CA1204405A - Guide apparatus for a carton blank delivery system - Google Patents

Guide apparatus for a carton blank delivery system

Info

Publication number
CA1204405A
CA1204405A CA000450950A CA450950A CA1204405A CA 1204405 A CA1204405 A CA 1204405A CA 000450950 A CA000450950 A CA 000450950A CA 450950 A CA450950 A CA 450950A CA 1204405 A CA1204405 A CA 1204405A
Authority
CA
Canada
Prior art keywords
blanks
suction
guide apparatus
conveyor means
belts
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
CA000450950A
Other languages
French (fr)
Inventor
John H. Ayres
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Chambon Ltd
Original Assignee
Chambon Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Chambon Ltd filed Critical Chambon Ltd
Application granted granted Critical
Publication of CA1204405A publication Critical patent/CA1204405A/en
Expired legal-status Critical Current

Links

Classifications

    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21CPRODUCTION OF CELLULOSE BY REMOVING NON-CELLULOSE SUBSTANCES FROM CELLULOSE-CONTAINING MATERIALS; REGENERATION OF PULPING LIQUORS; APPARATUS THEREFOR
    • D21C1/00Pretreatment of the finely-divided materials before digesting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H29/00Delivering or advancing articles from machines; Advancing articles to or into piles
    • B65H29/24Delivering or advancing articles from machines; Advancing articles to or into piles by air blast or suction apparatus
    • B65H29/241Suction devices
    • B65H29/242Suction bands or belts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H29/00Delivering or advancing articles from machines; Advancing articles to or into piles
    • B65H29/58Article switches or diverters
    • B65H29/60Article switches or diverters diverting the stream into alternative paths
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2406/00Means using fluid
    • B65H2406/30Suction means
    • B65H2406/32Suction belts
    • B65H2406/323Overhead suction belt, i.e. holding material against gravity
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2701/00Handled material; Storage means
    • B65H2701/10Handled articles or webs
    • B65H2701/17Nature of material
    • B65H2701/176Cardboard

Abstract

ABSTRACT THE DISCLOSURE
Apparatus for guiding and separating blanks comprises first and second conveyors. The input ends of the conveyors are positioned on opposite sides of the feed path of a stream of a plurality of rows of blanks to the guide apparatus. Each of the conveyors is constituted by a plurality of laterally-spaced suction belt means. Each suction belt means is aligned with the feed path of a respective row of blanks. The conveyors are such that some of the blanks are conveyed by the suction belt means of the first conveyor, and the rest of the blanks are conveyed by the suction belt means of the second conveyor.

Description

DO

BACKGROUND TO THE INVENTION
This invention relates to guide apparatus for a carton blank delivery system, to a carton blank delivery systeln incorporating such a guide apparatus, and to a method of guiding and separating blanks from a stream of a 5 plurality of rows of blanks. The guide apparatus of the invention is intended particularly to guide some of the blanks of a stream of a plurality of rows of blanks in a first direction, and to guide the rest of said blanks in a - second direction, thereby separating the stream of blanks 10 into two streams.
Guide apparatus of this type is necessary in blank delivery systems when either the speed of the input stream of blanks is so high that interference occurs between successive blanks as they are ejected onto a shingling 15 conveyor (that is to say the tail of one blank has insufficient time toughly clear of the leading edge of the following blank); or the blanks are nested, rotated or printed in such a manner that they must be collected separately.
Known guide apparatus of this type makes use of either mechanical blank deflectors, or an oscillating roller system which directs the blanks upwards and downwards alternately. Unfortunately, these known types of guide apparatus are not particularly reliable.
25 Moreover, they are difficult to modify for use with different forms of blank.
The aim of the invention is to provide guide !'-- ~2~4~S

apparatus which can be used to separate blanks, and which is reliable in operation, and is easily modified to accommodate different sizes and shapes of blank.
SUMMARY OF THE INVENTION

... ..
The present invention provides apparatus for guiding and separating blanks, the apparatus comprising first and second conveyor means whose input ends are positioned on opposite sides of the feed path of a stream of a plurality of rows of blanks to the apparatus, wherein each of the 10 conveyor means is constituted by a plurality of laterally-spaced suction belt means, each suction belt means being aligned with the feed path of a respective row of blanks, the conveyor means being such that some of the blanks are conveyed by the suction belt means of the first conveyor 15 means and the rest of the blanks are conveyed by the suction belt means of the second conveyor means.
Preferably, the conveyor means are such that alternate blanks of each row are conveyed by the suction belt means of the first and second conveyor means.

