CA1294836C - Ornamental articles having coating membrane - Google Patents
Ornamental articles having coating membraneInfo
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- CA1294836C CA1294836C CA000512901A CA512901A CA1294836C CA 1294836 C CA1294836 C CA 1294836C CA 000512901 A CA000512901 A CA 000512901A CA 512901 A CA512901 A CA 512901A CA 1294836 C CA1294836 C CA 1294836C
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- coating membrane
- ornamental article
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- natural
- coating
- Prior art date
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Abstract
ABSTRACT
An ornamental article comprising a natural ornamental material such as pearl and a cured coating membrane of a composition based on organic materials which is coated on the surface of said natural ornamental material in a thickness from 0.01 µm to 30 µm, with improved properties such as surface luster and resistivity to scratch, light, chemicals, etc.
An ornamental article comprising a natural ornamental material such as pearl and a cured coating membrane of a composition based on organic materials which is coated on the surface of said natural ornamental material in a thickness from 0.01 µm to 30 µm, with improved properties such as surface luster and resistivity to scratch, light, chemicals, etc.
Description
~ft~ 36 TITI.E ~ THE INVENTION
Ornamental Articles Having Coating Membrane BACKGROUND OF THE INVENTION
Field of the Invention This invention is concerned with ornamental articles having high resistivity to scratching, light, attack by various chemicals, etc. More particularly, it relates to natural or cultured pearls having such high resistivity which are suitable for use in necklaces, chokers,~finger rings, brooches, ear rings, necktie pins, cuff buttons and the likes.
Description of the Prior Art Few of naturally occurring products can directly used as ornamental articles. Such products are often sub~ected to various processes, such as cutting, grinding and boring, depending on their use to be applied, their forms and other conditions when produced or f:ound in nature, etc.
Pearls are used an ornamental articles. Purely naturally occurring pearls yield poorly. Most pearls are produced by seeding nuclei to host shellfish such as pearl oysters and growing square cylindrical layers, pearl layers or the likes in a concentrical configuration. Improved methods of producing such cultured pearls have been proposed: for : ~ ~
example, Japanese Patent Application Laid-open No. 59-183638.
An 1mprovement~of the quality of cultured pearls has already been attempted and put to practice by coating pearls with an acrylic thermoplastic resin. However, there has not yet been known a technique of making hard coatings on the surface of pearls while maintaining their color tone and luster which are characteristic to naturally occurring products.
Thus, ornamental materials such as pearls still involve an inevitable drawback that they are readily scratched.
On the other hand, particularly with respect to pearls, the survival rate of host shellfish has been improved and pearls of good quality may now have been obtainable, by the recently progressed techniques of pearl production by cultivation. However, there has still been a problem of damages caused by the contamination of sea water.
If host shellfish is taken up from sea water after a short period immersion so as to improve the survival rate of the shellfish, the pearls thus obtained are poor in the luster due to the thin pearl layer and does not have the characteristic pearl color. Conventionally~ such pearls are dyed or coated with a thermoplastic resin in order to i~proving the poor quality. However, such dye or coating membranes exhibit poor resistance to acids, are discolored during the use, or are easily scratched or even removed off upon collision with metals or the likes due to their low hardness.
Such problems as described above have also been found in other ornamental materials, such as corals.
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41~36 _UMMA RY O F THE I NVE NT I ON
This invention has been made to overcome the foregoing drawbacks in the prior art and it is an object thereof to provide ornamental articles of natural or cultured high quality material, for example, pearl or coral, with improved properties such as surface luster and resistivity to scratch, light, chemicals, etc., by means of an outermost layer having high hardness.
DESCRIPTION OF THE PREFERRED~ EM13ODIMENTS
This invention relates to ornamental articles having excellent resistivity to scratch, light, chemicals, and the llkè, particularly ~to pearls or the likes which further exhibit improved luster, as well as to a process for the production of such articles.
This inventlon provides an ornamental article comprising a natural ornamental material and a coating membrane of a curable composition based on organic materials whlch is coated on the surface of said natural ornamental material in a thickness from 0.01 ~m to 30 ~m.
Various kinds of materials may be used as the natural ornamental materlals in the invention, so long as a coating membrane can be applled onto the surface of~those materials.
Such materials~include, for example, pearl and~coral, but are not llmlted to these~. Particularly, pearls are suitable - 3 - ~ ~
~1.2~33~
materials for this invention in view of the surface hardness and chemical resistance. "~atural materials" re~erred to herein include those having more or less arti~icially treated in some step of production thereof, for ~sxample,cultured pearls. However, those artificially pearls obtained by glueing guanines to glass beads are excluded from the natural materials.
In the case of natural or cultured pearls, it is particul;arly preferable to be preliminarily bleached with hydrogen peroxide or the like before applying a coating membrane according to this invention, for the purpose of increasing the luster ànd opaqueness and improving the adhesion with the coating membrane.
According to thls invention, a curable composition based on organic materials is coated on the surface of such a natural ornamental material. Any curable composition may be used in this invention so long as it can form three-dimensional crosslinking. Thermosetting materials are particularly preferred since they can be cured uniformly and easily.
Preferable examples of these curable compositions include monomers, oligomers or prepolymers having poly-functional acrylic group, melamine resins, epoxy resins, polyurethane resins and the likes. Polyurethane resins include .
33~
uretane-forming compositions comprising aliphatic, cyclo-aliphatic or aromatic isocyanates and polyols, as well as various kinds of modified resins capable of radical curing by the introduction of double-bonds to the above-mentioned compounds. Further, organopolysiloxane type compounds obtained from organic-substituted silicon compounds can be also used suitably.
Particularly, in case that the ornamental material is natural or cultured pearl, the coating membrane is preferably comprising the ~ollowing ingredients A and B, A. Silicon compounds represented by the following general formula (I) and/or hydrolysates thereof:
R1aR2bsi(oR3)4 (a+b) ____- (I) where R1 and R2 independently represent alkyl group, alkenyl group, aryl group or hydrocarbyl group containing halogen~
epoxy group, glycidoxy group, amino group, mercapto group, methacryloxy group or cyano group, R3 represents C1 8 alkyl group, alkoxyalkyl group, acyl group or aryl group, and ~ and b represent respectively O or 1.
B. Epoxy resin compound.
Typical examples of the silicon compounds represented by the foregoing formula (I) used as the ingredient A in this inventiori include tetraalkoxy silanes, such as methyl silicate, ethyl silicate, n-propyl silicate, iso-propyl silicate, n-butyl silicate, sec-butyl silicate and t-butyl silicate, and hydrolysates thereof, trialkoxysilanes, triacyloxysilanes or _ - 5 ~2~ 3~
triphenoxysilanes such as methyltrimethoxysilane, methyltriethoxysilane, methyltrimethoxyethoxysilane, methyltriacetoxysilane, methyltributoxysilane, ethyltrimethoxysilane, ethyltriethoxysilane, vinyltrimethoxysilane, vinyltriethoxysilane, vinyltriacetoxysilane, vinyltrimethoxyethoxysilane, phenyltrimethoxysilane, phenyltriethoxysilane, phenyltriacetoxysilane, ~-chloropropyltrimethoxysilane, ~-chloropropyltriethoxysilane, r-chloropropyltriacetoxysilane, 3,3,3-trifluoropropyltrimethoxysilane, ~-methacryloxypropyltrimethoxysilane, ~-aminopropyltrimethoxysilane, ~-aminopropyltriethoxysilane, ~-mercaptopropyltrimethoxysilane, ~-mercaptopropyltriethoxysilane, N~ aminoethyl)- y-aminopropyltrimethoxysilane, ~-cyanoethyltriethoxysilane, methyltriphenoxysilane, chloromethyltrimethoxysilane, .. -- 6 --. . -- . . .
.~ . - ' ' ' ' ' .
-............................ ... ..
