CA1261033A - Method of and system for identifying articles to be worked on the production line - Google Patents

Method of and system for identifying articles to be worked on the production line

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Publication number
CA1261033A
CA1261033A CA000501223A CA501223A CA1261033A CA 1261033 A CA1261033 A CA 1261033A CA 000501223 A CA000501223 A CA 000501223A CA 501223 A CA501223 A CA 501223A CA 1261033 A CA1261033 A CA 1261033A
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CA
Canada
Prior art keywords
articles
memory means
signs
identifying
cards
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
CA000501223A
Other languages
French (fr)
Inventor
Masayuki Watanabe
Kouji Ota
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Toyota Motor Corp
Original Assignee
Toyota Motor Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Toyota Motor Corp filed Critical Toyota Motor Corp
Priority to CA000501223A priority Critical patent/CA1261033A/en
Application granted granted Critical
Publication of CA1261033A publication Critical patent/CA1261033A/en
Expired legal-status Critical Current

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Abstract

ABSTRACT OF THE DISCLOSURE
A method of identifying works on a production line includes: attaching to the successive works different cards carrying signs peculiar thereto; storing the data concerning the specifications of the works in relation to the signs carried by the cards on respective works; and identifying the work specifications through reading the signs carried by the cards on the works. According to this method, it is necessary to eliminate the necessity for the preparation and selection of cards corresponding to different work specifications, thereby allowing a reduction in the number of steps in the work identification process.
Disclosed also is a system suitable for carrying out this method.

Description

~Z6~(~33 The present invention relates to a method of and a system for identifying articles to be worked on a production line and, more par.ticularly, to a method of and a system suitable for use in a production line which handles a variety of kinds of articles to be workedO In the following description, the articles will be refer to as works.
It is a current practice to produce different kinds of products from different works by utilizing a single production line. In this type of production line, a plurality of works of differen-t kinds are successively conveyed for different kinds of machining or processing, so that it is necessary to discriminate or identify the type of each of the successively conveyed works, i..e., -to identify the kinds and specifications of the works, in order that the works may be correctly subjected to the respective disignated processings such as attaching of parts by, for example, a robot, welding and coating.
Hither-to, several methods have been proposed for enabling the identification of works, such as discrimina-tion of the shapes of the works by means of a photoelectric tube, judging of the work specifications through sensing the position of cards on respective works by means of a /

': , ~ ~ ~ ' ' ' photoelectric tube, and so forth. Vnfortunately, however, these known methods can provide only a few items of information, and there is an increasing demand for a me-thod ~hich can provide greater amount of information. To cope with this demand, it has been proposed to use a card for each work, the card carrying various data concerning -the type and specification of the work. When identifying the works, i.e~, for detecting the -types and specifications of the works, the information carried by the card on each work is read by a card reader.
This method enables the identification of type and specification fairly well, but still suffers from the following disadvan-tages. Namely, this method requires the selec-tion of a card amongst different kinds of cards, so that correct card may be attached to the corresponding work. This method also requires preparation of a new card carrying data concerning any new work each time a new type of work is used. Thus, the efficiency of production is lowered due to the necessity for the preparation, selection and attaching of the cards to the works.
SVMMARY OF THE INVENTION
Accordingly , an object of the invention is to provide a method of and a system for identifying works on a product~ion line, which is improved in such a way as to permit identification oE works and, hence, the work
-2-.

, . . . - ~,. . . ..