In a preferred embodiment, the first and second conveyor means diverge away from the input ends thereof and in the direction of blank feed.
Advantageously, each of the suction belt means is constituted by a pair of suction belts which are 2slaterally spaced with respect to the direction of blank feed. Preferably, each of the conveyor means is constituted by three pairs of laterally-spaced suction belts.

20~4~5 Advantageously, each of the suction belts is provided with a plurality of suction ports. The suction belts of the two sets of conveyor means may be driven in synchronism, and the suction ports of said suction belts 5 may be so positioned that some of the blanks of each row of blanks are picked up by the suction ports of the suction belts of the first conveyor means, and the rest of the blanks of each row of blanks are picked up by the suction ports of the suction belts of the second conveyor 10 means. Where the apparatus is used to separate alternate blanks of each row, each suction belt may have an even number of sets of suction ports. Preferably, there are four sets of suction ports. Each set of suction ports may have at least one, and preferably two, suction ports.
Instead of positioning the suction ports in sets, they may be positioned in a continuous row round each of the suction belts. In this case, means may be provided for closing at least one suction port of at least one suction belt, and the suction ports of each suction belt 20 are equispaced.
Preferably, a respective box-like chamber is associated with each of the suction belts, the portion of each chamber which faces the associated suction belt being closed off by a curved, longitudinally-slotted plate, and 25 the chambers being connectable to a vacuum pump via an inlet manifold, the arrangement being such that each of the suction belts passes over the associated curved, longitudinally-slotted plate so that the suction ports of 0440~

the belts can be subjected to a sub-atmospheric pressure.
'Lowe present invention also provides a system for delivery blanks, the system comprising feed means for receiving a stream of a plurality of rows of blanks from 5 an upstream processing unit, guide apparatus positioned downstream of the feed means, and first and second pairs of shingling units positioned downstream of the guide apparatus, the guide apparatus being as defined above, wherein respective shingling units of the first pair of 10 shingling units are positioned at the downstream ends of the first and second conveyor means, and respective shingling units of the second pair of shingling units are positioned at the downstream ends of the shingling units of the first pair.
The invention further provides a method of guiding and separating blanks, the method comprising the steps of guiding some blanks of a continuous stream of a plurality of rows of blanks in a first direction by means of a plurality of laterally-spaced suction belt means, and of 20 guiding the rest of said blanks in a second direction using a plurality of laterally-spaced further suction belt means.
BRIEF DESCRIPTION OF THE DRAWINGS
A carton blank delivery system incorporating a guide 25 apparatus constructed in accordance with the invention will now be described, by way of example, with reference to the accompanying drawings, in which:-Fig. l is a side elevation of the delivery system;

Fig. 2 is a perspective view of the guide apparatus of the delivery system of it 1;
Fig. 3 is an enlarged, longitudinal cross-section of part of one of the suction belts of the guide apparatus of 5E`igs. 1 and 2; and Ego. 4 is an enlarged, transverse cross-section of the suction belt shown in Fig. 3.
DESCRIPTION OF PREFERRER EMBODIMENT
Referring to the drawings, Fig l shows a delivery 10 system which comprises feed means A, guide means B
positioned downstream of the feed means, a first pair of shingling units Of and C2 positioned downstream of the guide apparatus, and a second pair of shingling units D
and Do positioned downstream of the first pair of 15 shingling units. The feed means A is arranged to deliver a continuous stream of carton blanks l to the guide apparatus, and is constituted by a plurality of pairs of rollers 2. The feed means A is positioned downstream of cutting and creasing units (not shown) which are effective 20 to cut out and crease carton blanks from a continuous web of board.
As shown in Fig. 2, the preformed carton blanks l are fed to the guide apparatus in three rows. Moreover, alternate blanks of each row are "right-hand" blanks lo 25 and "left-hand" blanks lb. The right-hand blanks lo are identical with the left-hand blanks lb, but are rotated through 180 with respect to the left-hand blanks. The blanks l are formed in this manner, with right-hand blanks lo alternating with left-hand blanks lb, as this results in a smaller amount of scrap material then, would be the case if all the blanks were preformed as either right-hand blanks or left-hand blanks.
The guide apparatus B is constituted by an upper set of conveyors E, and a lower set of conveyors F, (see Fig.
2). There are six conveyors in each of the sets E and F, and the guide apparatus is arranged so that two conveyors of each set are aligned with the lateral edge portions of the blanks l in each of the three rows of blanks. As shown best in Fig. l, the two sets of conveyors E and E
diverge in the direction of carton blank feed. Each conveyor E or F includes an endless, internally-toothed belt 3 (best seen in Fig. 3), which is driven by a pair of 15 externally-toothed wheels 4 and 5. A respective box-like chamber 6 is associated with each of the belts 3. The inwardly-facing surfaces of the chambers 6 are closed off by curved, longitudinally-slotted plates (not shown). The conveyors E and F are so constructed that etch of the 20 belts 3 passes over the curved, slotted plate of the associated chamber 6. Each of the chambers 6 is connected to a vacuum pump (not shown) via an inlet manifold 7 and a pair of inlets 8. Each of the belts 3 is provided with four sets of suction ports 9. The sets of suction ports 9 25 are equispaced around the belts 3, and each of these sets has two suction ports. Each of the ports 9 is constituted by an aperture pa in the associated belt 3, and by a washer-shaped head 9b fixed to the outer surface of the US

