CA1240271A

CA1240271A - Sheet metal panel

Info

Publication number: CA1240271A
Application number: CA000470161A
Authority: CA
Inventors: Louis Lievestro; James S. Kelm; Thomas G. Wakeman; Harvey M. Maclin; Arthur L. Ludwig
Original assignee: General Electric Co
Current assignee: General Electric Co
Priority date: 1983-12-19
Filing date: 1984-12-14
Publication date: 1988-08-09
Also published as: DE3445835A1; GB8428341D0; IT1177450B; JPH0512536B2; JPS60178904A; FR2556777B1; IT8424118A0; GB2151709A; FR2556777A1; GB2151709B; DE3445835C2

Abstract

SHEET METAL PANEL
ABSTRACT OF THE DISCLOSURE

A sheet metal panel comprising a stressed region is disclosed. The region defines a first arc of intersection with a first plane and a second arc of intersection with a second plane. The second arc has a radius of less than twice the thickness of the panel.

Description

I

SHEET METAL PANEL
This invention relates generally to sheet metal panels in gas turbine engines. More particularly, it relates to arcuate panels with small radii bends, especially where such bends are substantially normal to the direction of arc.
BACKGROUND OF THE INVENTION
Gas turbine engines have numerous annular areas, including combustor, high pressure turbine and low pressure turbine. Each of these areas is bounded by a liner or shroud which defines a flow path. Typical liners/shrouds may be segmented into a number of arcuate panels with a means for attaching each panel to a support.
In the past, such panels have been formed by rough casting of the part followed by precision machining.
These panels tend to be heavy due to casting limitations requiring minimum thicknesses. They also may exhibit weaknesses due to voids created during the casting process. Furthermore, the machining operation requires additional time resulting in more expensive panels.
Panels may also be formed by alternative fabrication techniques. for example, in low pressure turbine shrouds, sheet metal members may be joined together to form the panel. Again, as with machining, such techniques are time consuming and expensive.

,....

~;~4~7~.~

OBJECT OF THE INVENTION
-It is an object of the present invention to provide a new and improved arcuate sheet metal panel for use in a gas turbine engine.
It is another object of the present invention to provide a less expensive flow path liner than those heretofore known.
It is a further object of the present invention to provide a new and improved arcuate sheet metal shroud for use in a high pressure turbine SUMMARY OF THE INVENTION
-In accordance with the present invention, a sheet metal panel in a gas turbine engine comprises a stressed region, The region defines a first arc of intersection with a first plane, The region further defines a second arc of intersection with a second plane. The second arc has an inner radius of less than twice the thickness of the panel.
In a specific embodiment of the present invention, a sheet metal shroud panel comprises a generally arcuate shroud backing, a first web and a first rail. The first web extends outwardly from the backing and the first rail extends from the first web. The first rail includes first and second sections wherein the second section is folded back on the first section thereby forming a stressed region. This stressed region defines a first arc of intersection with a first plane and defines a second arc of intersection with a second plane. The second arc has an inner radius of less than the thickness of the panel.
BRIEF DESCRIPTION OF THE DRAWINGS
FIGURE 1 is a schematic view of a gas turbine engine.
FIGURE 2 is a cross-sectional view of a shroud panel and mounting according to one form of the present ~2~2~7~

invention.
FIGURE 3 is a perspective view of the shroud panel in Figure 2.
FIGURE 4 is a cross-sectional view of the shroud panel in Figure 2.
FIGURE 5 is a perspective view of a stressed region of a sheet metal panel.
FIGURE 6 is a perspective view of another stressed region of a sheet metal panel.
DETAILED DESCRIPTION OF THE INVENTION
Figure 1 shows a gas turbine engine 10 with compressor 12l combustor 14, high pressure turbine 16, and low pressure turbine 18~ Each of these annular areas is radially bounded by a structure which defines a flow path. Compressor 12 is bounded by casing 20, combustor 14 by liner 22r and turbines 16 and 18 by shrouds 23 and 26. Each of these structures must be connected to a support. In addition, each structure may be segmented into a number of arcuate panels for varying engineering and assembling reasons. Although the requirements for strength, heat resistance, weight, etc.
for each of these structures may differ, they all have a common need for strong, reliable, and relatively inexpensive means for attaching to a support.
One embodiment of the present invention is shroud panel 24 which is an arcuate segment of high pressure turbine shroud 23. Shroud panel 24r a view of which is shown in Figures 2, or and I is formed from a single piece of sheet metal. Numerous materials may be advantageously employed for the sheet metal. The preferred material will consist of a high temperature alloy including singularly or in some combination the elements Nickel, Cobalt, and Chromium. For example, commercially available materials with these features are Hostile X, HS188, L605, Renew 41~ Wasp alloy, MOE, and ,_ I

