CA1226998A - Binders for building adhesives, troweling compounds and plasters, based on halogen-free emulsion copolymers of monoolefinically unsaturated carboxylates - Google Patents

Binders for building adhesives, troweling compounds and plasters, based on halogen-free emulsion copolymers of monoolefinically unsaturated carboxylates

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Publication number
CA1226998A
CA1226998A CA000436433A CA436433A CA1226998A CA 1226998 A CA1226998 A CA 1226998A CA 000436433 A CA000436433 A CA 000436433A CA 436433 A CA436433 A CA 436433A CA 1226998 A CA1226998 A CA 1226998A
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Canada
Prior art keywords
weight
monomers
plasters
binders
troweling
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Expired
Application number
CA000436433A
Other languages
French (fr)
Inventor
Roland Gellert
Lothar Matthaei
Michael Melan
Albrecht Kerckow
Karl-Clemens Peters
Eckehardt Wistuba
Savas Wulgaris
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BASF SE
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BASF SE
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Publication of CA1226998A publication Critical patent/CA1226998A/en
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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J131/00Adhesives based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an acyloxy radical of a saturated carboxylic acid, of carbonic acid, or of a haloformic acid; Adhesives based on derivatives of such polymers
    • C09J131/02Homopolymers or copolymers of esters of monocarboxylic acids
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F218/00Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an acyloxy radical of a saturated carboxylic acid, of carbonic acid or of a haloformic acid
    • C08F218/02Esters of monocarboxylic acids
    • C08F218/04Vinyl esters
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F218/00Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an acyloxy radical of a saturated carboxylic acid, of carbonic acid or of a haloformic acid
    • C08F218/02Esters of monocarboxylic acids
    • C08F218/04Vinyl esters
    • C08F218/10Vinyl esters of monocarboxylic acids containing three or more carbon atoms

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Adhesives Or Adhesive Processes (AREA)
  • Addition Polymer Or Copolymer, Post-Treatments, Or Chemical Modifications (AREA)

Abstract

ABSTRACT OF THE DISCLOSURE
Binders for building adhe-sives, troweling compounds and plasters are based on emul-sion copolymers comprising predominant amounts of vinyl propionate, as well as tert.-butyl acrylate and minor amounts of acrylic acid, with or without other monomers, and are used for bonding tiles and heat-insulating sheets.