belt. 'thus, as the belts 3 pass over the slotted plates of the chambers 6, the suction ports 9 are subjected to the partial vacuum within these chambers, so that any blank 1 in contact therewith will be held firmly against 5 the associated belt. Each of the ports 9 can be sealed off from the partial vacuum inside the associated chamber 6 by means of a respective disc 9c which is a snap fit within the head of that port (see figs. 3 and 4). Thus, the belts 3 can easily be adapted to vary the number of ports 9 in use. The belts 3 are driven in synchronism by a common drive means (not shown) via gear means (not shown). Moreover, the suction ports 9 are so positioned on their belts that, as the rows of blanks l are fed to the input end of the guide apparatus B, alternate blanks 15 Of each row are picked up by the belts 3 of the conveyors E, and alternate blanks are picked up by the belts 3 of the conveyors F. Thus, the right-hand blanks lo can be picked up by the belts 3 of the upper conveyors E and the left-hand blanks lb can be picked up by the belts 3 of the 20 lower conveyors F. In this way, the right-hand blanks lo are separated from the left-hand blanks lb, so that there is no danger of interference between successive blanks as they are fed along the delivery system downstream of the guide apparatus B.

At the outlet ends of the conveyors E and F the blanks lo and lb are Ted respectively to first shingling units Of and C2. The shingling units Of and C2 are standard conveyor-belt shingling units whose speed is 44~S

slightly less than half that of the input speed of the carton blanks lo and lb. Thus, the shingling units Of and C2 are effective to overlap the leading and trailing edges of the carton blanks lo and lb by a small amount. After 5 leaving the shingling units Of and I the carton blanks lo and lb pass respectively to second shingling units Do and Do. The shingling units Do and Do are also standard conveyor-belt shingling units. The units Do and Do are slow-speed shingling units and the carton blanks lo and 10 lb are made to over lap by almost their full length in these units. The two sets of shingling units C and D are, therefore, effective to slow down the delivery speed of the carton blanks lo and lb, and to perform a preliminary stacking operation. As the blanks leave the downstream shingling units Do and Do, they are, therefore, ready for immediate stacking by either manual or automatic means.
The guide apparatus described above has a number of advantages. In particular, this apparatus is particularly suitable for separating successive blanks which are 20 nested, positioned or printed in such a manner that they must be collected separately. Another advantage of this guide apparatus is that the use of suction belts is effective to guide the blanks through the entire length of the guide apparatus, and this was not possible with the 25 known types of apparatus using deflector plates or oscillating rollers. Consequently, this guide apparatus gives an improved guiding function. Moreover, the blanks are held in position by suction belts at their opposite ~2~4~S

