CA1279601C - Continuous conveyor apparatus - Google Patents
Continuous conveyor apparatusInfo
- Publication number
- CA1279601C CA1279601C CA000547133A CA547133A CA1279601C CA 1279601 C CA1279601 C CA 1279601C CA 000547133 A CA000547133 A CA 000547133A CA 547133 A CA547133 A CA 547133A CA 1279601 C CA1279601 C CA 1279601C
- Authority
- CA
- Canada
- Prior art keywords
- wheel
- carrying
- vertical
- link
- link chain
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
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Abstract
ABSTRACT
A continuous conveyor apparatus comprises a coaxial wheel means having a pair of inner wheels a pair of outer wheel means coaxially arranged, a tandem wheel means having a pair of inner wheels and a pair of outer wheel horizontally arranged with a space therebetween, four link chains turned around the coaxial and tandem wheel means, and a plurality of carrying vessels having arms and connected to the four link chains through the arms with a connecting means.
A continuous conveyor apparatus comprises a coaxial wheel means having a pair of inner wheels a pair of outer wheel means coaxially arranged, a tandem wheel means having a pair of inner wheels and a pair of outer wheel horizontally arranged with a space therebetween, four link chains turned around the coaxial and tandem wheel means, and a plurality of carrying vessels having arms and connected to the four link chains through the arms with a connecting means.
Description
~ {3~
Con-tinuous Conveyor Apparatus BACKGROUND OF 1~ INNE~'LON
The present invention relates to a continuous conveyor apparatus, more specifically to a continuous conveyor appara-tus of high durability and of light weight which can be produced at a lower cost.
There is a conventional conveyor apparatus referred to as a continuous conveyor apparatus which comprises a carrying vessel, four roller chains connected to the four corners of the carrying vessel to support the vessel and a sprocket wheel around which the roller chain -turns to move the carrying vessel in horizontal and vertical directions, thereby continuously conveying bulk, soil, sand and so on.
The conventional conveyor apparatus has some shortcomings that the life of the roller chain is short, that the total size of the apparatus is large, and that the production cosi is high. Another disadvantage is that the lower part of tl1e conventional conveyor apparatus could not be moved because the lower part of the conventional conveyor apparatus may interfere with operation such as excavation. In addition, it is re~uired that the roller chain be precisely positioned 3~,t)~
when the roller chain is turned around the sprocket, which is against workabili-ty. In particular, since the sprocket, wi-th which -the roller chain comes into contac-t with -the upper surface of carrying vessel, has a notch which allows the relief of a coupling provided between -the roller chain and the carrying vessel, a lot of manpower is required for positioning of notch and -the coupling.
An object of present disclosure is to provide a conveyor apparatus having a long life.
Another object of the present disclosure is to provide a conveyor apparatus of light weight produced a-t a low cost.
Another object of the present disclosure is to provide a conveyor apparatus having a lower portion rotatable so as not to interfere with the work operation.
Another object of the present disclosure is to provide a eonveyor apparatus the assembling such as ehain installation of whieh is easy.
The present inventors made various researehes into ehains to overeome the shorteomings oE the eonventional eonveyor apparatus.
~ 3~
The roller chain is always used in the conventional conveyor apparatus, for it is believed that the roller chain has a long li~e, which is appreciated in spite of the complex construction an~ the high cost of the roller chain.
It is recognized, however, that: lubrican-t does not reach between the roller and the bush in t:he roller chain, and that the life of the roller chain is not so long as generally believed. On -the other hand, the performance of link chain (generally referred to as short link chain) is improved as the technology of heat treatment and welding has recently been developing. It is found that the link chain is of simple construction, through which lubricant generally sufficiently penetrates, so that the link chain has better abrasion resistance than the roller chain. In addition, it is possible to produce a high speed and compact type of link chain compared with the roller chain, and the link chain can be twisted, so that it is possible to bend the link chain in three dimensions. Accordingly, the continuous conveyor apparatus equipped with the link chain can be rotated at its lower portion as required in operation. Furthermore, when used in loading and unloading for ships, the link chain does not tend to slip out of the wheel even upon rolling, pitching or other swaying of the ship since the link chain can bend in three dimensions.
The following are advan-tages of the link chain over the roller chain;
1 The construction is simple, in which each link is placed in surface cont~ct and lubricant generally penetra-tes throughout the system, resulting in low abrasion and long life of the chain.
Con-tinuous Conveyor Apparatus BACKGROUND OF 1~ INNE~'LON
The present invention relates to a continuous conveyor apparatus, more specifically to a continuous conveyor appara-tus of high durability and of light weight which can be produced at a lower cost.
There is a conventional conveyor apparatus referred to as a continuous conveyor apparatus which comprises a carrying vessel, four roller chains connected to the four corners of the carrying vessel to support the vessel and a sprocket wheel around which the roller chain -turns to move the carrying vessel in horizontal and vertical directions, thereby continuously conveying bulk, soil, sand and so on.
The conventional conveyor apparatus has some shortcomings that the life of the roller chain is short, that the total size of the apparatus is large, and that the production cosi is high. Another disadvantage is that the lower part of tl1e conventional conveyor apparatus could not be moved because the lower part of the conventional conveyor apparatus may interfere with operation such as excavation. In addition, it is re~uired that the roller chain be precisely positioned 3~,t)~
when the roller chain is turned around the sprocket, which is against workabili-ty. In particular, since the sprocket, wi-th which -the roller chain comes into contac-t with -the upper surface of carrying vessel, has a notch which allows the relief of a coupling provided between -the roller chain and the carrying vessel, a lot of manpower is required for positioning of notch and -the coupling.
An object of present disclosure is to provide a conveyor apparatus having a long life.
Another object of the present disclosure is to provide a conveyor apparatus of light weight produced a-t a low cost.
Another object of the present disclosure is to provide a conveyor apparatus having a lower portion rotatable so as not to interfere with the work operation.
Another object of the present disclosure is to provide a eonveyor apparatus the assembling such as ehain installation of whieh is easy.
The present inventors made various researehes into ehains to overeome the shorteomings oE the eonventional eonveyor apparatus.
~ 3~
The roller chain is always used in the conventional conveyor apparatus, for it is believed that the roller chain has a long li~e, which is appreciated in spite of the complex construction an~ the high cost of the roller chain.
It is recognized, however, that: lubrican-t does not reach between the roller and the bush in t:he roller chain, and that the life of the roller chain is not so long as generally believed. On -the other hand, the performance of link chain (generally referred to as short link chain) is improved as the technology of heat treatment and welding has recently been developing. It is found that the link chain is of simple construction, through which lubricant generally sufficiently penetrates, so that the link chain has better abrasion resistance than the roller chain. In addition, it is possible to produce a high speed and compact type of link chain compared with the roller chain, and the link chain can be twisted, so that it is possible to bend the link chain in three dimensions. Accordingly, the continuous conveyor apparatus equipped with the link chain can be rotated at its lower portion as required in operation. Furthermore, when used in loading and unloading for ships, the link chain does not tend to slip out of the wheel even upon rolling, pitching or other swaying of the ship since the link chain can bend in three dimensions.
The following are advan-tages of the link chain over the roller chain;
1 The construction is simple, in which each link is placed in surface cont~ct and lubricant generally penetra-tes throughout the system, resulting in low abrasion and long life of the chain.
2. It is simple in cons-truction and light in weight, and small in chain tension, so that the motor capacity and the size of each member can be reduced, leading to a lower cost.
3. The link chain can be twisted and bent in three dimensions, so that the apparatus can be rotated as required in work and is suitable for loading and unloading in ships.
4. Each link can have a small pitch leading to lower noise and high speed. In addition, the wheel around which the chain goes can be made small.
5. Fittings of the carrying vessel can be easily a-ttached to the link chain by way of welding, forging or use of bolts.
On the basis of the advantages of the link chain as set forth above, the link chain is adopted for the chain in embodiments of the present invention, which leads to realization of a wheel of simple structure. In addition, the wheel is improved in other features, and thus a continuous conveyor apparatus with 1~,'.'63~
excellent workability is acco~plished eliminating necessity of centering.