~; ~2~33 specifications, simply by attaching any desired different ~ cards or sign means to the works, without requiring the fabrica-tion and selection of cards corresponding to . respective works and thereby reducing the number of s-teps in the process of work identification and, hence, overcoming . the problems of the known work identification methods and systems.
According to the present invention, there is ; provided a method o:E identifying successive articles to be worked on a production line comprising the steps of:
` (a) before successive articles reach an area where a processing or machining is performed thereon, storing data concerning types and specifications of the successive arti.cles in a first memory means, said data including kinds of the processing or machining to be performed on respective articles, in accordance with commands memorized in said first memory means, while attaching to said articles different cards having signs peculiar to each of said cards, followed by re-storing the data from said memory means to a second memory means; and (b) when the articles have been brought to said area for said processing or machining, reading the signs peculiar to each of said cards attached to said articles, transmitting data responsive to said signs to said second : 25 memory means, and identifying said types and specifications of said articles by means of said second memory means which processes said re-stored data in view of said data responsive to said signs.
According to the present invention there is also :~ 30 provided a method of identifying successive articles to be worked on a production line comprising the steps of:
(a) before successive articles reach areas where processings or machinings are perEormed thereon, storing data concerning the types and specifications of the ,;
~ - 3 --,, successive articles in a first memory means, said data including kinds of -the processings or machinings to be performed on respective articlesain accordance commands memorized in said first memory means, while attaching to said articles different cards having signs peculiar to each oE said cards,followed by re-storing the data from said firstmemory means to a second memory means; and (b) when the articles have been brought to areas for respective processings or machinings, reading the signs peculiar to each of said cards attached to said articles, transmitting data responsive to said signs to said second memory means,and identifying the types and specifications of respective articles, by means of said second memory means which processes said re-stored data in view of said data responsive to said signs.
According to the present invention, there is also provided a system for identifying successive articles to be worked on a production line, comprising:
(a) a first memory means for storing data concerning types and specifications of the successive articles in accordance with commands memorized in said first memory means before said articles are brought to an area where processing or machining is performed on said articles;
(b) different sign means having signs peculiar to ~: 25 each of said sign means and adapted to be attached to the successive articles before said articles reach said area;
(c) a second memory means for re-storing said data concerning types and specifications of successive articles from said first memory means;
30(d) reading means for reading the signs on said sign means when said articles are brought to said area, and (e) an identifying means for identifying the specifications in said area from the signs pecuLiar to each of said sign means read by said reading means in view of - 3a -~26~333 ,, said data re-stored in said second memory means.
According to -the present invention, there is also provided a system for identifying successive articlesto be worked on a production line, comprising:
(a) a first memory means for storing data concerning types and specifications of the successive articles in accordance with commands memori~ed in said first memory means before said articles are brought to areas where processings or machinings are performed on said articles~
(b) different sign means having signs peculiar to ~ each of said sign means and adapted to be attached to the i successive articles before said articles reach said areas;
(c) a second memory means for re-storing said data concerning types and specifications of successive articles from said first memory means;
(d) reading means for reading the signs on said sign means when said articles are brought to said areas; and (e) an identifying means for identifying the specifications in said areas from the signs peculiar to each of said sign means read by said reading means.
The work identification method and system of the :` ~

: 25 /

- 3b -~L~ 3 invention provides, besides the advantages explained above, arl additional advantage in that, in the event that a defective work is found and removed during the convey, the subsequent work is identified without fail by means of the signs peculiar to -the card or sign means a-ttached to this work.
Other objects, features and advantages of the invention will become clear from the following description of the preferredembodiments when the same is read in conjunction with the accompanying drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
Fig. 1 is an illustration of a production line to which an embodiment of the invention is applied; and Fig. 2 is a flow chart explaining the method of the invention for identifying works.
DESCRIPTION OF THE PREFERRED EMBODIMENTS:
Referring to Fiy. 1, a transportation conveyor 22 is disposed through a plurality of areas such as areas 10, 12 for attaching cards to successive works, areas 14, 16 for processing by robots, and areas 1~, 20 for processing by automatic processing machines. A plurality of cards 24 are placed in the area 12. The cards 24 carry marks or signs peculiar thereto, such as serial Nos., different symbols and pat-terns.
Card readers 26, 32 and 34 are disposed in the areas 12, 16 and 18, whereas TV cameras 28, 30 are disposed in .

