CA1246964A - Flexible cable assembly - Google Patents

Flexible cable assembly

Info

Publication number
CA1246964A
CA1246964A CA000485489A CA485489A CA1246964A CA 1246964 A CA1246964 A CA 1246964A CA 000485489 A CA000485489 A CA 000485489A CA 485489 A CA485489 A CA 485489A CA 1246964 A CA1246964 A CA 1246964A
Authority
CA
Canada
Prior art keywords
cable assembly
flexible cable
tube
strip
helical
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
CA000485489A
Other languages
French (fr)
Inventor
Louis E. Kottke
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
FKI Industries Inc
Original Assignee
Acco Babcock Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Acco Babcock Inc filed Critical Acco Babcock Inc
Application granted granted Critical
Publication of CA1246964A publication Critical patent/CA1246964A/en
Expired legal-status Critical Current

Links

Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C1/00Flexible shafts; Mechanical means for transmitting movement in a flexible sheathing
    • F16C1/02Flexible shafts; Mechanical means for transmitting movement in a flexible sheathing for conveying rotary movements
    • F16C1/06Flexible shafts; Mechanical means for transmitting movement in a flexible sheathing for conveying rotary movements with guiding sheathing, tube or box
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C1/00Flexible shafts; Mechanical means for transmitting movement in a flexible sheathing
    • F16C1/26Construction of guiding-sheathings or guiding-tubes
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C2370/00Apparatus relating to physics, e.g. instruments

Landscapes

  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Health & Medical Sciences (AREA)
  • Oral & Maxillofacial Surgery (AREA)
  • Mechanical Engineering (AREA)
  • Flexible Shafts (AREA)

Abstract

FLEXIBLE CABLE ASSEMBLY

ABSTRACT

A flexible cable assembly for rotary actuation as in automobile speedometer or tachometer cable, or for linear actuation, for example in a push-pull remote control cable and to a method of manufacturing a plastic liner of the cable assembly, comprising a power transmitting core member and a tubular casing that includes an outer housing and a spiral cut tubular liner 10 with internal ribs 14.
The liner 10 is constructed by extruding a cylindrical tube with at least one internal longitudinally extending rib 14. The tube is then cut helically so as to offset circumferentially the rib segments 14 on adjacent turns of the strip 11, thereby providing internal support for the core member.

Description

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FLEXIBLE CABLE ASSEMBLY

DESCRIPTION

The present invention relates to a fle~ible cable assembly for rotary actuation, as ln an automobile speedometer or tachometer cable, or for linear actuation, for e~ample in a push-pull remote control 5. cable, and to a method of manufacturing a plastic liner of the cable assembly.

According to the invention there is provided a fle~ible cable assembly comprising a motion-transmitting core member, and a tubular casing 10. supporting the core member for movement therein the casing including an outer housing and an inner plastic tubular shaped liner formed by a helical strip and having radially inwardly extending ribs along an inner surface thereof for supporting the core member, the 15. ribs e~tending substantially longditudinally with respect to the liner with a segment of each respective rib on one side edge of the helical strip being offset circumferentially with respect to the corresponding immediately longitudinally adjacent segment of the rib 20. on the adjacent side edge of the helical strip.

According to the invention there is also provided a method of forming a liner for a fle~ible cable assembly the method including forming a flexible generally cylindrical tube with at least one generally 25. longitudinally e~tending rib on an interior surface of ~4691~;~

the tube, cutting the tube to form a helical tubular strip ~ith at least one segment of the rib on each turn thereof, and circumferentially offsetting the segments of the rib on adjacent turDs of the strip.

5. Embodiments of the invention will now be described by way of example and with reference to the accompanying drawings in which:-Figure 1 is a p~rspective view of a liner forming part of the flexible cable assembly, 10. Figure 2 is a cross-sectional view taken along the line II - II of Figure 1, Figure 3 illustrates the flexible cable assembly including the part shown in Figure 1;

Figure 4 is a side elevation of an apparatus for 15. performing part of the method of manufacturing the liner of Figure 1;

Figure 5 is an end elevation of the apparatus of Figure 4 taken along line V-V of Figure 4; and Figure 6 shows a cutting blade for use in the 20. apparatus of Figures 4 and 5.

~Z~69~

With reference to Figures 1 and 2 a conduit liner 10 for use in a cable assembly is shown. The liner 10 is formed of an e~truded plastic tube of polypropylene, a polyamide material such as is 5. available under the trademark Nylon, or other similar material. The tube has a plurality of molded internal ribs 14, shown here as six in number and equally spaced. A continuous and regular spiral cut 12 is made along the entire length of the tube, forming a helical 10. strip 11. In Figure 1 one of the ribs 14 is shown in phantom outline, and is seen to have been broken by the cut 12 into a plurality of discontinuous ribs denoted by 14a, 14b, etc.