More particularly in accordance with the invention there is provided, a continuous conveyor apparatus comprising:
a coaxial wheel means positioned at a predeterrnined location comprising a pair of inner wheels and a pair o~ outer wheels coaxially arranged, a tandem wheel means positioned at a predetermined location and comprising a pair of inner wheels and a pair of outer wheels horizontally arranged with a space therebetween, four link chains turned around said coaxial and tandem wheel means, a plurality of carrying vessels connected to said four link chains through a connecting means, and each of said link chains comprising an endless sequence of alternating vertical links and horizontal links, each of said carrying vessels each being connected with the outer side of the straight portion of a respective vertical link.
Embodiments of the invention will now be described with reference to the accompanying drawings wherein;
Fig. 1 is a side elevational view showing one embodiment of the new continuous conveyor apparatus.
Fig. 2 is a schematic view showing the relationship between link chains and a carrying vessel used in an embodiment of the present invention.
'3~.(31 Fig. 3(a) is an explanatory side elevational view of an upper corner coaxial wheel used in an-embodiment of the present invention.
Fig. 3(b) is a cross sectional view of the wheel of Fig.
3(a).
Fig. 4 is a front elevational view of a second upper wheel.
Fig. 5 is a cross sectional view of the second upper wheel of Fig. 4.
Fig. 6 is a cross sectional view of a lower corner coaxial wheel.
Fig. 7 is an enlarged side elevational view of a joint portion between a carrying vessel and a link chain - 5a -~ '3~
Fig. 8 is a front elevational view in cross section of the joint portlon of Fig. 7.
Fig. 9 is a par-tial top plan view of the joint por-tion of Fig. 7.
Fig. 10 is an enlarged view of an upper corner coaxial wheel portion.
Fig. 11 is a side elevational view of the C-shaped continuous conveyor apparatus in one embodimen-t of the present invention.
Fig. 12 is an enlarged side elevational view of a joint portion between the carrying vessel and the link chain of the embodiment in Fig. 11.
Fig. 13 is a partially cut away and par-tially cross sectional, front elevational view of the embodiment of Fig. 12.
Fig. 14 to 17 are schematic views to illustrate relations between the link chains and the carrying vessel, respectively.
1'~7{t~jOl DETAILED DESCRIPTION OF THE PREFERRED EMBODI~ENTS
The following is a description of e~bodiments of the present invention.
FIg. 1 is a side elevational view of one of the embodiments, which comprises a vertical conveyor section ~ a lower horizontal conveyor section C and upper horizontal conveyor section B. The lower horizontal conveyor section C
and tl~e upper horizontal conveyor section B extend in the directions opposite to each other to form a continuous conveyor apparatus of so called "S-shape type".
Placed at the bent portions are tandem wheel means and coaxial wheel means. Specifically, the tandem wheel means are a lower tandem wheel means 3 and an upper tandem wheel means 4, while the coaxial wheel means are a driving coaxial wheel means 5, an upper corner coaxial wheel means 6, a lower corner coaxial wheel means 7 and a return coaxial wheel means 8. These wheel means are positioned in place, around which four endless link chains are turned. Specifically, each wheel means comprises a pair of inner wheels around which a pair of inner link chains are turned, and a pair of outer wheels around which a pair of outer link chains are turned.
The term " tandem wheel means" is used to designate a ~ ~ 7~
pair of wheels horizontally arrangecl with a predeter~ined ~pace therebetween to change the carrying direction with a carrying vessel 2 maintained in the horizontal attitude which is set forth hereinafter. The words " tandem wheel " is used hereinafter instead of the tandem wheel means. ~ne tandem wheels are usually made in a cantilever structure ~aving no shaft at the central portion thereof except for the wheel in fron. ( on the right hand side of Fig. 1 ) of the upper tandem wheel 4 to allow the carrying vessel to pass by.
The coaxial wheel means comprise a first pair of wheels and a second pair of wheels coaxially arranged to change the direction of the carrying vessel 2 mounted to the four chains 1, which is set forth hereinafter. The term "coaxial wheel "
is used hereinafter instead of the coaxial wheel means.
As previously set forth, the link chain l is connected to the carrying vessel 2 at each of the four corners thereof. An item to be carried is received at an supply port D in the lower horizontal conveyor section C, turned to a vertical direction upwards at the lower tandem wheel 3, turned to a horizontal direction again at the upper tandem wheel 4, inversed in attitude at the driving coaxial wheel 5 to drop the item into a discharge port E Then, the carrying vessel 2 in the inversed attitude is moved in a horizontal direction, ~ 3~
and at the upper corner coxial wheel 6 turned again in a vertical direction for descending, during which the carrying vessel 2 is carried in a vertically upright condition. ~1en, the vessel is turned in a horizontal direction at the lower corner coaxial wheel 7 and moved in a horizontal direction in the inversed condition7 turned by 180 degrees at the return coaxial wheel 8 to receive the item to be carried at supply port D again. The above steps are repeated.
The operation of the continuous conveyor apparatus as mèntioned above is accomplished by the cooperation of the tandem wheels and the coaxial wheels in combination.
The relationships between each wheel and the link chain 1 and the carrying vessel 2 are set forth hereinafter.
Figure 2 is a schematic view of the wheel, the link chain 1 and the carrying vessel 2, which is viewed from the riy~.
hand side of Figure 1. The link chain l comprises an outer link chain la and an inner link chain lb, each comprising vertical and horizontal links lO and ll. The outer link chain is positioned horizontally outside The carrying vessel 2 has an arm at its four corners which functions as a connector to the link chain. The two arms on the front side are a front arms 30 to be connected with the inner link chain lb~
respectively, while the other arms are a rear arms 31 to be ~;~7~
connected with the outer link chain la, respectively. The rear arm 31 e~tends over the inner link chain lb for the connection with the outer chain la. The connecting structures of the link chain 1 to the front and rear arms 30 and 31 are set forth hereinafter. It should be noted here that in the present embodiment, the link chain 1 is connectec at the upper portion of the vertical link 10 with the front and rear arms 30 and 31 for the sake of mechanical strength.
In the structure of the link chain 1 and the carrying vessel 2 as mentioned above, the wheels are engaged with the link chain 1 from above or from below. Specifically, the upper tandem wheel 4, driving coaxial wheel 5 driven by the motor 50, the lower corner coxial wheel 7 and the return coxial wheel 8 are engaged with the link chain 1 and the carrying vessel 2 from below, while the lower tandem wheel 3 and the upper corner coaxial wheel 6 are engaged with the link chain 1 and the carrying vessel 2 from above.
When the wheels are engaged with the link chain 1 and the carrying vessel 2 from above, the wheels are inclined to interfere with the front and rear arms 30 and 31, so that some measurement is required in the s.ructures. In the lower tandem wheel 3, since the rear arm 31 goes up before it comes to the position of the inner lower tandem wheel 3b, the front 1~7~
arm 30 can be connected with a side of the link chain lb to avoid the interference between the front arm 30 and the inner wheel 3b. On the other hand, in the upper corner coaxial wheel 6, since the outer wheel 6a and the inner wheel 6b are coaxially arranged, a structure to clear at least the rear arm 31 is required for the inner wheel 6b.
In a conventional structure, the inner 6b has a notch to clear the rear arm 31. With this structure having the notch, however, the link chain 1 must be adjusted in position so that the rear arm 31 comes into the notch. This is an adjustment operation which requires a lot of manpower, which is shortcoming of the structure. In addition, the provision of the notch reduces mechanical strength of the portion and is subject to stress concentration and so on, and therefore not desirable for mechanical strength.
Figure 3 shows the inner upper corner coaxial wheel 6b in an embodiment of the present invention. The wheel 6b has bases 60 with a predetermined pitch therebetween around the wheel main body, and a tooth is mounted onto each base. The base is made higher than the maximum height of the rear arm 31, so that the rear arm 31 is completely accommodated between the adjacent bases 60.
In the structure men-tioned above, the rear arm 31 can be accommodated between the adjacent teeth throughout around the wheel, so that there is no need for position adjustment for engaging the link chain 1 with the inner wheel 6b, causing no interference between the rear arm 31 and the inner wheel 6b whatever engagement is made therebetween. Thus, smooth operation is assured. In addition, it has a balanced strength and desirable for mechanical strength when compared with the structure having the notch. Further, since the base 60 and the tooth 61 are mounted on the wheel main body, the precision of the wheel is improved, and the production is easier in present structure than in the conventional one having the notch.
