CA1257509A - Wallcoverings - Google Patents
WallcoveringsInfo
- Publication number
- CA1257509A CA1257509A CA000456860A CA456860A CA1257509A CA 1257509 A CA1257509 A CA 1257509A CA 000456860 A CA000456860 A CA 000456860A CA 456860 A CA456860 A CA 456860A CA 1257509 A CA1257509 A CA 1257509A
- Authority
- CA
- Canada
- Prior art keywords
- web
- base web
- location
- providing
- heating
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B44—DECORATIVE ARTS
- B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
- B44C7/00—Paperhanging
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
- D06N3/04—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
- D06N3/06—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds with polyvinylchloride or its copolymerisation products
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N7/00—Flexible sheet materials not otherwise provided for, e.g. textile threads, filaments, yarns or tow, glued on macromolecular material
- D06N7/0002—Wallpaper or wall covering on textile basis
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N2205/00—Condition, form or state of the materials
- D06N2205/04—Foam
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Printing Methods (AREA)
- Making Paper Articles (AREA)
Abstract
ABSTRACT
TITLE: WALLCOVERINGS
Pieces (15) of prepasted foamed wallcovering are made in a two-location process. At the first location a web of paper substrata (10a) with a formable coat (10b) is given a print (10c). At the second location the printed web is given a pre-paste coat (10d) with an adhesive capable of providing remoistanable features after tolera-ting heat conditions to be encountered during a subsequent foaming step, and the pasted, printed web is then given at the same location any subsequent treatment required (such as embossing) including heat-ing to generate the foam.
TITLE: WALLCOVERINGS
Pieces (15) of prepasted foamed wallcovering are made in a two-location process. At the first location a web of paper substrata (10a) with a formable coat (10b) is given a print (10c). At the second location the printed web is given a pre-paste coat (10d) with an adhesive capable of providing remoistanable features after tolera-ting heat conditions to be encountered during a subsequent foaming step, and the pasted, printed web is then given at the same location any subsequent treatment required (such as embossing) including heat-ing to generate the foam.
Description
- 1 ~ZS~g Thia invsntlon rslatas to wallcoverings.
Tha invsntion i~ concsrnsd with th~ subjact of prspastad wall-cnv~ring~ and i~ aimsd at providing apparatu~ and a proc3~s for ma~lng prspaRtsd chsmically foamed wallcovsring~.
A proca~ already ussd ~or making prspastad foamed wallcovsring involvs~ conducting sub procassas at thres location~, namsly:
Location No. 1 Un-rssl foamabl~ ~eb; print; rs-rsel and tak6 to Locatian No. 2.
Location No. 2 Un-raol printed foamabla wsb; hsat to foam;
rs-rasl.
Location No. 3 Un-rssl pri~tsd ~oamabls web; prapasts;
pisca wind.
This alrsady u~ed procsss has potantial problsm points. For example, any damage occurring aftsr printing (such a~ may ari~e in hand}ing, transport and storags o~ rssls) i3 damag~ to a product to which qignificant value, namely the printing, ha~ besn addsd. Any damage occurring aftsr foaming involves 1089 of ~vsn grsater valus.
Fùrth~r a foamad web i9 soft and bulky and i~ quscsptibla to damags and i8 not suitabla tor convsntional ~torags as a rsel fr~-Rtanding on a floor as ths ~oam in proximity to ths floor bscomss crushad.
Thus it i~ ths practica to support rael~ of ~oamsd wsb ~n csntrs ~upports mountsd on block~ which i~ mora troublssoms than fras-~tanding 4torags.
Ths invsntion disclossd in our application No. 81~7022 (G8 2110 956A) provide~ an improvsd proca~s which, whilst not removing all ths problem point~, at lea~t r~ducss them. Th~ pressnt invsntion di~closa~
a furthsr lmprov~d proca~s in which damag~ hazard3 ~uch as may ariss in .~
Tha invsntion i~ concsrnsd with th~ subjact of prspastad wall-cnv~ring~ and i~ aimsd at providing apparatu~ and a proc3~s for ma~lng prspaRtsd chsmically foamed wallcovsring~.