When the spiral cut is made in ~he tube, the tube 15. tightens or winds up slightly. The tightening is caused by several factors such as: closing the gap formed by the cut and thereby reducing the tube radius;
mechanical stress e~erted by the cutting blade on the tube during the cutting operation; or reliei of 20. torsional pre-stresses in the tube that are created in the extrusion operation. Generally, an e~truded tube has a torsional stress throughout its length, and releasing ~his stress by making a helical cut causes the adjacent turns of the helical strip to shift cir-25. cumferentially with respect to each other.

The tightening of the cut tube causes the segmentsof the ribs 14 on adjacent turns of strip 11 to become ~246~

offset or misaligned. Preferably, they are circum-ferentially offset from each other, on any given turn, by about half the distance between the ribs 140 The misaligned ribs, being circumferentially spaced, 5. provide support throughout a ~ull 360 range, resul~ting in smooth motion of a central core member.

In Figures 2 and 3 a central aperture 16 is defined by the strip 11 and the ribs 14 for accommodating and supporting an inner centre core 10. member 22 in contact with the ribs 14. The lay of the wrapped wires on the outer surface of the core member 22 and spiral cut 12 are shown in Figure 3 to have a left-hand lay. Such a lay relationship is particularly useful for counterclockwise rotation of 15. the core member 22, that is, in the direction of arrow A as seen in Figure 3. When the lay of the spiral-cut helical strip 11 corresponds in this way to the lay and the direction of rotation of the rotating core member 22, the lubricant is essentially suspended 20. within the liner 10, and upward pumping of the lubricant is thereby prevented. The rotation of the core member 22 in the direction of the lay of the helical strip 11 also opens up the turns of the strip 11 and works the lubrican-t into the gaps between 25. the turns, where the lubricant then remainsO Thus the arrangement provides improved lubricating capacity and retention.

~2469G4 In Figure 3 the cable assembly is shown in which the conduit liner 10 is surrounded by an internal strenghtening layer 18, which in turn is covered by a soft plastic tubular e~trusion cover 20 to provide both 5. strength and watsr-tight integrity. The e~truded plastic cover 20 further improves on the reduction of noise obtained by the combina+ion of offset ribs 14 and the spiral cut 12. The internal strengthening layer 18 may be ~ade of wire or other materials, including 10. spaced wound flat wire, full complement stranded round wire, or spaced stranded round wire. In some instances when, for example tensile and compressive strength are not a major requirement, the extrusion cover 20 may be applied directly over the helical strip 11.

15. Figures 4 to 6 show apparatus for performing part of the method of manufacturing the liner 10. A
cylindrical rotating cutting head 30 has an open cylindrical central aperture 32 into which the ribbed plastic tube to be spirally cut is fed. The inside 20. diameter of the aperture 32 is approximately the same as the outside diameter of the tube. A rotating coa~ial shaft 44 is attached to the head 30 for receiving a driving force from a power source (not shown) to rotate the head 30. A diagonal slot 34 in 25. one side of the head 30 communicates with the exterior of the head 30 and with the central aperture 32. A
slot 34 forms a selected angle, designated as ~ in Figure 4, with the longitudinal axis of the aperture 32.

6~

A cutting blade 36 having a cutting edge 38 is inserted into the slot 34 from the exterior of the head 30, and is secured by se~-screws (not shown) in threaded holes 40 and 42 in the head 30. The blade 36 5. is inserted far enough into the aperture 32 for the cutting edge 38 to engage and cut the adjoining portion of the tube wall and ribs. As shown, the length of the cutting edge 38 is slightly less than the diameter of a cross-section of the head 30.

10. It will be appreciated that the angle of the blade 36, the rotational speed of the head 30 and the feed of the tube through the head 30 are directly interdependent to produce the requisite cut, the material deforming slightly during the cutting 15. operation to accommodate the planar blade.

The angle x is selected according to several considerations. If the angle is large, the pitch of the spiral cut 12, that is, the spacing between turns, will bP small aDd the conduit liner lO will be more 20. fle~ible and better able to maintain its round shape at a bend. On the other hand, cutting into a smaller pitch is slower and thus less economical. Also, a substantial loss of support takes place if the pitch is very small~ A desirable pitch range has been found to 25. e~tend from about 3.18mm up to a maximum of 9.52mm with a preferred pitch of 6.35mm.

