CA1220977A - Fluid jet print head and method of making - Google Patents
Fluid jet print head and method of makingInfo
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- CA1220977A CA1220977A CA000454667A CA454667A CA1220977A CA 1220977 A CA1220977 A CA 1220977A CA 000454667 A CA000454667 A CA 000454667A CA 454667 A CA454667 A CA 454667A CA 1220977 A CA1220977 A CA 1220977A
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Abstract
FLUID JET PRINT HEAD AND METHOD OF MAKING
Abstract of the Disclosure A fluid jet print head for producing a plurality of jet drop streams of fluid includes a manifold defining an elongated cavity and an orifice plate defining a plurality of orifices, arranged in at least one row, which communicate with the cavity. A transducer arrangement, including a piezoelectric means, is mounted in the cavity and is spaced from the orifice plate so as to define a fluid reservoir therebetween. The transducer arrangement further includes acoustic isolation material which surrounds the piezoelectric means and supports the piezoelectric means in the cavity. The transducer means, when electrically excited, produces pressure waves of substantially uniform wave front which travel through the fluid in the reservoir toward the orifice plate and cause break up into jet drop streams of fluid flowing through the orifices. The piezoelectric means may include an elongated transducer which defines a plurality of slots extending alternately from opposite sides of the transducer partially therethrough. Each of the slots is substantially perpendicular to the row or rows of orifices. The slots prevent wave propagation along the transducer. Alternatively, the piezoelectric means may include a plurality of transducers arranged in at least one transducer row extending in a direction substantially parallel to the row of orifices.
Abstract of the Disclosure A fluid jet print head for producing a plurality of jet drop streams of fluid includes a manifold defining an elongated cavity and an orifice plate defining a plurality of orifices, arranged in at least one row, which communicate with the cavity. A transducer arrangement, including a piezoelectric means, is mounted in the cavity and is spaced from the orifice plate so as to define a fluid reservoir therebetween. The transducer arrangement further includes acoustic isolation material which surrounds the piezoelectric means and supports the piezoelectric means in the cavity. The transducer means, when electrically excited, produces pressure waves of substantially uniform wave front which travel through the fluid in the reservoir toward the orifice plate and cause break up into jet drop streams of fluid flowing through the orifices. The piezoelectric means may include an elongated transducer which defines a plurality of slots extending alternately from opposite sides of the transducer partially therethrough. Each of the slots is substantially perpendicular to the row or rows of orifices. The slots prevent wave propagation along the transducer. Alternatively, the piezoelectric means may include a plurality of transducers arranged in at least one transducer row extending in a direction substantially parallel to the row of orifices.
Description
'7~
MDH 085 P2 -l-FLUID JET PRINT HEAD AND METHOD OF MAKING
. . . _ . _ Background of the Invention The present application relates to fluid jet print heads and, more particularly, to a stimulation arrangement of the type which produces pressure varicosities in the individual fluid jets, resulting in substantially uniform breakup of the jets into streams of drops.
Ink jet printers, incorporating fluid jet print heads, are known which have an orifice struc~ure defining a plurality of orifices. The orifices receive an electrically conductive recording fluid, such as for example a water-base ink, from a pressurized fluid supply manifold and eject the fluid in one or more rows of parallel streams. As the streams break up into drops, the drops are selectively charged and deflected~ with some of the drops being deposited on a print receiving medium and the balance of the drops being caught by an appropriate catcher structure.
Charging of the drops is accomplished by selectively applying charging voltages to charge electrodes positioned near each of the streams. The fluid flowing through each orifice emerges as a fluid filament.
Drops break away from the tip of the fluid filament and carry charges related to the voltage of the associated charge electrode at the instant of drop formation. Each drop is then subjected to an electrostatic field which deflects the drop by a distance proportional to the magnitude of the charge which it carries. Drops may thus be deflected to one or more print positions and, when a drop is not to be deposited on the print receiving medium, de~lected to an adjacent catcher structure.
~Z~ '7 With print heads of the type used in ink jet printers, it is necessary to control drop formation since if left to natural stimulating disturbances, the fluid filaments would break up erratically into drops of various sizes at irregular intervals~ Such erratic drop formation would preven~ proper charging and deflection of the drops. ~ccordingly, it is customary to apply a stimulating disturbance to all of the fluid streams to produce jets Gf uniformly sized and regularly spaced drops.
Various types of stimulation arrangements have been suggested. U.S. patent No. 3,739,393, issued June 12, 1973, to Lyon et al, discloses an ink jet print head in which the fluid orifices are defined by a thin, relatively flexible orifice plate. A piezoelectric transducer contacts the orifice plate at one end and produces a series of bending waves which travel longitudinally along the plate. Dampers at each end of the orifice plate dampen the traveling waves and prevent wave reflection. The bending waves in the orifice plate produce an oscillatory movement of the orifices which, in turn, causes pressure varicosities in the fluid filaments emerging from the orifices. As a consequence, the fluid filaments break up into relatively uniform jet drop streams.
It will be appreciated that break up of the drop streams is nonsynchronous in a print head employing traveling wave stimulation. The print head, therefore, cannot be operated at its maximum printing resolution since the precise time of drop formation for each stream will be unknown and charge voltages must be supplied to the charge electrodes for sufficient time periods to . . .
~Z~77 insure that th~y result in appropriate charging of at least one drop. As a consequence more than one drop is usually charged in succession and partially charged drops, formed during charge voltage transition periods, are commonly formed.
One solution to these problems is to apply drop stimul~ting disturbances to all filaments in synchronism.
If all of the jets have the same diameter and velocity, and stimulating disturbances are applied to the jets simultaneously, all filaments will generate drops in synchronism. Such synchronized drop generation greatly simplifies the application of charge signals to the charge electrodes, because the timing for each of the jets is precisely the same. Additionally, charge voltage transitions can be timed to occur between drop formations. The number of partially charged drops is therefore substantially reduced. Providing such precise synchronized stimulation to all of the jet drop streams in a long row oE streams is not a simple matter, however.
U.S. patent No. 4,095,232, issued June 13, 1973, to Cha, discloses a print head in which stimulation is provided by flexing a pressure plate mounted on the opposite side of the fluid manifold from the orifice plate. A plurality of piezoelectric transducers are positioned along the length of the pressure plate on the opposite side thereof from the manifold. The transducers are stimulated in unison so as to produce oscillation of the pressure plate which is in phase along its entire length~ This approach requires a substantial amount of mounting structure for the transducers and, additionally, requires that all of the transducers operate in precise 7~
MDH 085 P2 ~4~
synchronization and at substantially the same amplitude.
If one or more of the transducers operate s]ightly off frequency, or at a lower amplitude, it is possible that traveling waves may be produced which move along the pressure plate, causing nonsynchronous drop generation.
Additionally, the stimulation amplitude may vary along the length of the print head, producing fluid filaments of differing lengths.
U.S. patent No. 4,138,687, issued February 6, 1979, to Cha et al, discloses a print head having an elongated piston mounted in the upper portion of the fluid manifold. A number of piezoelectric transducers are mounted along the length of the piston to produce vertical movement thereof and stimulation of fluid jets. The piston has a plurality of transverse slits along its length which are alternately cut from opposite upper and lower surfaces. The slits are more than one-half of the height of the piston such that there are no horizontal planes through the piston which are not cut by at least some of the slits. ~hese slits minimize wave propagation along the piston which would otherwise cause deterioration of the stimulation process.
It will be appreciated that prior art mounting s~ructures for piezoelectric transducers used in a print head having a stimulation piston or pressure plate arrangement are relatively complicated and add substantially to the cost, size, and weight of the prin~
head. It will be appreciated, also, that multiple transducer stimulators in the prior art have been subject to operating difficulties when the amplitudes of the vibrations produced by the transducers have not been substantially uniform.
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Accordingly, it is seen that there is a need for a stimulation arrangement not having the limitations associated with prior art fluid jet stimulation devices.
Summary of the Invention A fluid jet print head for producing a plurality of jet drop streams of fluid includes a manifold means defining an elongated cavity therein, and an orifice plate defining a plurality of orifices arranged in at least one row. The orifice plate is mounted on the manifold means such that the orifices communicate with the cavity and the row of orifices extends in a direction generally parallel to the direction of elongation of the cavity. A
stimulator means is mounted in the cavity and is spaced from the orifice plate so as to define a fluid reservoir therebetween. The stimulator means includes a plurality of piezoelectric means which, when electrically excited~
produce pressure waves of substantially uniform phase front which travel through fluid in the reservoir toward the orifice plate and which cause break up into jet drop streams of fluid flowing through the orifices. The stimulator means further includes acoustic isolation material surrounding the plurality of piezoelectric means and providing a means of supporting the piezoelectric means in the cavity. Wave propagation along the stimulation means in a direction parallel to the row of orifices is thereby prevented. The acoustic isolation material may comprise a polyurethane foam material.