the areas 14, 20. Industrial robots 36, 38 are installed in the areas 14, 16, whereas automatic processing machines 40, 42 are placed in the areas 18, 20.
The output from the card reader 26 is transmitted to a line computer 46 through a relay station 44, while the outputs from the TV camera 28 and the card reader 32 are transmitted to the line computer 46 through a relay station 48. The outputs from the card reader 34 and -the TV camera 30 are transmitted to the line computer 46 through a relay station 50.
A host computer 52 stores all the information concerning the types and specifications of the works 54 which are conveyed by the conveyor 22. The data is stored in accordance with the order of the works on the conveyor.
The thus stored data is transmitted to the line computer 46. Upon receipt of the data from the host computer 52 and the information derived from the relay stations 44, 48 and 50, the line computer identifies the type and, hence, the specification of each of the works 54 which are successively conveyed by the conveyor, and delivers to the robots 36, 38 and the automatic machines 40, 42 various processing information concerning the processing which is to be performed on each work.
The operation will be explained hereinunder with reference to Fig. 2.

12~S1033 In a first step (STEP 100), the data concerning types and specifications of works 54 which are to be processed during one particular day is stored in the host computer 52 in accordance with the order of processing of the successive works~ The works are then conveyed in accordance with the above-mentioned order by the conveyor.
When a work 54 arrives at the area 12 (STEP 102), the host computer 52 delivers the processing information concerning this work 54 to the line computer 46 (STEP 104). At the same time, any desired card 24a selected from a group 24 of cards is selected and inserted into the card reader 26 (STEP 106). The card reader 26 reads the sign peculiar to the card 24a, e.g., serial No. or a mark, and deiivers a signal representing the sign to the line computer 46 through the relay terminal 44 (STEP 108). The line computer 46 therefore stores the data concerning the types and specifications of the successive works 54 arriving at the area 12, in relation to the signs peculiar to the cards (STEP 110). Then, the cards 24a are attached to corresponding works 54, and are conveyed together with the works to the areas 14, 16, 18, 20 for processing by means of the conveyor 22~
The works 54 carrying respective cards thus successively arrive at the processing areas 14, 16, 18 and 20 where the robots 36, 38 and automatic machines 40, 42 are installed (STEP 112), and the signs peculiar to the cards on successive works 54 are read by TV cameras 28, 30 and signals corresponding to such signs are transmitted to the line computer 46 through the relay stations 48, 50 (STEP
114).
When the work 54 has arrived at the areas 16, 18, the operator extracts the card 24a and inserts the same into the card reader 32 or 34, so that the card reader reads the sign peculiar to this card and .the content is transmitted to the line computer 46 through the relay stations 48, 58 (STEP 116).
As the successive works 54 are conveyed by the conveyor 22 to the areas 14, 16, 18 and 20, respectively, the signs peculiar to the cards 24a attached to the works 54 are read by the TV cameras 28, 30 and card readers 32, 34, and the thus read data is transmitted to the line computer 46. Upon receipt of the data, the line computer 46 identifies the types and specifications of the works on the basis of the sisns read from the cards 24a (STEP llS).
The identified work types and specifications are then transmitted to the robots 36~ 38 and the automatic machines 40, 42 through the relay stations 48, 50 (STEP 120), so that the robots 36, 38 and the automatic machines 40, 42 perform the required processings or machinings on these works 54 in respective areas (STEP 122).

As will be understood from the foregoing description, according to the invention, any desired card selected from a group of cards each having its peculiar sign is attached to each of successive works of diferent types conveyed by a production line for producing different kinds of products, and the required processings or machinings are performed in respective processing or machining areas in accordance with the data based on the signs peculiar to the cards on respective works. It is, therefore, possible to eliminate necessity for the troublesome works such as the preparation of cards for respective types of works and the selection of the cards. In addition, the risk of error in the selection and preparation o the cards is obviated, contributing to a simplification of the work identification and, hence, to a reduction iA the installation cost.

