CA1291866C - Method of producing wheels of light alloy - Google Patents

Method of producing wheels of light alloy

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Publication number
CA1291866C
CA1291866C CA000493312A CA493312A CA1291866C CA 1291866 C CA1291866 C CA 1291866C CA 000493312 A CA000493312 A CA 000493312A CA 493312 A CA493312 A CA 493312A CA 1291866 C CA1291866 C CA 1291866C
Authority
CA
Canada
Prior art keywords
disc
light alloy
wheel
flange
rim
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CA000493312A
Other languages
French (fr)
Inventor
Katsunori Yoshimura
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Washi Kosan Co Ltd
Original Assignee
Washi Kosan Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from JP23560384A external-priority patent/JPS61115640A/en
Priority claimed from JP23877284A external-priority patent/JPS61115641A/en
Application filed by Washi Kosan Co Ltd filed Critical Washi Kosan Co Ltd
Application granted granted Critical
Publication of CA1291866C publication Critical patent/CA1291866C/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Abstract

Abstract A method of producing wheels of light alloy is characterized in that in producing one-piece forged type wheels of such a light alloy as aluminum alloy or magnesium alloy, a light blank is die forged, whereby a required pattern defined by ribs is formed on a disc while an outer rim outwardly projecting axially of the wheel is formed around the outer periphery of the disc simultaneously with the formation of said disc.

Description

METHOD O~ PRODUCING WHEELS OF LI~HT AILOY
TECHNICAL FIE~D
This invention relates to a method of producing automobile wheels of such a light alloy as aluminum alloy or magnesium alloy, and more particularly it relates to a method of producing one-piece forged type wheels of light alloy, wherein on the outer periphery of the wheel disc formed with a predetermined pattern defined by ribs~ the inner and outer rims projecting in opposite directions axially of the wheel are integral with the disc.
BACKGROUND ART
A method of producing automobile wheels of such.a light alloy as aluminum alloy or magnesium alloy, partic-ls ularly a method of producing one-piece wheels of light alloy wherein on the outer periphery of the wheel disc, the inner and outer rims projecting in opposite directions axially of the wheel are integral with the disc.~ is disclosed in Japanese Patent Application Disclosure Mo.
26648/1981.
A conventional method commonly used in producing such one-piece forged type wheels of light alloy having ri~s integral with the disk will now be described with reference to the accompanying drawings.

I

~ t ~

To enable the prior art to be described with the aid of diagrams, the fig~res of the drawings will first be listed.
Fig. 1 is a sectional view showing how an outer S rim is formed by die forging;
Fig. 2 is a front view showing an upper-die exchanging device installed in a press;
Fig. 3 is a front view showing a portion of a reticulate pattern formed on a disc;
Fig. 4 is a front view showing a disc having a spoke pattern;
Fig. 5 is a front view showing a disc having a simple pattern;
Fig. 6 is a sectional view of a light alloy blank die-forged to form a disc of less undulating pattern and an outer rim;
Fig. 7 is a sectional view of a light alloy blank die-forged to form a disc of more undulating pattern with ribs curved axially of the wheel and to form an outer rim;
Fig. 8 is a sectional view showing how to spin an inner flange disposed around the outer periphery of a disc having more undulating pattern;
Fig. 9 is a sectional view showing how to flare the inner flange spinned as shown in Fig. 8;
Fig. 10 is a sectional view showing how to re-spin the inner flange flared as shown in Fig. 9;
Fig. 11 is a front view of a device for opening unnecessary thin-walled portions between ribs on a disc;
Fig. 12 is an enlarged flagmentar~ sectional view showing how to open thin-walled portions by the device of Fig. 11;
Fig. 13 is a sectional view of a wheel with a disc having a less undulating pattern;
Fig. 14 is a sectional view of a wheel with a disc having a more undulating pattern;
Fig. 15 is a ~ectional view of a light allo~
blank forged into a substantially H-shaped cross-section wherein the disc has a less undulating pattern;
Fig. 16 is a sectional view showing how to spin the outer flange disposed around the light alloy blank of Fig. 15 into an outer rim of required shape;
Fig. 17 is a sectional view showing how to spin an inner flange into an inner rim of required shape after forming an outer rim around the outer periphery of a disc having a less undulating pattern; and ~o Fig. 18 is an enlarged fragmentary front view showing how a more undulating pattern on a disc deforms.
Conventionally, in producing such a wheel, a light ~ t~