, 3~i chloromethyltriethoxysilane, glycidoxymethyltrimethoxysilane, glycidoxymethyltriethoxysilane, a-glycidoxyethyltrimethoxysilane, a-glycidoxyethyltriethoxysilane, ~-glycidoxyethyltrimethoxysilane, ~-glycidoxyethyltriethoxysilane, a-glycidoxypropyltrimethoxysilane, a-glycidoxypropyltriethoxysilane, ~-glycidoxypropyltrimethoxysilane, ~-glycidoxypropyltriethoxysilane, ~-glycidoxypropyltrimethoxysilane, y-glycidoxypropyltriethoxysilane, y-glycidoxypropyltripropoxysilane, y-glycidoxypropyltributoxysilane, ~-glycidoxypropyltrimethoxyethoxysilane, y-glycidoxypropyltriphenoxysilane, a-glycidoxybutyltrimethoxysilane, a-glycidoxybutyltriethoxysilane, ~-glycidoxybutyltrimethoxysilane, ~-glycidoxybutyltriethoxysilane, y-glycidoxybutyltrimethoxysilane, ~-glycidoxybutyltriethoxysilane, 6-glycidoxybutyltrimethoxysilane, ~-glycidoxybutyltriethoxysilane, (3,4-epoxycyclohexyl)methyltrimethoxysilane,~
" 1.2~836 (3,4-epoxycyclohexyl)methyltriethoxysilane, ~-(3,4-epoxycyclohexyl)ethyltrimethoxysilane, ~-(3,4-epoxycyclohexyl)ethyltriethoxysilane, ~-(3,4-epoxycyclohexyl)ethyltripropoxysilane, ~-(3,4-epoxycyclohexyl)ethyltributoxysilane, ~-(3,4-epoxycyclohexyl)ethyltrimethoxyethoxysilane, ~(3,4-epoxycyclohexyl)ethyltriphenoxysilane, ~-(3,4-epoxycyclohexyl)propyltrimethoxysilane, y-(3,4-epoxycyclohexyl)propyltriethoxysilane, ~-(3,4-epoxycyclohexyl)butyltrimethoxysilane, ~-(3,4-epoxycyclohexyl)butyltriethoxysilane, or the hydrolyzates thereo~, as well as dialkoxysilanes, diphenoxysilanes or diacyloxysilanes such as dimethyldimethoxysilane, phenylmethyldimethoxysilane, dimethyldiethoxysilane, phenylmethyldiethoxysilane, r-chloropropylmethyldimethoxysilane, ~-chloropropylmethyldiethoxysilane, dimethyldiacetoxysilane, ~-methacryloxypropylmethyldimethoxysilane, y-methacryloxypropylmethyldiethoxysllane, y-mercaptopropylmethyldimethoxysilane, ~-mercaptopropylmethyldiethoxysilane, ~: .
y-aminopropylmethyldimethoxysilane, ~ :~
y-aminopropylmethyldiethoxysilane, ~ ~
methylvinyldlmethoxysllane, me~thylvinyldiethoxysilane, glycldoxymethylmethyldimethoxysilane, : :
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3~i glycidoxymethylmethyldiethoxysilane, ~-glycidoxyethylmethyldimethoxysilane, a-glycidoxyethylmethyldiethoxysilane, ~-glycidoxyethylmethyldimethoxysilane, ~-glycidoxyethylmethyldiethoxysilane, a-glycidoxypropylmethyldimethoxysilane, ~-glycidoxypropylmethyldiethoxysilane, ~-glycidoxypropylmethyldimethoxysilane, ~-glycidoxypropylmethyldiethoxysilane, ~-glycidoxypropylmethyldimethoxysilane, y-glycidoxypropylmethyldiethoxysilane, y-glycidoxypropyImethyldipropoxysilane, ~-glycidoxypropylmethyldibutoxysilane, ~-glycidoxypropylmethyldimethoxyethoxysilane, y-glycidoxypropylmethyldiphenoxysilane, ~-glycidoxy~ropylethyldimethoxysilane, ~-glycidoxypropylethyldiethoxysilane, Y-glycidoxypropylethyldipropoxysilane, ~-glycidoxypropylvinyldimethoxysilane, Y-glycidoxypropylvinyldiethoxysilane, ~-glycidoxypropylphenyldimethoxysilane~ ~ .
y -glycidoxypropylphenyldiethoxysilane, or hydrolysates thereof.
Two or more o~ these compounds can be added t~gether. ParticuIarly, the organic silicon compound containing epoxy group and glycidoxy group is .
g 3 ~
preferable for the purpose of providing dyeability.
The epoxy resin compounds of the ingredient B include those compounds which are generally used for paint and casting:
for example, polyolefinic epoxy resins synthesized by the peroxidation process; cycloaliphatic epoxy resins such as cyclopentadiene oxide, cyclohexene oxide and polyglycidyl esters obtained from hexahydrophthalic acid with epichloro-hydrin; polyglycidyl ethers obtained from polyvalent phenols, such as bisphenol A, catechol and resorcinol, or polyfunctional alcohols, such as (poly)ethylene glycol, (poly)propylene glycol, neopentyl glycol, glycerin, trimethylolpropane, pentaerythritol, diglycerol, and sorbitol, with epichloro-hydrin; epoxidized vegetable oils; epoxy novolaks obtained from novolak phenol resin and epichlorohydrin; epoxy resins obtained from phenolphthalein and epichlorohydrin;
and copolymers of glycidyl methacrylate with acrylic monomer such as methylmethacrylate or styrene.
Particularly, cycloaliphatic epoxy resins and epoxy resins having aromatic rings are preffered in view of the sweat-resistance and water proofness.
The curable composition in this irîvention can contain non-crosslinking materials, inorganic compounds and other curable ma~erials within such a range as not significantly reduclng the coating performance and the transparency. Various physical properties such as adhesion with pearls, chemical resistivity, surface hardness, durability 3~
and dyeability can be improved by the combination of these additives.
The preferable examples of the organic materials described above include vinyl copolymers including acrylic types, polyester polymers (including alkyd resins) and cellulose polymers. The inorganic materials can include metal aIkoxides represented by the following general formula (II), M(OR)C (II) where R represents alkyl group, acyl group or alkoxyalkyl group, M represents silicon, titanlum, zirconium, antimony, tantalum, germanium or aluminium, and c represents the same value as the valence of the metal M, and/or hydrolysates thereof, and finely particulate metal oxides, particulaly, colloidally dispersed sols thereof.
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Preferable examples of colloidally dispersed sols may include, for example, silica sol, titania sol, zirconia sol~
antimony oxide sol and alumina sol. Particularly, silica sol is preferable ~for the improvement of the adhesion to the substrate pearls, and~titania sol or antimony oxide sol is preferable for the improvement of the refractive index of coating membrane,~that;is,; for the~1mpro~ement~of the luster due to the increase of light reflection at the surface.
Réference is then made to the method of coating a natural material with the curable composltion and curing the composit~ion~in thls~invention. The surface of the natural material is coat~ed with the composition in liquid rorm, and then the composition is cured.
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~2~ 33~i The liquid composition can be applied to the ornamental material by any coating means employed in the ordinary coating works, and it is preferably carried out, for example, by~dip c~ating~ curtain coating and float coating with air or gas stream. In the latter case, the coated material is drie~d as lt is floating. Further, when the ornamental material such as pearl is bored in the fabrication step, they are preferably supported by a supporting means (e.g.~, a ~ig)~at the bored holes and then coated by dip coating. ~;
The coating composltion thus coated can be cured by the action of curable functlonal~group, for example, double bonds ln the polymer or oligomer, which are curable bD radiation rays such as ultraviolet ray, electron ray and gamma ray. ~
However, the heat curing is partlcularly preferable for the entire~and uniform curing~i~n thls~invention.
The heating can be carried~out,~fo~r example,~by~hot blow, ;infrared~ray;and~the~ ke~. The~usable heating temperature~
ranges generally~from ro~om~temperature to 150C, and more preferably, from 40 ~to lZ0~C, while it lS depending on the coating Gompositio~n~ employed. ~Curing or drying would be ;ins~ufficient at the lower temperature,~and heat decomposition or cracking may be~resulted at the higher~temperature.
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In case that the silicon compound of the ingredient A
is cured by heating, the hydrolysate is preferably used in order to carry out the curing more entirely with lower curing temperature.
The hydrolysates are produced by adding to the material purified water or an aqueous solution of hydrochloric acid, acetic acid or sulfuric acid, and stirring. Further, the degree of hydrolysis can be easily controlled by ad~usting the addition amount of water or acid solution.
