CA1203257A - Web loading and feeding system - Google Patents
Web loading and feeding systemInfo
- Publication number
- CA1203257A CA1203257A CA000482880A CA482880A CA1203257A CA 1203257 A CA1203257 A CA 1203257A CA 000482880 A CA000482880 A CA 000482880A CA 482880 A CA482880 A CA 482880A CA 1203257 A CA1203257 A CA 1203257A
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- Canada
- Prior art keywords
- holes
- pins
- web
- pin
- sprockets
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
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Abstract
ABSTRACT
A web loading and feeding system for a machine wherein a web is fed longitudinally of itself by a pair of feed sprockets cooperating with holes in the two longitudinal side edge portions of the web and wherein improper loading of the web onto the sprockets is inhibited, said web having first and third holes on one side of the web and corresponding second and fourth holes on the opposite side of said web, said first holes and said third holes all being located on a first common straight line extending parallel to the side edges of said web and said second holes and said forth holes all being located on a second common straight line extending parallel to the side edges of said web, each of said third holes being located between two of said first holes on said first line and each of said fourth holes being located between two of said second holes on said second line.
A web loading and feeding system for a machine wherein a web is fed longitudinally of itself by a pair of feed sprockets cooperating with holes in the two longitudinal side edge portions of the web and wherein improper loading of the web onto the sprockets is inhibited, said web having first and third holes on one side of the web and corresponding second and fourth holes on the opposite side of said web, said first holes and said third holes all being located on a first common straight line extending parallel to the side edges of said web and said second holes and said forth holes all being located on a second common straight line extending parallel to the side edges of said web, each of said third holes being located between two of said first holes on said first line and each of said fourth holes being located between two of said second holes on said second line.
Description
~2~
WEL~ LO~DING AND FEEDING SYSTEM, RE:LATED WEB
CONSTRUCTION AND METHOD ~ND APPARATUS FOR MAKING WEB
This invention relates to web handling machines such as plotters, recorders and sign makers wherein a web is fed lonaitudinally of itself by a pair of sprockets co-operating with holes in the two longitudinal side edge ~ortions of the web, and deals more particularly with a web loading and feeding system for such a machine, includ-ing a related web construction and a method and apparatus for making the web, facilitating by way of visual aids the proper loading of a web onto the machine.
The present invention may be used h~ith any one of various types of machines wherein a web is moved by a pair of sprocket wheels having pins, or teeth-like members, on their peripheries cooperating with rows of holes in the web's two side edge portions. In such machines it is usu-ally essential to error free operation that the web be ~roperly loaded in the machine so that the sprocket pins engage the correct web holes. This means that th'O corres-ponding pins of the two sprockets lvcated in a common plane passing through the sprocket drive axis should en-gage two corresponding holes of the web located on รข
commorl line extending perpendicular to ~he edges of the web. Often, particularly when the web is very wide, it is difficult to determine by eye which sprocket pins corres-pond with one another and which holes on the opposite sides of the web correspond wit:h one an~ther, and as a res~l~t web lo~ding errors can easily o~c~r. k~reover, sometimes whell a web loading error is made the h'~ there-after nevertheless appears to feed in an apparently normal manner so that errors introduced by the web loading may be ascribed to other causes and not q~ickly traced back to the faulty loading.
A general object of the invention is therefore to provide a visual means to enable a machine operator to easily visually determine the proper placement of a web ~hen loading it onto the feed sprockets of a machine. Al-though, as mentioned above, this invention may be used with various different types of web handling devices it is particularly well suited for machines such as the sign making machine as shown in copending Canadian patent application serial no. 433,161-3, filed July 26, l9B3, wherein the web is relatively wide and wherein in the course of a day's operation many different webs may be loaded onto the machine.
The invention also has as an object the provision of a web construction usable with a web handling machine to facilitate proper loading of it into the machine and has as a related object the provision of a method and ap-paratus for efficiently making such a web.
Other objects and advantages of the invention will be apparent from the following detailed description of the preferred embodiments and from the accompanying drawings.
The invention resides in a web loading and feed-ing system for a web handling machine with such system including two drive sprockets each having a series of ra-~'2(~3%5~
--3--dially outwardly extending pins uniformly spaced from one another circumferentially of the sprocket with two corres-ponding pins on the two sprockets - that is, two pins located at least approximately in the same plane contain-ing the axis of sprocket rotation - being visually distin-guished fro~ the remaining pins, the web having similarly uniformly spaced holes located in rows extending along each of the side edge portions of the web with correspond-ing holes - that is, two holes on opposite sides of the web located in substantially the same line extending per-pendicular to the side edges of the web - at intervals along the length of the web being visually distinguished from the remaining holes by means of extra holes, so that the visually distinguished web holes may be placed on the visually distinguished sprocket pins to assure proper web l~ading. The distinguished pair of sprocket pins may be so distinguished by means of extra pins engaging the extra holes of the web, or other visual means such as color dif-ferences may be used to provide the distinguishing fea-tures.
The invention also resides in the construction of the web by itself whereby in addition to a row of first holes extending along one side edge portion of the web and a row of second holes extending along the other side edge portion of the web the first side edge portion includes third holes and the other side edge portion of the web includes fourth holes which third and fourth holes serve to visually distinguish corresponding pairs of first and l~Q3ZSt7 second holes to aid in properly locating the web onto a handling machine.
The invention still further resides in a method and apparatus for making the web construction whereby the holes in the side edge portions of the web are made by a simple punch, step motor drive and control apparatus.
Fig~ 1 is a perspective view of a sign making machine having a web loading and feeding system embodying the present invention with various portions of the machine and of the web being broken away to reveal additional features.
Fig. 2 is a fragmentary perspective view showing the relationship between the drive sprockets and the web during the loading of the web onto the machine of Fig. 1.
Fig. 3 is a side elevational view of one of the web drive sprockets of Fig. 1.
Fig. 4 is a reduced scale plan view of a portion of the web of Fig. 1.
Fig. 5 is an enlarged scale, fragmentary section-al view through the web taken on the line 5-5 of Fig. 4.
Fig. 6 is an enlarged scale, fragmentary plan view of the web of Fig. 4.
Fig. 7 is a view similar to Fig. 2 but showing a different construction of the sprockets.
Fig. 8 is a side elevational view of one of the sprocket of Fig. 7.
Fig. 9 is a schematic view showing an apparatus for making the web of Fig. 1.
~2~3;~i7 Fig. 10 is a fragmentary perspective view showing another embodiment of the web.
Referring to Fig. 1, the invention is there il-lustrated as embodied in a sign making machine 10 which is or may be generally similar to the one shown and described in more detail in copending Canadian application Serial No. 433,161-3, filed July 26, 1983. The machine 10 handles and works on an associated web 12. The web is moved longitudinally of itself, in the illustrated X-coor-dinate direction, by a pair of drive sprockets 14, 16 forming part of the machine 10 and spaced from one another along and supported for driven rotation in unison about a common drive axis 18. As explained in more detail herein-after, pins or teeth on the two sprockets 14, 16 engage holes in the two side edge portions of the web 12 to drive it in the X-coordinate direction. A platen or roller 17 located between the two sprockets 14 and 16, and similar to that of a typewriter, supports that transverse portion of the web 12 aligned with the sprockets 14, 16.