alloy blank 1 obtained b~ cutting into required ( lengths a cylindrical material produced b~ continuous casting is used and said light allo~ blank 1 is formed by forging, a~ shown in Fig. 15, into a substantially H-shaped cross-section having flanges 2 and 3 on the outer peripher~ of a disc 11, said flanges proaecting in opposite directions axially of the wheel, said disc being formed with a required pattern defined b~ thick-walled ribs 14 and thin-walled portions 15 between said ribs 14. Subsequentl~, the thus formed flange 2 outwardly projecting around the outer periphery of the disc 11 is formed into an outer rim 12 of suitable shape as shown in phantom lines in ~ig. 15. To this end, as shown in Fig. 16~ a mandrel 2G is disposed on the inner side of the disc 11 and a center thrust rod 21 is disposed on the outer side of the disc 11, said mandrel 20 and said center thrust rod 21 cooperating with each other to clamp said disc 11 therebetween so that the light allo~ blank 1 ma~
be rotated with the rotation of the mandrel 20, while a pair of stepped rollers 22 and 23 are disposed in opposed relation to each other on the outer and inner sides of said flange 2, respectivel~, so as to clamp the flange 2 between said rollers 22 and 23, the ar-rangement being such that while rotating the light - alloy blank 1 at a speed usually of 300-400 rpm by said mandrel 20, said rollers 22 and 23 are moved to deform the outer flange 2 into the outer rim 12 of required shape.
After the flange 2 has been formed into the outer rim 12 in this manner, the flange 3 inwardly proaecting around the outer peripher~ of the disc 11 is formed into an inner rim 13 as shown in phantom lines in ~ig.
15. To this end, as shown in Fig. 17, a mandrel 31 having an outer peripheral shape corresponding to the shape of the inner rim 13 is disposed on the inner side of the disc 11 and a holder mandrel 32 is disposed on the outer side of the disc 11, said mandrels 31 and 32 cooperating with each other to clamp the disc 11 therebetween; thus, the light alloy blank 1 is rotated with the rotation of the mandrels 31 and 32 while, as shown in Fig. 17, a roller 33 for rolling operation disposed on the outer periphery of the inner flange 3 is moved along the inner mandrel 31 while being pressed against the flange 3, thereby forming the flange 3 into the inner rim 13 of required shape.
~hereafter, unnecessary thin-walled portions 15 between the ribs 14 on the disc 11 are removed as by punching on a press, cutting on a lathe, or end milling on a milling machine, thereby producing a one-piece wheel of light alloy wherein on the outer peripher~ of the disc 11 having a required disc pattern, the rims 12 and 13 projecting in opposite directions axiall~ of the wheel are integral with the disc 11.
In such wheel, however, the rise angle ~ of the outer rim 12 at which it rises from the outer periphery of the disc 11 is generally 65-80 degrees. In the case of conventional forming, if the traveling speed of said rollers 22 and 23 clamping the outer flange 2 }O therebetween is increased to shorten the forming time, excessive forces will act on said rollers 22 and 23 and the flange 2, thus offering a problem that they are damaged or the outer rim 12 is warped to a great extent.
On the other hand, if the traveling speed of the rollers 22 and 23 is reduced, there arises a problem that much time is involved in forming the outer rim 12. Additionally, when the flange 2 on the light alloy blank 1 which is rotated as described above is deformed while being clamped between the rollers 22 and 23, strains are produced in the outer rim 12 owing to a rotational sway, degrading the circularity of the outer rim 12; for example, in the case of a wheel having a diameter of 15 inches, an error of as much as 2.5-3 mm occurs in the diameter. ~hus, there has been a problem that the outer rim 12 cannot be accurately formed.