The piezoelectric means may include an elongated transducer defining a plurality of slots, extending alternately from opposite sides of the transducer partially therethrough and being substantially :LZ; ~ '7 perpendicular to said row of orificesO The stimulator means may further include electrode means in contact with the side of the piezoelectric means adjacent the reservoir and with the opposite side of the piezoelectric means.
The print head may further include electrical signal generator means connected to the electrode means, whereby a fluctuating electrical signal is impressed across the piezoelectrc means, producing waves of a corresponding frequency in the fluid in the reservoir.
The stimulator means may further include sealing means extending across each slot adjacent the reservoir so as to seal the slots and prevent flow of fluid from the reservoir into the slots. The sealing means may further extend across the surface of said acoustic isolation material on the side thereof adjacent said reservoir, whereby the sealing means prevents fluid in the reservoir from contacting the acoustic isolation material.
The stimulator means may include electrode means mounted on opposing surfaces of the elongated transducer.
The opposing surfaces extend along the length of the transducer and are substantially normal to the orifice plate. An electrical signal generator means may be connected between the electrode means, whereby a fluctuating electrical signal is impressed across the piezoelectric means, producing waves of a corresponding frequency in the fluid in the reservoir. The plurality of piezoelectric means may be potted into place in the cavity by the acoustical isolation material. The acoustical isolation material covers the electrode means such that the electrode means are electrically isolated from fluid in the reservoir.
The plurality of piezoelectric means may include a plurality of transducers arranyed in at least one transducer row and extending in a direction substantially parallel to the row of orifices. The transducers are uniformly spaced apart and acoustic isolation material surrounds each of the transducers on the sides thereof generally perpendicular to the ori~ice plate, whereby the transducers are acoustically isolated. The stimulator means may include electrode means in contact with the side of each of the transducers adjacent the reservoir and with the opposite side thereof. Alternativelyr the stimulator means may include electrode means mounted on opposing surfaces of each of the transducers, with the opposing surfaces being substantially normal to the orifice plate.
The piezoelectric means may include a plurality of transducers arranged in two parallel transducer rows which extend in a direction substantially parallel to the row of orifices.
The fluid jet print head may further include electrical signal generator means for electrically exciting the plurality of piezoelectric means. The generator means has means for providing an alternating drive signal, and attenuator means for supplying the alterna~ing drive signal to the piezoelectric means to produce proper break up of the jet drop streams along the length of the print head. The attenuator means may comprise a plurality of capaci ors. Each of the capacitors electrically connects the means for providing an alternating drive signal to an associated one of the piezoelectric means.
7'7 MDH 0~5 P2 -8-A method of makiny an elongated piezoelectric stimulator according to the present invention comprises the steps of:
(a) plating a sheet of piezoelectric material on opposing surfaces with an electrically conductive material, (b) cutting a strip having the desired length and height for the transducer, and (c) cutting slots alternately from opposite, unplated sides of the strip, with the slots being spaced uniformly along the length of the strip.
A method of electrically tuning the stimulator of a fluid jet print head constructed according to the present invention includes the steps of:
(a) applying a drive signal to all of the piezoelectri~ means, (b) monitoring the fluid filament length of a jet closest to the first of the piezoelectric means while adjusting the current supplied thereto in order to determine the optimum current level to be applied to the first of said piezoelectric means, (c) repea~ing step (b3 for each of the remaining piezoelectric means, and (d) connecting impedances of appropriate amplitudes in series with each of the piezoelectric means such that the piezoelectric means may be driven by a single drive signal source with each of the piezoelectric means receiving its respective optimum current level.
The step of connecting impedances may include the step of connecting a capacitor of a desired impedance in series with each of said piezoelectric means.
~LZZ~'7 MDH 085 P2 -9~
Accordingly, it is an object of the present invention to provide a fluid jet print head having a stimulation arrangement including a plurality of piezoelectric means mounted by acoustic isolation material; to provide such a print head in which the plurality of piezoelectric means are defined by an elongated tran.sducer; to provide such a print head in which the transducer defines a plurality of slots extending alternately from opposite sides of the transducer partially therethrough and being substantially perpendicular to the row of orifices; to provide such a print head in which an electrical signal generator may be connected between a plurality of electrodes on the transducer, to provide such a print head in which the plurality of piezoelectric means includes a plurality of transducers arranged in at least one transducer row extending in a direction substantially parallel to the row of orifices and in which the acoustic isolation material surrounds each of the transducers on the sides thereof generally perpendicular to the orifice plate and the fluid within the print head reservoir; to provide such a print head in which sealing material in each of the slots prevents fluid flow from the reservoir into the slots; to : provide such a print head in which the drive circuitry supplying driving signals to the plurality of piezoelectric means includes means for attenuating the drive signal supplied to each piezoelectric means to optimize operation thereof; to provide a method for determining the attenuation re~uired for each such piezoelectric means and the component values of impedances ~ J7 which, connected in series with the piezoelectric means provide such attenuation; and to provide such a print head in which the sealing material separates the reservoir from the transducer means.
Other objects and advantages of the invention will be apparent Erom the following description, the accompanying drawings and the appended claims.
Brief Description__f the Drawi Fig 1 is an exploded perspective view, illustrating a first embodiment of the present invention;
Fig. 2 is a sectional view taken generally along line 2-2 in Fig. l;
Fig. 3 is an enlarged partial sectional view, similar to Fig. 2;
Fig. 4 is a perspective view of the piezoelectric means incorporated in the first embodiment of the invention;
Fig. 5 is a sectional view, similar to Fig. 2, illustrating a second embodiment of the present invention;
E`ig. 6 is a perspective view of the piezoelectric means incorporated in the second embodiment of the invention;
Fig. 7 is a perspective view, with portions broken away, of stimulator means incorporated in a third embodiment of the invention;
Fig. 8 is a perspective view, similar to Fig. 7, illustrating a variation of the stimulator means which may be used in the third embodiment;
FigO 9 is a front view of the piezoelectric means incorporated in a further embodiment of the invention;
~Z~ 77 Fig, 10 is a plan view of the piezoelectric means of Fig. 9; and Fig. 11 is an electrical schematic diagram illustrating tuning of the piezoelectric means.
Detailed Description of the Preferred Embodiments The present invention relates to a fluid jet print head, such as may be utilized in an ink jet printing system for producing a plurality of jet drop streams, and more particularly to a print head including an improved drop stimulation arrangement. As seen in Figs. 1 and 2, the fluid jet print head has a manifold means, including upper manifold portion 10 and lower manifold portion 12, which defines an elongated cavity 14 therein. Manifold portions 10 and 12 are held together by bolts 16, compressing a sealing ring 18 therebetween which provides a fluid-tight seal.
The print head further includes an orifice plate 20 which defines a plurality of orifices 22 which are arranged in at least one relatively long row. Orifice plate 20 is mounted on the bottom of manifold portion 12 by an adhesive or, alternatively, by soldering or other appropriate means. The orifices 22 communicate with cavity 14 and the row of orifices extends generally parallel to the direction of elongation of the cavity 14.
A stimulator means 24 is mounted in cavity 14 andl as shown in Figs. 2 and 3, is spaced from orifice plate 20 by a distance D of approximately 1/2 wavelength of the stimulation waves through the fluid used by the print head. The stimulator 24 and the orifice plate 20 define a fluid reservoir 26 therebetween. Stimulator means 24 includes a plurality of piezoelectric means which ~l~%lJ1~7 are defined by elonyated transducer 27 and which lengthen and contract vertically when electrically excited with an oscillating signal. The stimulator means further includes acoustic isolation material 28 which surrounds the piezoelectric means and provides a means of supporting the piezoelectric means in the cavity 14.
The oscillatory movement of the bottom surfaces of the piezoelectric means produces pressure waves of substantially uniform phase front in the fluid in the reservoir 26. These waves travel downward through the fluid and are coupled to the fluid filaments flowing through the orifices 22 causing them to break up into jet drop streams. The transducer 27, constructed of a ceramic piezoelectric material, changes dimension when subjected to an appropriate voltage differential. The transducer 27 vibrates vertically in response to an oscillating excitation signal produced by an electrical signal generator 29 at a frequency corresponding to the output frequency of the generator.