When the machine 10 is operating two web holddown bails, one for each sprocket 14 and 16, carried by a transverse rod 20 normally hold the web in engagement with the sprockets. In Fig. 1 only the one holddown bail 22 associated with the sprocket 14 is shown and this bail along with its supporting rod 20 is shown in its raised position to give a clearer view of the sprockets.
The machine 10 also includes a tool head 24 suit-ably supported and driven in the illustrated Y coordinate direction relative to the web 12.
In a normal sign making mode of operation, the tool head 24 is equipped with a knife-type cutter 26 and the web 12 is an elongated piece of sign making stock consisting of an upper layer of adhesive-backed plastic material, such as vinyl, supported by a bottom layer of release material on which the upper plastic layer is sup-ported with its adhesive-backed face in engagement with the release material. For example, in this case the basic material from which the web 12 is made may be a laminated sheet material consisting of an upper vinyl layer, three to five mils thick, having any one of various different colors, with a pressure-sensitive adhesive on its lower surface, such vinyl upper layer being in turn carried by a lower release layer in the form of a ninety-pound paper coated with silicone. With the web 12 made of such sign making stock and with the tool head 24 equipped with a knife-type cutting tool 26 the web 12 and the tool 26 may be moved relative to one another simultaneously in the X-and Y-coordinate directions, through the operation of the machine 10, to cut alphanumeric characters or other indicia from the upper vinyl layer of the stock which characters or indicia can subsequently be transferred, as described in the aforesaid pending patent application, to another carrier to form a finished sign.
Also, in addition to the aforedescribed cutting or sign making mode of operation of the machine 10 it may ~Z~325~
also be operated in a plotting mode during which a pencil or other plotting tool is placed in the work head 24 in place of the cutting tool 26 and the web 12 is comprised of a sheet of paper or the like. In both the sign making mode and the plotting mode the machine 10 operates auto-matically to cause the tool carried by the head 24 to automatically trace characters or other indicia desired for a sign. The purpose of the plotting mode is to allow a proposed sign to be first plotted on paper to check the results of the information entered into the machine before the more expensive sign making stock is cut.
Proper operation of the machine 10 requires that the web 12 be loaded into it - that is, onto the sprockets 14 and 16 - so that as the web is moved longitudinally of itself by rotation of the sprockets lines extending trans-versely of the web perpendicular to its side edges are parallel to the sprocket axis 18. Typically, the web 12 may be relatively wide - say fifteen inches wide - and the holes formed in each side edge portion of the web may be relatively closely spaced to one another - say on one-half inch centers~ With such large width of the web and small spacing of the holes it is difficult to visua]ly properly align the web with the sprocket pins when loading a web onto the machine. That is, assuming the holes on one side edge of the web are properly located relative to the pins of its associated sprocket the holes along the other side edge of the web may be placed on the wrong pins of the as~
sociated sprocket, and such error in the loading of the - ~ -web may not be readily detected in the subsequent opera-tion of the machine even ~hough it introduces errors in the cutting or plotting function.
In accordance with the invention, the machine 10 and web 12 of Fig. 1 are constructed to provide a web loading and feeding system whereby web loading errors of the type described above can be reduced or eliminate~i through the use of visual means facilltating proper web loading~
10. Referring to Fig~ 2, in the web loading and sys-tem of the invention the two sprockets 14 and 16 are both fixed to a common drive shaft ~8 for rotation about ~he common axis 18, The sprocket 14 has a series of radially ou~wardly extending pins 30, 30 located in a common plane perpendicular to the axis 18 and uniformly spaced from one another circumferentially of the sprocket. ~he sprocket.
16 in turn has a similar series of radially outwardly ex-tending pins 32~ 32 loca~ed in a common plane perpendicu-lar to the axis 18 and uniformly spaced from one another circumferentially of the sprocket 16 in a manner iden~ical to the spacinq of the pins 30, 30 of the sprocket 14. ~he number cf pins 30/ 30 on the sprocket 19 is therefore equal to the number of pins 32, 32 on the sprocket 16.
This number of pins may vary from application to appli.ca--tion, but in the illustrated case the sprocket 14 has fourteen pins 30, 30 and the sprocket 16 likewise has fourteen pins 32, 32. Further, the pins 30, 30 of the sprocket 14 and the pins 32, 32 of the sprocket 16 are so 3Z~
g relatively arranged that each pin 30 on the sprocket 14 has a correspondiny pin 32 on the sprocket 16 which two pins are located in, or at least substantially in, a com-mon ~lane passing through the axis 18. For example, in Fig. 2 one such common plane is sho~n at ABCD and contains a pair of corresponding pins 30 and 32 indicated at a and In keeping with the invention means are provided for visually distinguishing at least one pair of corres-1~ ponding pins 30 and 32 from ~he remaining pins 30, 30 and 32, 32 of the sprockets 14 and 16. Such visual distin-guishing means may take various different forms and in Fig. 2 consists of an extra, or third, pin 34 on the sprocket 14 and an extra, or fourth, pin 36 on the sprock-et 16~ The pin 34 on the sprocket 14 is located between two of the pins 30~ 30 and likewis~ the pin 36 on the sprocket 16 is located between two of the pins 32, 32 on the sprocket 16 with the pins 34 and 36 being located in a common plane, such as the plane indicated at AEFD, con-taining the axis 18. The two extra pins 34 and 36 there-fore visually distinguish from the remaining pins 30, 30 and 32, 32 at least one corresponding pair of pins 30 and 32. In Fig. 2 such visually distinquished pair of pinC 30 and 32 may be taken to be the pins a and b located clock-wise from the pins 34 and 36. However, the distin~uls~ed pair of corresponding pins could also be taken ~o be the pins c and d located counterclockwise from tr.e pins 34 and 36~ In Fig. 2 the pin 34 is located midway between two of ~Z03Z~7 --1 o--the pins 30, 30 on the sprocket 14 and the pin 36 is lo-cated midway between two of the pins 32, 32 on the sprock-et 16. Such middle spacing of the pins 34 and 36 is not, however, necessary and if desired the pin 34 may be locat-ed closer to one of the two pins 30 between which it is placed than it is to the other of such two pins and like-wise the pin 36 may be located similarly closer to one of the two pins 32 between which it is located than it is to the other of such two pins.
The web 12, as shown in Figs. 2, 4 and 6 com-prises an elongated piece of sheet-like material having parallel side edges 40 and 42. In the side edge portion of the web 12 adjacent the side edge 40 is a row of first holes 44, 44 all located on a first line 46 spaced slight-ly inwardly from the edge 40 and uniformly spaced from one another by a spacing equal to the spacing between the pins 30, 30 of the sprocket 14. Likewise, fn the marginal edge portion adjacent the edge 42 is another row of second holes 48, 48 a:Ll located on a line 50 spac~d slightly in-wardly from the edge 42 and unifor~ly spaced from one another by a spacing equal to that o. the spacing of the first holes 44, 44. Furthermore, the first holes 44, 44 are so placed relative to the second holes 48, 4B that each first hole 44 has a corresponding second hole 48 located directly opposite from it on the other side of the web~ That is, as indicated by the one line S2 indicated in Fig. 4 which extends perpendicular to the side edges 40 and 42, each first hole 44 has a corresponding second hole ~Z~3257 48 with such two corresponding first and second holes be-ing located on a common line extending perpendicular to the web side edges and perpendicular to the lines 46 and 50 containing the rows of holes.