8~

he conventional mandrels 31 and 32 for clar,lping the inner rim 13 therebetween are substantially flat at their end surfaces~ offering no particular problem in producing a wheel having a less undulating disc 11 as shown in Fig. 13. ~oday, however, wheels with discs 11 having various patterns are demanded; thus, in producing a wheel having a greatel~ undulating disc 11 as shown in Fig. 14 in which ribs 14 forming a pattern on the disc 11 are greately curved axially of the wheel, if the inner rim 13 is formed using a roller 33 for rolling operation by clamping the undulating disc 11 between the mandrels 31 and 32 whose end surfaces are flat and rotating the light alloy blank 1, as in the conventional manner, then the torque on the light alloy blank 1 cooperates with the pressing force~afthe rolling roller 33 to warp or di~tort the ribs 14, as shown in phantom lines in Fig. 18, thus disfiguring the pattern on the disc 11. Additionally, where the rolling roller 33 is pressed against the flange 3 to roll the latter along the inner mandrel 31, when the rolled flange 3 reaches the rise portion 31a of the mandrel 31, it becomes difficult for the roller to perform any further rolling, thus leaving the rise portion.of the rim 13 incomplete.
Further, in removing unnecessary thin-walled portions 15 between the ribs 14 on the di~c 11, the use of conventional punching on a press makes it necessary to prepare a number of dies according to a pattern to be formed on the disc 11, resulting in a high cost for such dies. Moreover, in the case of a disc 11 having a complicate pattern or a disc 11 having heavy undulations, it is very difficult to punch out such thin-walled portions 15. Further, cutting on a lathe or milling on a milling machine is low in efficiency of operation, and particularly milling on a milling machine takes-much time in making many holes. A further problem is that these machining operations involve much loss of material.
DISCIOSURE OF INVEN~IO~
~his invention has been accomplished with a view to solving the aforesaid problems encountered in producing one-piece forged type automobile wheels of light alloy using a light allo~ blank such as aluminum alloy or magnesium alloy, wherein the disc and the rims on the outer periphery thereof are integral.
In a production method according to this invention, an outer rim which rises at a sharp angle on the outer periphery of the disc of the wheel on the axially outer side of the wheel is formed by die forging simultaneously with a pattern on the disc; thus, the formation of an 1~3~