As seen in Fig. 2, the fluid filaments break up into a series of relatively uniform, evenly spaced drops 31. As a result of the substantially uniform phase front of the waves in the fluid, the filament stimulation is synchronized and drops in each of the jet drop streams are produced in synchronization. In a known manner, these drops may be electrically charged by means of charge electrodes, adjacent the tips of the fluid rilaments, to which charge voltages are applied during the formation of the drops. Since the drops are formed in synchronization, ` 30 the charge voltages may be applied to the electrodes in synchronization, producing controlled, precise charging of ~ILZ;;~ 7'7 individual drops in the streams. After charging, drops 31 are deflected by an electrical field or fields to a catcher or, alternately, to a print receiving medium, as is known in the art.
Fluid is supplied to the reservoir 26 via fluid supply inlet 32 which, as shown in Fig. 2, extends downward through upper manifold portion 10 and a support plate 33, attached to manifold portion 10 by bolts 34.
Inlet 32 terminates in a channel 36 which extends substantially the entire length of the reservoir 26. A
similar channel 38 communicates with the reservoir 26 and a fluid outlet 40 and provides a means of removing fluid from the print head or during cross flushing at shutdown.
As seen in Fig. 4, the elongated transducer 27 defines a plurality of slots 42 which extend alternately from opposite sides of the transducer partially therethrough so as to define the plurality of piezoelectric means. Each of the slots is substantially perpendicular to the row of orifices when the transducer ~0 is positioned in cavity 14, as shown in Fig. 1. Slots 42 may be formed by cutting a block of piezoelectric material, leaving approximately .05 inch between the end of the slot and the opposite face of the block. In one transducer constructed according to the present invention, slots cut from the same side were spaced apart by a distance of approximately .25 inches~
Slots 42 reduce substantially the possibility of wave movement or bending along the length of the transducer 27. Additionally, the acoustic isolation material, which may for example be a polyurethane foam material, provides a means of supporting the piezoelectric transducer so that vibrations are not coupled to the manifold portion lO. Thus, unwanted wave transmission through the transducer or associated support structure is minimized, and generally undistorted downward traveling waves are produced in the fluid in reservoir 26.
In order to provide for electrical stimulation of the plurality of piezoelectric means the electrical signal generator 29 is coupled by means of conductor 44 to a plurality of electrodes 46. Each electrode 46 is associated with and provides a means of energizing a respective one of the piezoelectric means, i.e. that section of the transducer defining the particular piezoelectric means. As shown in Fig. 4, the electrodes 46 may be connected in parallel by conductors 48 which bridge the slots 42. These electrodes may be plated onto the piezoelectric material prior to cutting slots 42.
Conductor 50 provides a means of electrically connecting the generator 28 to conductive fluid in reservoir 26 via electrically conductive manifold portion 12. The fluid contacts the surfaces 30 on the bottom of the transducer and effectively acts as a second set of electrodes, opposing electrodes 460 The fluctuating potential difference between electrodes 46 and the fluid contacting the opposit~ side of the transducer produces the desired fluctuating voltage potential across the transducer, causing the piezoelectric means to vibrate vertically.
As shown in Figs. l and 2, the acoustical isolation material, which is of low density, surrounds the transducer 27, effectively isolating it from manifold portion lO. Further, the material 28 pots the transducer u~
27 into position in the cavity 14, since it is bonded to both the transducer 27 and the manifold portion 10. A
sealing means, such as a room-temperature vulcanized silicone 53, extends across and into slots 42, as indicated at 54, so as to seal the slots 42 and prevent flow of fluid from the reservoir 26 into the slots. The room temperature vulcanized silicone material 53 also covers the acoustic isolation material 28. This prevents the fluid in the reservoir from contacting the acoustic isolation material in the instance where a porous foam is utilized. It should be noted, however, that material 53 does not cover surfaces 30, thereby permitting electrical contact between these surfaces and the fluid~ Also provided in cavity 14 is a layer of epoxy 55 which acts as a backing material for the stimulator means while, at the same time, sealing the stimulator transducer 27 and the slots 42 defined therein from atmosphere.
Figs. 5 and 6 illustrate a second embodiment of the present invention. With the exception of the construction of the stimulatoL means and the connection of generator 29 thereto, the print head is of the same construction as that illustrated in the embodiment of Figs. 1-4. As a consequence, corresponding reference numerals have been utilized to indicate identical print head elements in the two embodiments.
In this embodiment, the plurality of piezoelectric means are defined by an elongated transducer 56. Electrically conductive coatings 58 and 60 on opposing surfaces of the elongated transducer 56 provide the electrodes for the piezoelectric means~ Since ~;~2~
MDH 085 ~'2 -16-coatings 58 and 60 are electrically continuous alony the length of the transducer, the plurality of piezoelectric means are effectively connected in parallel.
As seen in Fig. 5, when the stimulator means is mounted in cavity 14 by acoustic isolation material 28, the opposing surfaces, bearing coatings 58 and 60, extend along the length of the transducer 56 and are generally normal to the orifice plate 20. Coatings 58 and 60 define serpentine electrodes which cover substantially all of the lateral surfaces of piezoelectric transducer 56 except for uncoated area 62 which extends along the lower sides of transducer 56. As may be seen in Fig. 5, acoustical isolation material 28 therefore completely covers electrodes 58 and 60 and prevents any contact of these electrodes by electrically conductive fluid in reservoir 26. This is desirable since silicone material 53 is used to seal the slots 42 but does not cover the entire lower surface of the stimulator means.
Electrical conductors 64 and 66 are electrically connected to generator 29 and provide the necessary excitation signal to electrodes 5~ and 60. Transducer 56 is formed of a piezoelectric material of the type which vibrates in a direction transverse to ~he electrical voltage difference applied thereacross. As a consequence, transducer 56 vibrates vertically and stimulation of drop breakup is provided by waves generated in the fluid in reservoir 26, in the same manner as discussed previously.
The transducer 56 may advantageously be fabricated from a sheet of ceramic piezoelectric material of a thickness equal to the desired width C of the transducer. An electrically conductive coating is formed ~Z;~L~9~7~
MD~I 085 P2 -17-on opposite faces by plating or other appropriate techniques. Next, the sheet is cut into a strip having the desired length and height for the transducer.
Finally, slots 42 are cut from opposite sides of the S strip. Uncoated areas 62 may be formed by machining or other techniques, such as etching.
Fig. 7 illustrates the piezoelectric means incorporated in a third embodiment of the fluid jet print head. The balance of the print head structure is identical to that shown in Figs. 1-6, and is therefore omitted. The piezoelectric means include a plurality of transducers 68 which are arranged in at least one transducer row. The transducer row extends in a direction substantially parallel to the row of orifices when the stimulator means is positioned in the print head manifold. The transducers 68 are uniformly spaced apart and are each surrounded by acoustic isolation material 28 on the sides of the transducers which are generally perpendicular to the orifice plate. The acoustical isolation material 28 is bonded to all four side surfaces of the transducers 68 and to the manifold portion 10 which defines the cavity in which the stimulator means is positioned. As a consequence, the acoustical isolation material 28 effectively isolates each of the transducers 68 from the balance of the print head structure and from the other transducers in the row, while providing a means of supporting the transducers in their operating positions.
The stimulator means further includes electrode means, comprising electrodes 70 and 72 which are positioned on opposing surfaces of each of the transducers 68. The opposing surfaces, as illustrated, are ~z~
substantially normal to the orifice plate when the stimulator means is mounted in the manifold. The electrodes 70 and 72 may comprise thin layers of metal which are plated onto the desired surEaces of the transducers. As illustrated, an electrical conductor 74 extends between and is electrically connected to each of the electrodes 70. Similarly, an electrical conductor 76 extends between and is electrically connected to each of the electrodes 72. When an oscillating electrical potential from an electrical signal generator is placed across conductors 74 and 76, the transducers 68 vibrate vertically in response to the electrical fields between the opposing electrode 70 and 72.
The electrodes 70 and 72 are insulated from the fluid in the print head reservoir by terminating their lower edges above the bottom surface of the stimulator means, such that the acoustical isolation material covers the electrodes 70 and 72 and electrically isolates them from fluid in the reservoir. A room temperature vulcanizing material may be used to seal the bottom surface of the material 28 from the fluid in the reservoir.
It will be appreciated that if piezoelectric transducers are utilized which vibrate in a direction parallel to the electrical field placed thereacross, electrodes 70 and 72 may be eliminated and electrodes may be positioned on the top surfaces of the transducers 68 in a fashion similar to that shown in Fig. 4. In such an arrangement, the bottom surfaces of the transducers are exposed to the fluid in the reservoir which acts as the second set of opposing electrodes. The electrical signal generator means is connected between the electrodes on the 3'7~
tops of the transducers and the electrically conductive manifold defininy the reservoir, such that the piezoelectric material is electrically stimulated.