MOE. The thickness T of the sheet metal will be determined by the application. In one embodiment, thickness T will be greater than 25 miss and in a preferred embodiment will be between 25 miss and 60 miss.
Panel 24 includes a generally arcuate shroud backing 38. The arcuate shape generally conforms to the circumferential direction 40 of the turbine as bounded by shroud panels 24. Panel 24 also includes forward attachment structure 42 and aft attachment structure 44.
It will be clear that the attachment structures shown are by way of illustration only and that many alternative configurations are within the scope of the present invention.
As shown in Figure 4, forward attachment structure 42 comprises first attachment component 92 and second attachment component 94. Component 92 includes first web member 96 which extends outwardly from the forward end of shroud backing 38 and first rail section 98 which extends from first web member 96~ Component 94 includes second rail section 100 and second web member 102. As described more fully hereinafter, component 94 is folded back on component 92 so that first web member 96 and first rail section 98 substantially conform to second web member 102 and second rail section 100, respectively. Web members 96 and 102 thereby form a well and rail sections 98 and 100 form a forward rail 30.
Similarly, aft attachment structure 44 comprises third attachment component 104 and fourth attachment component 106. Component 104 includes third web member 108 which extends outwardly from the aft end of shroud backing 38, and third rail section 110 which extends from web member 108~ Component 106 includes fourth rail section 112 and fourth web member 114. As with forward attachment structure 42, structure 44 is formed by folding component 106 back on component 104 so that third web I

member 108 and third rail section 110 substantially conform to fourth web member 114 and fourth rail section 112, respectively. Web members 108 and 114 thereby form a web, and rail sections 110 and 112 form an aft rail 32.
As shown in Figure 2, each panel 24 is attached to support 28 by the capture of forward rail 30 and aft rail 32 of panel 24 by forward slot 34 and aft slot 36 of support 28, respectively In addition to the generally arcuate shape of panel 24 in direction 40, bends aye, 46b, 46c, 46d, eye, 46f, 46g, and 46h are formed substantially normal to direction 40. In the neighborhood of each bend, a stressed region is formed where tension and/or compression stresses result from both the arcuate shape and the normal bend thereto.
Figure 5 shows more detail of the stressed region 48 of panel 24 in the neighborhood of bend 46g.
Stressed region 48 defines a first arc 50 of intersection with first plane 52. Plane 52 is generally parallel to a plane tangent to the apex 49 of bend 46g. The radius of arc 50 is the distance to the center line of the engine. Stressed region 48 further defines a second arc 54 with second plane 56. Plane 56 is taken as normal to first plane 52 in a preferred embodiment. Arc 54 is the image of inner surface 59 of stressed region 48 and corresponds to the inner radius of bend 46g. In general, the radius 64 of arc 54 will be less than twice the thickness (IT) of panel 24. In the case of bend 46g, wherein panel 24 is folded back on itself, radius 64 of arc 54 is much less than the thickness (lo) of panel 24 and approaches zero The measure of arc 54 will be approximately 180 since panel 24 folds back on itself at bend 46g~
Various reasons may exist for maintaining a small radius bend on bend 46g. As shown in Figure 2, forward rail 30 must be received by forward slot 34. Close dimensional control must be maintained at this interface. Consequently, a large radius bend creating a bulbous end on rail 30 would adversely affect this mating.
In addition, the gap 66 between rail sections 68 and 70 will be brazed In order to achieve good strength, gap 66 must be narrow throughout its length.
Typically in the past, the inner radius 64 of such bends must be greater than or equal to twice the thickness (IT) of panel 24 to avoid fracturing. In the present invention, tighter bends of less than IT and approaching zero have been achieved. The sheet metal panel is first stressed by forming it to its circumferential arcuate shape. This establishes tensile and compressive stresses in the panel in the circumferential direction This arc is held while the piece is bent to a very small radius arc in a second direction. A biaxial stress condition is created by this process thereby allowing these small radii bends to be achieved.
Although folding a panel back on itself, such as shown in Figures 2-5 may be necessary to form rails 30 and 32, other tight radius bends may be required elsewhere in the panel. For example, a stressed region 72 in the neighborhood of bend 46d is shown in Figure 6.
Region 72 defines a first arc 74 of intersection with a first plane 76. Region 72 defines a second arc 78 of intersection with a second plane 82. Arc 78, which is the inner radius of bend 46d, has a radius 84 of less than twice the thickness (IT) of panel 24. In a preferred embodiment, radius 84 is approximately lo, although smaller radii are attainable if required.
Tight bends may be achieved wherever necessary to duplicate the contours of prior art cast panels. For example, bends aye and 46c may be tight to increase the amount of surface area of aft rail 32 which contacts aft slot 36. Bend 46d may be tight to increase the area bonding contact between web members 108 and 11~ of web 90. As with bend 46g, shown in Figure 4, the radii of tight bends may approach zero where required.
It may be desirable to braze joints 60 and 61 shown in Figure 4, where attachment components 92 and 94, and 104 and 106 conform, respectively. One method by which these joints may be brazed is vacuum bonding.
More particularly, the process as described in Keller et at, Us S. Patent No. 4,098,450 issued July 4, 1978, may be advantageously employed It will be clear to those skilled in the art that the present invention is not limited to the specific embodiments described and illustrated herein. Nor is the invention limited to turbine shrouds in gas turbine engines. Rather, the invention applies equally to any arcuate sheet metal panel with a tight radius bend in a gas turbine engine.
It will be understood that the dimensions and proportional and structural relationships shown in the drawings are illustrated by way of example only and those illustrations are not to be taken as the actual dimensions or proportional structural relationships used in the panel of the present invention.
Numerous modifications, variations, and full and partial equivalents can be undertaken without departing from the invention as limited only by the spirit and scope of the appended claims.