Claims (13)

The embodiments of the invention in which an exclusive property or privilege is claimed are defined as follows:
1. A method of identifying successive articles to be worked on a production line comprising the steps of:
(a) before successive articles reach an area where a processing or machining is performed thereon, storing data concerning types and specifications of the successive articles in a first memory means, said data including kinds of the processing or machining to be performed on respective articles, in accordance with commands memorized in said first memory means, while attaching to said articles different cards having signs peculiar to each of said cards, followed by re-storing the data from said first memory means to a second memory means; and (b) when the articles have been brought to said area for said processing or machining, reading the signs peculiar to each of said cards attached to said articles, transmitting data responsive to said signs to said second memory means, and identifying said types and specifications of said articles by means of said second memory means which processes said re-stored data in view of said data responsive to said signs.
2. A method of identifying successive articles according to claim 1, wherein said signs peculiar to each of said cards are serial numbers.
3. A method of identifying successive articles to be worked on a production line comprising the steps of:
(a) before successive articles reach areas where processings or machinings are performed thereon, storing data concerning the types and specifications of the suc-cessive articles in a first memory means, said data including kinds of the processings or machinings to be performed on respective articles, in accordance with com-mands memorized in said first memory means, while attaching to said articles different cards having signs peculiar to each of said cards, followed by re-storing the data from said first memory means to a second memory means; and (b) when the articles have been brought to areas for respective processings or machinings, reading the signs peculiar to each of said cards attached to said articles, transmitting data responsive to said signs to said second memory means and identifying the types and specifications of respective articles by means of said second memory means which processes said re-stored data in view of said data responsive to said signs.
4. A method of identifying successive articles according to claim 3, wherein said signs peculiar to each of said cards are serial numbers.
5. A method of identifying successive articles according to claim 1 or 3, wherein said signs peculiar to each of said cards are patterns.
6. A system for identifying successive articles to be worked on a production line, comprising:
(a) a first memory means for storing data concerning types and specifications of the successive articles in accordance with commands memorized in said first memory means before said articles are brought to an area where processing or machining is performed on said articles;
(b) different sign means having signs peculiar to each of said sign means and adapted to be attached to the successive articles before said articles reach said area;

(c) a second memory means for re-storing said data concerning types and specifications of successive articles from said first memory means;
(d) reading means for reading the signs on said sign means when said articles are brought to said area; and (e) an identifying means for identifying the specifications in said area from the signs peculiar to each of said sign means read by said reading means in view of said data re-stored in said second memory means.
7. A system for identifying successive articles to be worked on a production line, comprising:
(a) a first memory means for storing data concerning types and specifications of the successive articles in accordance with commands memorized in said first memory means before said articles are brought to areas where processings or machinings are performed on said articles;
(b) different sign means having signs peculiar to each of said sign means and adapted to be attached to the successive articles before said articles reach said areas;
(c) a second memory means for re-storing said data concerning types and specifications of successive articles from said first memory means;
(d) reading means for reading the signs on said sign means when said articles are brought to said areas; and (e) an identifying means for identifying the specifications in said areas from the signs peculiar to each of said sign means read by said reading means.
8. A system according to claim 6 or 7, wherein said first memory means includes a host computer.
9. A system according to claim 6 or 7, wherein said different sign means are cards.
10. A system according to claim 6 or 7, wherein said second memory means includes a line computer.
11. A system according to claim 6 or 7, wherein said reading means includes a TV camera.
12. A system according to claim 6 or 7, wherein said reading means includes a card reader.
13. A system according to claim 6 or 7, wherein said identifying means includes a line computer.
CA000501223A 1986-02-06 1986-02-06 Method of and system for identifying articles to be worked on the production line Expired CA1261033A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CA000501223A CA1261033A (en) 1986-02-06 1986-02-06 Method of and system for identifying articles to be worked on the production line

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CA000501223A CA1261033A (en) 1986-02-06 1986-02-06 Method of and system for identifying articles to be worked on the production line

Publications (1)

Publication Number Publication Date
CA1261033A true CA1261033A (en) 1989-09-26

Family

ID=4132421

Family Applications (1)

Application Number Title Priority Date Filing Date
CA000501223A Expired CA1261033A (en) 1986-02-06 1986-02-06 Method of and system for identifying articles to be worked on the production line

Country Status (1)

Country Link
CA (1) CA1261033A (en)

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