outer rim can be effected in a simple manner and in a ( short time together with the formation of a pattern on the disc, while ensuring high degrees of circularit~
and dimensional accuracy of the outer rim. Further, in performing such die forging using some types of upper and bottom dies, the invention provides an arrangement comprising a guide rail disposed in the upper region of a press, and an attaching block adapted to travel along said guide rail and having some types of upper dies attached to the lower surface thereof for successi~e exchange of upper dies so as to effect exchange of upper dies simply and in a short time.
~urther, in this invention, after the outer rim has been formed by die forging together with the pattern on the disc, as described aboYe,the disc is clamped between a pair of mandrels and a flange projecting inwardly arou~d the outer periphery of the disc is formed by spinn-ing into an inner rim of re~uired shape. In this connection, in the case where the ribs which form the pattern on the disc are curved axially of the wheel and have an undulat~ng pattern, at least one of the mandrels clamping the disc therebetween iB 80 shaped that part or the whole of the end surface thereof for clamping the disc has a shape correspond-ing to the undulating pattern on the disc surface. The end surface of such mandrel is fitted to the undulating pattern g _ on the disc so that the disc is clamped between the pair of mandrels, thereb~ preventing deformation of the disc during forming the inner rim by spinning.
Further, in this invention, in clamping the disc between a pair of mandrels and rolling the inwardly projecting flange on the outer periphery of the disc by a rolling roll along the outer peripheral surface of the inner mandrel so as to form an inner rim, as described above, the end portion of the rolled flange is outwardl~ flared as by a press according to the need, the thus flared fl~nge being pressed against the mandrel by the rolling roller again, thereby facilitat-ing the formation of inner rim whose end edge is raised.
Further, in spinni~g the inner rim in this manner, a rolling roller having a central circumferential groove formed on the roll surface is used, so that simultaneously with the formation of the inner rim, tire fixing ridges are formed at required positions adjacent said outer and inner rims by said rolling roller having said groove.
2Q Additionally, in this invention, unnecessary thin-walled portions present between ribs formed on the disc b~ said die forging are opened b~ plasma cutting; thus, even if the disc has a complicate pattern or is heavil~
undulating, such thin-walled portions can be easily opened.
BEST MODE OF CARRyING OUT THE INVENTION
An embodiment of this invention wherein a blank of light alloy such as aluminum alloy or magnesium alloy is forged to produce a one-piece forged type automobile wheel of light alloy in which the disc and rims are integral with each other, will now be described with reference to the accompanying drawings.
In this embodiment, use i9 made of a light alloy blank 1 obtained by cutting into required length~ a long cylindrical form of light alloy such as aluminum allo~ or magnesium alloy usually produced by continuous casting for use as blanks for wheels. This light alloy blank 1, as shown in ~ig, 1, is pressed between upper and bottom dies 41 and 42 of required shape, whereby a disc 11 is formed with a required disc pattern defined by thick-walled ribs 14 and thin-walled portions 15 disposed between said ribs 14 and the formation of an outer rim 12 outwardly projecting axially of the wheel and around the ou~er periphery of the disc 11 is effected simultaneously with the formation of said pattern on said disc 11.
~he angle at which the outer rim 12 rises from the outer periphery of the disc 11 is 65-80 degrees, as pre~iously described, which means that it is necessary to deform the light alloy blank 1 to a great extent.
~or this reason, the die forging operation using the upper and bottom dies 41 and 42 is generally performed ho-~ by heating the light allo~ blank 1. In this die forging, usually, some types of upper and bottom dies 41 and 42 are used and these upper and bottom dies 41 and 42 are successively exchanged to progressively deform the light alloy blank 1 so as to form the outer rim 12.
In performing such die forging, in this embodiment, an arrangement is provided, as shown in ~ig. 2, comprising a guide rail 43 horizontall~ installed in the upper region of a press 40, an attaching block 45 having traveling rollers 45 for travel along said guide rail 43, with some t~pes (two types, in this embodiment) of upper dies 41 attached to the lower side of said attaching block 45, and a hydraulic cylinder 46 installed on the guide rail 43 for moving said attaching block 45 to exchange the upper dies 41. At a position where a positioning pin 47 fixed to the press 40 fits in a first engaging recess 48a formed in the attaching block 45, a first die 41 lies above a bottom die 42 fixed on a bed 49, while at a position where the attaching block 45 is locked by the positioning pin 47 fitting in a second engaging recess 48b formed in:.the attaching block 45, a second upper die 41 lies above the bottom die 42.
In this manner, the upper dies 41 are exchanged to hot-forge the light allo~ blank 1 by the first and second upper dies 41 and 42. ~hus, with this arrangement, the upper dies 41 c.an be exchanged in a short time and the light alloy blank 1 ca~ be die-forged continuously without _12-l~J~