Reference is now made to Fig. 8, which is a view, similar to Fig. 7, illustrating a variation in the construction of the stimulator means. Specifically, transduers 68 and 6~' are positioned in a pair of transducer rows. When the stimulator means of Fiy. 8 is mounted in the print head, both of the transducer rows extend generally parallel to the row of orifices. The electrical conductors 74~and 74' are electrically connected to one side of the electrical signal generator means, while the electrical ~onductors 76 and 76' are electrically connected to the other side of the electrical signal generator means. As a consequence, all of the transducers 68 and 63' vibrate in synchronism, producing waves in the fluid which have a substantially uniform phase front. The acoustical isolation material 28 provides a support arrangement for the transducers 68 and 68', as well as providing isolation between the transducers and the associated print head mounting structure.
With respect to the embodiments of Figs. 1-6, it is preferred that the height A (Fig. 4) be no greater than one-half of the wave~ength of the waves in the elongated ~ransducer 27 so that it will act as a good piston radiator. Any greater height may tend to produce bowing of the transducer. The space B between alternate slots ~2 and the ~idth C of the transducer 27 are preferably limited to one-sixth to one-eighth of the wavelength of 97'~9 the vibrations in the transducer 27. Such dimensional limitations ensure that substantial wave movement along the length of the transducer is not produced.
Similarly, with respect to the height of transducers 68 and 68' in the embodiments of Figs. 7 and 8, it is preferred that this dimension not exceed one-half wavelength, while the other two dimensions of each of the transducers should be approximately one-sixth to one-eighth wavelength. The spacing between adjacent transducers in a transducer row is preferably on the order of one-thirtieth of a wavelength. While greater spacing between adjacent transducers increases the isolation of each of the transducers, substantially greater spacing between transducers results in production of a wave in the fluid which does not have a uniform phase front. If the transducers are spaced too far apart, each transducer tends to produce separate waves which interfere with those produced by other transducers in the row.
Reference is now made to Figs. 9 and 10 which illustrate a stimulator means constructed in a manner similar to that of the stimulator of Fig. 6. In the stimulator arrangem~nt of Figs. 9 and 10, however, the electrically conductive coating 58 has been cut mechanically, or etched, at points 80. Similarly, electrically conductive coating 60 has been cut mechanically, or etched, at points along the transducer opposite poin~s 80. The effect of this is to divide the transducer electrically into sections 82, 84, 86, 88, 90, 92, 94, and 96. These eight sections each approximately are one-half to one wavelength long and are individually connected to conductors 98, 100, 102, 104, 106, 108, 110, and 112, respectively. Although eight sections are shown ~2~9~
for purposes of illustration, a stimulator arrangement may be constructed according to the present invention with a great many more sections. As shown in Fig. 10 an electrical conductor 114 electrically connects the sections of coating 60 together. This conductor 114 is not required, however, if cuts in the electrically conductive layer 60 are not made. In such a case, layer 60 provides a continuous electrically conductive coating along the entire length of the transducer and only a single electrical connection need be made to the coating at any point along the transducer.
The arrangement of Figs. 9 and 10 permits the separate sections of the transducer to be driven by a single drive signal which is selectively attenuated for the optimum driving amplitude for each such section. As shown in Fig. 11, an electrical signal generator means ~or electrically exciting the plurality of piezoelectric means includes means 116 for providing an alternating drive signal and an attenuator means, including capacitors 118, 20 120, 122, 124, 126, 128, and 130, for supplying the alternating drive signal to the piezoelectric means. The amplitude of the drive signal is set for each such piezoelectric means to produce proper break up of the jet drop streams along the length of ~he print head.
Capacitors are utilized to attenuate the driving current since sections 82-96 are generally capacitive in nature. As a consequence, capacitors 11~-130 provide relatively little phase shift in the driving current applied to the respective transducer sections.
It has been found that the values of the various capacitors needed for a specific print head may be determined experimentally in a one-pass testing lZ2~)9~7 procedure. The print head, including the stimulator means, is operated and a jet stream generally below a transducer section of interest is observed. The sections 82-96 are each electrically connected in series with one ohm resistors, but with no capacitive attenuation being provided. A volt me~er is placed across the one ohm resistor connected to the section of interest to monitor driving current. The driving voltage across the section of interest and the one ohm resistor is varied and the drive current for the section which results in a fluid filament of minimum length and optimum break up oE the jet drop stream is determined~
This operation is repeated for each of the transducer sections, with a jet drop stream roughly in the center of the transducer section being monitored for minimum filament length and optimum break ofE. The section of the transducer requiring the most drive current, in Fig. 11 section 86, is then operated without attenuation. The balance of the sections have capacitors inserted electrically in series to reduce the drive current to the level which was found during testing to provide optimum break off.
While the forms of apparatus and the methods of making herein described constitute preferred embodiments of the invention, it is to be understood that the invention is not limited to these precise forms of apparatus, and tha~ changes may be made therein without departing from the scope of the invention.
The embodiments of the invention in which an exclusive property or privilege is claimed are defined as follows:
MDH 085 P2 -l-FLUID JET PRINT HEAD AND METHOD OF MAKING
. . . _ . _ Background of the Invention The present application relates to fluid jet print heads and, more particularly, to a stimulation arrangement of the type which produces pressure varicosities in the individual fluid jets, resulting in substantially uniform breakup of the jets into streams of drops.
Ink jet printers, incorporating fluid jet print heads, are known which have an orifice struc~ure defining a plurality of orifices. The orifices receive an electrically conductive recording fluid, such as for example a water-base ink, from a pressurized fluid supply manifold and eject the fluid in one or more rows of parallel streams. As the streams break up into drops, the drops are selectively charged and deflected~ with some of the drops being deposited on a print receiving medium and the balance of the drops being caught by an appropriate catcher structure.
Charging of the drops is accomplished by selectively applying charging voltages to charge electrodes positioned near each of the streams. The fluid flowing through each orifice emerges as a fluid filament.
Drops break away from the tip of the fluid filament and carry charges related to the voltage of the associated charge electrode at the instant of drop formation. Each drop is then subjected to an electrostatic field which deflects the drop by a distance proportional to the magnitude of the charge which it carries. Drops may thus be deflected to one or more print positions and, when a drop is not to be deposited on the print receiving medium, de~lected to an adjacent catcher structure.
~Z~ '7 With print heads of the type used in ink jet printers, it is necessary to control drop formation since if left to natural stimulating disturbances, the fluid filaments would break up erratically into drops of various sizes at irregular intervals~ Such erratic drop formation would preven~ proper charging and deflection of the drops. ~ccordingly, it is customary to apply a stimulating disturbance to all of the fluid streams to produce jets Gf uniformly sized and regularly spaced drops.
Various types of stimulation arrangements have been suggested. U.S. patent No. 3,739,393, issued June 12, 1973, to Lyon et al, discloses an ink jet print head in which the fluid orifices are defined by a thin, relatively flexible orifice plate. A piezoelectric transducer contacts the orifice plate at one end and produces a series of bending waves which travel longitudinally along the plate. Dampers at each end of the orifice plate dampen the traveling waves and prevent wave reflection. The bending waves in the orifice plate produce an oscillatory movement of the orifices which, in turn, causes pressure varicosities in the fluid filaments emerging from the orifices. As a consequence, the fluid filaments break up into relatively uniform jet drop streams.
It will be appreciated that break up of the drop streams is nonsynchronous in a print head employing traveling wave stimulation. The print head, therefore, cannot be operated at its maximum printing resolution since the precise time of drop formation for each stream will be unknown and charge voltages must be supplied to the charge electrodes for sufficient time periods to . . .
~Z~77 insure that th~y result in appropriate charging of at least one drop. As a consequence more than one drop is usually charged in succession and partially charged drops, formed during charge voltage transition periods, are commonly formed.
One solution to these problems is to apply drop stimul~ting disturbances to all filaments in synchronism.
If all of the jets have the same diameter and velocity, and stimulating disturbances are applied to the jets simultaneously, all filaments will generate drops in synchronism. Such synchronized drop generation greatly simplifies the application of charge signals to the charge electrodes, because the timing for each of the jets is precisely the same. Additionally, charge voltage transitions can be timed to occur between drop formations. The number of partially charged drops is therefore substantially reduced. Providing such precise synchronized stimulation to all of the jet drop streams in a long row oE streams is not a simple matter, however.