As part of the invention, the web 12 in addition to the first holes 44, 44 and second holes 48, 48 includes additional holes serving to visually distinguish corres-ponding pairs of first and second holes at intervals along the length of the web. In Figs. 2, 4 and 6 these addi-tional holes comprise a row of third holes 54, 54 locatedon the same line 46 as the first holes 44, 44 and a row of fourth holes 56, 56 located on the same line 50 as the second holes 48, 48. Each third hole 54 is located be-tween two adjacent first holes 44, 44 and each fourth hole 56 is located between two adjacent second holes 48, 48.
Further, the placement of each third hole 54 with respect to the two first holes 44, 44 between which it is received conforms to the placement of the third pin 34 of the sprocket 14 between the two pins 30, 30 between which it is received. Similarly, the placement of each fourth hole 56 with respect to the two second holes 48, 48 between which it is received conforms to the placement of the fourth pin 36 of the sprocket 16 with respect to the two pins 32, 3~ between which it is received.
Also, stiil referring to Figs. 2 and 4, each third hole 54 has a corresponding fourth hole 56 located directly opposite from it along a common line extending perpendicular to the side edges 40, 42 of the web and to 32~7 the lines 46 and 50, one such common line being shown for exa~ple at 58 in Fig. 4~ It will therefore be evident from Figs. 2 and 4 that each pair of corresponding third and fourth holes 54 and ~6 serve to visually distinguish at least one corresponding pair of first and second holes 44 and 48. For example, in Fig. 2 the illustrated corres-ponding third and fourth holes 54 and 56 visually distin-guish one pair of first and second holes indicated at e and f. They also serve to visually distinguish another pair of first and second holes indicated at g and h.
Since in the construction shown the third hole 54 as seen in Fig. 2 is placed equidistantly between the holes e and g and the fourth hole 56 is placed equidistantly between the holes f and h the corresponding pair of first and second holes made up of the holes e and f are visually distinguished from the remaining first and second holes to the same extent as are the corresponding pair made up of the holes g and h. Therefore, the three holes e, g and 54 of Fig. 2 may be taken to be a cluster of holes which 20 cluster is itself visually distinguished from the remain-ir.g holes 44, 44 and is placed over the corresponding cluster of pins on the sprocket 14 made up of the pin 34 and the two pins a and c on opposite sides of it when loading the web onto the sprocket 14, and likewise the holes h, f and 56 may be taken to be a similar visually distinguished cluster of holes which is placed on the visually distinguished cluster of pins on the sprocket 16 n,ade up of the pin 36 and the two pins b and d on opposite 12~32~57 sides of it. ~lowever, if desired the hole 54 may bc placed closer to the hole e and the hole 56 closer to the hole f than shown in Fig. 2 to give distinctive prominence to the corresponding first and second holes e and f and in s~ch case the pins 34 and 36 would of course also be lo-cated closer to the corresponding pins a and b.
As is obvious fro~ what has already been said, the corresponding pairs of third and fou~th holes 54 and 56 distinguish corresponding pairs of first and second holes on the web which visually aids in properly loading the web onto the sprockets 14 and 16. That is, in a load-ing procedure such as illustrated in Fig. 2, the sprockets are turned to bring the third and fourth pins 34, 36 to a web loading position at which the pins 34 and 36 extend generally upwardly. m e web 12 is then moved over the sprockets until a corresponding pair of third and fourth holes 54, 56 are located generally above the sprocket pins 34, 36 and then the web is moved downwardly onto the sprockets bringing the holes 54, 56 onto the pins 34 and 36 and bringing the visually distinguished corresponding pair of first and second holes e and f onto the visually distinguished corresponding pair of pins a and b and the visually distinguished corresponding pair of holes g and h onto the visually distinguished corresponding pair of pins cand d, and accordingly proper movement of the web from that point on is assured.
With reference to Fig. 4, the third holes 54, 54 are spaced uniformly from one another along the length of ~'Z6~132~7 the web by a distance S which distance S is equal to Nd, where d is the spacing between the first holes 40, 40 and is the spacing between the second holes 48, 48, and where N is the number of first pins 30, 30 on the sprocket 14 the number of second pins 32, 32 on the sprocket 16. In the illustrated case the number of pins 30, 30 and 32, 32 is fourteen and therefore S equals 14d - that is, a third hole 54 occurs after every fo~rteenth hole 44 and likewise a fourth hole 56 occurs after every fourteenth hole 48.
As a result of this each time the sprockets 14 and 16 undergo one revolution the third and fourth pins 34 and 36 will enter a new pair of third and fourth holes 54 and 56.
As indicated previously the web 12 may take vari-ous different forms depending on the type of machine with which the invention is used, and in the illustrated case may be either a length of sign making stock from which signs are cut or may be a length of paper or the like on which a sign is drawn as a test or checking procedure prior to its being cut from sign making stock material.
In Fig. 5 the web 12 is shown to comprise a piece of sign making stock such as the material previously mentioned.
As such it consists of an upper layer 60 made of a thermo-plastic material such as vinyl on the order of three to five mil thickness and having an adhesive backing or coat-ing 62. This upper layer is supported on a release layer 64, to which it is releasably held by the adhesive backing 62, which release layer may consist for example of a ninety-pound paper coated or impregnated with silicone ~2~325~
to give it its release property.
Fig. 10 illustrates another embodiment of the web 12 which is si~ilar to the embodiment of Fig. 2, but in-cludes a row of fifth holes 9o located along the same line 46 as the first holes 44 and a row of sixth holes 92 located along the same line 50 as the second holes 48.
Each pair of holes 90, 92 is associated with the same holes 44, 48 as a corresponding pair of holes 54, 56, so that the visually distinguished sets of holes 44, 48 are readily identifiable upon visual observation~
In the embodiment of Fig. 10, however, the holes 54 are not positioned equidistant between the holes 44, but instead, are offset and placed closer to the visually distinguished holes 44 which serve as the keyholes for placing the web on the sprockets. Similarly, the fourth holes 56 are offset and positioned closer to the second holes 48 that are transversely aligned along the perpen-dicular line 94 with the visually identified holes 44 at the opposite side of the web. The pins on the sprockets engaged by the web, of course, would include visually distinguished pins having the same offset as the holes 54, 56.
With uneven spacing between the holes 54, 56 and the adjacent holes 44, 48, the web 12, in the absence of the holes 90, 92 can only be loaded into the machine 10 with one orier.tation, that is, the holes 44 must always be engaged with a particular sprocket at one end of the drive shaft 28 and the holes 48 must be engaged with the sprock-1;2~32~7 et at the opposite end of the drive shaft. Any reversal of the holes 44, 48 and the sprocke~s would result ir the offset pins on the sprockets engaging the locations of the web on the side of the perpendicular line 94 opposite from the holes 54, 56. ~he rows of fifth holes 90 and sixth holes 92 are provided for this reason.
It should be understood that the set of fifth holes 90 and the set of sixth holes 92 need not be trans-versely aligned with one another provided that the holes lO 54, 56 have the same misalignment. The fifth holes 9o must be offset from the disting~ished hole 44 by the same amount that the fourth hole is offset from the distin-guished hole 98, but on the opposite side of the line 94.
Correspondinqly, the sixth hole 92 must be offset from the second hole 48 by the same amount that the third hole 54 is offset from the visually distinguished hole 44 but on the opposite side of the line 94. ~ith both sets of holes 54, 56 and 90, 92 the web 12 may be loaded into the ma-chine without regard to its orientation or association of 20 the holes at one longitudinal edge of the ~eb with one or the other of the drive sprockets.