In the present structure, it is possible to connect the front arm 30 to the link chain 1 at its upper portion. In this embodiment, the rear arm 31 is connected with the vertical link 10 of the link chain 1 at its upper portion by providing substantially the same wheel structure in the outer upper corner coaxial wheel 6a as the previous one so as to clear the connecting portion of the rear arm 31.
The lower tandem wheels 3a and 3b and the driving coaxial wheel 5 have a similar structure as shown in Figure 3.
There is another inventive improvement due 1'~'7~
to the use of the link chain 1. Spec:ifically; the alternative arrangement of the vertical link 10 and the horizontal link 11 in the link chain 1 allows the provision of a grooved wheel of special construction for the upper tandem wheel 4, the lower corner coaxial wheel 7 and the return coaxial w'neel 8, which is hereinafter detailed on the upper tandem wheel 4 with reference to Figures 4 and 5.
rne upper tandem wheel 4 has a groove 40 formed generally on the circumferential peripheral surface at its axial center, into which the vertical link 10 of the link chain 1 can be inserted with the horizontal link 11 in contact with the peripheral surface, specifically the contact surface portion 42. In such an arrangement, the link chain 1 goes around. It will be noted that with the groove 40, the link chain 1 correctly turns around the upper tandem wheel 4 and can be prevented from dropping out. The wheel may be provided with a side wall 41 on the outer side thereof to completely prevent the link chain from dropping out.
The grooved wheel for the lower corner coaxial wheel 7 and the return coaxial wheel 8 is shown in Figure 6 which is specifically a cross sectional view of the lower corner coaxial wheel 7. In this structure, the two lower corner coaxial wheels 7 are coaxially connected to each other at ~,~'7~3~
their main bodies, and a si~e wall 71 is provided on the outermost side. The vertical link 10 is in~erted into the groove 70, and the horizontal link 11 comes into contact with the,contact surface 72 thereof.
The wheel as mentioned above can be more easily produced at a lower cost than the sprocket wheel having teeth. The 4e~ ~
wheel without -t~tcan accommodate elongation of the link chain and makes the assembling of the link chain 1 easier and f~ vf ~e7 f e ~"s eliminates the necessity Qf the centering etc. The llorizontal link 11 comes uniformly into contact with the contact surface portion ~2, which contributes to the longer life of the wheel.
The grooved wheel may be adopted in correspondence with conditions such as the amount of load thereon. For example, if the load on the upper tandem wheel 4 is large, the usual toothed sprocket instead of the grooved wheel can be used for the upper tandem wheel 4.
Provided on the return coaxial wheel 8 in the embodiment of Figure 1 is an automatic tension device 80 which provides tension adjustment in the link chain 1 through the horizontal movement of the wheel 8. The automatic tension device 80 has a tension sensor to automatically control the tension at a desired level.
1~.7~jOl Now the structure for connecting the carrying vessel 2 to the link chain 1 is set forth hereinafter with reference to an enlarged side elevation view of Figure 7, a front cross sectional view of Figure 8 and a partial top plan view of Figure 9.
The carrying vessel 2 is provided with a pair of the front arms 30 at its leading portion and a pair of the rear arms 31 at a trailing portion, and the vessel 2 is connected with the link chains la and lb through the front and rear arms 30 and 31. specifically as illustrated in FIgure 9, the front arms 30 and the rear arms 31 are connected to the inner link chain lb and the outer link chain la, respectively.
.~. _ '3~jO~
Provided on the vertical link 10 of each of the link chains la and lb e.g.by welding at the front and rear portions of the vessel are cylindrical fittings 32 to which the front and rear arms 30 and 31 are connected.
rne front arm 30 has a fitting portion 300 to be coupled with the fitting 32, an arm 3Gl to support the fitting portion 300 and a rotary shaft 302 to rotatably connect them to the carrying vessel 2. The rotary shaft 302 is rotatably fitted into the bearing 303 provided on the bottom of tl~e carrying vessel 2. The fitting portion 300 is formed with female thread, and the fitting 32 and the fitting portion 300 abutted to each other receive a clamp bolt 33 inserted thereinto. The bolt 33 is screwed into the fitting portion 300 and prevented from further rotation by a stop pin 34, thereby connecting the fitting 32 to the fitting portion 300.
The rear arm 31 in a similar structure has a fitting portion 310, an arm 311, and a rotary shaft 312. The last one is rotatably fitted into a bearing 313 formed in the bottom of the carrying vessel 2. The rear arm 31 extends over the link chain lb, and therefore has a reduced portion 314 to clear the link chain lb, thereby reducing the upward extension of the assembly.
Since only the clamp bolt 33 and the stop pin 34 are used for connection in the structure as mentioned above, it is easy to connect and disconnect the carrying vessel 2 to the link chain 1. In addition, since the fitting 32 is secured to the vertical link 10 of the link chain 1, and the carrying vessel 2 comes onto the vertical link 10 for connection, the connection work is easy. Further, there is no need for a larger space between the carrying vessel 2 and the link chain 1, and between the link chains la and lb, which contributes the totally compact assembly.
The use of the connection structure as mentioned above is realized through the use of sprocket wheel structure as shown on Figure 3 for the upper corner coaxial wheel 6 on the outer and inner sides. The height of the base 60 can accommodate the fitting formed on the link chain 1.
The embodiment has the carrying vessel 2 of a special structure so as to prevent an item to be carried such as bulk from dropping and easily clean the adhered substance therein, which is hereinafter set forth with reference to Figures 7 to 10.
The carrying vessel 2 comprises a bottom plate 20 and extension end 21. The bottom plate 20 is formed in a concave shape starting from the leading end 20f, which is a tip end in the advancing direction of the vessel as shown by the ~ 3~0~
arrow, descending to form a downwarclly convex smooth curve, and rising to a trailing end 20r at the same level as the leading end 20f, thus forming a recessed bottom of the vessel. Integrally formed on the bottom plate at the trailing end 20r is an extension encl 21 which forms a upwardly convex curve from the tailing end 20r as a transition point and ends at a rear end portion 21r. The side plate 22 has a shape conforming to the bottom plate 20 and the extension 21, and the extension 21 generally forms a shape of beak.
The carrying vessels are arranged such that the extension end 21 of the preceding vessel 2 overlaps from above the leading end 20f of the next following carrying vessel 2 on the horizontal conveyor portions B and C A flange 23 receives the roller.
Since the extension end 21 is arranged to overlap the leading end 20f of the bottom plate, the wheel comes into contact with the carrying vessel 2 from above as in the case of the upper corner coaxial wheel 6, and at the portion where the carrying vessels successively turn upward, the extension end 21 may collide with the leading end 20f depending on the turning angle. In order to avoid this, in the present embodiment, the upper corner coaxial wheel 6 has a larger ~ 3~
radius than, specifically twice as large as those of the driving coaxial wheel S, the lower corner coaxial wheel 7 and so on, thereby providing a smaller curvature and a larger turning angle.
In the structure as mentioned above, the item to be carried such as bulk goods, when dropped from the carrying vessel 2 continuously moving in a horizontal direction, is prevented from dropping through a gap between the carrying vessels 2 and causing interference to operation, by the fact that the extension 21 overlaps the leading end 20f.
When a substance sticking to the inner surface of the carrying vessel 2 is scraped during running in the horizontal direction, the continuity from the bottom plate 20 to the following bottom plate 20 through the extension 21 contributes to a simple and positive cleaning operation. Cleaning is automated in an embodiment of the present invention, which is set forth hereinafter with reference to Fig. lO.
The cleaner means 9 (Fig. 1) is positioned in a location where the driving coaxial wheel 5 causes the carrying vessel 2 to turn into the inverted attitude. The cleaner means 9 comprises, a scraper of hook shape rotatably supported at a fulcrum 92, a spring 91 for pulling the scraper upwards and a receiving roller 93 for supporting the vessel 2 at the bottom portion ~ 3~
to receive the upward pulliny force. If the scraper 90 is fi~
~w~ys pul~ed by the spring 91, the tip end of the scraper 90 is always in contact with the bottorn plate 2~ due to the continuity of the bottom plate 20 of the carrying vessel 2 at the extension end 21, thereby scraping off the adhered substance for~be automatic cleaning of the carrying vessel 2. It can be said that the structure of the cleaner 9 is first realized by the carrying vessel 2 of the embodiment.