For the hydrolysis, it is particularly preferable to add purified water or aqueous acidic solution in an amount of from 1 to 3 times by mole greater than the moIar amount of -oR3 groups in the~general formula (I) in view of the promotion of curing.
While the hydrolysis can be carried out in the absence of any solvent since alcohol or the like ls formed during hydrolysis~ it is also possible to carry out hydrolysis after mixing an organic silicon compound with a solvent in order to perform the hydrolysis more uniformly. Further, it is also pos~sible to use the hydrolysate from which : .
an appropriate~amount of alcohol or the like produced dur;ing hydrolysis;has be~en removed by heating and/or reduclng pressure depending on the purposes, or an appropriate solvent :
may be added after the hydrolysis~ The examples of above mentioned solvents include alcohols, esters, ethers, ketones and halogenated hydrocarbons or aromatic hydrocarbons such as .,, "
toluene and xylene. These solvents can be also used as a mixture of two or more of them if required. Furthermore, it is also possible to promote the hydrolyzing reaction or other reactions, such as preliminary condensation, by heating to temperatures higher than room temperature depending on the purposes. Alternatively~ it is of course possible to carry out the hydrolysis while maintaining the reactants at temperatures lower than room temperature in order to suppress the preliminary condensation.
The amount of the ingredient A and B used in this invention are preferably from 1 to lOOO parts by weight of the ingredient B based on 100 parts by weight of the ingredient A in view of the surface hardness, water proofness ~` and the like, although it should be determined depending on the curing conditions, the quality of natural pearls as the material to be coated, and the desired properties to be provided;.
The coating composition for forming membranes in this lnvention can contain various types of surface active agents for the~purp~ose of lmproving the flow wpon coating, thereby improving~the smoo~thness of the coat-in~g membranes : ~ , , and reducing the friction coefficient at the surface of the coating membrane. Block or graft copolymers of dimethyl-siloxane and alkylene oxide, fluorine type surface active agents are particularly effective. It is also possible to color the coating membrane by dispersing dyes or pigments therein, and to improve the practical properties of the coating composition such as coatability, adhesion with the substrate and other physical properties by dispersing fillers or dissolving organic polymers therein. Furthermore~ it is also possible to add UV-absorbent for the purpose of improving the weather proofness and add an anti-oxidant for the purpose of improving the heat resistance.
For curing the coating composition according to this inv~ention, it is possible to use various kinds of curing agents in combination in order to promote the curing and enabling the curing at low temperature. As the curing agent, various kinds of epoxy resin curing agents or organic silicon resin curing agents can be used.
Preferable examples of these curing agents include various kinds of organic acid and acid anhydrides thereof, nitrogen-containing organic compounds~ metal complex compounds and metal alkoxides, as well as various kinds of salts such as organic carboxylates, carbonates and perchlorates of metals and radical polymerization initiators such as peroxides and _. , :
',6 azobis-isobutyronitrile.
These curing agents may be used as a mixture of two or more o~ them. Among these curing agents, aluminium chelate compounds mentioned below are particularly useful for the purpose of this invention in view of the stability of composition and the coloration of membrane after coating.
The aluminium chelate compounds mentioned herein are, for example, those aluminium chelate compounds represented by the following general formula (III), AlXnY3-n ------- (III) where X represents OL (L is a lower alkyl group), Y is at least one ligand selected from the ligands derived from the compounds represented by the general formula :
Ml COCH2COM2 ..
(where M1 and M2 represent individually lower alkyl group) and the ligands derived from the compounds represented by the genearal formula :
M3CoC~2CooM4 (where M3 and M4 repressnt individually lower alkyl group) and n is O, 1 or 2.
Among the aluminium chelate compounds represented by the general formula (III), particularly preferable examples of the curing agent for this invention, in view of the solubility to the composition, stability and e~fect as the curing agent, include alumlnium acetylacetonatej aluminium bis-ethylacetoacetatemonoacetylacetonate, aluminium di-n-butoxidemonoethylacetoacetate, aluminium di-isopropoxide-monomethylacetoacetate and the llke. They can be used as a mixture of two or more of them.
_ 16 ~39l~3~
The coating composition for this invention can be diluted with various kinds of solvents in order to improve the workability, to control the thickness of coating membrane, etc., and various diluting solvents can be used depending on the purposes, for example, water, alcohol, ester, ether, halogenated hydrocarbon, dimethylformamide, dimethylsulfoxide and the like. A mixed solvent may be also used as required.
When the composition contains finely particulate inorganic oxide, water, alcohol, dimethylformamide, ethylene glycol, diethylene glycol, triethylene g]ycol, benzyl alcohol, phenethyl alcohol, phenylcellosolve and the like are particularly preferable in view of the dispersability and the like.
The thickness of coating~membrane comprising the curable composition based on organic materials thus formed should be .. ..
from!O.O1 ~m to 30 ~m. The thickness of the membrane herein .
means the average thlckness at the surface of ornamental product.
If the thickness of coating membrane is less than~O.01 ~m, no substantial effect can be obtained and thus no me~it of this invention can be obtained.
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- ~ , ``` ~.2~ 6 While on the other hand, if the thickness exceeds 3C ~m, there may be resulted problems such as exfoliation and crack of coating membrane due to the difference in the heat coefficient between the coating membrane and the ornamental material as the substrate. Further, a thicker coating will cause the ununiformity of coating, and the loss in production thereby.
The surface to be coated is preferably cleaned by removal of contamination with a surface active agent, degreasing with an organic solvent and vapor cleaning with freon etc.
Further, it is also effective to apply various types of pretreatment for the purpose of;improving the adhesion and durability. As the pretreatment, the chemical tre~atment with an acid or alkali in suitable concentration is particularly < :
preferable.
While there are various types of combinations as the embodiment of this lnvention, in one of the preferable embodiments, a coated ornamental artlcle is obtained by the step of dyeing ornamental material such as cultured pearl with reactive dye such as cationic dye and of coating it with the curable composition.
In another preferable embodiment of' this i.nvention, an ornamental article i8 coated with the curable composition :
containing the dyes for dyeing or coloring. Where the ornamental~
~ ~ material is pearl,;~dye containing at least one fluoresce;nt dye ; is ~particularly preferable, and those dyes~having maximum absorption at the wavelènth from 500 640 nm, more preferably from 540 - 600 ~nm, are used for getting high quality feeling.
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EXAMPLES
This invention will now be described by way of the following examples for better understanding of the ~eatures of the invention, but this invention is no way restricted only to these~examples.
Example 1 (1) Preparation of Coating Composition Into a reactor containing a rotator and 95.3 g of y-glycidoxypropyltrimethoxysilane, 21.8 g of 0.01 N
hydrochloric acid solution was added dropwise at 10C under stirring with a magnetic stirrer. The stirring was continued for additional 30 minutes to obtain a hydrolysateO
To the hydrolysate obtained above, 216 g of methanol, 216 g of dimethylformamide, 0.5 g of a fluorine type surface active agent and 67.5 g of bisphenol A epoxy resin (Epikote~ 827: product manufactured by Shell Chemical Chemical Co.) were added, and then, 270 8 Of a colloidal sol of antimony pentoxide (Antimony pentoxide~ A-2550:
product manufactured by Nissan Kagaku Co., 60 nm in average particle size) and 13.5 g of aluminium acetyl acetonate were added. The mixture was stirred sufficiently to obkain a coating oomposition.
t2) Coating of Pearls Bleached and bored cultured pearls at 2 years stage (5 mm in diameter) were coated with the coating composition prepared in (~lj above by manual dip coating, and then dried for 20 minutes in a hot blow drier at 50C as the primary drying and further heated to dry in a hot blow reoycling drier at 50C for 20 hours to obtain pearls having coating membranes. Coating thickness was 2.5 ~m.
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Example 2 (1) Preparation of Coating Composition To 92.2 g of hydrolysate prepared in the same manner as in Example 1 (1), 130.2 g of N,N-dimethylformamide and then 35.5 g of novolak type epoxy resin (Epikote~ 152:
product manufactured by Shell Chemical Co.) were added.
Further, 236 g of colloidal silica dispersed in methanol was added, and then 0.7 g of a sillcone type surface active agent and 7.1 g of aluminium acetylacetonate were added. The mixture was stirred sufficiently to obtain a coating compositlon.
