding claw 304 is finally mounted on the wheel 308 with the ring 302 being bent. Under this condition, a force, i.e., the sum of the resiliences of the holding claw itself and the ring 302, acts on each holding claw 304, whereby the engaging portion 304d of the head portion 304a for each holding claw 304 engages the concave portion 308b of the rim 308a for the wheel 308; thus the wheel cover 301 is securely fixed to the wheel 308. When the wheel cover 301 is to be removed from the wheel 308, by forcibly pressing the holding claw 304 against the rim 308a, the wheel 308 is released, and the wheel cover 301 can be removed in a manner similar to that of a conventional wheel cover.
According to this embodiment, when the head portion 304a of each holding claw 304 abuts the rim 308a and is thus subjected to the reaction force therefrom, the head portion 304a has a tendency to bend onto the outside radius of the wheel cover main body 305. However, the reinforcement portion 304c controls the outward bending of this head portion 304a, since the reinforcing portion 304c is formed close to the head of the leg portion 304b; thus, the head portion 304a bends inwardly, guided to slide along the rim, and engages the inside of the concave portion 308b. Consequently, at a portion of the holding claw 304 where the stress is high, i.e., where the moment shown in the moment diagram is high, the geometrical moment of inertia increases with the aid of the reinforcement portion 304c. Furthermore, at a portion of the holding claw 304 close to the wheel cover main body, where the moment is low, the geometrical moment of inertia decreases due to the absence of the reinforcement portion 304c, whereby the internal stress is uniformly spread throughout the entire leg portion, thus effectively preventing local deformation or bending, and consequently the wheel cover 301 can be easily attached to the wheel 308. That is, a guiding portion 304i resting against the rim 308a can be securely maintained in each holding claw 304, with the result that the head portion 304a has an effective guiding ability, thereby allowing easy attachment of the wheel cover 301 to the wheel 308. Further, at the time of molding each holding claw 304, it is possible to minimize the amount of undercut against the mold draw direction of the internal surface 304e, which allows the mold draw to be a forced draw, and hence a low cost for the mold.
.
Claims
Claims 1. A wheel cover for a motor vehicle comprising:
a synthetic-resin-made wheel cover main body having a plurality of holding claws integrally circumferentially formed on a rear surface thereof;
said holding claws being provided with an engaging portion formed on a radial outside surface of a head portion thereof;
a resilient reinforcement ring having approximately the same diameter as a diameter defined by said holding claws;
each of said plurality of holding claws having a projection integrally formed on the radial inside surface of the head portion of said claw, said projection protruding substantially inwardly in the radial direction with respect to the radial inside surface of said head portion and including a wire-ring engaging surface which engages and holds said resilient reinforcement ring;
said resilient reinforcement ring being inserted into said wire-ring engaging surface, whereby the wire-ring engaging surfaces of each of said holding claws, when said wheel cover is removably fitted to a wheel, are pressed to contact with a rim of the wheel by an inherent resilience of said holding claws and said resilient reinforcement ring; and an opening radially penetrating said claw and being positioned under the projection, wherein a metal mold is positionable within said opening for integrally forming the wire-ring engaging surface when molding the wheel cover.
2. The wheel cover according to claim 1, further including a leg portion depending from and supporting said head portion, said leg portion having a slit formed therein extending the vertical length of said leg portion thereby forming a pair of leg members and defining said opening radially penetrating said claw under the projection, wherein said leg portion is formed so that the circumferential width thereof gradually increases from the head portion to a base of said leg portion integrally connected to said wheel cover main body, whereby the stress on said holding claw is uniform over an entire area of said leg portion.