having to re-heat the light alloy blank 1 each time the die is exchanged.
The pattern to be formed on the disc 11 of the wheel is determined by the shapes engraved in the upper and bottom dies 41 and 42 to be used at the final forging step. Thus, any desired pattern may be formed; for example, a reticulate pattern shown in Fig. 3, a spoke pattern shown in Fig. 4, and a simple pattern shown in Fig. 5 may be formed. Further, such pattern on the disc 11 is not limited to a less undulating one shown in ~ig. 6; a heavily undulating pattern, as shown in Fig. 7, may be formed wherein ribs 14 forming the pattern are greately curved axially of the wheel.
After the pattern on the disc 11 and the outer rim have been formed in this manner, the flange 3 projecting axially inwardly of the wheel is formed by spinning into an outer rim 13 of desired shape.
As shown in Fig. 6, in the ca~e where an inner rim 13 is formed around thé outer periphery of the disc 11 having a less undulating pattern with ribs 14 on the disc 11 curving to a small extent, as in the prior art as shown in Fig. 17 a mandrel 31 having an outer peripheral shape corresponding to the shape of the outer rim 13 to be formed is disposed on the inner side of the disc 11 and a holder mandrel 32 is disposed on the outer side of the disc 11 and the latter is clamped between said pair of mandrels 31 and 32 whose end surfaces are substnatially flat~ the mandrels 31 and 32 together with the disc 11 being rotated at a speed usually of 300-400 rpm by an electric motor through a speed change device. A rolling roller 33 disposed on the outer peripher~ of the inner flange 3 is controlled as by a hydroelectric servo or hydraulic servo 80 that the inner flange 3 on the rotating light alloy blank 1 is squeezed by the rolling roller 33, the flange 3 being rolled along the inner mandrel 31.
However, as shown in ~ig. 7, in the case where ribs 14 forming a pattern on the disc 11 are greately curved axially of the wheel and an inner rim 13 iæ to be formed around the outer periphery of a disc having a heavily undulating pattern, if the disc 11 is clamped by a pair of mandrelæ 31 and 32 who~e end surfaces are subatantially flat so ast~spin the in~er flange 3, as 2Q described above, the disc 11 would deform as in the prior art. ~hus, in a~ embodiment shown in ~ig. 8~ a pair of mandrels 31 and 32 whose end surfaces are shaped to correæpond to the undulating pattern on the disc 11;~e used, and the undulating end surfaces of these mandrels 31 and 32 are fitted to the undulating pattern on the _14-disc 11 to clamp the disc 11 between ~he mandrels 31 and 32. In this state, the light allo~ blank 1 i5 rotated together with these mandrels 31 and 32, as described above, and the inner flange 3 ia rolled b~
the rolling roller 33. In this case, even if a torsional force resulting from a combination of the torque on the light alloy blank 1 and the pressing force of the rolling roller 33 acts on the disc 11, deformation of the pattern on the disc 11 is prevented by the mandrel~ 31 and 32 lQ whose end surfaces fit to the undulating pattern on the disc 11. In addition, in this embodiment, where the inner flange 3 is to be spinned around the outer periphery of the di c 11 having a heavily undulating pattern, only an example has been shown using a pair of mandrels whose end surface are shaped to correspond to the undulating pattern on the disc 11. ~owever, in the case where the disc 11 has a heavily undulating pattern when the outer rim 12 is to be spinned around the outer periphery of the disc 11, as in the prior art, it is, of course, possible to use such mandrels 31 and 32 to clamp the disc therebetween so as to prevent deformation of the pattern on the disc 11.
~urther, in the case of forming the inner rim 13 by clamping the disc 11 between the mandrels 31 and 32, rotating the light alloy blank 1 together with the mandrels 31 and 32, and rolling the inner flange 3 along the inner mandrel 31 by the rolling roller 33, as described above, it may occur that the rolled flange 3 abuts against the rise portion 31a of the inner mandrel and is thereby prevented from being rolled an~ further and hense the end edge of the inner rim 13 cannot be raised. In such case, in this embodiment, after the flange 3 has been rolled to some extent b~ the rolling roller 33, the end of the rolled flange 3 is outwardly flared b~ upper and bottom mandrels 51 and 52, as shown in Fig. 9, until the end of the flange 3 passes over the rise portion 31a of the mandrel 31. After the end of the flange 3 has thus been flared, the disc 11 is clamped again between mandrels 31 and 32, as shown in ~ig. 10, and is thereb~
rotated, while a rolling roller 33 presses the flared flange 3 against the inner mandrel 31 to form the inner rim 13 whose end is raised. In the example shown in ~ig. 10, the rolling roller 33 for forming the inner rim 13 has a central circumferential groove 33b to circum-ferentially form tire fixing ridges 12a and 13a at required positions adjacent the outer and inner rims 12 and 13.
After the inner rim 13 has been formed as described above, un~ecessary thin-walled portions 15 present between the ribs 14 on the disc 11 are opened, whereby, as shown in ~igs. 13 and 14, a one-piece wheel of light alloy in which the disc 11 is integral with the rims 12 and 13 is produced.
In opening thin-walled portion~ 15, in this embodiment, a required number of light allo~ blanks with their inner rims 13 formed in the manner described above are indexably positioned on a turntable 63 rotatably supported b~ rollers 62 installed on the upper ends of support legs 61, while an operating range is stored in the memory unit of a working robot 66 having an operating arm 64 with a plasma arc blow nozzle 65 attached therets. ~he operating arm 64 of the working robot 66 IS actuated on instructions from the memory unit to move the blowing nozzle 64, which blows off plasma arcs b~ which the unnecessary thin-walled portions 15 are cut and opened, as shown in Fig. 12_~herefore, even if the disc 11 has a complicate pattern or is curved, the unnecessary thin-walled portions 15 can be easily opened without deforming the pattern. In performing cutting by plasma arcs~ a cutting current of 148 A
(29-3O A during pilot arcing) is usually used, the cutting speed is 2 m/min, and compressed air at 6 kgf/cm2 is used as cutting gas.
In addition, it is not absolutely necessary that the opening of such thin-walled portions 15 succeed the formation of the inner rim 13; it ma~ precede the forma-tion of the inner rim 13.