Referring to Figs. 7 and 8, these figures show another embodiment of the invention in which the sprockets 14' and 16' do not include any extra pins and wherein other means are provided for visually distinguishing a pair of first and second pins from the remaining ones of such pins. In particular, the sprocket 14' includes a series of uniformly spaced first pins 66, 66 and the lZ~3257 sprocket 16' similarly includes a corresponding series of uniformly spaced second pins 68, 68. On the sprocket 14' one of the first pins 66, 66 is visually distinguished from the others by having an appearance different from that of the others, such visually distinguished pin being indicated at G. Similarly on the sprocket 16' one of the second pins 68, 68, as indicated at H, has a visual ap-pearance distinguishing it from the others. This differ-ence in visual appearance of the pins G and H from that of 10 the other pins 66, 66 and 68, 68 may be achieved in vari-ous ways, but preferably and as illustrated, it is accom-plished by ~aking the pins G and H of a color distinctly different from the color of the pins 66, 66 and of the pins 68, 68. Such a color difference may be achieved for example by painting the pins G and H and the pins 66, 66 and 68, 68 different colors or by making them of differ-ently colored materials.
The web 12 used with the sprockets 14' and 16' of Figs. 7 and 8 may be identical to that described above in connection with Figs. 2 to 6 and is so illustrated in Fig.
7.
Again, as illustrated in Fig. 7, each pair of third and fourth holes 54, 56 of the web serve to visually distinguish two corresponding pairs of first and second holes from the remaining ones of such first and second holes of the web. One such pair of distinguished holes is the pair indicated at e and f and the other such pair is the pair indicated at g and h. Therefore, to achieve JL~ U ~3f~ ~
proper loading of the web onto the sprockets either one of such visually distinguished pair of holes - that is, the pair _ and f or the pair ~ and h ~ may be placed onto the visually distinguished pins G and H and thereafter the web will be driven properly by the sprockets as the machine operates.
In the embodiment of Fig. 7 the holes 54, 54 do not receive any corresponding pins of the sprockets 14' and 16' and therefore it is not essential that the spacing of the third holes 54, 54 from one another along the length of the web, or the corresponding spacing of the fourth holes 56, 56 from one another along the length of the web be related to the number of teeth on the sprock-ets. That is, in the equation S = Nd given above, for the embodiment of Fig. 7 it is not necessary that N be equal to the number of first or second pins on the sprockets but instead it is sufficient that N be some integer other than one.
In accordance with the broader aspects of the invention it is not essential that the first holes 44, 44 of the web all be located exactly on a common line such as the line 46 or that the second holes 48, 48 be located on a common line such as the line 50. Instead, for example, alternate ones of the first holes 44, 44 could be located on opposite sides of the line 46 and alternate ones of the second holes 48, 48 could be located on opposite sides of the line 50, and in conformity with this the first pins 30, 30 of the sprocket 15 could be alternately located on 325~
opposite sides of a plane perpendicular to the axis 18 and alternate ones of the second pins 32, 32 could be located on opposite sides of another plane perpendicular to the axis 18 to cause the pattern of the pins 30, 30 and of the pines 32, 32 to match the pattern of the holes 44, 44 and of the holes 48, 48. However, to locate the holes on com-mon lines such as the line 46 and the line 50 does have certain advantages and among other things allows a web 12 to be made from a previously unperforated length of sheet material by a simple punching method and apparatus.
The simple punching method and apparatus referred to in the preceding paragraph is illustrated by Fig. 9.
As shown in this figure, the apparatus comprises a supply roll 70 for supplying a quantity of unperforated web mate-rial 72, and a take-up roll 74 for rerolling such material after it is punched. Between the supply roll 70 and the take-up roll 74 are two punches 76 and 78 located directly opposite from one another along opposite edges of the web 72 for punching the holes in the opposite side edge por-2Q tions of the web. Each punch 76 and 78 is of a type which punches one hole in the web 72 during each cycle of opera~
tion. Between the punches 76, 78 and the take-up roll 74 are a pair of sprockets 80 and 82, driven in unison by a step motor 84 which engage the holes 44, 94 and 48, 48 formed in the web 72 by the punches to move the web past the punches 76 and 78. The operation of the stepping motor 84 and of the punches 76 and 78 is controlled by a controller 86. In operation the controller 86 commands ~Z~32~
the stepping motor 84 to move the web a proper distance for the punching of the next pair of corresponding holes by the punches 76 and 78. The motor is then stopped and the punches 76, 78 are then commanded to operate simultan-eously to punch two corresponding holes in the opposite sides of the web, and the same cycle is then repeated.
The distance the stepping motor moves the web between each punching operation is readily controlled by the controller 86, through preprogramming of it, to achieve proper spac-ing of the holes 44r 44 and 54, 54 along the one side edge of the web and correspondingly similar spacing of the holes 48, 48 and 56, 56 along the other side edge of ~he web.
WEL~ LO~DING AND FEEDING SYSTEM, RE:LATED WEB
CONSTRUCTION AND METHOD ~ND APPARATUS FOR MAKING WEB
This invention relates to web handling machines such as plotters, recorders and sign makers wherein a web is fed lonaitudinally of itself by a pair of sprockets co-operating with holes in the two longitudinal side edge ~ortions of the web, and deals more particularly with a web loading and feeding system for such a machine, includ-ing a related web construction and a method and apparatus for making the web, facilitating by way of visual aids the proper loading of a web onto the machine.
The present invention may be used h~ith any one of various types of machines wherein a web is moved by a pair of sprocket wheels having pins, or teeth-like members, on their peripheries cooperating with rows of holes in the web's two side edge portions. In such machines it is usu-ally essential to error free operation that the web be ~roperly loaded in the machine so that the sprocket pins engage the correct web holes. This means that th'O corres-ponding pins of the two sprockets lvcated in a common plane passing through the sprocket drive axis should en-gage two corresponding holes of the web located on รข
commorl line extending perpendicular to ~he edges of the web. Often, particularly when the web is very wide, it is difficult to determine by eye which sprocket pins corres-pond with one another and which holes on the opposite sides of the web correspond wit:h one an~ther, and as a res~l~t web lo~ding errors can easily o~c~r. k~reover, sometimes whell a web loading error is made the h'~ there-after nevertheless appears to feed in an apparently normal manner so that errors introduced by the web loading may be ascribed to other causes and not q~ickly traced back to the faulty loading.
A general object of the invention is therefore to provide a visual means to enable a machine operator to easily visually determine the proper placement of a web ~hen loading it onto the feed sprockets of a machine. Al-though, as mentioned above, this invention may be used with various different types of web handling devices it is particularly well suited for machines such as the sign making machine as shown in copending Canadian patent application serial no. 433,161-3, filed July 26, l9B3, wherein the web is relatively wide and wherein in the course of a day's operation many different webs may be loaded onto the machine.
The invention also has as an object the provision of a web construction usable with a web handling machine to facilitate proper loading of it into the machine and has as a related object the provision of a method and ap-paratus for efficiently making such a web.
Other objects and advantages of the invention will be apparent from the following detailed description of the preferred embodiments and from the accompanying drawings.
