CA1309369C - Process for the production of an anisotropic pitch for carbon fibres - Google Patents

Process for the production of an anisotropic pitch for carbon fibres

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Publication number
CA1309369C
CA1309369C CA000587816A CA587816A CA1309369C CA 1309369 C CA1309369 C CA 1309369C CA 000587816 A CA000587816 A CA 000587816A CA 587816 A CA587816 A CA 587816A CA 1309369 C CA1309369 C CA 1309369C
Authority
CA
Canada
Prior art keywords
pitch
fibres
production
constituents
carbon fibres
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CA000587816A
Other languages
French (fr)
Inventor
Klaus Altfeld
Edwin Fandrei
Rolf Marrett
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Ruetgers Germany GmbH
Original Assignee
Ruetgerswerke AG
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Filing date
Publication date
Application filed by Ruetgerswerke AG filed Critical Ruetgerswerke AG
Application granted granted Critical
Publication of CA1309369C publication Critical patent/CA1309369C/en
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Classifications

    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10CWORKING-UP PITCH, ASPHALT, BITUMEN, TAR; PYROLIGNEOUS ACID
    • C10C1/00Working-up tar
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10CWORKING-UP PITCH, ASPHALT, BITUMEN, TAR; PYROLIGNEOUS ACID
    • C10C3/00Working-up pitch, asphalt, bitumen
    • C10C3/02Working-up pitch, asphalt, bitumen by chemical means reaction
    • C10C3/04Working-up pitch, asphalt, bitumen by chemical means reaction by blowing or oxidising, e.g. air, ozone
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01FCHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
    • D01F9/00Artificial filaments or the like of other substances; Manufacture thereof; Apparatus specially adapted for the manufacture of carbon filaments
    • D01F9/08Artificial filaments or the like of other substances; Manufacture thereof; Apparatus specially adapted for the manufacture of carbon filaments of inorganic material
    • D01F9/12Carbon filaments; Apparatus specially adapted for the manufacture thereof
    • D01F9/14Carbon filaments; Apparatus specially adapted for the manufacture thereof by decomposition of organic filaments
    • D01F9/145Carbon filaments; Apparatus specially adapted for the manufacture thereof by decomposition of organic filaments from pitch or distillation residues
    • D01F9/15Carbon filaments; Apparatus specially adapted for the manufacture thereof by decomposition of organic filaments from pitch or distillation residues from coal pitch

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • General Chemical & Material Sciences (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Textile Engineering (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Working-Up Tar And Pitch (AREA)
  • Inorganic Fibers (AREA)

Abstract

ABSTRACT

Anisotropic pitch for the production of carbon fibres is produced from blown coaltar pitch by extraction with a pitch solvent and thermal processing of the solvent-free soluble fraction in a vacuum.

Description

3~i9 The present invention relates to the production of a highly anisotropic pre-product for carbon fibres, this being pro-duced from coaltar pitch.

The production of carbon fibres from coaltar pitch is known. Because of the lower raw-material costs and the higher yields, it is to be anticipated that the fibres produced from coaltar pitch can be produced at a lower cost than that incurred by the production from polyacrylnitrile. However, it is not pos-sible to produce high-strength carbon fibres with a tenslle strength of more than 2 GPa breaking elongation of more than 1%, as can be done from polyacrylnitrile. Only anisotropic pitches are suitable for this purpose. For this reason, intensive research aimed at developing such pitches is being carried on world-wide.

A pitch of this type has liquid-crystaline properties, in particular an ordered arrangement of large planar aromatic molecules whilst retaining its fluidity. Pitches of this type are referred to as "mesophase pitches~, wherein, in addition to the predominantly anisotropic phase, there can also be an isotropic phase. The assessment of anisotropy is carried out by observatlon of the ground surfaces of the pitch using a polariza-tion microscope.
In addition to anisotropy, a pitch that is suitable for the production of hlgh-strength carbon fibres should also have the following properties: the lowest possible content of solid particles in order to avoid defects in the fibres; a low flow temperature in order to avoid polymerization during processing; a high carbon content, a high level of coking residue, and a low content of volatile constituents in order to achieve a high yield and simplification of the spinning, stabilization, and carboniza-tion processes; and a low content of constituents that are insol-uble in chinoline with a high content of constituents that areinsoluble in toluent (high ~ -range = TI-QI).