A proca~ already ussd ~or making prspastad foamed wallcovsring involvs~ conducting sub procassas at thres location~, namsly:
Location No. 1 Un-rssl foamabl~ ~eb; print; rs-rsel and tak6 to Locatian No. 2.
Location No. 2 Un-raol printed foamabla wsb; hsat to foam;
rs-rasl.
Location No. 3 Un-rssl pri~tsd ~oamabls web; prapasts;
pisca wind.
This alrsady u~ed procsss has potantial problsm points. For example, any damage occurring aftsr printing (such a~ may ari~e in hand}ing, transport and storags o~ rssls) i3 damag~ to a product to which qignificant value, namely the printing, ha~ besn addsd. Any damage occurring aftsr foaming involves 1089 of ~vsn grsater valus.
Fùrth~r a foamad web i9 soft and bulky and i~ quscsptibla to damags and i8 not suitabla tor convsntional ~torags as a rsel fr~-Rtanding on a floor as ths ~oam in proximity to ths floor bscomss crushad.
Thus it i~ ths practica to support rael~ of ~oamsd wsb ~n csntrs ~upports mountsd on block~ which i~ mora troublssoms than fras-~tanding 4torags.
Ths invsntion disclossd in our application No. 81~7022 (G8 2110 956A) provide~ an improvsd proca~s which, whilst not removing all ths problem point~, at lea~t r~ducss them. Th~ pressnt invsntion di~closa~
a furthsr lmprov~d proca~s in which damag~ hazard3 ~uch as may ariss in .~
- 2 - ~ S~3 handling, transport and storaga of rselsd products are raducad. Tha new procass also aims gsnarally to follow ths procadura o~ printing prior to prapasting and henca problsm3 that can arise dua to adhasiva inadvar-tantly raaching tha print surfaca, disturbanca to tha printing surfaca dua to an intermadiate procsss impairing print~ and inability to sustain registsr due to prasancs o~ prepasta on the rsvarsa sida o~ tha web, ara minimisad or avoidad.
Tha procss~ according to tha presant invsntion is a procass which raq~iras at tha most, two locations with one rewind batwaan locations as follows:
Location No. 1 Unrael basa web, print, and reel.
Location No. 2 Apply prapasta with an adhasiva capabls of providing remoistenabla featuras aftar tolara-ting heat conditions to bs sncountared during a subsaquent foaming step (typically 180 22ûC for 15 to 40 seconds), complata ramain-ing treatmant of printad and prepastsd web, i~ raquirad~ foam, and pieca wind.
(For ra~3rsnca purposas tha aarly art procassas of prepasting ars sean in G8 s88 554, 605 438, 606 648, 626 290, a2s 752, 869 422.
These pr~cssses hava be~n gsnarally rsplacad with a two-ccat systsm di3closed in USP 3 122 445 which, in turn, is likely to be raplaced by prepasting with 2dhasivss derivad from invarss smulsions as disclosad in EP 0 008 213 and G3 2 054 ~28A).
Two examplas of tha invantion will now ba descriobad with .sfa_-ence to tha accompanying drawing3 which ara flow lina diagrams of two procasses according to the invention raspectivsly numbsrsd F19. 1 and 7~
Fig. 2.
In Fig. 1 a rsel 10 of ba~s web ronsisting of paper ~ub~trata lOa having a foamabls PVC coating lOb 3upplies a gravurs (or flaxo) printing ~nit~ 11 whars a print lOc i9 applied and ths web ~torsd on a rsal 12.
This rsprasant~ location No. 1.
Ths rssl 12 i9 next movsd to luration No. 2 whsra it i~ givan, at a gravura ~1BXO or scrssn machina 13, an applied prspa3tH c~at lDd and thsn pa~3d through a blowing oven 14 whsrs the PVC coating lOb becomas ~oamad and formR coat lOe FrDm the ovan, ths ~inishsd wab i~ wound as pi~C9~3 15.