Claims

The embodiments of the invention in which an exclusive property or privilege is claimed are defined as follows:-

1. In a gas turbine engine, a sheet metal panel comprising a stressed region; said region defining a first arc of intersection with a first plane and defining a second arc of intersection with a second plane, wherein said second arc has a radius of less than twice the thickness of said panel.

2. A sheet metal panel, as recited in Claim 1, wherein the thickness of said panel is greater than 25 mils.

3. A sheet metal panel, as recited in claim 1, wherein said second plane is normal to said first plane.

4. A sheet metal panel, as recited in claim 3, wherein said second arc has a measure of approximately 180°.

5. A sheet metal panel, as recited in claim 4, wherein said second arc has a radius of less than the thickness of said panel and wherein said stressed region is a means for attaching said panel to a support.

6. In a gas turbine engine, a sheet metal shroud panel comprising:
a generally arcuate shroud backing with forward and aft ends;
a first web extending outwardly from said backing; and a first rail extending from said first web, said rail including first and second rail sections wherein said second section is folded back on said first section thereby forming a stressed region;
said stressed region defining a first arc of intersection with a first plane and defining a second arc of intersection with a second plane, said second arc having an inner radius of less than the thickness of said panel.

7. A panel, as recited in claim 6, wherein said first web forms a first bend with respect to said backing, said first bend having an inner radius of less than twice the thickness of said panel.

8. A panel, as recited in claim 6, wherein said first rail forms a second bend with respect to said first web, said second bend having an inner radius of less than twice the thickness of said panel.

9. A panel, as recited in claim 6, wherein said first rail extends substantially parallel to said backing.

10. A panel, as recited in claim 6, wherein said first web extends from said forward end of said backing, said panel further comprising:
a second web extending outwardly from said aft end of said backing; and a second rail extending from said second web, said second rail including third and fourth sections wherein said fourth section is folded back on said third section thereby forming a second stressed region;
said second region defining a third arc of intersection with a third plane and defining a fourth arc of intersection with a fourth plane, said fourth arc having an inner radius of less than the thickness of said panel.

11. In a gas turbine engine, a shroud panel formed from a single piece of sheet metal, said panel comprising:
a generally arcuate shroud backing with forward and aft ends;
a first attachment component including a first web member extending outwardly from said backing and a first rail section extending from said first member; and a second attachment component including a second rail section and a second web member, said second attachment component being folded back on said first attachment component so that said second rail section substantially conforms to said first rail section and said second web member substantially conforms to said first web member thereby forming a first stressed region;
said first stressed region defining a first arc of intersection with a first plane and defining a second arc of intersection with a second plane, said second arc having an inner radius of less than the thickness of said panel.

12. A panel, as recited in claim 11, wherein said first web member forms a first bend with respect to said backing, said first bend having an inner radius of less than twice the thickness of said panel.

13. A panel, as recited in claim 11, wherein said first and second rail sections form a second bend with respect to said first and second web members, said second bend having an inner radius of less than twice the thickness of said panel.

14. A panel, as recited in claim 11, wherein said first rail section extends substantially parallel to said backing.

15. A panel, as recited in claim 11, wherein said first attachment component extends from said forward end of said backing, said segment further comprising:
a third attachment component including a third web member extending outwardly from said aft end of said backing and a third rail section extending from said third web member; and a fourth attachment component including a fourth rail section and a fourth web member, said fourth attachment component being folded back on said third attachment component so that said fourth rail section and fourth web member substantially conform to said third rail section and third web member, respectively, thereby forming a second stressed region;
said second stressed region defining a third arc of intersection with a third plane and defining a fourth arc of intersection with a fourth plane, said fourth arc having an inner radius of less than the thickness of said panel.

16. A panel, as recited in claim 11, wherein said thickness is greater than 25 mils.