13~9369 It is obvious that purposeful refinlng of the multi-substance pitch is necessary in order to achieve a characteristic profile of this type. The careful separatlon of the solid part-icles within the pitch is essential and belongs to the prior art.

It is known from the literature that the direct produc-tion of mesophase pitches from filtered coaltar or petroleum pitches by means of t~ermal processing only leads to modest results:

In the case of a processing time that is too brief, there is a high isotropic fraction and this reduces the yield and has a negative effect on the strength of the fibres. In the case of more extensive processing, infusible particles are formed from the high-molecular constituents of the pitch and these make spinning more difficult and cause a deterioration of the quality of the fibres.

Fractionation of the pitch with the aim of ccncentrating the distribution of the molecular weight has been described in numerous publications.

Starting from a soft pitch, in the process described in EP O 17 29 55 Al(l), mesophases are formed in a first thermal processing and the insoluble pitch constituents that are formed are removed by extraction with an aromatic solvent and subsequent filtration. The filtrate is processed by distillation in order to separate the solvent and then subjected to a second thermal processing which produces a highly anisotropic pitch for the production of carbon fibres; however, this has a high flow point and a large content of constituents that are insoluble in chinoline. The physical properties of the carbonized fibres are inadequate.

Another method for the production of spinnable mesophase pitch involves hydrogenation of the pitch. In the process as described in DE 3 33 05 75 C2(2) pitch is hydrogenated with a hydrogenating agent, e.g., tetrahydrochinoline and thermally processed in a . ~, , . ,~, 93~i9 ,~

vacuum to form the mesophases after filtration and the removal of the solvent by distillation.

These measures reduce the flow point and the physical properties of the fibres, carbonized at 1500C, are improved.

A more complex process for forming spinnable pitch is described in EP 0 24 75 65 Al(3):

The insoluble constituents are filtered off from bituminous coal after extraction with xylene. The soluble fraction is subjected to thermal-pressure processing, flashed for the separation of the low molecular constituents by distillation, and the heavy phase is hydrogenated. After separation of the hydrogenating agent by means of distillation, the mesophase is formed by thermal processing.

A disadvantage in the two last processes for forming spinnable pitch is the great technical cost involved in producing the high pressures and temperatures that are required for hydrogenation of the pitch. In particular, the last process, which involves additional thermal-pressure processing, flashing, and distillation is costly and can cancel out the cost advantage provided by the use of less expensive raw materials.

~ ~3~)9369 The properties of the spinnable pitches and carbonized pitch fibres produced by the patents adduced above as examples are set out in Table 1:

Table 1 Processes as in (1) (2) (3) Properties-spinnable pitch Flow point 350 330 316 Optical anisotropy %-vol 94 100 90 Toluene insoluble %-wt93,7 85 95,5 constituents Chinoline insoluble %-wt 45 45 16 constituents Properties carbon fibres Tensile strength GPa 1,3 2,76 2,67 Modules of elasticity GPa 86 196 153 Carbonisation end C 1000 1500 1000 temperature It can be seen from the prior art that up to now it has only been possible to produce carbonated pitch fibres with a tensile strength of more than 2 GPa and a breaking elongation of more than 1% by using hydrogenated pitches.

~3~g3~9 The present invention provides a more simple process for the production of a anisotropic pitch without hydrogenation, from which fibres that have a tensile strength of more than 2 GPa at a breaking elongation of more than 1% can be spun.