Ornamental Articles Having Coating Membrane BACKGROUND OF THE INVENTION
Field of the Invention This invention is concerned with ornamental articles having high resistivity to scratching, light, attack by various chemicals, etc. More particularly, it relates to natural or cultured pearls having such high resistivity which are suitable for use in necklaces, chokers,~finger rings, brooches, ear rings, necktie pins, cuff buttons and the likes.
Description of the Prior Art Few of naturally occurring products can directly used as ornamental articles. Such products are often sub~ected to various processes, such as cutting, grinding and boring, depending on their use to be applied, their forms and other conditions when produced or f:ound in nature, etc.
Pearls are used an ornamental articles. Purely naturally occurring pearls yield poorly. Most pearls are produced by seeding nuclei to host shellfish such as pearl oysters and growing square cylindrical layers, pearl layers or the likes in a concentrical configuration. Improved methods of producing such cultured pearls have been proposed: for : ~ ~
example, Japanese Patent Application Laid-open No. 59-183638.
An 1mprovement~of the quality of cultured pearls has already been attempted and put to practice by coating pearls with an acrylic thermoplastic resin. However, there has not yet been known a technique of making hard coatings on the surface of pearls while maintaining their color tone and luster which are characteristic to naturally occurring products.
Thus, ornamental materials such as pearls still involve an inevitable drawback that they are readily scratched.
On the other hand, particularly with respect to pearls, the survival rate of host shellfish has been improved and pearls of good quality may now have been obtainable, by the recently progressed techniques of pearl production by cultivation. However, there has still been a problem of damages caused by the contamination of sea water.
If host shellfish is taken up from sea water after a short period immersion so as to improve the survival rate of the shellfish, the pearls thus obtained are poor in the luster due to the thin pearl layer and does not have the characteristic pearl color. Conventionally~ such pearls are dyed or coated with a thermoplastic resin in order to i~proving the poor quality. However, such dye or coating membranes exhibit poor resistance to acids, are discolored during the use, or are easily scratched or even removed off upon collision with metals or the likes due to their low hardness.
Such problems as described above have also been found in other ornamental materials, such as corals.
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41~36 _UMMA RY O F THE I NVE NT I ON
This invention has been made to overcome the foregoing drawbacks in the prior art and it is an object thereof to provide ornamental articles of natural or cultured high quality material, for example, pearl or coral, with improved properties such as surface luster and resistivity to scratch, light, chemicals, etc., by means of an outermost layer having high hardness.
DESCRIPTION OF THE PREFERRED~ EM13ODIMENTS
This invention relates to ornamental articles having excellent resistivity to scratch, light, chemicals, and the llkè, particularly ~to pearls or the likes which further exhibit improved luster, as well as to a process for the production of such articles.
This inventlon provides an ornamental article comprising a natural ornamental material and a coating membrane of a curable composition based on organic materials whlch is coated on the surface of said natural ornamental material in a thickness from 0.01 ~m to 30 ~m.
Various kinds of materials may be used as the natural ornamental materlals in the invention, so long as a coating membrane can be applled onto the surface of~those materials.
Such materials~include, for example, pearl and~coral, but are not llmlted to these~. Particularly, pearls are suitable - 3 - ~ ~
~1.2~33~
materials for this invention in view of the surface hardness and chemical resistance. "~atural materials" re~erred to herein include those having more or less arti~icially treated in some step of production thereof, for ~sxample,cultured pearls. However, those artificially pearls obtained by glueing guanines to glass beads are excluded from the natural materials.
In the case of natural or cultured pearls, it is particul;arly preferable to be preliminarily bleached with hydrogen peroxide or the like before applying a coating membrane according to this invention, for the purpose of increasing the luster ànd opaqueness and improving the adhesion with the coating membrane.
According to thls invention, a curable composition based on organic materials is coated on the surface of such a natural ornamental material. Any curable composition may be used in this invention so long as it can form three-dimensional crosslinking. Thermosetting materials are particularly preferred since they can be cured uniformly and easily.
Preferable examples of these curable compositions include monomers, oligomers or prepolymers having poly-functional acrylic group, melamine resins, epoxy resins, polyurethane resins and the likes. Polyurethane resins include .
33~
uretane-forming compositions comprising aliphatic, cyclo-aliphatic or aromatic isocyanates and polyols, as well as various kinds of modified resins capable of radical curing by the introduction of double-bonds to the above-mentioned compounds. Further, organopolysiloxane type compounds obtained from organic-substituted silicon compounds can be also used suitably.
Particularly, in case that the ornamental material is natural or cultured pearl, the coating membrane is preferably comprising the ~ollowing ingredients A and B, A. Silicon compounds represented by the following general formula (I) and/or hydrolysates thereof:
R1aR2bsi(oR3)4 (a+b) ____- (I) where R1 and R2 independently represent alkyl group, alkenyl group, aryl group or hydrocarbyl group containing halogen~
epoxy group, glycidoxy group, amino group, mercapto group, methacryloxy group or cyano group, R3 represents C1 8 alkyl group, alkoxyalkyl group, acyl group or aryl group, and ~ and b represent respectively O or 1.
B. Epoxy resin compound.
Typical examples of the silicon compounds represented by the foregoing formula (I) used as the ingredient A in this inventiori include tetraalkoxy silanes, such as methyl silicate, ethyl silicate, n-propyl silicate, iso-propyl silicate, n-butyl silicate, sec-butyl silicate and t-butyl silicate, and hydrolysates thereof, trialkoxysilanes, triacyloxysilanes or _ - 5 ~2~ 3~
triphenoxysilanes such as methyltrimethoxysilane, methyltriethoxysilane, methyltrimethoxyethoxysilane, methyltriacetoxysilane, methyltributoxysilane, ethyltrimethoxysilane, ethyltriethoxysilane, vinyltrimethoxysilane, vinyltriethoxysilane, vinyltriacetoxysilane, vinyltrimethoxyethoxysilane, phenyltrimethoxysilane, phenyltriethoxysilane, phenyltriacetoxysilane, ~-chloropropyltrimethoxysilane, ~-chloropropyltriethoxysilane, r-chloropropyltriacetoxysilane, 3,3,3-trifluoropropyltrimethoxysilane, ~-methacryloxypropyltrimethoxysilane, ~-aminopropyltrimethoxysilane, ~-aminopropyltriethoxysilane, ~-mercaptopropyltrimethoxysilane, ~-mercaptopropyltriethoxysilane, N~ aminoethyl)- y-aminopropyltrimethoxysilane, ~-cyanoethyltriethoxysilane, methyltriphenoxysilane, chloromethyltrimethoxysilane, .. -- 6 --. . -- . . .
.~ . - ' ' ' ' ' .
-............................ ... ..
, 3~i chloromethyltriethoxysilane, glycidoxymethyltrimethoxysilane, glycidoxymethyltriethoxysilane, a-glycidoxyethyltrimethoxysilane, a-glycidoxyethyltriethoxysilane, ~-glycidoxyethyltrimethoxysilane, ~-glycidoxyethyltriethoxysilane, a-glycidoxypropyltrimethoxysilane, a-glycidoxypropyltriethoxysilane, ~-glycidoxypropyltrimethoxysilane, ~-glycidoxypropyltriethoxysilane, ~-glycidoxypropyltrimethoxysilane, y-glycidoxypropyltriethoxysilane, y-glycidoxypropyltripropoxysilane, y-glycidoxypropyltributoxysilane, ~-glycidoxypropyltrimethoxyethoxysilane, y-glycidoxypropyltriphenoxysilane, a-glycidoxybutyltrimethoxysilane, a-glycidoxybutyltriethoxysilane, ~-glycidoxybutyltrimethoxysilane, ~-glycidoxybutyltriethoxysilane, y-glycidoxybutyltrimethoxysilane, ~-glycidoxybutyltriethoxysilane, 6-glycidoxybutyltrimethoxysilane, ~-glycidoxybutyltriethoxysilane, (3,4-epoxycyclohexyl)methyltrimethoxysilane,~
" 1.2~836 (3,4-epoxycyclohexyl)methyltriethoxysilane, ~-(3,4-epoxycyclohexyl)ethyltrimethoxysilane, ~-(3,4-epoxycyclohexyl)ethyltriethoxysilane, ~-(3,4-epoxycyclohexyl)ethyltripropoxysilane, ~-(3,4-epoxycyclohexyl)ethyltributoxysilane, ~-(3,4-epoxycyclohexyl)ethyltrimethoxyethoxysilane, ~(3,4-epoxycyclohexyl)ethyltriphenoxysilane, ~-(3,4-epoxycyclohexyl)propyltrimethoxysilane, y-(3,4-epoxycyclohexyl)propyltriethoxysilane, ~-(3,4-epoxycyclohexyl)butyltrimethoxysilane, ~-(3,4-epoxycyclohexyl)butyltriethoxysilane, or the hydrolyzates thereo~, as well as dialkoxysilanes, diphenoxysilanes or diacyloxysilanes such as dimethyldimethoxysilane, phenylmethyldimethoxysilane, dimethyldiethoxysilane, phenylmethyldiethoxysilane, r-chloropropylmethyldimethoxysilane, ~-chloropropylmethyldiethoxysilane, dimethyldiacetoxysilane, ~-methacryloxypropylmethyldimethoxysilane, y-methacryloxypropylmethyldiethoxysllane, y-mercaptopropylmethyldimethoxysilane, ~-mercaptopropylmethyldiethoxysilane, ~: .