The invention resides in a web loading and feed-ing system for a web handling machine with such system including two drive sprockets each having a series of ra-~'2(~3%5~
--3--dially outwardly extending pins uniformly spaced from one another circumferentially of the sprocket with two corres-ponding pins on the two sprockets - that is, two pins located at least approximately in the same plane contain-ing the axis of sprocket rotation - being visually distin-guished fro~ the remaining pins, the web having similarly uniformly spaced holes located in rows extending along each of the side edge portions of the web with correspond-ing holes - that is, two holes on opposite sides of the web located in substantially the same line extending per-pendicular to the side edges of the web - at intervals along the length of the web being visually distinguished from the remaining holes by means of extra holes, so that the visually distinguished web holes may be placed on the visually distinguished sprocket pins to assure proper web l~ading. The distinguished pair of sprocket pins may be so distinguished by means of extra pins engaging the extra holes of the web, or other visual means such as color dif-ferences may be used to provide the distinguishing fea-tures.
The invention also resides in the construction of the web by itself whereby in addition to a row of first holes extending along one side edge portion of the web and a row of second holes extending along the other side edge portion of the web the first side edge portion includes third holes and the other side edge portion of the web includes fourth holes which third and fourth holes serve to visually distinguish corresponding pairs of first and l~Q3ZSt7 second holes to aid in properly locating the web onto a handling machine.
The invention still further resides in a method and apparatus for making the web construction whereby the holes in the side edge portions of the web are made by a simple punch, step motor drive and control apparatus.
Fig~ 1 is a perspective view of a sign making machine having a web loading and feeding system embodying the present invention with various portions of the machine and of the web being broken away to reveal additional features.
Fig. 2 is a fragmentary perspective view showing the relationship between the drive sprockets and the web during the loading of the web onto the machine of Fig. 1.
Fig. 3 is a side elevational view of one of the web drive sprockets of Fig. 1.
Fig. 4 is a reduced scale plan view of a portion of the web of Fig. 1.
Fig. 5 is an enlarged scale, fragmentary section-al view through the web taken on the line 5-5 of Fig. 4.
Fig. 6 is an enlarged scale, fragmentary plan view of the web of Fig. 4.
Fig. 7 is a view similar to Fig. 2 but showing a different construction of the sprockets.
Fig. 8 is a side elevational view of one of the sprocket of Fig. 7.
Fig. 9 is a schematic view showing an apparatus for making the web of Fig. 1.
~2~3;~i7 Fig. 10 is a fragmentary perspective view showing another embodiment of the web.
Referring to Fig. 1, the invention is there il-lustrated as embodied in a sign making machine 10 which is or may be generally similar to the one shown and described in more detail in copending Canadian application Serial No. 433,161-3, filed July 26, 1983. The machine 10 handles and works on an associated web 12. The web is moved longitudinally of itself, in the illustrated X-coor-dinate direction, by a pair of drive sprockets 14, 16 forming part of the machine 10 and spaced from one another along and supported for driven rotation in unison about a common drive axis 18. As explained in more detail herein-after, pins or teeth on the two sprockets 14, 16 engage holes in the two side edge portions of the web 12 to drive it in the X-coordinate direction. A platen or roller 17 located between the two sprockets 14 and 16, and similar to that of a typewriter, supports that transverse portion of the web 12 aligned with the sprockets 14, 16.
When the machine 10 is operating two web holddown bails, one for each sprocket 14 and 16, carried by a transverse rod 20 normally hold the web in engagement with the sprockets. In Fig. 1 only the one holddown bail 22 associated with the sprocket 14 is shown and this bail along with its supporting rod 20 is shown in its raised position to give a clearer view of the sprockets.
The machine 10 also includes a tool head 24 suit-ably supported and driven in the illustrated Y coordinate direction relative to the web 12.
In a normal sign making mode of operation, the tool head 24 is equipped with a knife-type cutter 26 and the web 12 is an elongated piece of sign making stock consisting of an upper layer of adhesive-backed plastic material, such as vinyl, supported by a bottom layer of release material on which the upper plastic layer is sup-ported with its adhesive-backed face in engagement with the release material. For example, in this case the basic material from which the web 12 is made may be a laminated sheet material consisting of an upper vinyl layer, three to five mils thick, having any one of various different colors, with a pressure-sensitive adhesive on its lower surface, such vinyl upper layer being in turn carried by a lower release layer in the form of a ninety-pound paper coated with silicone. With the web 12 made of such sign making stock and with the tool head 24 equipped with a knife-type cutting tool 26 the web 12 and the tool 26 may be moved relative to one another simultaneously in the X-and Y-coordinate directions, through the operation of the machine 10, to cut alphanumeric characters or other indicia from the upper vinyl layer of the stock which characters or indicia can subsequently be transferred, as described in the aforesaid pending patent application, to another carrier to form a finished sign.
Also, in addition to the aforedescribed cutting or sign making mode of operation of the machine 10 it may ~Z~325~
also be operated in a plotting mode during which a pencil or other plotting tool is placed in the work head 24 in place of the cutting tool 26 and the web 12 is comprised of a sheet of paper or the like. In both the sign making mode and the plotting mode the machine 10 operates auto-matically to cause the tool carried by the head 24 to automatically trace characters or other indicia desired for a sign. The purpose of the plotting mode is to allow a proposed sign to be first plotted on paper to check the results of the information entered into the machine before the more expensive sign making stock is cut.
Proper operation of the machine 10 requires that the web 12 be loaded into it - that is, onto the sprockets 14 and 16 - so that as the web is moved longitudinally of itself by rotation of the sprockets lines extending trans-versely of the web perpendicular to its side edges are parallel to the sprocket axis 18. Typically, the web 12 may be relatively wide - say fifteen inches wide - and the holes formed in each side edge portion of the web may be relatively closely spaced to one another - say on one-half inch centers~ With such large width of the web and small spacing of the holes it is difficult to visua]ly properly align the web with the sprocket pins when loading a web onto the machine. That is, assuming the holes on one side edge of the web are properly located relative to the pins of its associated sprocket the holes along the other side edge of the web may be placed on the wrong pins of the as~
sociated sprocket, and such error in the loading of the - ~ -web may not be readily detected in the subsequent opera-tion of the machine even ~hough it introduces errors in the cutting or plotting function.
In accordance with the invention, the machine 10 and web 12 of Fig. 1 are constructed to provide a web loading and feeding system whereby web loading errors of the type described above can be reduced or eliminate~i through the use of visual means facilltating proper web loading~
10. Referring to Fig~ 2, in the web loading and sys-tem of the invention the two sprockets 14 and 16 are both fixed to a common drive shaft ~8 for rotation about ~he common axis 18, The sprocket 14 has a series of radially ou~wardly extending pins 30, 30 located in a common plane perpendicular to the axis 18 and uniformly spaced from one another circumferentially of the sprocket. ~he sprocket.
16 in turn has a similar series of radially outwardly ex-tending pins 32~ 32 loca~ed in a common plane perpendicu-lar to the axis 18 and uniformly spaced from one another circumferentially of the sprocket 16 in a manner iden~ical to the spacinq of the pins 30, 30 of the sprocket 14. ~he number cf pins 30/ 30 on the sprocket 19 is therefore equal to the number of pins 32, 32 on the sprocket 16.