U.S. patent No. 4,095,232, issued June 13, 1973, to Cha, discloses a print head in which stimulation is provided by flexing a pressure plate mounted on the opposite side of the fluid manifold from the orifice plate. A plurality of piezoelectric transducers are positioned along the length of the pressure plate on the opposite side thereof from the manifold. The transducers are stimulated in unison so as to produce oscillation of the pressure plate which is in phase along its entire length~ This approach requires a substantial amount of mounting structure for the transducers and, additionally, requires that all of the transducers operate in precise 7~
MDH 085 P2 ~4~
synchronization and at substantially the same amplitude.
If one or more of the transducers operate s]ightly off frequency, or at a lower amplitude, it is possible that traveling waves may be produced which move along the pressure plate, causing nonsynchronous drop generation.
Additionally, the stimulation amplitude may vary along the length of the print head, producing fluid filaments of differing lengths.
U.S. patent No. 4,138,687, issued February 6, 1979, to Cha et al, discloses a print head having an elongated piston mounted in the upper portion of the fluid manifold. A number of piezoelectric transducers are mounted along the length of the piston to produce vertical movement thereof and stimulation of fluid jets. The piston has a plurality of transverse slits along its length which are alternately cut from opposite upper and lower surfaces. The slits are more than one-half of the height of the piston such that there are no horizontal planes through the piston which are not cut by at least some of the slits. ~hese slits minimize wave propagation along the piston which would otherwise cause deterioration of the stimulation process.
It will be appreciated that prior art mounting s~ructures for piezoelectric transducers used in a print head having a stimulation piston or pressure plate arrangement are relatively complicated and add substantially to the cost, size, and weight of the prin~
head. It will be appreciated, also, that multiple transducer stimulators in the prior art have been subject to operating difficulties when the amplitudes of the vibrations produced by the transducers have not been substantially uniform.
~Z~g7'~
Accordingly, it is seen that there is a need for a stimulation arrangement not having the limitations associated with prior art fluid jet stimulation devices.
Summary of the Invention A fluid jet print head for producing a plurality of jet drop streams of fluid includes a manifold means defining an elongated cavity therein, and an orifice plate defining a plurality of orifices arranged in at least one row. The orifice plate is mounted on the manifold means such that the orifices communicate with the cavity and the row of orifices extends in a direction generally parallel to the direction of elongation of the cavity. A
stimulator means is mounted in the cavity and is spaced from the orifice plate so as to define a fluid reservoir therebetween. The stimulator means includes a plurality of piezoelectric means which, when electrically excited~
produce pressure waves of substantially uniform phase front which travel through fluid in the reservoir toward the orifice plate and which cause break up into jet drop streams of fluid flowing through the orifices. The stimulator means further includes acoustic isolation material surrounding the plurality of piezoelectric means and providing a means of supporting the piezoelectric means in the cavity. Wave propagation along the stimulation means in a direction parallel to the row of orifices is thereby prevented. The acoustic isolation material may comprise a polyurethane foam material.
The piezoelectric means may include an elongated transducer defining a plurality of slots, extending alternately from opposite sides of the transducer partially therethrough and being substantially :LZ; ~ '7 perpendicular to said row of orificesO The stimulator means may further include electrode means in contact with the side of the piezoelectric means adjacent the reservoir and with the opposite side of the piezoelectric means.
The print head may further include electrical signal generator means connected to the electrode means, whereby a fluctuating electrical signal is impressed across the piezoelectrc means, producing waves of a corresponding frequency in the fluid in the reservoir.
The stimulator means may further include sealing means extending across each slot adjacent the reservoir so as to seal the slots and prevent flow of fluid from the reservoir into the slots. The sealing means may further extend across the surface of said acoustic isolation material on the side thereof adjacent said reservoir, whereby the sealing means prevents fluid in the reservoir from contacting the acoustic isolation material.
The stimulator means may include electrode means mounted on opposing surfaces of the elongated transducer.
The opposing surfaces extend along the length of the transducer and are substantially normal to the orifice plate. An electrical signal generator means may be connected between the electrode means, whereby a fluctuating electrical signal is impressed across the piezoelectric means, producing waves of a corresponding frequency in the fluid in the reservoir. The plurality of piezoelectric means may be potted into place in the cavity by the acoustical isolation material. The acoustical isolation material covers the electrode means such that the electrode means are electrically isolated from fluid in the reservoir.
The plurality of piezoelectric means may include a plurality of transducers arranyed in at least one transducer row and extending in a direction substantially parallel to the row of orifices. The transducers are uniformly spaced apart and acoustic isolation material surrounds each of the transducers on the sides thereof generally perpendicular to the ori~ice plate, whereby the transducers are acoustically isolated. The stimulator means may include electrode means in contact with the side of each of the transducers adjacent the reservoir and with the opposite side thereof. Alternativelyr the stimulator means may include electrode means mounted on opposing surfaces of each of the transducers, with the opposing surfaces being substantially normal to the orifice plate.
The piezoelectric means may include a plurality of transducers arranged in two parallel transducer rows which extend in a direction substantially parallel to the row of orifices.
The fluid jet print head may further include electrical signal generator means for electrically exciting the plurality of piezoelectric means. The generator means has means for providing an alternating drive signal, and attenuator means for supplying the alterna~ing drive signal to the piezoelectric means to produce proper break up of the jet drop streams along the length of the print head. The attenuator means may comprise a plurality of capaci ors. Each of the capacitors electrically connects the means for providing an alternating drive signal to an associated one of the piezoelectric means.
7'7 MDH 0~5 P2 -8-A method of makiny an elongated piezoelectric stimulator according to the present invention comprises the steps of:
(a) plating a sheet of piezoelectric material on opposing surfaces with an electrically conductive material, (b) cutting a strip having the desired length and height for the transducer, and (c) cutting slots alternately from opposite, unplated sides of the strip, with the slots being spaced uniformly along the length of the strip.
A method of electrically tuning the stimulator of a fluid jet print head constructed according to the present invention includes the steps of:
(a) applying a drive signal to all of the piezoelectri~ means, (b) monitoring the fluid filament length of a jet closest to the first of the piezoelectric means while adjusting the current supplied thereto in order to determine the optimum current level to be applied to the first of said piezoelectric means, (c) repea~ing step (b3 for each of the remaining piezoelectric means, and (d) connecting impedances of appropriate amplitudes in series with each of the piezoelectric means such that the piezoelectric means may be driven by a single drive signal source with each of the piezoelectric means receiving its respective optimum current level.
The step of connecting impedances may include the step of connecting a capacitor of a desired impedance in series with each of said piezoelectric means.
~LZZ~'7 MDH 085 P2 -9~
Accordingly, it is an object of the present invention to provide a fluid jet print head having a stimulation arrangement including a plurality of piezoelectric means mounted by acoustic isolation material; to provide such a print head in which the plurality of piezoelectric means are defined by an elongated tran.sducer; to provide such a print head in which the transducer defines a plurality of slots extending alternately from opposite sides of the transducer partially therethrough and being substantially perpendicular to the row of orifices; to provide such a print head in which an electrical signal generator may be connected between a plurality of electrodes on the transducer, to provide such a print head in which the plurality of piezoelectric means includes a plurality of transducers arranged in at least one transducer row extending in a direction substantially parallel to the row of orifices and in which the acoustic isolation material surrounds each of the transducers on the sides thereof generally perpendicular to the orifice plate and the fluid within the print head reservoir; to provide such a print head in which sealing material in each of the slots prevents fluid flow from the reservoir into the slots; to : provide such a print head in which the drive circuitry supplying driving signals to the plurality of piezoelectric means includes means for attenuating the drive signal supplied to each piezoelectric means to optimize operation thereof; to provide a method for determining the attenuation re~uired for each such piezoelectric means and the component values of impedances ~ J7 which, connected in series with the piezoelectric means provide such attenuation; and to provide such a print head in which the sealing material separates the reservoir from the transducer means.
Other objects and advantages of the invention will be apparent Erom the following description, the accompanying drawings and the appended claims.