Description

3~3~
-OOZE. 0050t36141 Binders for building adhesives,tro~eling-:compounds and plasters, based on halogen-free emulsion copolymers of monoolefinically unsaturated carboxylates Aqueous polymer dispersions are extensively used in practice for building adhesives troweling compounds and plasters. Pulsing adhesives, troweling_ compounds and plasters which are employed in connection with the heat insulation of buildings, particularly for full - heat-insulating measures must satisfy special requirements.
In such insulation procedures, heat-insulating sheets, ego sheets of rigid expanded polystyrene, are bonded to, for example, facades, and are then coated with a reloan compound, reinforcing fabric and plastic plasters. Butt-ding adhesives and trillion compounds containing cement additive are employed in some cases German Laid-open Application DO 3,117,370).
As us known, full heat-insulation systems - belong to the group of building materials for which a seal of approval is required and which must satisfy the no-` 20 qu;rements of DIN 4102. The polymer dispersions which arebased on acrylates or me~hacrylates or their copolymers with styrenes and, because of their high resistance to light and weather, are preferably employed for topcoats, to. for plasters and surface-coatings, must therefore be Z5 processed with the addition of flame-retard;ng agents.
Polyvinyl ester dispersions and terpolymer dispersions based on vinyl chloride, ethylene and vinyl acetate give films exhibiting advantageous fire behavior and are there-fore suitable for the production of plasters and surface-coatings even without the addition of flame-retarding agents;
however, this advantage -is - achieved at the expense of increased yellowing and morn rapid soiling and weather-in of German Published Application DAY 1,092,~56 and Fat;pec Congress 1978, page 385). Moreover, binders of this type frequently absorb large amounts of water, and this may lead to the growth of algae. Finally, the polyp Jo 3~3 -
- 2 - OOZE. 0050/36141 mews containing vinyl chloride eliminate hydrochloric acid in fires, and this product can lead to secondary fire damage In practice, therefore, dispersion mixtures con-sitting of styrene-acrylate copolymers and vinyl chloride-S ethylene-vinyl acetate copolymers are frequently employed for topcoats, while vinyl chloride-ethylene-vinyl acetate copolymers are employed on their own for building adhesives and troweling compounds, whose binders have to be compatible with cement.
Hence in practice, because of ease of storage etc., it is desirable to have polymer dispersions which are suitable both for the production of building adhesives and troweling compounds and for the production of plasters and surface coatings, and which in the case of fire do not eliminate any hydrochloric acid which can endanger the fire-fighting team and also cause secondary damage it is an object of the present invention to pro-vise polymer dispersions which give transparent, light-fast hydrolysis-resistant and ~eather-resistant films and which are suitable for the production of water-resistant hydrolysis-resistant flame-retardant adhesives and troweling compounds which may or may not contain cement and which exhibit strong adhesive interactions both with - mineral building materials, ego concrete and mortar, and I ugh polystyrene-based foams. They should, however, also be suitable for the production of water-resistant hydrol-ysis-resistant weather-resistant flame-retardant plasters and surface coatings which are stable to yellowing In particular, they should be suitable for full heat-insulation systems, to. for attaching and coating heat-insulating sheets in the insulation of buildings and should not eliminate any hydrogen chloride during a fire.
We have found that this object is achieved, and that halogen-free emulsion copolymers of monoolefinically unsaturated carboxylatesr which contain, as copolymerized units, a) from 55 to 72 X by weight of vinyl preappoint, _ 3 - OOZE. 0050/36141 b) from 44.9 to 27.5 X by weight so ~ert.-butyl acrylate, c) from 0.1 to 0.5 % by weigh of acrylic acid or methacrylic acid and d) from 0 to 17.5 X by wright of a monoolefini-gaily unsaturated carboxylate from the group comprising vinyl acetate, methyl acrylate and methacrylate, n- and ;so-butyl acrylate and methacrylate and dibutyl Malta, the percentages being based on the total amount of the monomers, can be particularly advantageously used as binders for building adhesives, trillion compounds and plasters, on particular for full- heat-insulation soys-terms.
The binders of the above type are preferably pro-pared by copolymerizat;on of monomers a, b) and c), Thor thought d), on aqueous emulsion on the presence o e) from 1.5 to 4 X by weight of an oxyethylated alkylphenol where alkyd us of 8 or 9 carbon atoms, f) from 0.75 to 3 by weight of a sulfated oxyethylated alkylphenol where alkyd is of 8 or 9 carbon atoms and g) from 0.1 to 0.5 % by weight of a cellulose ether, the percentages being based on the total amount of the monomers, and the total amount of the monomers being from 35 to I X by weight, based on the sum ox the amounts of monomers, dispersants and water. The building adhesives which are based on the aqueous dispersions prepared by emulsion copolymeri~a~ion of the monomers to d) and continuing the dispersants en to g) can Allah be advantage-ouzel used for bonding tiles; they can be particularly advantageously used for bonding heat-insulat;ng sheets, for example those based on styrenes polymers as jell as cellular glass sheets cork sheets, foam-s;licate ions-tong sheets, rigid expanded polyurethane sheets and mineral-based fibrous insulating materials sup h as fluffy wool and rock wool. They can also be used as binders for '' - 4 - OOZE. 0050/36141 surface coatings.
The emulsion copolymers are prepared in a convent tonal manner from the monomers a) to d), in general water-soluble polymerization initiators, in particular ammonium peroxydisulfate or potassium peroxydisulfate or ! sodium peroxydisulfate, and conventional redo catalysts comprising hydrogen peroxide or tert.-butyl hydroperoxide as the oxidizing component and sodium formaldehyde-sulfoxylate as the reducing component being employed.
The polymerization temperature can be varied within a Dow range, but us in general from ox to 85C. The total amount of the monomers us preferably from 50 to I X by weight, based on the total amount of monomers, d;spersants and Atari To reduce the amount of residual monomers, it us advantageous, after polymerization is complete to add a further amount of catalyst and continue the polymerize-ton. The resulting dispersions generally have light-permeability values of from 40 to 7G X, preferably from 50 to 6û X, and a minimum film-~ormation temperature of from 2û 8 to 23C, preferably from 12 to 18C. In general, they have a pi of from 6 to 9.5, preferably from 7 to 8~5. The pi can be adjusted-- by adding ammonia In the oxyethylated alkylphenols e), the alkyd radicals are preferably n- or isooctyl or n- or isononyl.
The compounds contain in general from to 40~ preferably from 20 to 30, ethylene oxide radicals per molecule. The sulfated oxyethylated alkylphenols likewise preferably have n- or isooctyl or n- or isononyl groups as alkyd radicals, and likewise contain in general from 8 to 40, preferably from 20 to 30, ethylene oxide radicals per molecule. They can, of appropriate, be employed in the form of their alkali metal salts in particular their sodium salts Suitable cellulose ethers g) are methoxymethyl-cellulose, ethoxymethylcellulose and hydroxyethylcellu-lose, preferably the las~-ment;oned.
When drying is carried out at room temperature i I