In the previous embodiment, the toothed sprocket wheel is used only in the lower tandem coaxial wheel 3, the driving coaxial wheel 5 and the upper corner coaxial wheel 6 with the grooved wheel with no tooth used in the upper tandem wheel 4, the lower corner coaxial wheel 7 and the return coaxial wheel 8, so that upon mounting the link chain 1, its teeth are engaged only with those of the lower tandem wheel 3, the driving coaxial wheel 5 and the upper corner coaxial wheel 6.
The upper corner coaxial wheel 6 with the bases 60 having no notch requires no centering and allows the very easy turning process of the link chain l around the wheel. Accordingly, the continuous conveyor apparatus can be ea~ily installed and disassembled in a short time.
The link chain has a longer life and a shorter pitch, which leads to the compact wheel which can be produced ~ t~
generally light in weight and at a lower C08t. In addition, the use of the grooved wheel for the upper tandem wheel 4, the lower corner coaxial wheel 7, and the return coax-al wheel 8 can further reduce the cost.
Now another embodiment of the present conveyor apparatus has an inlet and an outlet facing on a single direction to generally form a C-shape side, which is used in unloading of bulk from a freighter.
Fig. 11 illustrates a side elevational view of the apparatus, The continuous conveyor apparatus comprises a vertical conveyor section A, a lower horizontal conveyor section C, an upper horizontal conveyor section B, the lower horizontal conveyor section C and the upper horizontal conveyor section B being extending in a single direction from the vertical conveyor section A to form a C shaped configuration.
The vertical conveyor section A comprises a vertical advance passage or path Af for moving the carrying vessel 2 upward and a vertical return passage or path Ar for moving the carrying vessel 2 downward. The upper horizontal conveyor section B comprises an upper horizontal advance passage Bf connected to the vertical advance passage Af to horizontally ~,~7'~
move the carr~ing vessel 2 in a left direction in the drawing and an upper horizontal return passage Br provided below the upper horizontal advance passage and connected to the vertical return passage Ar for horizontally moving the carrying vessel in a right direction in the drawing. rne lower horizontal conveyor section C comprises a lower horizontal return passage Cr connected to the vertical return passage Ar for horizontally transferring the carrying vessel 2 in a left direction and a lower horizontal return passage Cf provided below the lower horizontal return passage Cr and connected to the vertical advance passage Af for horizontally transferring the carrying vessel 2 in a right direction in the drawing. rne item to be carried is loaded at the lower horizontal advance passage Cf from an infeed port D, and discharged at an upper horizontal return passage Br from a discharge port E
The tandem wheels and the coaxial wheels are positioned at each bent portion in place. specifically, the lower tandem wheels 3f and 3r and the upper tandem wheels 4f and 4r and the driving coaxial wheel 5 and the return coaxial wheel 8 are placed in position, around which four endless link chains 1 are turned. The outer side and inner side of the tandem wheel are designated by "a" and "b" , respectively. The ~ ~ 7 ~
tandem wheel at least at the right hand side is of a cantilever shape and has no shaft at the center thereof to move the carrying vessel through the wheel.
The carrying vessel 2 has four corners to which the link chain 1 is connected. At the vertical advance passage Af, the link chain la is connected to the right side of the vessel 2 while the link chain lb is connected to the left side of the vessel 2.
1~7~3~
The carrying vessel 2 is horizontally transferred at the lower horizontal passage Cf in a normal attitude with the opening faced upward and receives the item to be carried from the infeed port D, and then moves in the right direction in the drawing, and turns in a vertical direction at the lower tandem wheel 3f into the vertical advance passage Af. The carrying vessel 2 moves upward in the normal horizontal attitude upward through the vertical advance passage Af, changes the travelling direction at the upper tandem wheel 4f in the left direction in the drawing into the upper horizontal advance passage Bf. The carrying vessel 2 horizontally moves in the normal attitude through the upper horizontal passage Br, change the travelling direction and the attitude around the driving coaxial wheel 5, throws away its content and moves into the upper horizontal return passage Br. The content, that is the item to be carried is discharged from the discharge port E The carrying vessel 2 is horizontally transferred in the right direction in the inversed attitude with its opening faced downward through the upper horizontal return passage Br, changes the travelling direction around the upper tandem wheel 4r into the vertical return passage Ar. The carrying vessel 2 moves down in the inversed attitude and change the travelling direction around ~ ~ 7~
the tandem wheel 3r again in the 'e:Et direction in the drawing into the lower horizontal return pa~sage Cr. The carrying vessel 2 horizontally moves in the inversed attitude through the lower return passage Cr, and changes the travelling direction and the attitude around the return coaxial wheel 8 into the lower horizontal advance passage Cf.
The carrying vessel 2 is horizontally transferred in the normal attitude through the lower horizontal advance passage Cf as mentioned previously and supplied with the item to be carried at the infeed port D, and thus the operation i~
repeated.
The joint portions between the link chain 1 and the arms 30 and 31 of the carrying vessel 2 change vertically in location through operation in the C-shaped continuous conveyor apparatus, which is explained hereonafter with reference to the tandem wheel and the coaxial wheel.
In Figures 12 and 13, the link chain 1 and the arms 30 and 31 are interconnected with each other in the lower horizontal advance passage Cf. The rear arm, which is referred to as outer arm 31' hereinafter, is apparently located in a front portion of the carrying vessel 2, while the front arm, which is referred to as inner arm 30' hereinafter, is located in a rear portion of the vessel 2. The outer arm 31' extends under ~:7~
the inner chain lb so as to be connected with the outer chain la on its lower side. The inner arm 30' is also connected to the inner chain lb on its lower side. The remained joint structure is substantially the same as those of Figures 7 and 8, wherein the fitting 32 is rotated relative to the clamp bolt 33 so as to locate the arms 30' and 31' above and below the chain l, respectively, which is explained hereinafter.
Figures 14 to 17 schematically illustrate the lower tandem wheel 3, the upper tandem wheel 4, the link chain 1 and the carrying vessel 2. These are figures when viewed from the right hand side in Figure 11, and the wheel closer to the viewer in the drawing is daubed in blac~. In addition, the arms 30' and 31' closer to the viewer are shown by the solid lines and the arms 30' and 31' remote from the viewer are shown by the broken lines in the drawings.
m e link chain as shown in Figure 14 comprises the outer link chain la provided outside in a horizontal or lateral direction and the inner link chain lb. The carrying vessel 2 has one arm at each of the four corners, which is a joint member to the link chain 1. Provided at a front portion of the vessel is the outer arm 31' for connection with the outer link chain la. On the other hand, provided at a rear portion of the vessel is the inner arm 30' for connection with the ~ 3~
inner link chain lb The outer arm 31' extends under the inner link chain lb to be connected with the outer link chain la at its lower portion. The inner arm 30'is also connected with the inner link chain lb at its lower portion.
The link chain 1 comes into contact with the lower tandem wheel 3f in the advance passage from below and turns in a vertical travelling direction, and comes into contact with the upper tandem wheel 4f from above and turns ayain in the horizontal or lateral travelling direction. The inner arm 30' and outer arm 31' rotate relative to the carrying vessel 2 at the upper tandem wheel 4f, and the joint portions 15 between the inner and outer arms 30' and 31' and the link chain 1 are shifted upward.
The driving coaxial wheel 5 comes into contact with the link chain 1 from below as in the case shown in Figure 15, wherein the carrying vessel 2 is turned into an inversed attitude. The front and rear relationship between the inner arm 30' and outer arm 31' is reversed. Specifically the inner arm 30' is located closer to the viewer and the outer arm 31' remote from the viewer. The link chain 1 comes into contact with the upper tandem wheel 4r in the return passage from above as shown in Figure 4. Since the joint portions 15 between the inner and outer arms 30' and 31' and the link 1'~7~
chain 1 are positioned on the wheel side, a sprocXet wheel structure a~ shown in Figure 3 is used for the upper tandem wheel 4r in the return passage to clear the joint portions 15.