Brief Description__f the Drawi Fig 1 is an exploded perspective view, illustrating a first embodiment of the present invention;
Fig. 2 is a sectional view taken generally along line 2-2 in Fig. l;
Fig. 3 is an enlarged partial sectional view, similar to Fig. 2;
Fig. 4 is a perspective view of the piezoelectric means incorporated in the first embodiment of the invention;
Fig. 5 is a sectional view, similar to Fig. 2, illustrating a second embodiment of the present invention;
E`ig. 6 is a perspective view of the piezoelectric means incorporated in the second embodiment of the invention;
Fig. 7 is a perspective view, with portions broken away, of stimulator means incorporated in a third embodiment of the invention;
Fig. 8 is a perspective view, similar to Fig. 7, illustrating a variation of the stimulator means which may be used in the third embodiment;
FigO 9 is a front view of the piezoelectric means incorporated in a further embodiment of the invention;
~Z~ 77 Fig, 10 is a plan view of the piezoelectric means of Fig. 9; and Fig. 11 is an electrical schematic diagram illustrating tuning of the piezoelectric means.
Detailed Description of the Preferred Embodiments The present invention relates to a fluid jet print head, such as may be utilized in an ink jet printing system for producing a plurality of jet drop streams, and more particularly to a print head including an improved drop stimulation arrangement. As seen in Figs. 1 and 2, the fluid jet print head has a manifold means, including upper manifold portion 10 and lower manifold portion 12, which defines an elongated cavity 14 therein. Manifold portions 10 and 12 are held together by bolts 16, compressing a sealing ring 18 therebetween which provides a fluid-tight seal.
The print head further includes an orifice plate 20 which defines a plurality of orifices 22 which are arranged in at least one relatively long row. Orifice plate 20 is mounted on the bottom of manifold portion 12 by an adhesive or, alternatively, by soldering or other appropriate means. The orifices 22 communicate with cavity 14 and the row of orifices extends generally parallel to the direction of elongation of the cavity 14.
A stimulator means 24 is mounted in cavity 14 andl as shown in Figs. 2 and 3, is spaced from orifice plate 20 by a distance D of approximately 1/2 wavelength of the stimulation waves through the fluid used by the print head. The stimulator 24 and the orifice plate 20 define a fluid reservoir 26 therebetween. Stimulator means 24 includes a plurality of piezoelectric means which ~l~%lJ1~7 are defined by elonyated transducer 27 and which lengthen and contract vertically when electrically excited with an oscillating signal. The stimulator means further includes acoustic isolation material 28 which surrounds the piezoelectric means and provides a means of supporting the piezoelectric means in the cavity 14.
The oscillatory movement of the bottom surfaces of the piezoelectric means produces pressure waves of substantially uniform phase front in the fluid in the reservoir 26. These waves travel downward through the fluid and are coupled to the fluid filaments flowing through the orifices 22 causing them to break up into jet drop streams. The transducer 27, constructed of a ceramic piezoelectric material, changes dimension when subjected to an appropriate voltage differential. The transducer 27 vibrates vertically in response to an oscillating excitation signal produced by an electrical signal generator 29 at a frequency corresponding to the output frequency of the generator.
As seen in Fig. 2, the fluid filaments break up into a series of relatively uniform, evenly spaced drops 31. As a result of the substantially uniform phase front of the waves in the fluid, the filament stimulation is synchronized and drops in each of the jet drop streams are produced in synchronization. In a known manner, these drops may be electrically charged by means of charge electrodes, adjacent the tips of the fluid rilaments, to which charge voltages are applied during the formation of the drops. Since the drops are formed in synchronization, ` 30 the charge voltages may be applied to the electrodes in synchronization, producing controlled, precise charging of ~ILZ;;~ 7'7 individual drops in the streams. After charging, drops 31 are deflected by an electrical field or fields to a catcher or, alternately, to a print receiving medium, as is known in the art.
Fluid is supplied to the reservoir 26 via fluid supply inlet 32 which, as shown in Fig. 2, extends downward through upper manifold portion 10 and a support plate 33, attached to manifold portion 10 by bolts 34.
Inlet 32 terminates in a channel 36 which extends substantially the entire length of the reservoir 26. A
similar channel 38 communicates with the reservoir 26 and a fluid outlet 40 and provides a means of removing fluid from the print head or during cross flushing at shutdown.
As seen in Fig. 4, the elongated transducer 27 defines a plurality of slots 42 which extend alternately from opposite sides of the transducer partially therethrough so as to define the plurality of piezoelectric means. Each of the slots is substantially perpendicular to the row of orifices when the transducer ~0 is positioned in cavity 14, as shown in Fig. 1. Slots 42 may be formed by cutting a block of piezoelectric material, leaving approximately .05 inch between the end of the slot and the opposite face of the block. In one transducer constructed according to the present invention, slots cut from the same side were spaced apart by a distance of approximately .25 inches~
Slots 42 reduce substantially the possibility of wave movement or bending along the length of the transducer 27. Additionally, the acoustic isolation material, which may for example be a polyurethane foam material, provides a means of supporting the piezoelectric transducer so that vibrations are not coupled to the manifold portion lO. Thus, unwanted wave transmission through the transducer or associated support structure is minimized, and generally undistorted downward traveling waves are produced in the fluid in reservoir 26.
In order to provide for electrical stimulation of the plurality of piezoelectric means the electrical signal generator 29 is coupled by means of conductor 44 to a plurality of electrodes 46. Each electrode 46 is associated with and provides a means of energizing a respective one of the piezoelectric means, i.e. that section of the transducer defining the particular piezoelectric means. As shown in Fig. 4, the electrodes 46 may be connected in parallel by conductors 48 which bridge the slots 42. These electrodes may be plated onto the piezoelectric material prior to cutting slots 42.
Conductor 50 provides a means of electrically connecting the generator 28 to conductive fluid in reservoir 26 via electrically conductive manifold portion 12. The fluid contacts the surfaces 30 on the bottom of the transducer and effectively acts as a second set of electrodes, opposing electrodes 460 The fluctuating potential difference between electrodes 46 and the fluid contacting the opposit~ side of the transducer produces the desired fluctuating voltage potential across the transducer, causing the piezoelectric means to vibrate vertically.
As shown in Figs. l and 2, the acoustical isolation material, which is of low density, surrounds the transducer 27, effectively isolating it from manifold portion lO. Further, the material 28 pots the transducer u~
27 into position in the cavity 14, since it is bonded to both the transducer 27 and the manifold portion 10. A
sealing means, such as a room-temperature vulcanized silicone 53, extends across and into slots 42, as indicated at 54, so as to seal the slots 42 and prevent flow of fluid from the reservoir 26 into the slots. The room temperature vulcanized silicone material 53 also covers the acoustic isolation material 28. This prevents the fluid in the reservoir from contacting the acoustic isolation material in the instance where a porous foam is utilized. It should be noted, however, that material 53 does not cover surfaces 30, thereby permitting electrical contact between these surfaces and the fluid~ Also provided in cavity 14 is a layer of epoxy 55 which acts as a backing material for the stimulator means while, at the same time, sealing the stimulator transducer 27 and the slots 42 defined therein from atmosphere.
Figs. 5 and 6 illustrate a second embodiment of the present invention. With the exception of the construction of the stimulatoL means and the connection of generator 29 thereto, the print head is of the same construction as that illustrated in the embodiment of Figs. 1-4. As a consequence, corresponding reference numerals have been utilized to indicate identical print head elements in the two embodiments.
In this embodiment, the plurality of piezoelectric means are defined by an elongated transducer 56. Electrically conductive coatings 58 and 60 on opposing surfaces of the elongated transducer 56 provide the electrodes for the piezoelectric means~ Since ~;~2~
MDH 085 ~'2 -16-coatings 58 and 60 are electrically continuous alony the length of the transducer, the plurality of piezoelectric means are effectively connected in parallel.
As seen in Fig. 5, when the stimulator means is mounted in cavity 14 by acoustic isolation material 28, the opposing surfaces, bearing coatings 58 and 60, extend along the length of the transducer 56 and are generally normal to the orifice plate 20. Coatings 58 and 60 define serpentine electrodes which cover substantially all of the lateral surfaces of piezoelectric transducer 56 except for uncoated area 62 which extends along the lower sides of transducer 56. As may be seen in Fig. 5, acoustical isolation material 28 therefore completely covers electrodes 58 and 60 and prevents any contact of these electrodes by electrically conductive fluid in reservoir 26. This is desirable since silicone material 53 is used to seal the slots 42 but does not cover the entire lower surface of the stimulator means.
Electrical conductors 64 and 66 are electrically connected to generator 29 and provide the necessary excitation signal to electrodes 5~ and 60. Transducer 56 is formed of a piezoelectric material of the type which vibrates in a direction transverse to ~he electrical voltage difference applied thereacross. As a consequence, transducer 56 vibrates vertically and stimulation of drop breakup is provided by waves generated in the fluid in reservoir 26, in the same manner as discussed previously.