- 5 - o z. 0050~36141 the binders of the above type form films which absorb from 16 to 30 X, in general from 20 to 25 %, of water when stored in water at 20C for 24 hours.
The cement-ccntaining building adhesives and Roy-cling compounds prepared in an otherwise conventional manner using the polymer dispersions of the above type have a processing time of in general from 4 to 6 hours, set rapidly after application, and, particularly on ox-panted polystyrene and on mineral substrates, develop very good adhesion values, which are not substantially affected even by the action of water.
To prepare adhesives, troweling- compounds, plasters and surface coatings using the polymer dispersions of the above type, the assistants, f; tiers and pigments usually used for this purpose and the conventional mixing appear-tusks can be employed. The adhesives, ~rowe~n~--compounds, plaster and surface coatings can be processed in a con-ventional manner, and in general can contain the polymer dispersions of the above type as the only bonders.
Z0 in the Example which follows, parts and percent taxes are by eight EXAMPLE
A. Proration of the polymer dispersion Z5 A mixture of 7~76 parts of water, 3.86 parts of a 20 X strength aqueous solution of oxyethylated p-nonyl-phenol degree of oxyethylation Z5~, 1.ZZ parts of a 35 X
strength aqueous solution of sulfated oxyethyldted p-nonylphenol degree of oxyethylation Z5), 0.1S5 part of 3û methoxymethylcellulose, 0.155 part of sodium bicarbonate, 0.043 part of 70 X strength buttonhole and 0.1 part of feed 2 us initially taken in a kettle equipped with a stirrer, a thermometer a rev lug condenser and feed Yes sots. Feed 2 comprises 1~795 parts of water and Ought part of sodium peroxydisulfa~e. The Natalie waken six-lure is heated at 80~C~ Chile stirring, and feed 1 is run in uniformly on the course of 4 hours. Feed 1 I

- 6 - OOZE. 0050/36141 comprises 17.7 parts of water, 3.86 parts ox a 20 X
strength aqueous solution of oxyethylated nonylpheno~, 1.22 parts of a 35 % strength aqueous solution of sulfated oxyethylated p-nonylphenol, 0.11 part of acrylic acid, 25.74 parts of vinyl preappoint and 17.2 parts ox left.-bottle acrylate. At the same time, the remaining amount of feed 2 is metered in uniformly in the course of 4 S hours.
During polymerization, the reaction temperature is kept at 80 - 85C, and this temperature is maintained for 1 hour to complete polymerization. The mixture is then cooled to 35C, and feed 3, consisting of û~06~ part of water, 0.018 part of a 40 X strength aqueous paraffinsulfonate solution tC15H31S03Na~ and 0.028 part of an 8û % strength tert.-butyl hydroperox;de, and feed 4, consisting of 0.1 part of water and 0.02 part of sodium formaldehyde sulk foxy late, are added in the course of 10 minutes whole strung Strung us continued for half an hour under atmospheric pressure and then for a further hour under a reduced pressure of 0.1 bar. 0.32~ part of concentrated 2û aqueous ammonia us then added. The resulting 55 X strength aqueous copolymer dispersion has a light permeability of 60 X, a pi of AYE and a viscosity of 1,00û mPaOs, and gives a clear glossy film on glass. The waxer absorption of the film is 22 X after storage for 24 hours at 20C.
The minimum film-formation temperature of the dispersion is 15C, and thy films do not exhibit any yowling after being subjected to the xenon jest for 500 hours By Preparation and testing of cement-contain;ng and cement-free building adhesives, trillion- compounds and A cement-containing and a cement-free building adhesive (troweling compound) and a plaster are prepared using the polymer dispersion prepared as described under A and on accordance with the data shown in Table I For comparison, cemen~-containing and cement-free building adhesives troweling compounds and plasters are prepared from a commercial 50 % strength aqueous styrene-n-butyl
3~3~