The carrying vessel 2 turns around the upper tandem wheel 4r in the return passage to a vertical direction, and moves downward in the inversed attitude, and turns around the lower tandem wheel 3r in the return passage for direction change.
rne lower tandem wheel 3r comes into contact with the link chain 1 from above as shown in Figure 17, where the carrying vessel 2 is directed in the horizontal direction and reversed at the return coaxial wheel 8. A sprocket wheel structure as shown in Figure 3 is adopted for the lower tandem wheel 3r to clear the joint portions 15 located on the wheel side.
The return coaxial wheel 8 comprises two wheels in the embodiment, but may be a single wheel of larger diameter. lne return coaxial wheel 8 comes into contact with the link chain from below as shown in Figure 17. The conveying vessel 2 returns into the original normal attitude at the return coaxial wheel 8 as shown in Figure 14.
As previously mentioned, a sprocket wheel structure shown in Figure 3 is used for the upper tandem wheel 4r and the lower tandem wheel 3r in the return passage and the driving coaxial wheel 5 to clear the joint portions between the inner ~ .7~
and outer arms 30' and 31' and the ].ir~ chain 1.
The lower horizontal return passage Cr is provided with the cleaner 9 to automatically clean substances adhered to the interior of the carrying vessel 2 in this embodiment. The structure is the same as that shown in Fig~re 10.
The continuous conveyor system mentioned above is very effective for loading and unloading of bul~ as in a freighter oecause of lts C-shaped struct _ i ./
On the basis of the advantages of the link chain as set forth above, the link chain is adopted for the chain in embodiments of the present invention, which leads to realization of a wheel of simple structure. In addition, the wheel is improved in other features, and thus a continuous conveyor apparatus with 1~,'.'63~
excellent workability is acco~plished eliminating necessity of centering.
More particularly in accordance with the invention there is provided, a continuous conveyor apparatus comprising:
a coaxial wheel means positioned at a predeterrnined location comprising a pair of inner wheels and a pair o~ outer wheels coaxially arranged, a tandem wheel means positioned at a predetermined location and comprising a pair of inner wheels and a pair of outer wheels horizontally arranged with a space therebetween, four link chains turned around said coaxial and tandem wheel means, a plurality of carrying vessels connected to said four link chains through a connecting means, and each of said link chains comprising an endless sequence of alternating vertical links and horizontal links, each of said carrying vessels each being connected with the outer side of the straight portion of a respective vertical link.
Embodiments of the invention will now be described with reference to the accompanying drawings wherein;
Fig. 1 is a side elevational view showing one embodiment of the new continuous conveyor apparatus.
Fig. 2 is a schematic view showing the relationship between link chains and a carrying vessel used in an embodiment of the present invention.
'3~.(31 Fig. 3(a) is an explanatory side elevational view of an upper corner coaxial wheel used in an-embodiment of the present invention.
Fig. 3(b) is a cross sectional view of the wheel of Fig.
3(a).
Fig. 4 is a front elevational view of a second upper wheel.
Fig. 5 is a cross sectional view of the second upper wheel of Fig. 4.
Fig. 6 is a cross sectional view of a lower corner coaxial wheel.
Fig. 7 is an enlarged side elevational view of a joint portion between a carrying vessel and a link chain - 5a -~ '3~
Fig. 8 is a front elevational view in cross section of the joint portlon of Fig. 7.
Fig. 9 is a par-tial top plan view of the joint por-tion of Fig. 7.
Fig. 10 is an enlarged view of an upper corner coaxial wheel portion.
Fig. 11 is a side elevational view of the C-shaped continuous conveyor apparatus in one embodimen-t of the present invention.
Fig. 12 is an enlarged side elevational view of a joint portion between the carrying vessel and the link chain of the embodiment in Fig. 11.
Fig. 13 is a partially cut away and par-tially cross sectional, front elevational view of the embodiment of Fig. 12.
Fig. 14 to 17 are schematic views to illustrate relations between the link chains and the carrying vessel, respectively.
1'~7{t~jOl DETAILED DESCRIPTION OF THE PREFERRED EMBODI~ENTS
The following is a description of e~bodiments of the present invention.
FIg. 1 is a side elevational view of one of the embodiments, which comprises a vertical conveyor section ~ a lower horizontal conveyor section C and upper horizontal conveyor section B. The lower horizontal conveyor section C
and tl~e upper horizontal conveyor section B extend in the directions opposite to each other to form a continuous conveyor apparatus of so called "S-shape type".
Placed at the bent portions are tandem wheel means and coaxial wheel means. Specifically, the tandem wheel means are a lower tandem wheel means 3 and an upper tandem wheel means 4, while the coaxial wheel means are a driving coaxial wheel means 5, an upper corner coaxial wheel means 6, a lower corner coaxial wheel means 7 and a return coaxial wheel means 8. These wheel means are positioned in place, around which four endless link chains are turned. Specifically, each wheel means comprises a pair of inner wheels around which a pair of inner link chains are turned, and a pair of outer wheels around which a pair of outer link chains are turned.
The term " tandem wheel means" is used to designate a ~ ~ 7~
pair of wheels horizontally arrangecl with a predeter~ined ~pace therebetween to change the carrying direction with a carrying vessel 2 maintained in the horizontal attitude which is set forth hereinafter. The words " tandem wheel " is used hereinafter instead of the tandem wheel means. ~ne tandem wheels are usually made in a cantilever structure ~aving no shaft at the central portion thereof except for the wheel in fron. ( on the right hand side of Fig. 1 ) of the upper tandem wheel 4 to allow the carrying vessel to pass by.
The coaxial wheel means comprise a first pair of wheels and a second pair of wheels coaxially arranged to change the direction of the carrying vessel 2 mounted to the four chains 1, which is set forth hereinafter. The term "coaxial wheel "
is used hereinafter instead of the coaxial wheel means.
As previously set forth, the link chain l is connected to the carrying vessel 2 at each of the four corners thereof. An item to be carried is received at an supply port D in the lower horizontal conveyor section C, turned to a vertical direction upwards at the lower tandem wheel 3, turned to a horizontal direction again at the upper tandem wheel 4, inversed in attitude at the driving coaxial wheel 5 to drop the item into a discharge port E Then, the carrying vessel 2 in the inversed attitude is moved in a horizontal direction, ~ 3~
and at the upper corner coxial wheel 6 turned again in a vertical direction for descending, during which the carrying vessel 2 is carried in a vertically upright condition. ~1en, the vessel is turned in a horizontal direction at the lower corner coaxial wheel 7 and moved in a horizontal direction in the inversed condition7 turned by 180 degrees at the return coaxial wheel 8 to receive the item to be carried at supply port D again. The above steps are repeated.
The operation of the continuous conveyor apparatus as mèntioned above is accomplished by the cooperation of the tandem wheels and the coaxial wheels in combination.
The relationships between each wheel and the link chain 1 and the carrying vessel 2 are set forth hereinafter.
Figure 2 is a schematic view of the wheel, the link chain 1 and the carrying vessel 2, which is viewed from the riy~.
hand side of Figure 1. The link chain l comprises an outer link chain la and an inner link chain lb, each comprising vertical and horizontal links lO and ll. The outer link chain is positioned horizontally outside The carrying vessel 2 has an arm at its four corners which functions as a connector to the link chain. The two arms on the front side are a front arms 30 to be connected with the inner link chain lb~
respectively, while the other arms are a rear arms 31 to be ~;~7~
connected with the outer link chain la, respectively. The rear arm 31 e~tends over the inner link chain lb for the connection with the outer chain la. The connecting structures of the link chain 1 to the front and rear arms 30 and 31 are set forth hereinafter. It should be noted here that in the present embodiment, the link chain 1 is connectec at the upper portion of the vertical link 10 with the front and rear arms 30 and 31 for the sake of mechanical strength.
In the structure of the link chain 1 and the carrying vessel 2 as mentioned above, the wheels are engaged with the link chain 1 from above or from below. Specifically, the upper tandem wheel 4, driving coaxial wheel 5 driven by the motor 50, the lower corner coxial wheel 7 and the return coxial wheel 8 are engaged with the link chain 1 and the carrying vessel 2 from below, while the lower tandem wheel 3 and the upper corner coaxial wheel 6 are engaged with the link chain 1 and the carrying vessel 2 from above.