The transducer 56 may advantageously be fabricated from a sheet of ceramic piezoelectric material of a thickness equal to the desired width C of the transducer. An electrically conductive coating is formed ~Z;~L~9~7~
MD~I 085 P2 -17-on opposite faces by plating or other appropriate techniques. Next, the sheet is cut into a strip having the desired length and height for the transducer.
Finally, slots 42 are cut from opposite sides of the S strip. Uncoated areas 62 may be formed by machining or other techniques, such as etching.
Fig. 7 illustrates the piezoelectric means incorporated in a third embodiment of the fluid jet print head. The balance of the print head structure is identical to that shown in Figs. 1-6, and is therefore omitted. The piezoelectric means include a plurality of transducers 68 which are arranged in at least one transducer row. The transducer row extends in a direction substantially parallel to the row of orifices when the stimulator means is positioned in the print head manifold. The transducers 68 are uniformly spaced apart and are each surrounded by acoustic isolation material 28 on the sides of the transducers which are generally perpendicular to the orifice plate. The acoustical isolation material 28 is bonded to all four side surfaces of the transducers 68 and to the manifold portion 10 which defines the cavity in which the stimulator means is positioned. As a consequence, the acoustical isolation material 28 effectively isolates each of the transducers 68 from the balance of the print head structure and from the other transducers in the row, while providing a means of supporting the transducers in their operating positions.
The stimulator means further includes electrode means, comprising electrodes 70 and 72 which are positioned on opposing surfaces of each of the transducers 68. The opposing surfaces, as illustrated, are ~z~
substantially normal to the orifice plate when the stimulator means is mounted in the manifold. The electrodes 70 and 72 may comprise thin layers of metal which are plated onto the desired surEaces of the transducers. As illustrated, an electrical conductor 74 extends between and is electrically connected to each of the electrodes 70. Similarly, an electrical conductor 76 extends between and is electrically connected to each of the electrodes 72. When an oscillating electrical potential from an electrical signal generator is placed across conductors 74 and 76, the transducers 68 vibrate vertically in response to the electrical fields between the opposing electrode 70 and 72.
The electrodes 70 and 72 are insulated from the fluid in the print head reservoir by terminating their lower edges above the bottom surface of the stimulator means, such that the acoustical isolation material covers the electrodes 70 and 72 and electrically isolates them from fluid in the reservoir. A room temperature vulcanizing material may be used to seal the bottom surface of the material 28 from the fluid in the reservoir.
It will be appreciated that if piezoelectric transducers are utilized which vibrate in a direction parallel to the electrical field placed thereacross, electrodes 70 and 72 may be eliminated and electrodes may be positioned on the top surfaces of the transducers 68 in a fashion similar to that shown in Fig. 4. In such an arrangement, the bottom surfaces of the transducers are exposed to the fluid in the reservoir which acts as the second set of opposing electrodes. The electrical signal generator means is connected between the electrodes on the 3'7~
tops of the transducers and the electrically conductive manifold defininy the reservoir, such that the piezoelectric material is electrically stimulated.
Reference is now made to Fig. 8, which is a view, similar to Fig. 7, illustrating a variation in the construction of the stimulator means. Specifically, transduers 68 and 6~' are positioned in a pair of transducer rows. When the stimulator means of Fiy. 8 is mounted in the print head, both of the transducer rows extend generally parallel to the row of orifices. The electrical conductors 74~and 74' are electrically connected to one side of the electrical signal generator means, while the electrical ~onductors 76 and 76' are electrically connected to the other side of the electrical signal generator means. As a consequence, all of the transducers 68 and 63' vibrate in synchronism, producing waves in the fluid which have a substantially uniform phase front. The acoustical isolation material 28 provides a support arrangement for the transducers 68 and 68', as well as providing isolation between the transducers and the associated print head mounting structure.
With respect to the embodiments of Figs. 1-6, it is preferred that the height A (Fig. 4) be no greater than one-half of the wave~ength of the waves in the elongated ~ransducer 27 so that it will act as a good piston radiator. Any greater height may tend to produce bowing of the transducer. The space B between alternate slots ~2 and the ~idth C of the transducer 27 are preferably limited to one-sixth to one-eighth of the wavelength of 97'~9 the vibrations in the transducer 27. Such dimensional limitations ensure that substantial wave movement along the length of the transducer is not produced.
Similarly, with respect to the height of transducers 68 and 68' in the embodiments of Figs. 7 and 8, it is preferred that this dimension not exceed one-half wavelength, while the other two dimensions of each of the transducers should be approximately one-sixth to one-eighth wavelength. The spacing between adjacent transducers in a transducer row is preferably on the order of one-thirtieth of a wavelength. While greater spacing between adjacent transducers increases the isolation of each of the transducers, substantially greater spacing between transducers results in production of a wave in the fluid which does not have a uniform phase front. If the transducers are spaced too far apart, each transducer tends to produce separate waves which interfere with those produced by other transducers in the row.
Reference is now made to Figs. 9 and 10 which illustrate a stimulator means constructed in a manner similar to that of the stimulator of Fig. 6. In the stimulator arrangem~nt of Figs. 9 and 10, however, the electrically conductive coating 58 has been cut mechanically, or etched, at points 80. Similarly, electrically conductive coating 60 has been cut mechanically, or etched, at points along the transducer opposite poin~s 80. The effect of this is to divide the transducer electrically into sections 82, 84, 86, 88, 90, 92, 94, and 96. These eight sections each approximately are one-half to one wavelength long and are individually connected to conductors 98, 100, 102, 104, 106, 108, 110, and 112, respectively. Although eight sections are shown ~2~9~
for purposes of illustration, a stimulator arrangement may be constructed according to the present invention with a great many more sections. As shown in Fig. 10 an electrical conductor 114 electrically connects the sections of coating 60 together. This conductor 114 is not required, however, if cuts in the electrically conductive layer 60 are not made. In such a case, layer 60 provides a continuous electrically conductive coating along the entire length of the transducer and only a single electrical connection need be made to the coating at any point along the transducer.
The arrangement of Figs. 9 and 10 permits the separate sections of the transducer to be driven by a single drive signal which is selectively attenuated for the optimum driving amplitude for each such section. As shown in Fig. 11, an electrical signal generator means ~or electrically exciting the plurality of piezoelectric means includes means 116 for providing an alternating drive signal and an attenuator means, including capacitors 118, 20 120, 122, 124, 126, 128, and 130, for supplying the alternating drive signal to the piezoelectric means. The amplitude of the drive signal is set for each such piezoelectric means to produce proper break up of the jet drop streams along the length of ~he print head.
Capacitors are utilized to attenuate the driving current since sections 82-96 are generally capacitive in nature. As a consequence, capacitors 11~-130 provide relatively little phase shift in the driving current applied to the respective transducer sections.
It has been found that the values of the various capacitors needed for a specific print head may be determined experimentally in a one-pass testing lZ2~)9~7 procedure. The print head, including the stimulator means, is operated and a jet stream generally below a transducer section of interest is observed. The sections 82-96 are each electrically connected in series with one ohm resistors, but with no capacitive attenuation being provided. A volt me~er is placed across the one ohm resistor connected to the section of interest to monitor driving current. The driving voltage across the section of interest and the one ohm resistor is varied and the drive current for the section which results in a fluid filament of minimum length and optimum break up oE the jet drop stream is determined~
This operation is repeated for each of the transducer sections, with a jet drop stream roughly in the center of the transducer section being monitored for minimum filament length and optimum break ofE. The section of the transducer requiring the most drive current, in Fig. 11 section 86, is then operated without attenuation. The balance of the sections have capacitors inserted electrically in series to reduce the drive current to the level which was found during testing to provide optimum break off.
While the forms of apparatus and the methods of making herein described constitute preferred embodiments of the invention, it is to be understood that the invention is not limited to these precise forms of apparatus, and tha~ changes may be made therein without departing from the scope of the invention.