- 7 - û.Z. 005û/36141 acryLate copolymer dispersion (50:50) S3j and from a commercial 50 % strength aqueous dispersion of a copolymer comprising 38 X of vinyl chloride, 18 X of ethylene and 44 % of vinyl acetate (C) and from a mixture of equal parts of (B) and (C) (I I). The building adhesives throw-cling compounds) and plasters are used to produce test samples of full - heat-insulation systems having the following composition:
Asbestos cement slab 100 x 1-9 x 0.5 cm Building adhesive 2 kg/m2
4 cm thick expanded polystyrene sheet, density 0.015 g/cm3 tops 15 SEX
troweling compound 4 kg/m Glass sulk lattice fabric, 4 mm filament spacing Plaster about 3 Kim The samples are tested in the vertical burning test according to DIN 4102. The results are shun in Table 2 below.

99~3 - 8 - OOZE. 0050/36141 Cement- Cement-containing free Building adhesive (troweling compound) Parts Parts polymer dispersion solids content 50 X by weight) (A or B or C or D)200 140 mineral spirit preservative polyacrylic acid neutralized with NH3, 1 X strength in water 100 100 calcite 110 110 quartz sand, about 60 X 0~3 mm 604 604 cement PI 35 F 400 1 5 _ _ Plaster polymer dispersion (solids content 50 X by weight) to or B or C or D)128 mineral spirit 10 20 methyl cellulose, 3 % strength in water 21 tetrapotass;um pyrophosphate, 50 X
strength 4.6 preservative 2.5 titan;un dioxide 45 25 quartz flour We 330 White granules 0.35-0.7 mm 43 0.5 -1.5 mm 22 1 -2 mm 177 2~5 -I mm 74 30 anti-foam, 1:1 in diisobutyl ad pate I
paraffin wax emulsion, 50 % strength 2.5 calcium carbonate 90 - 9 - Ooze. 0050/36141 E O O O V
O I
cq~ o E L us m O

,. C,C Us O ~:c5 . C O
E I_ O O O

my Jo E C C O _ O
Jo m = o v O. o o lo Jo C C o o o s S
_ o _ a E L O O O
I:

E

L. I
O C owe O
us & =
TV -- El L -- E
I
a Jo r o E 13-w L C
J I E E .1:: ., m I , Q I O _ act' Us X Jo .

' - 10 - OOZE ~050/36141 In the case of the cement-containing building adhesives, the tensile strength of the bond is measured in accordance with the stipulation of MA 35 Tony Council of the city of Vienna) ox 3.4.81 for outside all insular tying systems containing polystyrene and thin plaster sand the processing time is determined in accordance with DIN 1164. The results are summarized in Table 3 below.

Test results for the cement-containing adhesives Tensile strength of A B C 3 the bond in N/mm2 - - _ after 28 dyes 1~6 after 24 hours' storage in water 1~2 cannot 0.8 cannot at 20 C be used be used as an as an after 2 days adhesive ashes Ye drying 2.4 1.6 Processing time (hours 6-8 - 6 bonding time (hours) 24 24 Finally, the soiling of the plasters after expo-sure to outdoor weather for one year is also determined.
Binders A and a showed slight soiling, while binders C
and D showed pronounced soiling.

Claims (2)

THE EMBODIMENTS OF THE INVENTION IN WHICH AN EXCLUSIVE PROPERTY OR
PRIVILEGE IS CLAIMED ARE DEFINED AS FOLLOWS:
1. A binder for building adhesives, troweling com-pounds and plasters which is based on a halogen-free emul-sion copolymer of monoolefinically unsaturated carboxy-lates, wherein the said copolymer comprises a) from 55 to 72 % by weight of vinyl propionate, b) from 44.9 to 27.5 X by weight of tert.-butyl acrylate, c) from 0.1 to 0.5 % by weight of acrylic acid or methacrylic acid, and d) from 0 to 17.5 % by weight of a monoolefini-cally unsaturated carboxylate from the group comprising vinyl acetate, methyl acrylate and methacrylate, n- and isobutyl acrylate and methacrylate and dibutyl maleate, the percentages being based on the total amount of the monomers.
2. A binder as claimed in claim 1, which is prepared by copolymerization of monomers (a), (b) and (c), with or without (d), in aqueous emulsion in the presence of e) from 1.5 to 4 % by weight of an oxyethylated alkylphenol where alkyl is of 8 or 9 carbon atoms, f) from 0.75 to 3 % by weight of a sulfated oxy-ethylated alkylphenol where alkyl is of 8 or 9 carbon atoms and g) from 0.1 to 0.5 % by weight of a cellulose ether, the percentages being based on the total amount of the monomers, and the total amount of the monomers being from 35 to 65 % by weight, based on the sum of the amounts of monomers, dispersants and water.
CA000436433A 1982-09-11 1983-09-09 Binders for building adhesives, troweling compounds and plasters, based on halogen-free emulsion copolymers of monoolefinically unsaturated carboxylates Expired CA1226998A (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DEP3233840.6 1982-09-11
DE19823233840 DE3233840A1 (en) 1982-09-11 1982-09-11 BINDING AGENT FOR BUILDING ADHESIVES, FILLERS AND PLASTER BASED ON HALOGEN-FREE EMULSION COPOLYMERS OF MONOOLEFINICALLY UNSATURATED CARBONIC ACID ESTERS