When the wheels are engaged with the link chain 1 and the carrying vessel 2 from above, the wheels are inclined to interfere with the front and rear arms 30 and 31, so that some measurement is required in the s.ructures. In the lower tandem wheel 3, since the rear arm 31 goes up before it comes to the position of the inner lower tandem wheel 3b, the front 1~7~
arm 30 can be connected with a side of the link chain lb to avoid the interference between the front arm 30 and the inner wheel 3b. On the other hand, in the upper corner coaxial wheel 6, since the outer wheel 6a and the inner wheel 6b are coaxially arranged, a structure to clear at least the rear arm 31 is required for the inner wheel 6b.
In a conventional structure, the inner 6b has a notch to clear the rear arm 31. With this structure having the notch, however, the link chain 1 must be adjusted in position so that the rear arm 31 comes into the notch. This is an adjustment operation which requires a lot of manpower, which is shortcoming of the structure. In addition, the provision of the notch reduces mechanical strength of the portion and is subject to stress concentration and so on, and therefore not desirable for mechanical strength.
Figure 3 shows the inner upper corner coaxial wheel 6b in an embodiment of the present invention. The wheel 6b has bases 60 with a predetermined pitch therebetween around the wheel main body, and a tooth is mounted onto each base. The base is made higher than the maximum height of the rear arm 31, so that the rear arm 31 is completely accommodated between the adjacent bases 60.
In the structure men-tioned above, the rear arm 31 can be accommodated between the adjacent teeth throughout around the wheel, so that there is no need for position adjustment for engaging the link chain 1 with the inner wheel 6b, causing no interference between the rear arm 31 and the inner wheel 6b whatever engagement is made therebetween. Thus, smooth operation is assured. In addition, it has a balanced strength and desirable for mechanical strength when compared with the structure having the notch. Further, since the base 60 and the tooth 61 are mounted on the wheel main body, the precision of the wheel is improved, and the production is easier in present structure than in the conventional one having the notch.
In the present structure, it is possible to connect the front arm 30 to the link chain 1 at its upper portion. In this embodiment, the rear arm 31 is connected with the vertical link 10 of the link chain 1 at its upper portion by providing substantially the same wheel structure in the outer upper corner coaxial wheel 6a as the previous one so as to clear the connecting portion of the rear arm 31.
The lower tandem wheels 3a and 3b and the driving coaxial wheel 5 have a similar structure as shown in Figure 3.
There is another inventive improvement due 1'~'7~
to the use of the link chain 1. Spec:ifically; the alternative arrangement of the vertical link 10 and the horizontal link 11 in the link chain 1 allows the provision of a grooved wheel of special construction for the upper tandem wheel 4, the lower corner coaxial wheel 7 and the return coaxial w'neel 8, which is hereinafter detailed on the upper tandem wheel 4 with reference to Figures 4 and 5.
rne upper tandem wheel 4 has a groove 40 formed generally on the circumferential peripheral surface at its axial center, into which the vertical link 10 of the link chain 1 can be inserted with the horizontal link 11 in contact with the peripheral surface, specifically the contact surface portion 42. In such an arrangement, the link chain 1 goes around. It will be noted that with the groove 40, the link chain 1 correctly turns around the upper tandem wheel 4 and can be prevented from dropping out. The wheel may be provided with a side wall 41 on the outer side thereof to completely prevent the link chain from dropping out.
The grooved wheel for the lower corner coaxial wheel 7 and the return coaxial wheel 8 is shown in Figure 6 which is specifically a cross sectional view of the lower corner coaxial wheel 7. In this structure, the two lower corner coaxial wheels 7 are coaxially connected to each other at ~,~'7~3~
their main bodies, and a si~e wall 71 is provided on the outermost side. The vertical link 10 is in~erted into the groove 70, and the horizontal link 11 comes into contact with the,contact surface 72 thereof.
The wheel as mentioned above can be more easily produced at a lower cost than the sprocket wheel having teeth. The 4e~ ~
wheel without -t~tcan accommodate elongation of the link chain and makes the assembling of the link chain 1 easier and f~ vf ~e7 f e ~"s eliminates the necessity Qf the centering etc. The llorizontal link 11 comes uniformly into contact with the contact surface portion ~2, which contributes to the longer life of the wheel.
The grooved wheel may be adopted in correspondence with conditions such as the amount of load thereon. For example, if the load on the upper tandem wheel 4 is large, the usual toothed sprocket instead of the grooved wheel can be used for the upper tandem wheel 4.
Provided on the return coaxial wheel 8 in the embodiment of Figure 1 is an automatic tension device 80 which provides tension adjustment in the link chain 1 through the horizontal movement of the wheel 8. The automatic tension device 80 has a tension sensor to automatically control the tension at a desired level.
1~.7~jOl Now the structure for connecting the carrying vessel 2 to the link chain 1 is set forth hereinafter with reference to an enlarged side elevation view of Figure 7, a front cross sectional view of Figure 8 and a partial top plan view of Figure 9.
The carrying vessel 2 is provided with a pair of the front arms 30 at its leading portion and a pair of the rear arms 31 at a trailing portion, and the vessel 2 is connected with the link chains la and lb through the front and rear arms 30 and 31. specifically as illustrated in FIgure 9, the front arms 30 and the rear arms 31 are connected to the inner link chain lb and the outer link chain la, respectively.
.~. _ '3~jO~
Provided on the vertical link 10 of each of the link chains la and lb e.g.by welding at the front and rear portions of the vessel are cylindrical fittings 32 to which the front and rear arms 30 and 31 are connected.
rne front arm 30 has a fitting portion 300 to be coupled with the fitting 32, an arm 3Gl to support the fitting portion 300 and a rotary shaft 302 to rotatably connect them to the carrying vessel 2. The rotary shaft 302 is rotatably fitted into the bearing 303 provided on the bottom of tl~e carrying vessel 2. The fitting portion 300 is formed with female thread, and the fitting 32 and the fitting portion 300 abutted to each other receive a clamp bolt 33 inserted thereinto. The bolt 33 is screwed into the fitting portion 300 and prevented from further rotation by a stop pin 34, thereby connecting the fitting 32 to the fitting portion 300.
The rear arm 31 in a similar structure has a fitting portion 310, an arm 311, and a rotary shaft 312. The last one is rotatably fitted into a bearing 313 formed in the bottom of the carrying vessel 2. The rear arm 31 extends over the link chain lb, and therefore has a reduced portion 314 to clear the link chain lb, thereby reducing the upward extension of the assembly.
Since only the clamp bolt 33 and the stop pin 34 are used for connection in the structure as mentioned above, it is easy to connect and disconnect the carrying vessel 2 to the link chain 1. In addition, since the fitting 32 is secured to the vertical link 10 of the link chain 1, and the carrying vessel 2 comes onto the vertical link 10 for connection, the connection work is easy. Further, there is no need for a larger space between the carrying vessel 2 and the link chain 1, and between the link chains la and lb, which contributes the totally compact assembly.
The use of the connection structure as mentioned above is realized through the use of sprocket wheel structure as shown on Figure 3 for the upper corner coaxial wheel 6 on the outer and inner sides. The height of the base 60 can accommodate the fitting formed on the link chain 1.
The embodiment has the carrying vessel 2 of a special structure so as to prevent an item to be carried such as bulk from dropping and easily clean the adhered substance therein, which is hereinafter set forth with reference to Figures 7 to 10.
The carrying vessel 2 comprises a bottom plate 20 and extension end 21. The bottom plate 20 is formed in a concave shape starting from the leading end 20f, which is a tip end in the advancing direction of the vessel as shown by the ~ 3~0~
arrow, descending to form a downwarclly convex smooth curve, and rising to a trailing end 20r at the same level as the leading end 20f, thus forming a recessed bottom of the vessel. Integrally formed on the bottom plate at the trailing end 20r is an extension encl 21 which forms a upwardly convex curve from the tailing end 20r as a transition point and ends at a rear end portion 21r. The side plate 22 has a shape conforming to the bottom plate 20 and the extension 21, and the extension 21 generally forms a shape of beak.
The carrying vessels are arranged such that the extension end 21 of the preceding vessel 2 overlaps from above the leading end 20f of the next following carrying vessel 2 on the horizontal conveyor portions B and C A flange 23 receives the roller.