Claims (16)

THE EMBODIMENTS OF THE INVENTION IN WHICH AN EXCLUSIVE
PROPERTY OR PRIVILEGE IS CLAIMED ARE DEFINED AS FOLLOWS:
1. A flexible cable assembly comprising a motion-transmitting core member and a tubular casing supporting the core member for movement therein, the casing including an outer housing, and inner plastic tubular shaped liner formed by a helical strip and having radially inwardly extending ribs along an inner surface thereof for supporting the core member, the ribs extending substantially longi-tudinally with respect to the liner with a segment of each res-pective rib on one side edge of the helical strip being offset circumferentially with respect to the corresponding immediately longitudinally adjacent segment of the rib on the adjacent side edge of the helical strip
2. A flexible cable assembly as claimed in Claim 1, wherein on any one turn along the length of the helica strip of the liner there are a plurality of circumferentially spaced ribs.
3. A flexible cable assembly as claimed in Claim 1, wherein the offsetting of the longitudinally adjacent segments of the ribs on opposite sides of the helical strip is less than the spacing between circumferentially spaced ribs.
4. A flexible cable assembly as claimed in Claim 3, wherein the offsetting of the longitudinally adjacent segments of the ribs on opposite sides of the helical strip is substantially half the spacing between the circumferentially spaced ribs.
5. A flexible cable assembly as claimed in Claim 4, wherein there are six circumferentially spaced segments of the ribs equally spaced from each other on any single turn of the helical strip along the length of the liner.
6. A flexible cable assembly as claimed in Claim 1, wherein the liner is formed from a tube that is extruded with a solid wall and with each rib extending continuously therefrom in-wardly and in a substantially longitudinal direction, and the helical strip is defined by a helical cut in the tube.
7. A flexible cable assembly as claimed in Claim 6, where-in the extruded tube has a torsional stress throughout its length whereby the adjacent turns of the helical strip shift circum-ferentially with respect to each other to effect the circumferen-tial offsetting of the segments of the ribs on opposite sides of the cut.
8. A flexible cable assembly as claimed in Claim 7, where-in the strip is shifted in a tightening direction to effect the offsetting of the segments of the ribs on opposite sides of the helical cut.
9. A flexible cable assembly as claimed in any one of Claims 6 to 8, wherein the tube material is mechanically stressed by the helical cutting operation, whereby the adjacent turns of the helical strip are shifted circumferentially with respect to each other to effect the circumferential offsetting of the segments of the ribs on opposite sides of the cut.
10. A flexible cable assembly as claimed in Claim 1, wherein the core member has a grooved surface having a predetermined lay, and the lay of the helical strip is the same as that of the core member.
11. A flexible cable assembly as claimed in Claim 1, wherein the core member transmits motion by rotation in the direction of the lay.
12. A flexible cable assembly as claimed in Claim 1, wherein the core member has a grooved surface having a predetermined lay, and transmits motion by rotation in such a direction as to resist closing of the helical cut.
13. A flexible cable assembly as claimed in Claim 1, wherein the pitch of the turns of said helical cut is in the range of 3.18mm to 9.52mm.
14. A method of forming a liner for a flexible cable assembly, comprising forming a flexible generally cylindrical tube with at least one generally longitudinally extending rib on an interior surface of the tube, cutting the tube to form a helical tubular strip with at least one segment of the rib on each turn thereof, and circumferentially offsetting of the segment of the rib on adjacent turns of the strip.
15. A method of forming a liner for a flexible cable assembly as claimed in Claim 14, comprising cutting the tube to form a helical tubular strip with at least one segment of the rib on each turn thereof, by means of a cutting tool that exerts a torsional stress on the tube material, whereby segments of the rib on adjacent turns of the strip are circumferentially offset from each other.
16. A method of forming a liner for a flexible cable assembly as claimed in claim 14 or claim 15, comprising forming the flexible generally cylindrical tube by an extrusion operation that renders the tube torsionally prestressed, the tube having at least one generally longitudinally extending rib on the interior surface of the tube, and cutting the tube to form a helical tubular strip with at least one segment of the rib on each turn thereof, whereby the relief of the pre-stressing of the tube due to the cutting causes segments of the rib on adjacent turns of the helical strip to be circumferentially offset from each other.
CA000485489A 1984-06-28 1985-06-27 Flexible cable assembly Expired CA1246964A (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US625,601 1984-06-28
US06/625,601 US4655729A (en) 1984-06-28 1984-06-28 Flexible cable assembly

Publications (1)

Publication Number Publication Date
CA1246964A true CA1246964A (en) 1988-12-20

Family

ID=24506819

Family Applications (1)

Application Number Title Priority Date Filing Date
CA000485489A Expired CA1246964A (en) 1984-06-28 1985-06-27 Flexible cable assembly