3. The wheel cover according to claim 2, wherein said leg members are flexible to enable movement relative to said wheel cover main body.
a synthetic-resin-made wheel cover main body having a plurality of holding claws integrally circumferentially formed on a rear surface thereof;
said holding claws being provided with an engaging portion formed on a radial outside surface of a head portion thereof;
a resilient reinforcement ring having approximately the same diameter as a diameter defined by said holding claws;
each of said plurality of holding claws having a projection integrally formed on the radial inside surface of the head portion of said claw, said projection protruding substantially inwardly in the radial direction with respect to the radial inside surface of said head portion and including a wire-ring engaging surface which engages and holds said resilient reinforcement ring;
said resilient reinforcement ring being inserted into said wire-ring engaging surface, whereby the wire-ring engaging surfaces of each of said holding claws, when said wheel cover is removably fitted to a wheel, are pressed to contact with a rim of the wheel by an inherent resilience of said holding claws and said resilient reinforcement ring; and an opening radially penetrating said claw and being positioned under the projection, wherein a metal mold is positionable within said opening for integrally forming the wire-ring engaging surface when molding the wheel cover.
2. The wheel cover according to claim 1, further including a leg portion depending from and supporting said head portion, said leg portion having a slit formed therein extending the vertical length of said leg portion thereby forming a pair of leg members and defining said opening radially penetrating said claw under the projection, wherein said leg portion is formed so that the circumferential width thereof gradually increases from the head portion to a base of said leg portion integrally connected to said wheel cover main body, whereby the stress on said holding claw is uniform over an entire area of said leg portion.
3. The wheel cover according to claim 2, wherein said leg members are flexible to enable movement relative to said wheel cover main body.
Applications Claiming Priority (11)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP119889/1986 | 1986-08-04 | ||
| JP11988986 | 1986-08-04 | ||
| JP1986179581U JPS6382602U (en) | 1986-11-20 | 1986-11-20 | |
| JP179581/1986 | 1986-11-20 | ||
| JP1986185728U JPH0754001Y2 (en) | 1986-12-01 | 1986-12-01 | Wheel cover |
| JP18572986U JPS6389803U (en) | 1986-12-01 | 1986-12-01 | |
| JP185729/1986 | 1986-12-01 | ||
| JP185728/1986 | 1986-12-01 | ||
| JP1987049032U JPS63155805U (en) | 1987-03-31 | 1987-03-31 | |
| JP049032/1987 | 1987-03-31 | ||
| CA000543556A CA1309123C (en) | 1986-08-04 | 1987-07-31 | Wheel cover |
Related Parent Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CA000543556A Division CA1309123C (en) | 1986-08-04 | 1987-07-31 | Wheel cover |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CA1323391C true CA1323391C (en) | 1993-10-19 |
Family
ID=27543364
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CA000616392A Expired - Lifetime CA1323391C (en) | 1986-08-04 | 1992-05-29 | Wheel cover |
Country Status (1)
| Country | Link |
|---|---|
| CA (1) | CA1323391C (en) |
-
1992
- 1992-05-29 CA CA000616392A patent/CA1323391C/en not_active Expired - Lifetime
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| EP0255929B1 (en) | Wheel cover | |
| JPH0231603Y2 (en) | ||
| US5267667A (en) | Plug adapted to be fixed by means of hot melt adhesive into an opening in a plate such as an automobile body | |
| US7347655B2 (en) | Hole plug | |
| JP2578069Y2 (en) | Grommet | |
| KR0158097B1 (en) | Slider for slide fastener | |
| CN106979201B (en) | Fastener clip assembly with funnel guide | |
| JPH0525744B2 (en) | ||
| US5347691A (en) | Clip assembly | |
| GB2159785A (en) | A moulding for arrangement between a mud flap and a motor vehicle | |
| CA1323391C (en) | Wheel cover | |
| EP0386803A1 (en) | Wheel cover | |
| US5014537A (en) | Convertible lockbead-drawbead | |
| JPS6231727A (en) | Cage for free wheel consisting of polymer material | |
| JP3235959B2 (en) | Car mall | |
| JP3645941B2 (en) | Automotive wheel covers | |
| JPH021525Y2 (en) | ||
| JPH0754001Y2 (en) | Wheel cover | |
| JP2000229542A (en) | Clip | |
| CN220720969U (en) | Automobile decoration fixing support | |
| JP2695726B2 (en) | Spacing for concrete formwork | |
| JPH066964Y2 (en) | Wheel cover | |
| JP4123142B2 (en) | Wheel cover | |
| JPS6350166Y2 (en) | ||
| JP3710500B2 (en) | clip |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| MKEX | Expiry |
Effective date: 20101019 |