Since the extension end 21 is arranged to overlap the leading end 20f of the bottom plate, the wheel comes into contact with the carrying vessel 2 from above as in the case of the upper corner coaxial wheel 6, and at the portion where the carrying vessels successively turn upward, the extension end 21 may collide with the leading end 20f depending on the turning angle. In order to avoid this, in the present embodiment, the upper corner coaxial wheel 6 has a larger ~ 3~
radius than, specifically twice as large as those of the driving coaxial wheel S, the lower corner coaxial wheel 7 and so on, thereby providing a smaller curvature and a larger turning angle.
In the structure as mentioned above, the item to be carried such as bulk goods, when dropped from the carrying vessel 2 continuously moving in a horizontal direction, is prevented from dropping through a gap between the carrying vessels 2 and causing interference to operation, by the fact that the extension 21 overlaps the leading end 20f.
When a substance sticking to the inner surface of the carrying vessel 2 is scraped during running in the horizontal direction, the continuity from the bottom plate 20 to the following bottom plate 20 through the extension 21 contributes to a simple and positive cleaning operation. Cleaning is automated in an embodiment of the present invention, which is set forth hereinafter with reference to Fig. lO.
The cleaner means 9 (Fig. 1) is positioned in a location where the driving coaxial wheel 5 causes the carrying vessel 2 to turn into the inverted attitude. The cleaner means 9 comprises, a scraper of hook shape rotatably supported at a fulcrum 92, a spring 91 for pulling the scraper upwards and a receiving roller 93 for supporting the vessel 2 at the bottom portion ~ 3~
to receive the upward pulliny force. If the scraper 90 is fi~
~w~ys pul~ed by the spring 91, the tip end of the scraper 90 is always in contact with the bottorn plate 2~ due to the continuity of the bottom plate 20 of the carrying vessel 2 at the extension end 21, thereby scraping off the adhered substance for~be automatic cleaning of the carrying vessel 2. It can be said that the structure of the cleaner 9 is first realized by the carrying vessel 2 of the embodiment.
In the previous embodiment, the toothed sprocket wheel is used only in the lower tandem coaxial wheel 3, the driving coaxial wheel 5 and the upper corner coaxial wheel 6 with the grooved wheel with no tooth used in the upper tandem wheel 4, the lower corner coaxial wheel 7 and the return coaxial wheel 8, so that upon mounting the link chain 1, its teeth are engaged only with those of the lower tandem wheel 3, the driving coaxial wheel 5 and the upper corner coaxial wheel 6.
The upper corner coaxial wheel 6 with the bases 60 having no notch requires no centering and allows the very easy turning process of the link chain l around the wheel. Accordingly, the continuous conveyor apparatus can be ea~ily installed and disassembled in a short time.
The link chain has a longer life and a shorter pitch, which leads to the compact wheel which can be produced ~ t~
generally light in weight and at a lower C08t. In addition, the use of the grooved wheel for the upper tandem wheel 4, the lower corner coaxial wheel 7, and the return coax-al wheel 8 can further reduce the cost.
Now another embodiment of the present conveyor apparatus has an inlet and an outlet facing on a single direction to generally form a C-shape side, which is used in unloading of bulk from a freighter.
Fig. 11 illustrates a side elevational view of the apparatus, The continuous conveyor apparatus comprises a vertical conveyor section A, a lower horizontal conveyor section C, an upper horizontal conveyor section B, the lower horizontal conveyor section C and the upper horizontal conveyor section B being extending in a single direction from the vertical conveyor section A to form a C shaped configuration.
The vertical conveyor section A comprises a vertical advance passage or path Af for moving the carrying vessel 2 upward and a vertical return passage or path Ar for moving the carrying vessel 2 downward. The upper horizontal conveyor section B comprises an upper horizontal advance passage Bf connected to the vertical advance passage Af to horizontally ~,~7'~
move the carr~ing vessel 2 in a left direction in the drawing and an upper horizontal return passage Br provided below the upper horizontal advance passage and connected to the vertical return passage Ar for horizontally moving the carrying vessel in a right direction in the drawing. rne lower horizontal conveyor section C comprises a lower horizontal return passage Cr connected to the vertical return passage Ar for horizontally transferring the carrying vessel 2 in a left direction and a lower horizontal return passage Cf provided below the lower horizontal return passage Cr and connected to the vertical advance passage Af for horizontally transferring the carrying vessel 2 in a right direction in the drawing. rne item to be carried is loaded at the lower horizontal advance passage Cf from an infeed port D, and discharged at an upper horizontal return passage Br from a discharge port E
The tandem wheels and the coaxial wheels are positioned at each bent portion in place. specifically, the lower tandem wheels 3f and 3r and the upper tandem wheels 4f and 4r and the driving coaxial wheel 5 and the return coaxial wheel 8 are placed in position, around which four endless link chains 1 are turned. The outer side and inner side of the tandem wheel are designated by "a" and "b" , respectively. The ~ ~ 7 ~
tandem wheel at least at the right hand side is of a cantilever shape and has no shaft at the center thereof to move the carrying vessel through the wheel.
The carrying vessel 2 has four corners to which the link chain 1 is connected. At the vertical advance passage Af, the link chain la is connected to the right side of the vessel 2 while the link chain lb is connected to the left side of the vessel 2.
1~7~3~
The carrying vessel 2 is horizontally transferred at the lower horizontal passage Cf in a normal attitude with the opening faced upward and receives the item to be carried from the infeed port D, and then moves in the right direction in the drawing, and turns in a vertical direction at the lower tandem wheel 3f into the vertical advance passage Af. The carrying vessel 2 moves upward in the normal horizontal attitude upward through the vertical advance passage Af, changes the travelling direction at the upper tandem wheel 4f in the left direction in the drawing into the upper horizontal advance passage Bf. The carrying vessel 2 horizontally moves in the normal attitude through the upper horizontal passage Br, change the travelling direction and the attitude around the driving coaxial wheel 5, throws away its content and moves into the upper horizontal return passage Br. The content, that is the item to be carried is discharged from the discharge port E The carrying vessel 2 is horizontally transferred in the right direction in the inversed attitude with its opening faced downward through the upper horizontal return passage Br, changes the travelling direction around the upper tandem wheel 4r into the vertical return passage Ar. The carrying vessel 2 moves down in the inversed attitude and change the travelling direction around ~ ~ 7~
the tandem wheel 3r again in the 'e:Et direction in the drawing into the lower horizontal return pa~sage Cr. The carrying vessel 2 horizontally moves in the inversed attitude through the lower return passage Cr, and changes the travelling direction and the attitude around the return coaxial wheel 8 into the lower horizontal advance passage Cf.
The carrying vessel 2 is horizontally transferred in the normal attitude through the lower horizontal advance passage Cf as mentioned previously and supplied with the item to be carried at the infeed port D, and thus the operation i~
repeated.
The joint portions between the link chain 1 and the arms 30 and 31 of the carrying vessel 2 change vertically in location through operation in the C-shaped continuous conveyor apparatus, which is explained hereonafter with reference to the tandem wheel and the coaxial wheel.
In Figures 12 and 13, the link chain 1 and the arms 30 and 31 are interconnected with each other in the lower horizontal advance passage Cf. The rear arm, which is referred to as outer arm 31' hereinafter, is apparently located in a front portion of the carrying vessel 2, while the front arm, which is referred to as inner arm 30' hereinafter, is located in a rear portion of the vessel 2. The outer arm 31' extends under ~:7~
the inner chain lb so as to be connected with the outer chain la on its lower side. The inner arm 30' is also connected to the inner chain lb on its lower side. The remained joint structure is substantially the same as those of Figures 7 and 8, wherein the fitting 32 is rotated relative to the clamp bolt 33 so as to locate the arms 30' and 31' above and below the chain l, respectively, which is explained hereinafter.
Figures 14 to 17 schematically illustrate the lower tandem wheel 3, the upper tandem wheel 4, the link chain 1 and the carrying vessel 2. These are figures when viewed from the right hand side in Figure 11, and the wheel closer to the viewer in the drawing is daubed in blac~. In addition, the arms 30' and 31' closer to the viewer are shown by the solid lines and the arms 30' and 31' remote from the viewer are shown by the broken lines in the drawings.
m e link chain as shown in Figure 14 comprises the outer link chain la provided outside in a horizontal or lateral direction and the inner link chain lb. The carrying vessel 2 has one arm at each of the four corners, which is a joint member to the link chain 1. Provided at a front portion of the vessel is the outer arm 31' for connection with the outer link chain la. On the other hand, provided at a rear portion of the vessel is the inner arm 30' for connection with the ~ 3~
inner link chain lb The outer arm 31' extends under the inner link chain lb to be connected with the outer link chain la at its lower portion. The inner arm 30'is also connected with the inner link chain lb at its lower portion.