This number of pins may vary from application to appli.ca--tion, but in the illustrated case the sprocket 14 has fourteen pins 30, 30 and the sprocket 16 likewise has fourteen pins 32, 32. Further, the pins 30, 30 of the sprocket 14 and the pins 32, 32 of the sprocket 16 are so 3Z~
g relatively arranged that each pin 30 on the sprocket 14 has a correspondiny pin 32 on the sprocket 16 which two pins are located in, or at least substantially in, a com-mon ~lane passing through the axis 18. For example, in Fig. 2 one such common plane is sho~n at ABCD and contains a pair of corresponding pins 30 and 32 indicated at a and In keeping with the invention means are provided for visually distinguishing at least one pair of corres-1~ ponding pins 30 and 32 from ~he remaining pins 30, 30 and 32, 32 of the sprockets 14 and 16. Such visual distin-guishing means may take various different forms and in Fig. 2 consists of an extra, or third, pin 34 on the sprocket 14 and an extra, or fourth, pin 36 on the sprock-et 16~ The pin 34 on the sprocket 14 is located between two of the pins 30~ 30 and likewis~ the pin 36 on the sprocket 16 is located between two of the pins 32, 32 on the sprocket 16 with the pins 34 and 36 being located in a common plane, such as the plane indicated at AEFD, con-taining the axis 18. The two extra pins 34 and 36 there-fore visually distinguish from the remaining pins 30, 30 and 32, 32 at least one corresponding pair of pins 30 and 32. In Fig. 2 such visually distinquished pair of pinC 30 and 32 may be taken to be the pins a and b located clock-wise from the pins 34 and 36. However, the distin~uls~ed pair of corresponding pins could also be taken ~o be the pins c and d located counterclockwise from tr.e pins 34 and 36~ In Fig. 2 the pin 34 is located midway between two of ~Z03Z~7 --1 o--the pins 30, 30 on the sprocket 14 and the pin 36 is lo-cated midway between two of the pins 32, 32 on the sprock-et 16. Such middle spacing of the pins 34 and 36 is not, however, necessary and if desired the pin 34 may be locat-ed closer to one of the two pins 30 between which it is placed than it is to the other of such two pins and like-wise the pin 36 may be located similarly closer to one of the two pins 32 between which it is located than it is to the other of such two pins.
The web 12, as shown in Figs. 2, 4 and 6 com-prises an elongated piece of sheet-like material having parallel side edges 40 and 42. In the side edge portion of the web 12 adjacent the side edge 40 is a row of first holes 44, 44 all located on a first line 46 spaced slight-ly inwardly from the edge 40 and uniformly spaced from one another by a spacing equal to the spacing between the pins 30, 30 of the sprocket 14. Likewise, fn the marginal edge portion adjacent the edge 42 is another row of second holes 48, 48 a:Ll located on a line 50 spac~d slightly in-wardly from the edge 42 and unifor~ly spaced from one another by a spacing equal to that o. the spacing of the first holes 44, 44. Furthermore, the first holes 44, 44 are so placed relative to the second holes 48, 4B that each first hole 44 has a corresponding second hole 48 located directly opposite from it on the other side of the web~ That is, as indicated by the one line S2 indicated in Fig. 4 which extends perpendicular to the side edges 40 and 42, each first hole 44 has a corresponding second hole ~Z~3257 48 with such two corresponding first and second holes be-ing located on a common line extending perpendicular to the web side edges and perpendicular to the lines 46 and 50 containing the rows of holes.
As part of the invention, the web 12 in addition to the first holes 44, 44 and second holes 48, 48 includes additional holes serving to visually distinguish corres-ponding pairs of first and second holes at intervals along the length of the web. In Figs. 2, 4 and 6 these addi-tional holes comprise a row of third holes 54, 54 locatedon the same line 46 as the first holes 44, 44 and a row of fourth holes 56, 56 located on the same line 50 as the second holes 48, 48. Each third hole 54 is located be-tween two adjacent first holes 44, 44 and each fourth hole 56 is located between two adjacent second holes 48, 48.
Further, the placement of each third hole 54 with respect to the two first holes 44, 44 between which it is received conforms to the placement of the third pin 34 of the sprocket 14 between the two pins 30, 30 between which it is received. Similarly, the placement of each fourth hole 56 with respect to the two second holes 48, 48 between which it is received conforms to the placement of the fourth pin 36 of the sprocket 16 with respect to the two pins 32, 3~ between which it is received.
Also, stiil referring to Figs. 2 and 4, each third hole 54 has a corresponding fourth hole 56 located directly opposite from it along a common line extending perpendicular to the side edges 40, 42 of the web and to 32~7 the lines 46 and 50, one such common line being shown for exa~ple at 58 in Fig. 4~ It will therefore be evident from Figs. 2 and 4 that each pair of corresponding third and fourth holes 54 and ~6 serve to visually distinguish at least one corresponding pair of first and second holes 44 and 48. For example, in Fig. 2 the illustrated corres-ponding third and fourth holes 54 and 56 visually distin-guish one pair of first and second holes indicated at e and f. They also serve to visually distinguish another pair of first and second holes indicated at g and h.
Since in the construction shown the third hole 54 as seen in Fig. 2 is placed equidistantly between the holes e and g and the fourth hole 56 is placed equidistantly between the holes f and h the corresponding pair of first and second holes made up of the holes e and f are visually distinguished from the remaining first and second holes to the same extent as are the corresponding pair made up of the holes g and h. Therefore, the three holes e, g and 54 of Fig. 2 may be taken to be a cluster of holes which 20 cluster is itself visually distinguished from the remain-ir.g holes 44, 44 and is placed over the corresponding cluster of pins on the sprocket 14 made up of the pin 34 and the two pins a and c on opposite sides of it when loading the web onto the sprocket 14, and likewise the holes h, f and 56 may be taken to be a similar visually distinguished cluster of holes which is placed on the visually distinguished cluster of pins on the sprocket 16 n,ade up of the pin 36 and the two pins b and d on opposite 12~32~57 sides of it. ~lowever, if desired the hole 54 may bc placed closer to the hole e and the hole 56 closer to the hole f than shown in Fig. 2 to give distinctive prominence to the corresponding first and second holes e and f and in s~ch case the pins 34 and 36 would of course also be lo-cated closer to the corresponding pins a and b.
As is obvious fro~ what has already been said, the corresponding pairs of third and fou~th holes 54 and 56 distinguish corresponding pairs of first and second holes on the web which visually aids in properly loading the web onto the sprockets 14 and 16. That is, in a load-ing procedure such as illustrated in Fig. 2, the sprockets are turned to bring the third and fourth pins 34, 36 to a web loading position at which the pins 34 and 36 extend generally upwardly. m e web 12 is then moved over the sprockets until a corresponding pair of third and fourth holes 54, 56 are located generally above the sprocket pins 34, 36 and then the web is moved downwardly onto the sprockets bringing the holes 54, 56 onto the pins 34 and 36 and bringing the visually distinguished corresponding pair of first and second holes e and f onto the visually distinguished corresponding pair of pins a and b and the visually distinguished corresponding pair of holes g and h onto the visually distinguished corresponding pair of pins cand d, and accordingly proper movement of the web from that point on is assured.
With reference to Fig. 4, the third holes 54, 54 are spaced uniformly from one another along the length of ~'Z6~132~7 the web by a distance S which distance S is equal to Nd, where d is the spacing between the first holes 40, 40 and is the spacing between the second holes 48, 48, and where N is the number of first pins 30, 30 on the sprocket 14 the number of second pins 32, 32 on the sprocket 16. In the illustrated case the number of pins 30, 30 and 32, 32 is fourteen and therefore S equals 14d - that is, a third hole 54 occurs after every fo~rteenth hole 44 and likewise a fourth hole 56 occurs after every fourteenth hole 48.