y-aminopropylmethyldimethoxysilane, ~ :~
y-aminopropylmethyldiethoxysilane, ~ ~
methylvinyldlmethoxysllane, me~thylvinyldiethoxysilane, glycldoxymethylmethyldimethoxysilane, : :
: - 8 - . :
3~i glycidoxymethylmethyldiethoxysilane, ~-glycidoxyethylmethyldimethoxysilane, a-glycidoxyethylmethyldiethoxysilane, ~-glycidoxyethylmethyldimethoxysilane, ~-glycidoxyethylmethyldiethoxysilane, a-glycidoxypropylmethyldimethoxysilane, ~-glycidoxypropylmethyldiethoxysilane, ~-glycidoxypropylmethyldimethoxysilane, ~-glycidoxypropylmethyldiethoxysilane, ~-glycidoxypropylmethyldimethoxysilane, y-glycidoxypropylmethyldiethoxysilane, y-glycidoxypropyImethyldipropoxysilane, ~-glycidoxypropylmethyldibutoxysilane, ~-glycidoxypropylmethyldimethoxyethoxysilane, y-glycidoxypropylmethyldiphenoxysilane, ~-glycidoxy~ropylethyldimethoxysilane, ~-glycidoxypropylethyldiethoxysilane, Y-glycidoxypropylethyldipropoxysilane, ~-glycidoxypropylvinyldimethoxysilane, Y-glycidoxypropylvinyldiethoxysilane, ~-glycidoxypropylphenyldimethoxysilane~ ~ .
y -glycidoxypropylphenyldiethoxysilane, or hydrolysates thereof.
Two or more o~ these compounds can be added t~gether. ParticuIarly, the organic silicon compound containing epoxy group and glycidoxy group is .
g 3 ~
preferable for the purpose of providing dyeability.
The epoxy resin compounds of the ingredient B include those compounds which are generally used for paint and casting:
for example, polyolefinic epoxy resins synthesized by the peroxidation process; cycloaliphatic epoxy resins such as cyclopentadiene oxide, cyclohexene oxide and polyglycidyl esters obtained from hexahydrophthalic acid with epichloro-hydrin; polyglycidyl ethers obtained from polyvalent phenols, such as bisphenol A, catechol and resorcinol, or polyfunctional alcohols, such as (poly)ethylene glycol, (poly)propylene glycol, neopentyl glycol, glycerin, trimethylolpropane, pentaerythritol, diglycerol, and sorbitol, with epichloro-hydrin; epoxidized vegetable oils; epoxy novolaks obtained from novolak phenol resin and epichlorohydrin; epoxy resins obtained from phenolphthalein and epichlorohydrin;
and copolymers of glycidyl methacrylate with acrylic monomer such as methylmethacrylate or styrene.
Particularly, cycloaliphatic epoxy resins and epoxy resins having aromatic rings are preffered in view of the sweat-resistance and water proofness.
The curable composition in this irîvention can contain non-crosslinking materials, inorganic compounds and other curable ma~erials within such a range as not significantly reduclng the coating performance and the transparency. Various physical properties such as adhesion with pearls, chemical resistivity, surface hardness, durability 3~
and dyeability can be improved by the combination of these additives.
The preferable examples of the organic materials described above include vinyl copolymers including acrylic types, polyester polymers (including alkyd resins) and cellulose polymers. The inorganic materials can include metal aIkoxides represented by the following general formula (II), M(OR)C (II) where R represents alkyl group, acyl group or alkoxyalkyl group, M represents silicon, titanlum, zirconium, antimony, tantalum, germanium or aluminium, and c represents the same value as the valence of the metal M, and/or hydrolysates thereof, and finely particulate metal oxides, particulaly, colloidally dispersed sols thereof.
:: :
Preferable examples of colloidally dispersed sols may include, for example, silica sol, titania sol, zirconia sol~
antimony oxide sol and alumina sol. Particularly, silica sol is preferable ~for the improvement of the adhesion to the substrate pearls, and~titania sol or antimony oxide sol is preferable for the improvement of the refractive index of coating membrane,~that;is,; for the~1mpro~ement~of the luster due to the increase of light reflection at the surface.
Réference is then made to the method of coating a natural material with the curable composltion and curing the composit~ion~in thls~invention. The surface of the natural material is coat~ed with the composition in liquid rorm, and then the composition is cured.
.
~2~ 33~i The liquid composition can be applied to the ornamental material by any coating means employed in the ordinary coating works, and it is preferably carried out, for example, by~dip c~ating~ curtain coating and float coating with air or gas stream. In the latter case, the coated material is drie~d as lt is floating. Further, when the ornamental material such as pearl is bored in the fabrication step, they are preferably supported by a supporting means (e.g.~, a ~ig)~at the bored holes and then coated by dip coating. ~;
The coating composltion thus coated can be cured by the action of curable functlonal~group, for example, double bonds ln the polymer or oligomer, which are curable bD radiation rays such as ultraviolet ray, electron ray and gamma ray. ~
However, the heat curing is partlcularly preferable for the entire~and uniform curing~i~n thls~invention.
The heating can be carried~out,~fo~r example,~by~hot blow, ;infrared~ray;and~the~ ke~. The~usable heating temperature~
ranges generally~from ro~om~temperature to 150C, and more preferably, from 40 ~to lZ0~C, while it lS depending on the coating Gompositio~n~ employed. ~Curing or drying would be ;ins~ufficient at the lower temperature,~and heat decomposition or cracking may be~resulted at the higher~temperature.
.
3~
In case that the silicon compound of the ingredient A
is cured by heating, the hydrolysate is preferably used in order to carry out the curing more entirely with lower curing temperature.
The hydrolysates are produced by adding to the material purified water or an aqueous solution of hydrochloric acid, acetic acid or sulfuric acid, and stirring. Further, the degree of hydrolysis can be easily controlled by ad~usting the addition amount of water or acid solution.
For the hydrolysis, it is particularly preferable to add purified water or aqueous acidic solution in an amount of from 1 to 3 times by mole greater than the moIar amount of -oR3 groups in the~general formula (I) in view of the promotion of curing.
While the hydrolysis can be carried out in the absence of any solvent since alcohol or the like ls formed during hydrolysis~ it is also possible to carry out hydrolysis after mixing an organic silicon compound with a solvent in order to perform the hydrolysis more uniformly. Further, it is also pos~sible to use the hydrolysate from which : .
an appropriate~amount of alcohol or the like produced dur;ing hydrolysis;has be~en removed by heating and/or reduclng pressure depending on the purposes, or an appropriate solvent :
may be added after the hydrolysis~ The examples of above mentioned solvents include alcohols, esters, ethers, ketones and halogenated hydrocarbons or aromatic hydrocarbons such as .,, "
toluene and xylene. These solvents can be also used as a mixture of two or more of them if required. Furthermore, it is also possible to promote the hydrolyzing reaction or other reactions, such as preliminary condensation, by heating to temperatures higher than room temperature depending on the purposes. Alternatively~ it is of course possible to carry out the hydrolysis while maintaining the reactants at temperatures lower than room temperature in order to suppress the preliminary condensation.