INDUS~RIAL~APP~ICABILI~Y
As has been described so far in detail, according to the present method of producing light alloy wheels, in producing one-piece forged type light alloy wheels using aluminum alloy or maænesium alloy wherein the disc is integral with the inner and outer rims project-ing in opposite directions axially of the wheel, the formation of the outer rim rising at a sharp angle from the outer periphery of the disc i5 effected by die forging simultaneously with the formation of a pattern on the disc; thus, the outer rim can be formed in a short time and in a simple manner while ensuring high degrees of circular~ and accuracy. In such die forging, in the case where a light alloy blank is heated and some types of upper and bottom dies are used to successively deform said light alloy blank, an arrangement is provided which comprises a guide rail installed in the upper region of a press, and an attaching block adapted to travel along said guide rail and having some types of upper dies attached to the lower side thereof, the attaching block being moved along the guide rail for successive exchange of upper dies, so that the exchange of upper dies can be made in a short time and in a simple manner without having to re-heat the light alloy blank each the die is exchanged, thereb~ ensuring continuous die forging.

Further, according to this invention, after the pattern on the disc and the outer rim have been formed by die forging as described above, the disc is clamped between a pair of mandrels and the light alloy blank is rotated together with the mandrels, while a flange projecting inwardly arotmd the outer peripher~ of the disc is rolled along the outer peripheral surface o~
the inner mandrel by a rolling roller, wherepy said flange i5 formed by spinning into an inner rim of required shape. In this case, if the ribs forming a pattern on the disc are curved axially of the wheel and have an undulating pattern, at least one of the mandrels clamping the disc therebetween has a part or the whole of its end surface clamping the disc shaped to correspond to the undulating pattern on the disc, the end surface of such mandrel being fitted to the undulating pattern on the disc so as to clamp the di~c between the pair of mandrels~
thereby ensuring that the undulating pattern on the disc does not deform even in the case of forming by spinning an inner rim around the outer peripher~ of the disc having an undulating pattern.
In the case where the inner flange around the outer periphery of the disc is to be raised along the rise portion of the mandrel in forming said inner flange into an inner rim of required shape by the rolling roller as _19-described above, in this invention, the inner flange is rolled to a certain extent and then the end of the thus rolled flange is flared as by a press until it passes over the rise portion of the mandrel, whereupon the flared flange is pressed again b~ the rolling roller against the mandrel; in this manner, the inner rim whose end edge is raised can be easily formed. ~urther, in forming the inner rim b~ spinning in this manner, if a rolling roller having a central circumferential groove on its roll surface is used, the wheel can be circumferentiall~ formed with tire fixing ridges at required positions adjacent the outer and inner rims b~ the groove of said rolling roller simultaneously with the formation of the inner rim.
Additionall~, in this invention, thin-walled portions present between ribs formed on the disc b~
said die forging are opened by plasma cutting. ~hus, even if the pattern on the disc is complicate or curved, such thin-walled portions can be easil~ opened without deforming the pattern on the disc.

Claims (6)