lateral edges as they pass through the apparatus, so that this guiding function is particularly positive and secure.
The guide apparatus described above could be modified in a number of ways. For example, each of the suction smelts 3 could be provided with a different number of sets of suction ports 9. Typically, each suction belt 3 could have any number of sets of suction ports 9, but two, four, six or any other even number of sets of suction ports is preferred. Moreover, each set of suction ports 9 could comprise one or more suction ports. It would also be possible for each suction belt 3 to be provided with a continuous row of equispaced suction ports 9. In use, and depending upon the particular configuration of the blanks to be guided, most of the suction ports 9 would be blocked 15 off by discs 9c, so that only the suction ports positioned at predetermined spacings along the suction belts 3 would be used to convey the blanks. Obviously, this particular arrangement is very versatile, as it enables the same suction belts 3 to be used for conveying many different 20 types of blank, it being necessary only to block off different suction ports 9 for each type of blank.
Where the apparatus is used to guide blanks of relatively large width, it would also be possible to provide three or more suction belts 3 for each row of 25 blanks fed to the apparatus. Similarly, if the blanks to be guided are very narrow, only one suction belt 3 would be required for each row of blanks.
The guide apparatus described above could also be awakes used to separate some blanks of a continuous stream of a plurality of rows of blanks from the rest thereof. 'Russ, for example, where the guide apparatus is used downstream of a printing and processing unit which utilizes a 5 printing roller which has three circumferentially-spaced dies in each row of several transversely-spaced rows, one die of each row may be arranged to print a different blank from the other two dies of that row. In this case, the suction belts 3 of the conveyors of one of the sets E or F
10 will be arranged to convey every third blank, and the suction belts 3 of the conveyors of the other set will be arranged to guide the rest of the blanks. In this way, different blanks can be separated from the continuous stream containing both types of blank in a reliable 15 manner.
The apparatus described above could also be used to separate all the blanks in a given row from all the blanks in an adjacent row. In other words, the blanks of a plurality of rows of blanks can be separated transversely 20 as well as longitudinally. This is particularly useful for blanks which are excessively interleaved edge-to-edge.
It would also be possible to use the guide apparatus described above to separate the blanks of a plurality of rows of blanks transversely with respect to the direction 25 of feed. In this case, the suction belt means (usually a plurality of pairs of suction belts) of each conveyor will diverge transversely (as well as vertically) with respect to the direction of feed.

Z~44~5 Although the guide apparatus described above has been referred to exclusively for use in guiding and separating blanks such as carton blanks, it will be appreciated that the apparatus could also be used for guiding and 5 separating other flat articles such as printed labels, and the following claims should be construed in this light.

Claims (17)

The embodiments of the invention in which an exclusive property or privilege is claimed are defined as follows:-
1. Apparatus for guiding and separating blanks, the apparatus comprising first and second conveyor means whose input ends are positioned on opposite sides of the feed path of a stream of a plurality of rows of blanks to the apparatus, wherein each of the conveyor means comprises a plurality of laterally-spaced suction belt means, each suction belt means being aligned with the feed path of a respective row of blanks, the conveyor means being such that some of the blanks are conveyed by the suction belt means of the first conveyor means and the rest of the blanks are conveyed by the suction belt means of the second conveyor means.
2. Apparatus according to claim 1, wherein the conveyor means are such that alternate blanks of each row are conveyed by the suction belt means of the first and second conveyor means.
3. Guide apparatus according to claim 1, wherein the first and second conveyor means diverge away from the input ends thereof and in the direction of blank feed.
4. Guide apparatus according to claim 1, wherein each of the suction belt means comprises a pair of suction belts which are laterally spaced with respect to the direction of blank feed.
5. Guide apparatus according to claim 4, wherein each of the conveyor means comprises three pairs of laterally-spaced suction belts.
6. Guide apparatus according to claim 5, wherein each of the suction belts is provided with a plurality of suction ports.
7. Guide apparatus according to claim 6, wherein the suction belts of the two sets of conveyor means are driven in synchronism, and wherein the suction ports of said suction belts are so positioned that some of the blanks of each row of blanks are picked up by the suction ports of the suction belts of the first conveyor means, and the rest of the blanks of each row of blanks are picked up by the suction ports of the suction belts of the second conveyor means.
8. Guide apparatus according to claim 6, wherein the suction ports of each suction belt are equispaced.
9. Guide apparatus according to claim 6, wherein each suction belt has an even number of sets of suction ports.
10. Guide apparatus according to claim 9, wherein there are four sets of suction ports.
11. Guide apparatus according to claim 9, wherein each set of suction ports has at least one suction port.
12. Guide apparatus according to claim 11, wherein each set of suction ports has two suction ports.
13. Guide apparatus according to claim 6, wherein means are provided for closing at least one suction port of at least one suction belt.
14. Guide apparatus according to claim 6, wherein a respective box-like chamber is associated with each of the suction belts, the portion of each chamber which faces the associated suction belt being closed off by a curved, longitudinally-slotted plate, and the chambers being connectable to a vacuum pump via an inlet manifold, the arrangement being such that each of the suction belts passes over the associated curved, longitudinally-slotted plate so that the suction ports of the belts can be subjected to a sub-atmospheric pressure.
15. A system for delivery blanks, the system comprising feed means for receiving a stream of a plurality of rows of blanks from an upstream processing unit, guide apparatus positioned downstream of the feed means, and first and second pairs of shingling units positioned downstream of the guide apparatus, the guide apparatus comprising first and second conveyor means whose input ends are positioned on opposite sides of the feed path of said stream, wherein each of the conveyor means comprises a plurality of laterally-spaced suction belt means, each suction belt means being aligned with the feed path of a respective row of blanks, the conveyor means being such that some of the blanks are conveyed by the suction belt means of the first conveyor means and the rest of the blanks are conveyed by the suction belt means of the second conveyor means, and wherein respective shingling units of the first pair of shingling units are positioned at the downstream ends of the first and second conveyor means, and respective shingling units of the second pair of shingling units are positioned at the downstream ends of the shingling units of the first pair.
16. A method of guiding and separating blanks, the method comprising the steps of guiding some blanks of a continuous stream of a plurality of rows of blanks in a first direction by means of a plurality of laterally-spaced suction belt means, and of guiding the rest of said blanks in a second direction using a plurality of laterally-spaced further suction belt means.
17. A method according to claim 16, wherein the first and second directions diverge with respect to the direction of feed of the continuous stream of blanks.
CA000450950A 1983-03-31 1984-03-30 Guide apparatus for a carton blank delivery system Expired CA1204405A (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
GB838309038A GB8309038D0 (en) 1983-03-31 1983-03-31 Guide apparatus for carton blank delivery system
GB8309038 1983-03-31