The amount of the ingredient A and B used in this invention are preferably from 1 to lOOO parts by weight of the ingredient B based on 100 parts by weight of the ingredient A in view of the surface hardness, water proofness ~` and the like, although it should be determined depending on the curing conditions, the quality of natural pearls as the material to be coated, and the desired properties to be provided;.
The coating composition for forming membranes in this lnvention can contain various types of surface active agents for the~purp~ose of lmproving the flow wpon coating, thereby improving~the smoo~thness of the coat-in~g membranes : ~ , , and reducing the friction coefficient at the surface of the coating membrane. Block or graft copolymers of dimethyl-siloxane and alkylene oxide, fluorine type surface active agents are particularly effective. It is also possible to color the coating membrane by dispersing dyes or pigments therein, and to improve the practical properties of the coating composition such as coatability, adhesion with the substrate and other physical properties by dispersing fillers or dissolving organic polymers therein. Furthermore~ it is also possible to add UV-absorbent for the purpose of improving the weather proofness and add an anti-oxidant for the purpose of improving the heat resistance.
For curing the coating composition according to this inv~ention, it is possible to use various kinds of curing agents in combination in order to promote the curing and enabling the curing at low temperature. As the curing agent, various kinds of epoxy resin curing agents or organic silicon resin curing agents can be used.
Preferable examples of these curing agents include various kinds of organic acid and acid anhydrides thereof, nitrogen-containing organic compounds~ metal complex compounds and metal alkoxides, as well as various kinds of salts such as organic carboxylates, carbonates and perchlorates of metals and radical polymerization initiators such as peroxides and _. , :
',6 azobis-isobutyronitrile.
These curing agents may be used as a mixture of two or more o~ them. Among these curing agents, aluminium chelate compounds mentioned below are particularly useful for the purpose of this invention in view of the stability of composition and the coloration of membrane after coating.
The aluminium chelate compounds mentioned herein are, for example, those aluminium chelate compounds represented by the following general formula (III), AlXnY3-n ------- (III) where X represents OL (L is a lower alkyl group), Y is at least one ligand selected from the ligands derived from the compounds represented by the general formula :
Ml COCH2COM2 ..
(where M1 and M2 represent individually lower alkyl group) and the ligands derived from the compounds represented by the genearal formula :
M3CoC~2CooM4 (where M3 and M4 repressnt individually lower alkyl group) and n is O, 1 or 2.
Among the aluminium chelate compounds represented by the general formula (III), particularly preferable examples of the curing agent for this invention, in view of the solubility to the composition, stability and e~fect as the curing agent, include alumlnium acetylacetonatej aluminium bis-ethylacetoacetatemonoacetylacetonate, aluminium di-n-butoxidemonoethylacetoacetate, aluminium di-isopropoxide-monomethylacetoacetate and the llke. They can be used as a mixture of two or more of them.
_ 16 ~39l~3~
The coating composition for this invention can be diluted with various kinds of solvents in order to improve the workability, to control the thickness of coating membrane, etc., and various diluting solvents can be used depending on the purposes, for example, water, alcohol, ester, ether, halogenated hydrocarbon, dimethylformamide, dimethylsulfoxide and the like. A mixed solvent may be also used as required.
When the composition contains finely particulate inorganic oxide, water, alcohol, dimethylformamide, ethylene glycol, diethylene glycol, triethylene g]ycol, benzyl alcohol, phenethyl alcohol, phenylcellosolve and the like are particularly preferable in view of the dispersability and the like.
The thickness of coating~membrane comprising the curable composition based on organic materials thus formed should be .. ..
from!O.O1 ~m to 30 ~m. The thickness of the membrane herein .
means the average thlckness at the surface of ornamental product.
If the thickness of coating membrane is less than~O.01 ~m, no substantial effect can be obtained and thus no me~it of this invention can be obtained.
:
~ .
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.
: . :
- ~ , ``` ~.2~ 6 While on the other hand, if the thickness exceeds 3C ~m, there may be resulted problems such as exfoliation and crack of coating membrane due to the difference in the heat coefficient between the coating membrane and the ornamental material as the substrate. Further, a thicker coating will cause the ununiformity of coating, and the loss in production thereby.
The surface to be coated is preferably cleaned by removal of contamination with a surface active agent, degreasing with an organic solvent and vapor cleaning with freon etc.
Further, it is also effective to apply various types of pretreatment for the purpose of;improving the adhesion and durability. As the pretreatment, the chemical tre~atment with an acid or alkali in suitable concentration is particularly < :
preferable.
While there are various types of combinations as the embodiment of this lnvention, in one of the preferable embodiments, a coated ornamental artlcle is obtained by the step of dyeing ornamental material such as cultured pearl with reactive dye such as cationic dye and of coating it with the curable composition.
In another preferable embodiment of' this i.nvention, an ornamental article i8 coated with the curable composition :
containing the dyes for dyeing or coloring. Where the ornamental~
~ ~ material is pearl,;~dye containing at least one fluoresce;nt dye ; is ~particularly preferable, and those dyes~having maximum absorption at the wavelènth from 500 640 nm, more preferably from 540 - 600 ~nm, are used for getting high quality feeling.
:
~ -~ ~ - 18 : ~ .
EXAMPLES
This invention will now be described by way of the following examples for better understanding of the ~eatures of the invention, but this invention is no way restricted only to these~examples.
Example 1 (1) Preparation of Coating Composition Into a reactor containing a rotator and 95.3 g of y-glycidoxypropyltrimethoxysilane, 21.8 g of 0.01 N
hydrochloric acid solution was added dropwise at 10C under stirring with a magnetic stirrer. The stirring was continued for additional 30 minutes to obtain a hydrolysateO
To the hydrolysate obtained above, 216 g of methanol, 216 g of dimethylformamide, 0.5 g of a fluorine type surface active agent and 67.5 g of bisphenol A epoxy resin (Epikote~ 827: product manufactured by Shell Chemical Chemical Co.) were added, and then, 270 8 Of a colloidal sol of antimony pentoxide (Antimony pentoxide~ A-2550:
product manufactured by Nissan Kagaku Co., 60 nm in average particle size) and 13.5 g of aluminium acetyl acetonate were added. The mixture was stirred sufficiently to obkain a coating oomposition.
t2) Coating of Pearls Bleached and bored cultured pearls at 2 years stage (5 mm in diameter) were coated with the coating composition prepared in (~lj above by manual dip coating, and then dried for 20 minutes in a hot blow drier at 50C as the primary drying and further heated to dry in a hot blow reoycling drier at 50C for 20 hours to obtain pearls having coating membranes. Coating thickness was 2.5 ~m.
A -~ :
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.:
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Example 2 (1) Preparation of Coating Composition To 92.2 g of hydrolysate prepared in the same manner as in Example 1 (1), 130.2 g of N,N-dimethylformamide and then 35.5 g of novolak type epoxy resin (Epikote~ 152:
product manufactured by Shell Chemical Co.) were added.
Further, 236 g of colloidal silica dispersed in methanol was added, and then 0.7 g of a sillcone type surface active agent and 7.1 g of aluminium acetylacetonate were added. The mixture was stirred sufficiently to obtain a coating compositlon.
(2) Coating of Pearls All of the same procedures as those of Example 1 (2) were repeated except that the drying temperature was 90C, to obtain pearls having coaking membranes. Coati~g thickness was 1.8 ~m.
Evaluation The pearls having coating membranes obtained in Examples 1 and 2 had improved luster and higher quality as compared with pearls without coating. Among all, those containing the colloidal sol of antimony pentoxide in the coating composition had the best luster, a clear color and high quality.
When the pearls obtained in Examples 1 and 2 were slightly rubbed with ~inger nails, no scratch was observed in them. This showed hlgh hardness of surfaces thereof.
Furthermore~ when the pearls obtained Examples 1 and 2 were immersed in distilled water at 40C for one hour, both of them possessed the coating~membranes after the immersion, which showed excellent water proofness as well.
33~
Example 3 (1) Preparation of Coating Composition lnto a beaker containing 50.01 parts of ~-glycidoxypropyltrimethoxysilane, 11.5 parts of 0.01 N
hydrochloric acid was added dropwise at 10C to carry out hydrolysis. The stirring was continued for additional 30 minutes to obtain hydrolysate.