According to the present invention a coaltar pitch is blown in a temperature range of 330-400C for 8-12 hours with 1 to 10.10-3 kg/kg pitch.h of a gas that contains oxygen and then extracted with a pitch solvent, and the soluble pitch fraction is heated with a heating rate of 1-50 K/min. at a pressure of 0.5-50 mbar to a temperature between 400 and 480C after the distilla-tion removal of the solvent, the end temperature being maintained for up to 50 minutes.

slowing coaltar pitch with air is known. This serves to increase the softening point and the coking residue. Pitch that has been treated in this manner is used, for example, as the charging stock for pitch coking in horizontal-chamber ovens. It has also been proposed that coaltar pitch be filtered, blown with air, and then spun (Fuel, 1981, Vol. 60, pp. 848-850). Here, too, blowing is used to raise the softening point, in order that the pitch fibres do not adhere to each other during subsequent processing. Bituminous coaltar pitch should be understood to be the residue from the distillation processing of high temperature bitumlnous coaltar, preferably a bituminous coaltar normal pitch wlth a softenlng point (Kraemer-Sarnow) of approximately 70C.
All pitch solvents, the solvent behavlour of whlch correspond to pyridine, chinoline or anthracene oil, can be used as the sol-vent.

The present invention ls described in greater detail below on the basis of an Example:

Example 500 kg of bituminous coaltar pitch with a softening ~Q9369 point (Kraemer-Sarnow) of 70C were heated to 335C in a heated retort whilst being stirred and blown for ten hours with 6.10-3 kg air/kg pitch.h until the temperature rose to 393C. The air was forced into the liquid pitch through pipes that ended a short distance above the bottom of the retort.

The following substance data applies to the pitch blown in this manner:

Flow point 160C
Toluene-insoluble constituents 52%-wt Chinoline-insoluble constituents 21%-wt Coking residue (Alcan) - 68%-wt Ashes (900C) 0.2%-wt ~"~9369 The blown pitch was ground and 1 part by weight of pitch was dissolved in 2 parts by weight chinoline at 180C whilst being stirred. After approximately 2 hours the undissolved constituents of the pitch were separated from the soluble constituents by sedimentation. The liquid phase was drawn off and filtered through a sintered metal filter (pore width: 1 micron) so as to separate off the finest solid particles. The chinoline was distilled off from the pitch solution at a pressure of 200 mbar to a sump temperature of 300C.

The following substance data apply to the remaining pitch fraction:

Flow point 170 C
Toluene-insoluble constituents 46%-wt Chinoline-insoluble constituents less than 1%-wt Coking residue (Alcan) 65%-wt Ashes (900C) The pitch fraction was heated at a pressure of 5 mbar in 60 minutes from 250 to 440C and the end temperature was maintained for 20 minutes.

The mesophase pitch produced in this manner has the following properties:

.. .

o~ ~3Q9369 Flow point 320 C
Optical anisotropy more than 90%-vol Toluene-insoluble constituents 85%-wt Chinoline-insoluble constituents 18%-wt Coking residue (Alcan) g4%-wt Pressure filter test (1 micron) practically no infusible particles present The mesophase pitch can be spun at 380C, without any rupture of the fibres. Pitch fibres are stabilized up to a temperature of 350C in air and then carbonized up to 1200C. The carbon fibres obtained in this manner are characterized by the following data:

Diameter 9-10 microns Tensile strength 2.4 GPa Modulus of elasticity 210 GPa The physical properties exceed those of fibres produced from pitch that has been thermally processed twice (EP 0 17 29 55 Al) and correspond more or less to those fibres produced from hydrogenated and thermally processed pitches.

The influence of blowing on the pitch and the fibre properties is demonstrated by the following comparative example:

,.

1 ~ ~9 3 6 9 - lD -Comparative Example The same starting pitch as in the example was filtered after the addition of secondary fil~ering agents at 270C. The filtrate is distinguished by the following properties:

Softening point (Kraemer-Sarnow) 70~C
Toluene-insoluble constituents 22%-wt Chinoline-insoluble constituents less than 0.1%-wt Ash trace The filtered pitch is thermally processed under the same conditions as in the above example. In order to achieve an optical anisotropy of at least 90%-vol., the end temperature must be increased to 465C and the maintenance period extended to 30 minuteS. The mesophase pitch produced in this manner is distinguished by the following characteristics:

Flow point 340~C
Optical anisotropy 90%-vol.