1. A method of producing wheels of light alloy character-ized in that in producing one-piece forged type wheels of such a light alloy as aluminum alloy or magnesium alloy, a light blank is die forged, whereby a required pattern defined by ribs is formed on a disc while an outer rim outwardly projecting axially of the wheel is formed around the outer periphery of the disc simultaneously with the formation of said disc.
2. A method of producing wheels of light alloy as set forth in claim 1, characterized in that in die forging said light alloy blank by using some types of upper and bottom dies to form around the outer periphery of the disc an outer rim outwardly projecting axially of the wheel, an arrangement is provided which comprises a guide rail horizontally installed in the upper region of a press, and an attaching block adapted to travel along said rail and having some types of upper dies attached to the lower side thereof, said attaching block being moved along the guide rail to successively exchange said upper dies.
3. A method of producing wheels of light alloy as set forth in claim 1 or 2, characterized in that when a flange inwardly projecting axially of the wheel is to be formed by spinning into an inner rim of required shape after said light alloy blank has been die forged to curve the ribs axially of the wheel to form an undulating pattern on the disc while forming the outer rim outwardly projecting axially of the wheel around the outer periphery of the disc, at least one of a pair of inner and outer mandrels which clamp the disc therebetween has a part or the whole of its end surface shaped to correspond to the undulations on the outer surface and/or the inner surface of the disc, the disc is clamped by said mandrels and the light alloy blank is rotated together with said mandrels while the flange inwardly projecting axially of the wheel is rolled along the outer peripheral surface of the inner mandrel by a rolling roller into the inner rim of required shape.
4. A method of producing wheels of light alloy as set forth in claim 3, characterized in that when the flange inwardly projecting axially of the wheel and around the outer periphery of the disc is to be rolled along an outer peripheral surface of an inner mandrel by the rolling roller and is to be raised along the rise portion of the mandrel to be formed into the inner rim of required shape, said flange is rolled along the outer peripheral surface of the inner mandrel by the rolling roller to some extent and the end of the thus rolled flange is flared as by a press, whereupon the flared flange is pressed against the inner mandrel again by the rolling roller and is thereby raised along the rise portion of said mandrel thereby forming the inner rim whose end edge is raised.
5. A method of producing wheels of light alloy as set forth in claim 3, characterized in that when the flange inwardly projecting axially of the wheel and around the outer periphery of the disc is to be rolled along the outer peripheral surface of an inner mandrel by the rolling roller so as to be formed into the inner rim of required shape, the rolling roller has a central circumferential groove formed therein, so that tire fixing ridges are formed at required positions adjacent the outer and inner rims by the groove of said rolling roller.
6. A method of producing wheels of light alloy as set forth in claim 1 or 2, characterized in that unnecessary thin-walled portions formed on the disc by the die-forging of said light alloy blank are opened by plasma cutting.
CA000493312A 1984-11-07 1985-10-18 Method of producing wheels of light alloy Expired - Fee Related CA1291866C (en)

Applications Claiming Priority (4)

Application Number Priority Date Filing Date Title
JP23560384A JPS61115640A (en) 1984-11-07 1984-11-07 Manufacture of wheel made of light alloy
JP59-235603 1984-11-07
JP23877284A JPS61115641A (en) 1984-11-12 1984-11-12 Manufacture of wheel made of light alloy
JP59-238772 1984-11-12

Publications (1)

Publication Number Publication Date
CA1291866C true CA1291866C (en) 1991-11-12

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Family Applications (1)

Application Number Title Priority Date Filing Date
CA000493312A Expired - Fee Related CA1291866C (en) 1984-11-07 1985-10-18 Method of producing wheels of light alloy

Country Status (2)

Country Link
CN (1) CN85106696A (en)
CA (1) CA1291866C (en)

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JP4188030B2 (en) * 2002-08-23 2008-11-26 横浜ゴム株式会社 Tire wheel
US20060000094A1 (en) * 2004-07-01 2006-01-05 Garesche Carl E Forged aluminum vehicle wheel and associated method of manufacture and alloy
CN100386175C (en) * 2005-09-08 2008-05-07 于克儒 Method for producing bicycle wheel fellone using magnesium alloy section bar
CN101239562B (en) * 2007-02-09 2010-04-21 江苏凯特汽车部件有限公司 Light weight method of low pressure casting aluminum alloy automobile wheel
CN103056611B (en) * 2012-12-20 2014-10-29 河北立中有色金属集团有限公司 Magnesium alloy automobile hub casting spinning compound molding method
CN108555214A (en) * 2017-12-07 2018-09-21 陕西宏远航空锻造有限责任公司 A kind of aluminium alloy wheel hub die design method

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2005026576A3 (en) * 2003-09-15 2005-06-09 Tesma Int Inc Differential with die formed housing

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