To a beaker containing 106.5 parts of bisphenol A type epoxy resin (Epicoat 827: a trade name of product manufactured by Shell Chemical Co.), 309.4 parts of N,N-dimethylformamide was added and the mixture was stirred to obtain a solution.
Then, the sllane hydrolysate obtained above was added and the mixture was stirred. Further, 0.8 parts of a silicone surface~active agent and 7.1 parts of aluminium acetylacetonate were added and the mixture was stirred sufficiently to obtain a coating composition.
(2) Coating o~ Pearls Bleached and bored cultured pearls at 2 years stage (5 mm in diameter) were coated with the coating composition prepared in (1) above by float coating with an air stream at 90C
and dried for 20 minutes. Further, they were heated to dry in a hot blow recycling drier at 90C for 20 hours to obtain pearls having coating membranes. Coating thickness was 2.0 ~m.
Evaluation The pearl~obtained in Example 3 had significantly improved luster and high quality as compared with pearls without coating. When it was immersed in distilled water at 40C to observe the state of coating membranes, .
~ Z~ 33~
no separation of the membrane was observed af'ter immersion of one hour and the pearl possessed coating membrane even after immersion of additional 10 hours to show excellent water proofness.
.
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~:
:
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~ 22 ~
Example 4 .
A coating composition was prepared in the same manner as in Example 3 except that the epoxy resin was a hydrogenated bisphenol A epoxy resin (Epiclon 750: product manufactured by Dainihon Ink K.K.) and that N,N-dimethylformamide was replaced with ethanol. As a result, a coated,pearl of substantially same grade with that of Example 3 could be obtalned even in case that the heating temperature was lowered to 50C.
Coating thickness was 1.5 ~m.
Example 5 A coating composition was prepared by addi~ng 90 ppm of a fluorescent cationic dye ~Cathilon Brilliant Pink~ CD-BH:
product manufactured by Hodogaya Kagaku Industry R.XO~
absorption maximum at 562 nm) to the coating composition of Example 4.
The coating composition was applied to pearls which had been sub~ected to bleaching only, and cured in the same manner as Example 4.
Thus obtained pearls had pinky fluorescent color and very high quality feeling. The properties of coating membrane were substantially same with those of Example 4.
Example 6 All of the same procedures as those o~ Example 4 were carried out except that pearls were dyed wlth a pink cationic dye before the coating. Thus obtained pearls had more clear pink color and higher quality in addition to the properties of pearls of Example 4.
A
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~ 2~ 3~
Example 7 (1) Preparation of Coating Composition Into a beaker containing 12I.5 parts of y-glycidoxypropyltrimethoxysilane, 27.7 parts of 0.01 N
hydrochloric acid was added dropwise at 10C to carry out hydrolysis. The stirring was continued for additional 30 minutes to obtain hydrolysate. Then, 142.4 parts of methanol, 5.4 parts of a silicone surface active agent and 4.29 parts of aluminium acetylacetonate were added to the hydrolysate and the mixture was stirred sufficlently to obtain a coating composition.
(2) Coating of Pearls Bleached and bored cultured pearls at 2 years stage were coated with the coating composition prepared in (1) above by manual dip coating. Then, they were heated to dry in a hot blow recycling drier at 50C for 24 hours to obtain pearls having coating membranes.
Evaluation The pearl obtained in Example 7 had significantly improved luster and high quality as compared with pearls withouk coating.
When it was~ground for 30 minutes with an abrasive comprising a major amount of rock salt, no change of the membrane was observed after abrasion to show excellent abrasion resistance.
Coating thickness~ was about 2.5 ~m.
, ~ - 24 - .
~Z~3~;
Comparison Example 1 All of the same procedures as those of Example 7 were repeated except that a coating composition was prepared by adding 854 parts of methanol to the coating composition of Example 7 and stirring the mlxture sufficiently.
The coating thickness of thus obtalned pearl was ~0.005 ~m, and no improvement of luster or quality was observed as compared with pearls wlthout coating.
Comparison Example 2 All of the same procedures as those of Example 7 were - : :
repeated except that 10 % solid content of acrylic resin solution in methylisobutyl ketone was used as a coating :
composition.~
`~ While~some improvement o luster could be observed, the coating membranes were completeIy removed off after 10 ~,~ minutes of abrasion test to show very poor durability thereof.
:
': ~
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., . ~
, .
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Evaluation The pearls having coating membranes obtained in Examples 1 and 2 had improved luster and higher quality as compared with pearls without coating. Among all, those containing the colloidal sol of antimony pentoxide in the coating composition had the best luster, a clear color and high quality.
When the pearls obtained in Examples 1 and 2 were slightly rubbed with ~inger nails, no scratch was observed in them. This showed hlgh hardness of surfaces thereof.
Furthermore~ when the pearls obtained Examples 1 and 2 were immersed in distilled water at 40C for one hour, both of them possessed the coating~membranes after the immersion, which showed excellent water proofness as well.
33~
Example 3 (1) Preparation of Coating Composition lnto a beaker containing 50.01 parts of ~-glycidoxypropyltrimethoxysilane, 11.5 parts of 0.01 N
hydrochloric acid was added dropwise at 10C to carry out hydrolysis. The stirring was continued for additional 30 minutes to obtain hydrolysate.
To a beaker containing 106.5 parts of bisphenol A type epoxy resin (Epicoat 827: a trade name of product manufactured by Shell Chemical Co.), 309.4 parts of N,N-dimethylformamide was added and the mixture was stirred to obtain a solution.
Then, the sllane hydrolysate obtained above was added and the mixture was stirred. Further, 0.8 parts of a silicone surface~active agent and 7.1 parts of aluminium acetylacetonate were added and the mixture was stirred sufficiently to obtain a coating composition.
(2) Coating o~ Pearls Bleached and bored cultured pearls at 2 years stage (5 mm in diameter) were coated with the coating composition prepared in (1) above by float coating with an air stream at 90C
and dried for 20 minutes. Further, they were heated to dry in a hot blow recycling drier at 90C for 20 hours to obtain pearls having coating membranes. Coating thickness was 2.0 ~m.
Evaluation The pearl~obtained in Example 3 had significantly improved luster and high quality as compared with pearls without coating. When it was immersed in distilled water at 40C to observe the state of coating membranes, .
~ Z~ 33~
no separation of the membrane was observed af'ter immersion of one hour and the pearl possessed coating membrane even after immersion of additional 10 hours to show excellent water proofness.
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~:
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Example 4 .
A coating composition was prepared in the same manner as in Example 3 except that the epoxy resin was a hydrogenated bisphenol A epoxy resin (Epiclon 750: product manufactured by Dainihon Ink K.K.) and that N,N-dimethylformamide was replaced with ethanol. As a result, a coated,pearl of substantially same grade with that of Example 3 could be obtalned even in case that the heating temperature was lowered to 50C.
Coating thickness was 1.5 ~m.
Example 5 A coating composition was prepared by addi~ng 90 ppm of a fluorescent cationic dye ~Cathilon Brilliant Pink~ CD-BH:
product manufactured by Hodogaya Kagaku Industry R.XO~
absorption maximum at 562 nm) to the coating composition of Example 4.
The coating composition was applied to pearls which had been sub~ected to bleaching only, and cured in the same manner as Example 4.
Thus obtained pearls had pinky fluorescent color and very high quality feeling. The properties of coating membrane were substantially same with those of Example 4.
Example 6 All of the same procedures as those o~ Example 4 were carried out except that pearls were dyed wlth a pink cationic dye before the coating. Thus obtained pearls had more clear pink color and higher quality in addition to the properties of pearls of Example 4.
A
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~ 2~ 3~
Example 7 (1) Preparation of Coating Composition Into a beaker containing 12I.5 parts of y-glycidoxypropyltrimethoxysilane, 27.7 parts of 0.01 N
hydrochloric acid was added dropwise at 10C to carry out hydrolysis. The stirring was continued for additional 30 minutes to obtain hydrolysate. Then, 142.4 parts of methanol, 5.4 parts of a silicone surface active agent and 4.29 parts of aluminium acetylacetonate were added to the hydrolysate and the mixture was stirred sufficlently to obtain a coating composition.