Country Status (11)

Country Link
US (1) US4655729A (en)
JP (1) JPH0629607B2 (en)
AU (1) AU575522B2 (en)
BR (1) BR8503050A (en)
CA (1) CA1246964A (en)
ES (2) ES8703338A1 (en)
FR (1) FR2566856B1 (en)
GB (1) GB2160946B (en)
IT (1) IT1182770B (en)
MX (1) MX158535A (en)
PT (1) PT80732B (en)

Families Citing this family (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS63171717U (en) * 1987-04-28 1988-11-08
US4841805A (en) * 1988-03-14 1989-06-27 Mpc Technologies Co. Adjustable cable end coupling
DE10051434C2 (en) * 2000-09-13 2003-01-02 Sew Eurodrive Gmbh & Co Series of adapter devices and adapter device
US7066691B2 (en) * 2002-01-25 2006-06-27 Black & Decker Inc. Power drill/driver
US20050217961A1 (en) * 2004-04-01 2005-10-06 Planet Products Corporation Quick disconnect coupling
DE102008037208B4 (en) * 2008-08-11 2011-08-25 meflex Telecontrol GmbH & Co. KG, 35630 Cable sheath, cable with cable sheath
CA2852230A1 (en) * 2011-10-14 2013-04-18 Marine Acquisition (Us) Incorporated A push/pull cable

Family Cites Families (19)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2382966A (en) * 1941-05-03 1945-08-21 Arens Controls Transmission cable
US2706417A (en) * 1951-03-15 1955-04-19 Morse Instr Company Construction of flexible control cables
DE954300C (en) * 1952-08-10 1956-12-13 Max Kammerer Kabelzugwerk G M Wrapping for Bowden cables or the like.
US2831737A (en) * 1957-02-04 1958-04-22 Walter V Storm Bearing construction
US2850915A (en) * 1957-03-15 1958-09-09 American Chain & Cable Co Push-pull cable
DE1045184B (en) * 1957-11-02 1958-11-27 Vdo Schindling Protective hose for flexible shafts
FR1294854A (en) * 1961-04-19 1962-06-01 Jaeger Ets Ed Improvements to flexible transmissions
US3117371A (en) * 1961-06-12 1964-01-14 Eugene D Farley Chafing gear
US3240233A (en) * 1962-02-12 1966-03-15 Archibald P Johnston Guiding conduit for wire or the like
US3214995A (en) * 1962-08-09 1965-11-02 American Chain & Cable Co Push-pull cable with plastic lined casing
US3238808A (en) * 1963-04-10 1966-03-08 Teleflex Inc Flexible control
US3302479A (en) * 1963-09-11 1967-02-07 Teleflex Inc Low load flexible conduit
US3435634A (en) * 1967-03-06 1969-04-01 Newton L Chatham Wire cable housing
US3481156A (en) * 1968-03-29 1969-12-02 Pennsalt Chemicals Corp Power transmission assembly
US3581523A (en) * 1969-02-24 1971-06-01 Merit Plastics Inc Flexible cable assembly
US3812738A (en) * 1972-04-06 1974-05-28 Weatherhead Co Flexible cable assembly
DE2257891A1 (en) * 1972-11-25 1974-05-30 Gemo Biegsame Wellen Composite protective tube for flexible shaft - with longitudinally ribbed inner liner
US4112708A (en) * 1976-06-21 1978-09-12 Nippon Cable Systems Inc. Flexible drive cable
DE3021533A1 (en) * 1980-06-07 1981-12-17 Max Kammerer Gmbh, 6370 Oberursel Self lubricated bowden cable - has hose, with longitudinal ribs on inner and outer surface with grease pockets between

Also Published As

Publication number Publication date
GB2160946B (en) 1987-11-04
FR2566856B1 (en) 1989-01-06
AU4414685A (en) 1986-01-02
BR8503050A (en) 1986-03-11
ES295637Y (en) 1987-11-01
ES544624A0 (en) 1987-02-16
IT8548291A0 (en) 1985-06-27
GB8516272D0 (en) 1985-07-31
ES8703338A1 (en) 1987-02-16
ES295637U (en) 1987-03-16
IT1182770B (en) 1987-10-05
AU575522B2 (en) 1988-07-28
FR2566856A1 (en) 1986-01-03
PT80732A (en) 1985-07-01
GB2160946A (en) 1986-01-02
JPS6124812A (en) 1986-02-03
JPH0629607B2 (en) 1994-04-20
PT80732B (en) 1987-08-19
US4655729A (en) 1987-04-07
MX158535A (en) 1989-02-09

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