In Fig. 2 a reel 20 o~ basa wab consisting of a paper substrats 20a with, pra~erably, a ground coat 20b ~upplias a gravurs (or fl0xo) printing unit 21 whara a print 20c i-~ appliad and tha wsb ~torad on a reel Z. This repressntq location No. 1.
Ths rsel 22 i9 next moved to lDcation No. 2 whsra it is givan, at a gravure flsxo or ~craen machins 23, an appliad prspasta coat 20d. Ths ramaining treatmant o~ embos~ing(i~ requirsd) the printed and prapasted web takss placs at an emboasing station 26 ~ollowsd by ~cresn prin'ing two foamable plastic-~ coats 208 and 2Uf o~ differing colour at atations 27a and 27~. The web then pas~ed a blowing ovan 24 and i5 wound as piacse 25 with a foam coat 20q abovs print 20c on a coat 20b on a sub-strats 2ûc with a prspasta 20d.
Ths adhs~i~s (lOd or 20d) i9 ~ormulatad tD b~ tolarant to tha tsmpsraturs sncountsrsd In the ~aaming ovsns and may typically bs on~
of the "Colla~ixi' ranga of adhssives ~arkatad by Alliad Colloids Ltd.
"Collafix" is a trade mark.
, ~
Tha procss~ according to tha presant invsntion is a procass which raq~iras at tha most, two locations with one rewind batwaan locations as follows:
Location No. 1 Unrael basa web, print, and reel.
Location No. 2 Apply prapasta with an adhasiva capabls of providing remoistenabla featuras aftar tolara-ting heat conditions to bs sncountared during a subsaquent foaming step (typically 180 22ûC for 15 to 40 seconds), complata ramain-ing treatmant of printad and prepastsd web, i~ raquirad~ foam, and pieca wind.
(For ra~3rsnca purposas tha aarly art procassas of prepasting ars sean in G8 s88 554, 605 438, 606 648, 626 290, a2s 752, 869 422.
These pr~cssses hava be~n gsnarally rsplacad with a two-ccat systsm di3closed in USP 3 122 445 which, in turn, is likely to be raplaced by prepasting with 2dhasivss derivad from invarss smulsions as disclosad in EP 0 008 213 and G3 2 054 ~28A).
Two examplas of tha invantion will now ba descriobad with .sfa_-ence to tha accompanying drawing3 which ara flow lina diagrams of two procasses according to the invention raspectivsly numbsrsd F19. 1 and 7~
Fig. 2.
In Fig. 1 a rsel 10 of ba~s web ronsisting of paper ~ub~trata lOa having a foamabls PVC coating lOb 3upplies a gravurs (or flaxo) printing ~nit~ 11 whars a print lOc i9 applied and ths web ~torsd on a rsal 12.
This rsprasant~ location No. 1.
Ths rssl 12 i9 next movsd to luration No. 2 whsra it i~ givan, at a gravura ~1BXO or scrssn machina 13, an applied prspa3tH c~at lDd and thsn pa~3d through a blowing oven 14 whsrs the PVC coating lOb becomas ~oamad and formR coat lOe FrDm the ovan, ths ~inishsd wab i~ wound as pi~C9~3 15.
In Fig. 2 a reel 20 o~ basa wab consisting of a paper substrats 20a with, pra~erably, a ground coat 20b ~upplias a gravurs (or fl0xo) printing unit 21 whara a print 20c i-~ appliad and tha wsb ~torad on a reel Z. This repressntq location No. 1.
Ths rsel 22 i9 next moved to lDcation No. 2 whsra it is givan, at a gravure flsxo or ~craen machins 23, an appliad prspasta coat 20d. Ths ramaining treatmant o~ embos~ing(i~ requirsd) the printed and prapasted web takss placs at an emboasing station 26 ~ollowsd by ~cresn prin'ing two foamable plastic-~ coats 208 and 2Uf o~ differing colour at atations 27a and 27~. The web then pas~ed a blowing ovan 24 and i5 wound as piacse 25 with a foam coat 20q abovs print 20c on a coat 20b on a sub-strats 2ûc with a prspasta 20d.