(2) Coating of Pearls Bleached and bored cultured pearls at 2 years stage were coated with the coating composition prepared in (1) above by manual dip coating. Then, they were heated to dry in a hot blow recycling drier at 50C for 24 hours to obtain pearls having coating membranes.
Evaluation The pearl obtained in Example 7 had significantly improved luster and high quality as compared with pearls withouk coating.
When it was~ground for 30 minutes with an abrasive comprising a major amount of rock salt, no change of the membrane was observed after abrasion to show excellent abrasion resistance.
Coating thickness~ was about 2.5 ~m.
, ~ - 24 - .
~Z~3~;
Comparison Example 1 All of the same procedures as those of Example 7 were repeated except that a coating composition was prepared by adding 854 parts of methanol to the coating composition of Example 7 and stirring the mlxture sufficiently.
The coating thickness of thus obtalned pearl was ~0.005 ~m, and no improvement of luster or quality was observed as compared with pearls wlthout coating.
Comparison Example 2 All of the same procedures as those of Example 7 were - : :
repeated except that 10 % solid content of acrylic resin solution in methylisobutyl ketone was used as a coating :
composition.~
`~ While~some improvement o luster could be observed, the coating membranes were completeIy removed off after 10 ~,~ minutes of abrasion test to show very poor durability thereof.
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Claims (14)
1. An ornamental article comprising a natural or cultured pearl and a cured coating membrane, said cured coating membrane having been derived from a curable composition based on organic materials, said cured composition being coated on the surface of said natural or cultured pearl in a thickness form 0.01 µm to 30 µm, wherein one of the ingredients of said curable cured composition is an organopolysiloxane obtained from one or more silicon compounds represented by the following general formula I and hydrolysate thereof;
R1aR2bSi(OR3)4-(a+b) (I) wherein R1 and R2 independently represent an alkyl, alkenyl, aryl or a hydrocarbon group having a halogen atom or an epoxy, glycidoxy, amino, mercapto, methacryloxy or cyano group, R3 represents a C1-8 alkyl, alkoxyalkyl, acyl of aryl group, or mixtures thereof, and a and b independently represent 0 or 1 and another ingredient of said cured composition is an epoxy resin compound.
R1aR2bSi(OR3)4-(a+b) (I) wherein R1 and R2 independently represent an alkyl, alkenyl, aryl or a hydrocarbon group having a halogen atom or an epoxy, glycidoxy, amino, mercapto, methacryloxy or cyano group, R3 represents a C1-8 alkyl, alkoxyalkyl, acyl of aryl group, or mixtures thereof, and a and b independently represent 0 or 1 and another ingredient of said cured composition is an epoxy resin compound.
2. The ornamental article as defined in claim 1 wherein said curable composition contains fine inorganic particles.
3. The ornamental article as defined in claim 2, wherein said fine inorganic particles are selected from the group consisting of silica, titania, zirconia, antimony oxide, alumina and tantalum oxide or mixtures thereof.
4. The ornamental article as defined in claim 2, wherein said fine inorganic particles were derived from a colloidally dispersed sol, and said fine inorganic particles are selected from the group consisting of silica, titania, zirconia, antimony oxide or alumina or mixtures thereof.
5. The ornamental article as defined in claim 1, wherein said coating membrane is dyed or colored.
6. The ornamental article as defined in claim 1, wherein said natural or cultured pearl is dyed or colored.
7. The ornamental article as defined in claim 1, wherein said coating membrane is a cured film containing a finely particulate inorganic oxide.
8. The ornamental article as defined in claim 7, wherein said epoxy resin compound has a cycloaliphatic or an aromatic ring.
9. The ornamental article as defined in claim 7, wherein said coating membrane contains aluminium derived from a curing agent of an aluminium chelate compound.
10. The ornamental article as defined in claim 7, wherein said natural or cultured pearl or said coating membrane is dyed or colored with an organic dye.
11. The ornamental article as defined in claim 10, wherein said organic dye comprises at least one fluorescent dye.
12. The ornamental article as defined in claim 11, wherein said organic dye comprises at least one dye having a maximum absorption in the range of from 500 nm to 640 nm.
13. An ornamental article comprising a natural or cultured pearl and a cured coating membrane, said cured coating membrane being a cured film derived from a composition containing the following ingredients:
A. one or more silicon compounds represented by the following general formula and/or a hydrolysate thereof:
R1aR2bSi(OR3)4-(a+b) wherein R1 and R2 independently represent an alkyl group, an alkenyl group, an aryl group or a hydrocarbon group having a halogen, epoxy, glycidoxy, amino, mercapto, methacryloxy or cyano group, R3 represents C1-8 alkyl, alkoxyalkyl, acyl or aryl group, and a and b independently represent 0 to 1;
B. an epoxy resin compound having a cycloaliphatic of aromatic ring; and optionally, C. finely particulate inorganic oxides;
and wherein said natural or cultured pearl or said coating membrane is dyed or colored with at least one fluorescent dye having a maximum absorption in the range of from 500 nm to 640 nm.
A. one or more silicon compounds represented by the following general formula and/or a hydrolysate thereof:
R1aR2bSi(OR3)4-(a+b) wherein R1 and R2 independently represent an alkyl group, an alkenyl group, an aryl group or a hydrocarbon group having a halogen, epoxy, glycidoxy, amino, mercapto, methacryloxy or cyano group, R3 represents C1-8 alkyl, alkoxyalkyl, acyl or aryl group, and a and b independently represent 0 to 1;
B. an epoxy resin compound having a cycloaliphatic of aromatic ring; and optionally, C. finely particulate inorganic oxides;
and wherein said natural or cultured pearl or said coating membrane is dyed or colored with at least one fluorescent dye having a maximum absorption in the range of from 500 nm to 640 nm.
14. An ornamental article comprising a natural or cultured pearl and a cured coating membrane, said cured coating membrane being a cured film derived from a composition containing the following ingredients:
A. an organopolysiloxane obtained from one or more silicon compounds represented by the following general formula I and hydrolysate thereof:
R1aR2bSi(OR3)4-(a+b) (I) wherein R1 and R2 independently represent an alkyl, alkenyl, aryl or a hydrocarbon group having a halogen atom or an epoxy, glycidoxy, amino, mercapto, methacryloxy or cyano group, R3 represents a C1-8 alkyl, alkoxyalkyl, acyl or aryl group, and a and b independently represent 0 or 1;
B. an epoxy resin compound having a cycloaliphatic or aromatic ring; and optionally, C. finely particulate inorganic oxides;
and wherein said natural or cultured pearl or said coating membrane is dyed or colored with at least one fluorescent dye having a maximum absorption in the range of from 500 nm to 640 nm.
A. an organopolysiloxane obtained from one or more silicon compounds represented by the following general formula I and hydrolysate thereof:
R1aR2bSi(OR3)4-(a+b) (I) wherein R1 and R2 independently represent an alkyl, alkenyl, aryl or a hydrocarbon group having a halogen atom or an epoxy, glycidoxy, amino, mercapto, methacryloxy or cyano group, R3 represents a C1-8 alkyl, alkoxyalkyl, acyl or aryl group, and a and b independently represent 0 or 1;
B. an epoxy resin compound having a cycloaliphatic or aromatic ring; and optionally, C. finely particulate inorganic oxides;
and wherein said natural or cultured pearl or said coating membrane is dyed or colored with at least one fluorescent dye having a maximum absorption in the range of from 500 nm to 640 nm.
Applications Claiming Priority (6)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP145255/85 | 1985-07-02 | ||
JP14525585 | 1985-07-02 | ||
JP18590085 | 1985-08-26 | ||
JP18590285 | 1985-08-26 | ||
JP185902/85 | 1985-08-26 | ||
JP185900/85 | 1985-08-26 |
Publications (1)
Publication Number | Publication Date |
---|---|
CA1294836C true CA1294836C (en) | 1992-01-28 |
Family
ID=27318964
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CA000512901A Expired - Fee Related CA1294836C (en) | 1985-07-02 | 1986-07-02 | Ornamental articles having coating membrane |
Country Status (1)
Country | Link |
---|---|
CA (1) | CA1294836C (en) |
-
1986
- 1986-07-02 CA CA000512901A patent/CA1294836C/en not_active Expired - Fee Related
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