Publications (1)

Publication Number Publication Date
CA1204405A true CA1204405A (en) 1986-05-13

Family

ID=10540583

Family Applications (1)

Application Number Title Priority Date Filing Date
CA000450950A Expired CA1204405A (en) 1983-03-31 1984-03-30 Guide apparatus for a carton blank delivery system

Country Status (12)

Country Link
EP (1) EP0121432B1 (en)
JP (1) JPS59224331A (en)
KR (1) KR840007921A (en)
AT (1) ATE31284T1 (en)
CA (1) CA1204405A (en)
DE (1) DE3468002D1 (en)
DK (1) DK159648C (en)
ES (1) ES531439A0 (en)
GB (1) GB8309038D0 (en)
IE (1) IE55066B1 (en)
SG (1) SG15488G (en)
ZA (1) ZA842392B (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE4141143A1 (en) * 1991-12-13 1993-06-17 Winkler Duennebier Kg Masch DEVICE FOR FOLDING AND PACKING HYGIENE PRODUCTS
US5295586A (en) * 1991-12-16 1994-03-22 E. I. Du Pont De Nemours And Company Apparatus for separating a sheet from an array of sheets
IT1292593B1 (en) * 1997-06-02 1999-02-08 Gd Spa DEVICE FOR CUTTING A TAPE OF SHEET MATERIAL INTO SPEZZONI
AU5972799A (en) * 1998-09-08 2000-03-27 Schober Gmbh Werkzeug- Und Maschinenbau Rotational cutting device
DE10354671A1 (en) * 2003-11-22 2005-06-16 Bhs Corrugated Maschinen- Und Anlagenbau Gmbh Switch for railways to be split into several sub-railways
DE102004023318B4 (en) * 2004-05-07 2008-04-17 Man Roland Druckmaschinen Ag Folding device for printing presses or folders
PL1931581T3 (en) * 2005-10-04 2010-01-29 Richard Nissen A vacuum holding- device
DE102009031115A1 (en) * 2009-06-30 2011-01-05 Eastman Kodak Company Sheet transport device
WO2016132325A2 (en) * 2015-02-19 2016-08-25 Dandekar Sanjay Madhav A method and a system for deflecting cartons

Family Cites Families (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3408065A (en) * 1966-11-14 1968-10-29 Gaf Corp Sheet handling apparatus for use in a reproduction machine
US3659840A (en) * 1970-06-15 1972-05-02 Connecticut Bank And Trust Co Vacuum gate
US3861259A (en) * 1973-06-04 1975-01-21 Harris Intertype Corp Sheet delivery system
JPS5517740A (en) * 1978-07-21 1980-02-07 Toyota Motor Corp Drum brake

Also Published As

Publication number Publication date
SG15488G (en) 1988-07-08
EP0121432A3 (en) 1986-01-22
ZA842392B (en) 1985-04-24
ATE31284T1 (en) 1987-12-15
ES8503619A1 (en) 1985-03-01
EP0121432B1 (en) 1987-12-09
EP0121432A2 (en) 1984-10-10
IE840773L (en) 1984-09-30
DK167684D0 (en) 1984-03-26
DK159648C (en) 1991-04-29
DK167684A (en) 1984-10-01
ES531439A0 (en) 1985-03-01
KR840007921A (en) 1984-12-11
DK159648B (en) 1990-11-12
DE3468002D1 (en) 1988-01-21
IE55066B1 (en) 1990-05-09
JPS59224331A (en) 1984-12-17
GB8309038D0 (en) 1983-05-11

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