Toluene-insoluble constituents 88%-wt Chinoline-insoluble constituents 51%-wt Coking residue (Alcan) 95%-wt Filter test (1 micron) 0.5%-wt infusible particles ~3Q93~:;9 ~Z

The mesophase pitch can be first spun at 405C. There were frequent fibre breakages. The service life of the filter elements arranged ahead of the spinning nozzles is very low.

The carbon fibres carbonized up to 1200C can be characterized by the following typical properties:

Diameter 9-11 microns Tensile strength 1.6 GPa Modulus elasticity 230 GPa The tensile strength thus corresponds to that of pitches that have been thermally processed twice. The elongation fraction is, however, below 1~.

Comparison of the analytical data shows clearly that formation of the mesophase is favourably influenced by blowing with air as a pre-treatment for the pitch. The mesophase according to the present invention has, most surprisingly, a lower flow point and a lower content of chinoline insoluble constituents at a higher level of anisotropy. This means that spinning is simplified and the physical properties of the carbonized fibres are greatly improved.

~ ~;'. ' Z

Claims (4)

1. A process for the production of an anisotropic pitch for producing carbon fibres, in which a coaltar pitch is blown in a temperature range from 300-400°C for 8-12 hours with 1-10.10 3 kg/kg pitch.h of a gas that contains oxygen and then extracted with a pitch solvent and the soluble pitch fraction is heated after distillation removal of the solvent with a heating rate of 1-50 K/min. at a pressure of 0.5-50 mbar to a temperature between 400 and 480°C, the end temperature being maintained for up to 50 minutes.
2. A process as defined in claim 1, wherein the coal-tar pitch is a residue from the distillation processing of a high temperature tar with a softening point (Kraemer-Sarnow) of approximately 70°C.
3. A process as defined in claim 1 or 2, in which pyridine, chinoline, or anthracene oil is used as the pitch sol-vent.
4. A process as defined in claim 1 or 2, wherein the gas that contains oxygen is air.
CA000587816A 1988-06-29 1989-01-10 Process for the production of an anisotropic pitch for carbon fibres Expired - Fee Related CA1309369C (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DEP3821866.6 1988-06-29
DE3821866A DE3821866A1 (en) 1988-06-29 1988-06-29 PROCESS FOR PREPARING AN ANISOTROPIC PECH FOR CARBON FIBER

Publications (1)

Publication Number Publication Date
CA1309369C true CA1309369C (en) 1992-10-27

Family

ID=6357481

Family Applications (1)

Application Number Title Priority Date Filing Date
CA000587816A Expired - Fee Related CA1309369C (en) 1988-06-29 1989-01-10 Process for the production of an anisotropic pitch for carbon fibres

Country Status (4)

Country Link
EP (1) EP0348599B1 (en)
JP (1) JPH0247190A (en)
CA (1) CA1309369C (en)
DE (2) DE3821866A1 (en)

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4892642A (en) * 1987-11-27 1990-01-09 Conoco Inc. Process for the production of mesophase

Family Cites Families (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3484365A (en) * 1966-10-24 1969-12-16 Phillips Petroleum Co Asphaltene oxidation
EP0172955B1 (en) * 1984-08-28 1989-02-08 Kawasaki Steel Corporation A method for producing a precursor pitch for carbon fiber
JPS6187790A (en) * 1984-10-05 1986-05-06 Kawasaki Steel Corp Production of precursor pitch for carbon fiber
US4773985A (en) * 1985-04-12 1988-09-27 University Of Southern California Method of optimizing mesophase formation in graphite and coke precursors

Also Published As

Publication number Publication date
EP0348599B1 (en) 1991-08-07
JPH0247190A (en) 1990-02-16
EP0348599A2 (en) 1990-01-03
EP0348599A3 (en) 1990-02-07
DE58900206D1 (en) 1991-09-12
DE3821866A1 (en) 1990-01-18

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