Ths adhs~i~s (lOd or 20d) i9 ~ormulatad tD b~ tolarant to tha tsmpsraturs sncountsrsd In the ~aaming ovsns and may typically bs on~
of the "Colla~ixi' ranga of adhssives ~arkatad by Alliad Colloids Ltd.
"Collafix" is a trade mark.
, ~
Claims (6)
OR PRIVILEGE IS CLAIMED ARE DEFINED AS FOLLOWS:
1. A process for making printed foamed wallcoverings in piece-wound form in which the completed wallcovering has a rear surface having a coating of a dry paste which can be water-wetted to provide a wet adhesive surface prior to hanging, and a front face having a chemically foamable material which is foamed by a heating step, the process comprising:
(a) at one location, unreeling a base web carrying said foamable material, printing said base web and re-reeling the base web, (b) at a further location, applying to the said base web a paste coating capable of tolerating heat in a subsequent heating-to-foam step, (c) heating the resulting coated base web to perform the foaming, and (d) piece winding the resulting treated base web.
(a) at one location, unreeling a base web carrying said foamable material, printing said base web and re-reeling the base web, (b) at a further location, applying to the said base web a paste coating capable of tolerating heat in a subsequent heating-to-foam step, (c) heating the resulting coated base web to perform the foaming, and (d) piece winding the resulting treated base web.
2. A process as claimed in Claim 1 further charaterized by:
(a) providing the reeled base web with a foamable PVC
coating, and (b) gravure or flexo printing the web.
(a) providing the reeled base web with a foamable PVC
coating, and (b) gravure or flexo printing the web.
3. A process as claimed in Claim 1 further charecterized by:
(a) providing a paper substrate for the reeled base web, (b) providing two screen printed foamable coats of differing colours applied at the second location.
(a) providing a paper substrate for the reeled base web, (b) providing two screen printed foamable coats of differing colours applied at the second location.
4. A process as claimed in Claim 3 further including:
(a) providing the paper substrate with a ground coat.
(a) providing the paper substrate with a ground coat.
5. A process as claimed in Claim 3 or 4 further including:
(a) embossing the printed and pasted web prior to the said heating-to-foam step.
(a) embossing the printed and pasted web prior to the said heating-to-foam step.
6. A process as claimed in Claim 1, 2 or 3 in which:
(a) foaming the web in a temperature range of between 180° C to 220° C for 15 to 40 seconds.
(a) foaming the web in a temperature range of between 180° C to 220° C for 15 to 40 seconds.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
GB8316773A GB2141946B (en) | 1983-06-21 | 1983-06-21 | Wallcoverings |
GB8316773 | 1983-06-21 |
Publications (1)
Publication Number | Publication Date |
---|---|
CA1257509A true CA1257509A (en) | 1989-07-18 |
Family
ID=10544524
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CA000456860A Expired CA1257509A (en) | 1983-06-21 | 1984-06-19 | Wallcoverings |
Country Status (2)
Country | Link |
---|---|
CA (1) | CA1257509A (en) |
GB (1) | GB2141946B (en) |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5676787A (en) * | 1995-06-07 | 1997-10-14 | Borden Decorative Products, Inc. | Method for making repositionable wall covering and intermediate for same |
BE1020709A3 (en) * | 2012-06-15 | 2014-04-01 | Den Steen Consult Trade Bvba Van | APPARATUS AND METHOD FOR MANUFACTURING WALL COVERING WITH RELIEF USING SCREEN PRINTING TECHNIQUE. |
Family Cites Families (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB2110956B (en) * | 1981-12-08 | 1985-10-09 | Reed International Ltd | Wallcovering |
-
1983
- 1983-06-21 GB GB8316773A patent/GB2141946B/en not_active Expired
-
1984
- 1984-06-19 CA CA000456860A patent/CA1257509A/en not_active Expired
Also Published As
Publication number | Publication date |
---|---|
GB8316773D0 (en) | 1983-07-27 |
GB2141946B (en) | 1986-10-22 |
GB2141946A (en) | 1985-01-09 |
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Legal Events
Date | Code | Title | Description |
---|---|---|---|
MKEX | Expiry |