The embodiments of the invention in which an exclusive property or privilege is claimed are defined as follows:
Claims (17)
1. A fluid jet print head for producing a plurality of jet drop streams of fluid, comprising:
manifold means defining an elongated cavity therein, an orifice plate defining a plurality of orifices arranged in at least one row, said orifice plate being mounted on said manifold means such that said orifices communicate with said cavity and said row extends in a direction generally parallel to the direction of elongation of said cavity, stimulator means mounted in said cavity and spaced from said orifice plate so as to define a fluid reservoir therebetween, said stimulator means including a plurality of piezoelectric means which, when electrically excited, produce pressure waves of substantially uniform phase front which travel through fluid in said reservoir toward said orifice plate and which cause breakup into jet drop streams of fluid flowing through said orifices, acoustic isolation material surrounding said piezoelectric means and providing a means of supporting said piezoelectric means in said cavity, whereby wave propagation along said stimulator means in a direction parallel to said row of orifices is prevented, and electrical signal generator means for electrically exciting said plurality of piezoelectric means, said generator means including means for providing an alternating drive signal and attenuator means for supplying said alternating drive signal to said piezoelectric means with the amplitude of said drive signal being set for each piezoelectric means to produce proper break up of said jet drop streams along the length of said print head.
manifold means defining an elongated cavity therein, an orifice plate defining a plurality of orifices arranged in at least one row, said orifice plate being mounted on said manifold means such that said orifices communicate with said cavity and said row extends in a direction generally parallel to the direction of elongation of said cavity, stimulator means mounted in said cavity and spaced from said orifice plate so as to define a fluid reservoir therebetween, said stimulator means including a plurality of piezoelectric means which, when electrically excited, produce pressure waves of substantially uniform phase front which travel through fluid in said reservoir toward said orifice plate and which cause breakup into jet drop streams of fluid flowing through said orifices, acoustic isolation material surrounding said piezoelectric means and providing a means of supporting said piezoelectric means in said cavity, whereby wave propagation along said stimulator means in a direction parallel to said row of orifices is prevented, and electrical signal generator means for electrically exciting said plurality of piezoelectric means, said generator means including means for providing an alternating drive signal and attenuator means for supplying said alternating drive signal to said piezoelectric means with the amplitude of said drive signal being set for each piezoelectric means to produce proper break up of said jet drop streams along the length of said print head.
2. The fluid jet print head of claim 1 in which said attentuator means comprises a plurality of capacitors, each of said capacitors electrically connecting said means for providing an alternating drive signal to an associated one of said piezoelectric means.
3. The fluid jet print head of claim 1 in which said plurality of piezoelectric means are defined by an elongated transducer having a plurality of slots extending alternately from opposite sides of said transducer partially therethrough and being substantially perpendicular to said row of orifices.
4. The fluid jet print head of claim 3 in which said stimulator means includes electrode means in contact with the side of said transducer adjacent said reservoir and with the opposite side of said transducer.
5. The fluid jet print head of claim 3 in which said stimulator means further comprises sealing means extending across each slot adjacent said reservoir so as to seal said slots and prevent flow of fluid from said reservoir into said slots.
6. The fluid jet print head of claim 5 in which said sealing means extends across the surface of said acoustic isolation material on the side thereof adjacent said reservoir, whereby said sealing means prevents fluid in said reservoir from contacting said acoustic isolation material.
7. The fluid jet print head of claim 1 in which said acoustic isolation material comprises a polyurethane foam material.
8. The fluid jet print head of claim 3 in which said stimulator means includes electrode means mounted on opposing surfaces of said elongated transducer, said opposing surfaces extending along the length of said transducer and substantially normal to said orifice plate.
9. The fluid jet print head of claim 8 in which said plurality of piezoelectric means are potted into place in said cavity by said acoustical isolation material, and in which said acoustical isolation material covers said electrode means whereby said electrode means are electrically isolated from fluid in said reservoir.
10. The fluid jet print head of claim 1 in which said plurality of piezoelectric mean include a plurality of transducers arranged in at least one transducer row extending in a direction substantially parallel to said row of orifices, said transducers being uniformly spaced apart, and in which said acoustic isolation material completely surrounds each of said transducers on the sides thereof generally perpendicular to said orifice plate, whereby said transducers are acoustically isolated.
11. The fluid jet print head of claim 10 in which said stimulator means includes electrode means in contact with the side of each or said transducers adjacent said reservoir and with the opposite side thereof.
12. The fluid jet print head of claim 10 in which said stimulator means further comprises sealing means extending across the surface of said acoustic isolation material on the side thereof adjacent said reservoir, whereby said sealing means prevents fluid in said reservoir from contacting said acoustical isolation material.
13. The fluid jet print head of claim 10 in which said stimulator means includes electrode means mounted on opposing surfaces of each of said transducers, said opposing surfaces being substantially normal to said orifice plate.
14. The fluid jet print head of claim 13 in which said plurality of piezoelectric means are potted into place in said cavity by said acoustical isolation material, and in which said acoustical isolation material covers said electrode means, whereby said electrode means are electrically isolated from fluid in said reservoir.
15. The fluid jet print head of claim 10 in which said plurality of piezoelectric means include a plurality of transducers arranged in two parallel transducer row extending in a direction substantially parallel to said row of orifices.
16. A method of electrically tuning a fluid jet print head of the type having a manifold defining an elongated cavity for holding a supply of printing fluid, an orifice plate mounted on the manifold and defining a plurality of orifices arranged in at least one row, and a stimulator means mounted in the cavity and including a plurality of piezoelectric means which, when electrically excited, produce pressure waves of substantially uniform phase front which travel through said fluid and cause break up of fluid flowing through said orifices into jet drop streams, comprising the steps of:
(a) applying a drive signal to all of said peizoelectric means, (b) monitoring the fluid filament length of a jet closest to the first of said piezoelectric means while adjusting the current supplied thereto in order to deter-mine the optimum current level to be applied to said first of said piezoelectric means, (c) repeating step (b) for each of the remaining piezoelectric means, and (d) connecting impedances of appropriate ampli-tudes in series with each of said piezoelectric means such that said piezoelectric means may be driven by a single drive signal source with each of said piezoelectric means receiving its respective optimum current level.
(a) applying a drive signal to all of said peizoelectric means, (b) monitoring the fluid filament length of a jet closest to the first of said piezoelectric means while adjusting the current supplied thereto in order to deter-mine the optimum current level to be applied to said first of said piezoelectric means, (c) repeating step (b) for each of the remaining piezoelectric means, and (d) connecting impedances of appropriate ampli-tudes in series with each of said piezoelectric means such that said piezoelectric means may be driven by a single drive signal source with each of said piezoelectric means receiving its respective optimum current level.
17. The method of claim 16 in which said step of connecting impedances includes the stop of connecting a capacitor of a desired impedance in series with each of said piezoelectric means.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US49632983A | 1983-05-19 | 1983-05-19 | |
| US496,329 | 1983-05-19 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CA1220977A true CA1220977A (en) | 1987-04-28 |
Family
ID=23972155
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CA000454667A Expired CA1220977A (en) | 1983-05-19 | 1984-05-18 | Fluid jet print head and method of making |
Country Status (2)
| Country | Link |
|---|---|
| JP (1) | JPH0667620B2 (en) |
| CA (1) | CA1220977A (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4703330A (en) * | 1986-05-05 | 1987-10-27 | Ricoh Co., Ltd. | Color ink jet drop generator using a solid acoustic cavity |
| US7712871B2 (en) * | 2007-04-13 | 2010-05-11 | Xerox Corporation | Method, apparatus and printhead for continuous MEMS ink jets |
Family Cites Families (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4303927A (en) * | 1977-03-23 | 1981-12-01 | International Business Machines Corporation | Apparatus for exciting an array of ink jet nozzles and method of forming |
| US4138687A (en) * | 1977-07-18 | 1979-02-06 | The Mead Corporation | Apparatus for producing multiple uniform fluid filaments and drops |
| DE2756134A1 (en) * | 1977-12-16 | 1979-06-21 | Ibm Deutschland | PIEZOELECTRICALLY CONTROLLED DRIVE ARRANGEMENT FOR THE GENERATION OF HIGH SHOCK SPEEDS AND / OR CONTROLLED STROKE |
| JPS5684977A (en) * | 1979-12-13 | 1981-07-10 | Ricoh Co Ltd | Exciting drive system for multihead |
| JPS56101869A (en) * | 1980-01-21 | 1981-08-14 | Ricoh Co Ltd | Ink jet head |
| JPS57188372A (en) * | 1981-01-30 | 1982-11-19 | Exxon Research Engineering Co | Ink jet device |
| JPS585263A (en) * | 1981-06-26 | 1983-01-12 | Konishiroku Photo Ind Co Ltd | Multi-nozzle jet head for ink jet printer |
| JPS583872A (en) * | 1981-06-30 | 1983-01-10 | Ricoh Co Ltd | Multi-nozzle head |
-
1984
- 1984-05-18 JP JP59100323A patent/JPH0667620B2/en not_active Expired - Fee Related
- 1984-05-18 CA CA000454667A patent/CA1220977A/en not_active Expired
Also Published As
| Publication number | Publication date |
|---|---|
| JPH0667620B2 (en) | 1994-08-31 |
| JPS59225964A (en) | 1984-12-19 |
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