Publications (1)

Publication Number Publication Date
CA1226998A true CA1226998A (en) 1987-09-15

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ID=6173042

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CA000436433A Expired CA1226998A (en) 1982-09-11 1983-09-09 Binders for building adhesives, troweling compounds and plasters, based on halogen-free emulsion copolymers of monoolefinically unsaturated carboxylates

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Country Link
EP (1) EP0103253B1 (en)
JP (1) JPS5989379A (en)
AT (1) ATE31317T1 (en)
AU (1) AU562637B2 (en)
CA (1) CA1226998A (en)
DE (2) DE3233840A1 (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102471632A (en) * 2009-07-22 2012-05-23 巴斯夫欧洲公司 Aqueous polymer dispersion as a binding agent for plasters and coating materials having improved fire behavior

Families Citing this family (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE3437920A1 (en) * 1984-10-17 1986-04-17 Basf Ag, 6700 Ludwigshafen Process for the preparation of vinyl propionate copolymer dispersions
DE3512456A1 (en) * 1985-04-04 1986-10-09 PCI Polychemie GmbH Augsburg, 8900 Augsburg DEFORMABLE FILL AND JOINT DIMENSIONS AND THEIR USE
US4713412A (en) * 1985-08-02 1987-12-15 The Dow Chemical Company Emulsion polymerized sec-butyl acrylate latexes suitable for use as pressure sensitive adhesives
DE3707712A1 (en) * 1986-12-13 1988-06-23 Rudolf Esser MATERIAL, METHOD AND TOOL FOR JOINTING TILES
US4912169A (en) * 1987-10-14 1990-03-27 Rohm And Haas Company Adhesive compositions containing low molecular weight polymer additives
DE3809920A1 (en) * 1988-03-24 1989-10-05 Basf Ag COATINGS AT ART HARZBASIS
DE3904972A1 (en) * 1989-02-18 1990-08-23 Vaw Ver Aluminium Werke Ag Flame-resistant thermal insulation material
TW510916B (en) * 1998-12-21 2002-11-21 Bayer Ag Aqueous reacitve filler compositions
DE10019598A1 (en) 2000-04-20 2001-11-08 Wacker Polymer Systems Gmbh Use of water-redispersible polymer powders in construction adhesive compositions
CN103589247B (en) * 2012-08-16 2016-01-27 石嘴山市丰本(集团)发展有限公司 Inner wall of building emulsion paint of nanometer silver antimicrobial function and preparation method thereof

Family Cites Families (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE1176863B (en) * 1961-08-29 1964-08-27 Basf Ag Process for the preparation of polymer dispersions
IL24524A (en) * 1964-12-16 1969-05-28 Montedison Spa Synthetic latexes of polyvinyl esters and their manufacture

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102471632A (en) * 2009-07-22 2012-05-23 巴斯夫欧洲公司 Aqueous polymer dispersion as a binding agent for plasters and coating materials having improved fire behavior
CN102471632B (en) * 2009-07-22 2014-12-03 巴斯夫欧洲公司 Aqueous polymer dispersion as a binding agent for plasters and coating materials having improved fire behavior

Also Published As

Publication number Publication date
JPS5989379A (en) 1984-05-23
EP0103253B1 (en) 1987-12-09
ATE31317T1 (en) 1987-12-15
EP0103253A3 (en) 1984-05-30
DE3233840A1 (en) 1984-03-15
DE3374870D1 (en) 1988-01-21
AU562637B2 (en) 1987-06-18
EP0103253A2 (en) 1984-03-21
AU1899183A (en) 1984-03-15

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