As a result of this each time the sprockets 14 and 16 undergo one revolution the third and fourth pins 34 and 36 will enter a new pair of third and fourth holes 54 and 56.
As indicated previously the web 12 may take vari-ous different forms depending on the type of machine with which the invention is used, and in the illustrated case may be either a length of sign making stock from which signs are cut or may be a length of paper or the like on which a sign is drawn as a test or checking procedure prior to its being cut from sign making stock material.
In Fig. 5 the web 12 is shown to comprise a piece of sign making stock such as the material previously mentioned.
As such it consists of an upper layer 60 made of a thermo-plastic material such as vinyl on the order of three to five mil thickness and having an adhesive backing or coat-ing 62. This upper layer is supported on a release layer 64, to which it is releasably held by the adhesive backing 62, which release layer may consist for example of a ninety-pound paper coated or impregnated with silicone ~2~325~
to give it its release property.
Fig. 10 illustrates another embodiment of the web 12 which is si~ilar to the embodiment of Fig. 2, but in-cludes a row of fifth holes 9o located along the same line 46 as the first holes 44 and a row of sixth holes 92 located along the same line 50 as the second holes 48.
Each pair of holes 90, 92 is associated with the same holes 44, 48 as a corresponding pair of holes 54, 56, so that the visually distinguished sets of holes 44, 48 are readily identifiable upon visual observation~
In the embodiment of Fig. 10, however, the holes 54 are not positioned equidistant between the holes 44, but instead, are offset and placed closer to the visually distinguished holes 44 which serve as the keyholes for placing the web on the sprockets. Similarly, the fourth holes 56 are offset and positioned closer to the second holes 48 that are transversely aligned along the perpen-dicular line 94 with the visually identified holes 44 at the opposite side of the web. The pins on the sprockets engaged by the web, of course, would include visually distinguished pins having the same offset as the holes 54, 56.
With uneven spacing between the holes 54, 56 and the adjacent holes 44, 48, the web 12, in the absence of the holes 90, 92 can only be loaded into the machine 10 with one orier.tation, that is, the holes 44 must always be engaged with a particular sprocket at one end of the drive shaft 28 and the holes 48 must be engaged with the sprock-1;2~32~7 et at the opposite end of the drive shaft. Any reversal of the holes 44, 48 and the sprocke~s would result ir the offset pins on the sprockets engaging the locations of the web on the side of the perpendicular line 94 opposite from the holes 54, 56. ~he rows of fifth holes 90 and sixth holes 92 are provided for this reason.
It should be understood that the set of fifth holes 90 and the set of sixth holes 92 need not be trans-versely aligned with one another provided that the holes lO 54, 56 have the same misalignment. The fifth holes 9o must be offset from the disting~ished hole 44 by the same amount that the fourth hole is offset from the distin-guished hole 98, but on the opposite side of the line 94.
Correspondinqly, the sixth hole 92 must be offset from the second hole 48 by the same amount that the third hole 54 is offset from the visually distinguished hole 44 but on the opposite side of the line 94. ~ith both sets of holes 54, 56 and 90, 92 the web 12 may be loaded into the ma-chine without regard to its orientation or association of 20 the holes at one longitudinal edge of the ~eb with one or the other of the drive sprockets.
Referring to Figs. 7 and 8, these figures show another embodiment of the invention in which the sprockets 14' and 16' do not include any extra pins and wherein other means are provided for visually distinguishing a pair of first and second pins from the remaining ones of such pins. In particular, the sprocket 14' includes a series of uniformly spaced first pins 66, 66 and the lZ~3257 sprocket 16' similarly includes a corresponding series of uniformly spaced second pins 68, 68. On the sprocket 14' one of the first pins 66, 66 is visually distinguished from the others by having an appearance different from that of the others, such visually distinguished pin being indicated at G. Similarly on the sprocket 16' one of the second pins 68, 68, as indicated at H, has a visual ap-pearance distinguishing it from the others. This differ-ence in visual appearance of the pins G and H from that of 10 the other pins 66, 66 and 68, 68 may be achieved in vari-ous ways, but preferably and as illustrated, it is accom-plished by ~aking the pins G and H of a color distinctly different from the color of the pins 66, 66 and of the pins 68, 68. Such a color difference may be achieved for example by painting the pins G and H and the pins 66, 66 and 68, 68 different colors or by making them of differ-ently colored materials.
The web 12 used with the sprockets 14' and 16' of Figs. 7 and 8 may be identical to that described above in connection with Figs. 2 to 6 and is so illustrated in Fig.
7.
Again, as illustrated in Fig. 7, each pair of third and fourth holes 54, 56 of the web serve to visually distinguish two corresponding pairs of first and second holes from the remaining ones of such first and second holes of the web. One such pair of distinguished holes is the pair indicated at e and f and the other such pair is the pair indicated at g and h. Therefore, to achieve JL~ U ~3f~ ~
proper loading of the web onto the sprockets either one of such visually distinguished pair of holes - that is, the pair _ and f or the pair ~ and h ~ may be placed onto the visually distinguished pins G and H and thereafter the web will be driven properly by the sprockets as the machine operates.
In the embodiment of Fig. 7 the holes 54, 54 do not receive any corresponding pins of the sprockets 14' and 16' and therefore it is not essential that the spacing of the third holes 54, 54 from one another along the length of the web, or the corresponding spacing of the fourth holes 56, 56 from one another along the length of the web be related to the number of teeth on the sprock-ets. That is, in the equation S = Nd given above, for the embodiment of Fig. 7 it is not necessary that N be equal to the number of first or second pins on the sprockets but instead it is sufficient that N be some integer other than one.
In accordance with the broader aspects of the invention it is not essential that the first holes 44, 44 of the web all be located exactly on a common line such as the line 46 or that the second holes 48, 48 be located on a common line such as the line 50. Instead, for example, alternate ones of the first holes 44, 44 could be located on opposite sides of the line 46 and alternate ones of the second holes 48, 48 could be located on opposite sides of the line 50, and in conformity with this the first pins 30, 30 of the sprocket 15 could be alternately located on 325~
opposite sides of a plane perpendicular to the axis 18 and alternate ones of the second pins 32, 32 could be located on opposite sides of another plane perpendicular to the axis 18 to cause the pattern of the pins 30, 30 and of the pines 32, 32 to match the pattern of the holes 44, 44 and of the holes 48, 48. However, to locate the holes on com-mon lines such as the line 46 and the line 50 does have certain advantages and among other things allows a web 12 to be made from a previously unperforated length of sheet material by a simple punching method and apparatus.
The simple punching method and apparatus referred to in the preceding paragraph is illustrated by Fig. 9.