The link chain 1 comes into contact with the lower tandem wheel 3f in the advance passage from below and turns in a vertical travelling direction, and comes into contact with the upper tandem wheel 4f from above and turns ayain in the horizontal or lateral travelling direction. The inner arm 30' and outer arm 31' rotate relative to the carrying vessel 2 at the upper tandem wheel 4f, and the joint portions 15 between the inner and outer arms 30' and 31' and the link chain 1 are shifted upward.
The driving coaxial wheel 5 comes into contact with the link chain 1 from below as in the case shown in Figure 15, wherein the carrying vessel 2 is turned into an inversed attitude. The front and rear relationship between the inner arm 30' and outer arm 31' is reversed. Specifically the inner arm 30' is located closer to the viewer and the outer arm 31' remote from the viewer. The link chain 1 comes into contact with the upper tandem wheel 4r in the return passage from above as shown in Figure 4. Since the joint portions 15 between the inner and outer arms 30' and 31' and the link 1'~7~
chain 1 are positioned on the wheel side, a sprocXet wheel structure a~ shown in Figure 3 is used for the upper tandem wheel 4r in the return passage to clear the joint portions 15.
The carrying vessel 2 turns around the upper tandem wheel 4r in the return passage to a vertical direction, and moves downward in the inversed attitude, and turns around the lower tandem wheel 3r in the return passage for direction change.
rne lower tandem wheel 3r comes into contact with the link chain 1 from above as shown in Figure 17, where the carrying vessel 2 is directed in the horizontal direction and reversed at the return coaxial wheel 8. A sprocket wheel structure as shown in Figure 3 is adopted for the lower tandem wheel 3r to clear the joint portions 15 located on the wheel side.
The return coaxial wheel 8 comprises two wheels in the embodiment, but may be a single wheel of larger diameter. lne return coaxial wheel 8 comes into contact with the link chain from below as shown in Figure 17. The conveying vessel 2 returns into the original normal attitude at the return coaxial wheel 8 as shown in Figure 14.
As previously mentioned, a sprocket wheel structure shown in Figure 3 is used for the upper tandem wheel 4r and the lower tandem wheel 3r in the return passage and the driving coaxial wheel 5 to clear the joint portions between the inner ~ .7~
and outer arms 30' and 31' and the ].ir~ chain 1.
The lower horizontal return passage Cr is provided with the cleaner 9 to automatically clean substances adhered to the interior of the carrying vessel 2 in this embodiment. The structure is the same as that shown in Fig~re 10.
The continuous conveyor system mentioned above is very effective for loading and unloading of bul~ as in a freighter oecause of lts C-shaped struct _ i ./
Claims (10)
1. A continuous conveyor apparatus comprising:
a coaxial wheel means positioned at a predetermined location comprising a pair of inner wheels and a pair of outer wheels coaxially arranged, a tandem wheel means positioned at a predetermined location and comprising a pair of inner wheels and a pair of outer wheels horizontally arranged with a space therebetween, four link chains turned around said coaxial and tandem wheel means, a plurality of carrying vessels connected to said four link chains through a connecting means, and each of said link chains comprising an endless sequence of alternating vertical links and horizontal links, each of said carrying vessels each being connected with the outer side of the straight portion of a respective vertical link.
a coaxial wheel means positioned at a predetermined location comprising a pair of inner wheels and a pair of outer wheels coaxially arranged, a tandem wheel means positioned at a predetermined location and comprising a pair of inner wheels and a pair of outer wheels horizontally arranged with a space therebetween, four link chains turned around said coaxial and tandem wheel means, a plurality of carrying vessels connected to said four link chains through a connecting means, and each of said link chains comprising an endless sequence of alternating vertical links and horizontal links, each of said carrying vessels each being connected with the outer side of the straight portion of a respective vertical link.
2. The apparatus of claim 1, wherein said coaxial and tandem wheel means have a grooved wheel in place having a circumferential groove for receiving a vertical link of said link chain therein.
3. The apparatus of claim 1, wherein said inner wheel of said coaxial wheel means, at least when used in a location where said wheel comes into contact with an upper surface of said carrying vessel, is a sprocket wheel which comprises a wheel main body, bases each positioned around said main body with a predetermined pitch and having a height to accommodate said connecting means between said bases, and teeth each mounted on said base to be engaged with a horizontal link of said link chain.
4. The apparatus of claim 1, wherein said carrying vessels are connected with said link chain at an upper portion thereof through said connecting means, and said inner and outer wheel of said coaxial wheel means in a location where said inner and outer wheels come into contact with an upper surface of said carrying vessel, and said wheels of said tandem wheel means in a location where said wheels come into contact with an upper surface of said carrying vessel, are sprocket wheels each comprising a main body, bases provided around said main body with a predetermined pitch and having a height to receive said connecting means between said bases, and teeth each mounted on a said base and engaged with a horizontal link of said link chain.
5. The apparatus of claim 1, wherein said connecting means comprises an arm rotatably connected to said carrying vessel, a cylindrical fitting attached to an upper portion of said link chain, and a clamp bolt secured to said arm to extend through said fitting.
6. The apparatus of claim 1, further comprising a tension sensor for detecting tension of said link chain, at least one coaxial wheel movable in the travelling direction of said link chain, and a driving means for inputting a detection signal from said sensor and driving said coaxial wheel to increase said tension when said tension is lower than a predetermined value.
7. The apparatus of claim 1, further comprising a cleaner positioned at a location where said carrying vessel is inverted, wherein said cleaner means has a scraper means coming into contact with a bottom inner surface of said carrying vessel, a spring means for forcing said scraper means against said bottom inner surface, and a roller means for supporting a bottom outer surface of said carrying vessel to receive a force from said spring means.
8. The continuous conveyor apparatus of claim 1, wherein said conveyor apparatus divided into a vertical conveyor section for vertically transferring said carrying vessels, an upper horizontal conveyor section provided above said vertical conveyor section for horizontally transferring said carrying vessels and a lower horizontal conveyor section provided below said vertical conveyor section for horizontally transferring said carrying vessels, and said upper and lower horizontal conveyor sections extending in a single direction from said vertical conveyor section.
9. The continuous conveyor apparatus of claim 8, wherein said vertical conveyor section comprises a vertical advance passage in which said carrying vessels move upward in a normal attitude with their openings faced upward and a vertical return passage in which said carrying vessels move downward in an inverted attitude with their openings faced downward, said horizontal conveyor section comprises an upper horizontal advance passage connected with said vertical advance passage to horizontally transfer said carrying vessels in said normal attitude and an upper return passage connected to said vertical return passage to horizontally transfer said carrying vessels in said inverted attitude, and said lower horizontal conveyor section compresses a lower horizontal advance passage connected with said vertical advance passage to horizontally transfer said carrying vessels in said normal attitude and a lower horizontal return passage connected with said vertical return passage to horizontally transfer said carrying vessels in said inverted attitude.
10. A continuous conveyor apparatus of claim 1, wherein said carrying vessels each have front and rear portions to be connected to said endless chain and first and second end portions, and said first end portion having an extension end which overlaps said second end portion of an adjacent carrying vessel.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CA000547133A CA1279601C (en) | 1986-09-19 | 1987-09-17 | Continuous conveyor apparatus |
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP61/221643 | 1986-09-19 | ||
| JP62/149058 | 1987-06-17 | ||
| CA000547133A CA1279601C (en) | 1986-09-19 | 1987-09-17 | Continuous conveyor apparatus |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CA1279601C true CA1279601C (en) | 1991-01-29 |
Family
ID=4136467
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CA000547133A Expired - Lifetime CA1279601C (en) | 1986-09-19 | 1987-09-17 | Continuous conveyor apparatus |
Country Status (1)
| Country | Link |
|---|---|
| CA (1) | CA1279601C (en) |
-
1987
- 1987-09-17 CA CA000547133A patent/CA1279601C/en not_active Expired - Lifetime
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| Date | Code | Title | Description |
|---|---|---|---|
| MKLA | Lapsed |