As shown in this figure, the apparatus comprises a supply roll 70 for supplying a quantity of unperforated web mate-rial 72, and a take-up roll 74 for rerolling such material after it is punched. Between the supply roll 70 and the take-up roll 74 are two punches 76 and 78 located directly opposite from one another along opposite edges of the web 72 for punching the holes in the opposite side edge por-2Q tions of the web. Each punch 76 and 78 is of a type which punches one hole in the web 72 during each cycle of opera~
tion. Between the punches 76, 78 and the take-up roll 74 are a pair of sprockets 80 and 82, driven in unison by a step motor 84 which engage the holes 44, 94 and 48, 48 formed in the web 72 by the punches to move the web past the punches 76 and 78. The operation of the stepping motor 84 and of the punches 76 and 78 is controlled by a controller 86. In operation the controller 86 commands ~Z~32~
the stepping motor 84 to move the web a proper distance for the punching of the next pair of corresponding holes by the punches 76 and 78. The motor is then stopped and the punches 76, 78 are then commanded to operate simultan-eously to punch two corresponding holes in the opposite sides of the web, and the same cycle is then repeated.
The distance the stepping motor moves the web between each punching operation is readily controlled by the controller 86, through preprogramming of it, to achieve proper spac-ing of the holes 44r 44 and 54, 54 along the one side edge of the web and correspondingly similar spacing of the holes 48, 48 and 56, 56 along the other side edge of ~he web.
Claims (14)
OR PRIVILEGE IS CLAIMED ARE DEFINED AS FOLLOWS:
1. A web loading and feeding system for a machine wherein a web is fed longitudinally of itself by a pair of feed sprockets cooperating with holes in the two longitudinal side edge portions of the web and wherein improper loading of the web onto the sprockets is inhibited, said system comprising a pair of web feed sprockets spaced from one another along a common axis of rotation and supported for driven rotation in unison about said axis, each of said sprockets having a series of radially outwardly extending pins uniformly spaced from one another circumferentially of the sprocket, the spacing of the pins on one of said sprockets being identical to the spacing of the pins on the other of said sprockets and each pin of one sprocket having a corresponding pin on the other sprocket which pin and its corresponding pin are located at least approximately in the same plane containing said axis, means visually distinguishing one pin of one of said sprockets and its corresponding pin on the other of said sprockets from the remaining ones of said pins, and a web to be loaded onto and fed by said two sprockets, said web having a first row of first holes in one side edge portion of the web and a second row of second holes in the other side edge portion of the web, said first holes being uniformly spaced from one another along the length of said web and said second holes being likewise uniformly spaced from one another along the length of said web, the spacing of said first holes and the spacing of said second holes being equal to the spacing between said pins of said sprockets and each of said first holes having a corresponding one of said second holes located at least approximately on the same line extending perpendicular to the side edges of said web, a third row of third holes in said one side edge portion of said web and a fourth row of fourth holes in said other side edge portion of said web which third holes are spaced from one another along the length of said web and which fourth holes are also spaced from one another along the length of said web by a distance S = Nd, where S is the spacing between said third holes and is also the spacing between said fourth holes, d is the spacing between said first holes and is also the spacing between said second holes and N is an integer greater than one, said first holes and said third holes all being located on a first common straight line extending parallel to the side edges of said web and said second holes and said fourth holes all being located on a second common straight line extending parallel to the side edges of said web, each of said third holes being located between two of said first holes on said first line and each of said fourth holes being located between two of said second holes on said second line, each of said third holes having a corresponding one of said fourth holes located at least approximately on the same line perpendicular to the side edges of said web so that each third hole and its corresponding fourth hole visually distinguish from other of said first and second holes an associated pair of first and second holes located on approximately the same line perpendicular to the side edges of said web and which distinguished pair of first and second holes may be placed on said distinguished pair of pins of said two sprockets to assure a proper loading of said web onto said sprockets.
2. A web loading and feeding system as defined in claim 1 further characterized by said means visually distinguishing one pin of one of said sprockets and its corresponding pin on the other of said sprockets from the remaining ones of said pins comprising means causing said one pin of said one of said sprockets and said corresponding pin on the other of said sprockets to have an intrinsinc apearance different from that of the remaining ones of said pins.
3. A web loading and feeding system as defined in claim 1 further characterized by said means visually distinguishing one pin of one of said sprockets and its corresponding pin on the other of said sprockets from the remaining ones of said pins being means providing said one pin and said corresponding pin with a color different from the color of the remaining ones of said pins.
4. A web loading and feeding system as defined in claim 1 further characterized by said pins of said one sprocket comprising a set of first pins located in a first common plane perpendicular to said axis of sprocket rotation and uniformly spaced from one another circumferentially of the one sprocket and said pins of said other sprocket comprising a set of second pins located in a second common plane perpendicular to said axis of sprocket rotation and uniformly spaced from one another circumferentially of said other sprocket, and said means visually distinguishing one pin of said one sprocket and its corresponding pin of the other of said sprockets comprising a third pin on said one sprocket located in said first common plane and a fourth pin on said other sprocket located in said second common plane, said third pin being located circumferentially between two of said first pins and said fourth pin being located circumferentially between two of said second pins, said third and fourth pins being located in at least approximately the same plane containing said axis of sprocket rotation, the placement of each of said third holes relative to the two of said first holes between which it is located matching the placement of said third pin relative to the two of said first pins between which it is located and the placement of each of said fourth holes relative to the two of said second holes between which it is located matching the location of said fourth pin relative to the two of said second pins between which it is located.
5. A web loading and feeding system as defined in claim 4 further characterized by said third pin being located equidistantly from the two of said first pins between which it is located, and said fourth pin being likewise located equidistantly between the two of said second pins between which it is located.
6. A web loading and feeding system as defined in claim 4 further characterized by said third pin being located close to one of said two first pins between which it is located than it is to the other of said two first pins between which it is located, and said fourth pin being likewise located closer to one of said two second pins between which it is located than it is to the other of said two second pins between which it is located.
7. A web loading and feeding system as defined in claim 4 further characterized by N being equal to the number of said first pins on said one sprocket and also being equal to the number of said second pins on said other sprocket.
8. A web loading and feeding system for a machine wherein a web is fed longitudinally of itself by a pair of feed sprockets cooperating with holes in the two longitudinal side edge portions of the web, said system machine for producing graphics on a web of sheet material and wherein improper loading of the web onto feed sprockets of the machine is inhibited, said machine comprising a pair of web feed sprockets spaced from one another along a common axis of rotation and supported for driven rotation in unison about said axis, each of said sprockets having a series of radially outwardly extending pins, said pins of each sprocket being located in a common plane perpendicular to said axis and being uniformly spaced from one another circumferentially of the sprocket, the spacing and arrangement of the pins on one of said sprockets being identical to the spacing and arrangement of the pins on the other of said sprockets and each pin of one sprocket having a corresponding pin on the other sprocket which pin and its corresponding pin are located at least approximately in the same plane containing said axis, means visually distinguishing one pin of one of said sprockets and its corresponding pin on the other of said sprockets from the remaining ones of said pins, and a web to be loaded onto and fed by said two sprockets, said web having a first row of uniformly spaced first holes located on a first straight line spaced slightly laterally inwardly from and extending parallel to one side edge of the web, a second row of uniformly spaced second holes located on a second straight line spaced slightly laterally inwardly from and extending parallel to the other side edge of the web, said first holes and said second holes both being uniformly spaced from one another by a spacing equal to the spacing between said pins of said sprocket and each of said first holes having a corresponding one of said second holes located at least approximately on a common line extending perpendicular to said first and second lines, a third row of third holes on said first line and a fourth row of fourth holes on said second line which third holes are spaced from one another, and which fourth holes are also spaced from one another, by a distance S = Nd, where S is the spacing between said third holes and is also the spacing between said fourth holes, d is the spacing between said first holes and is also the spacing between said second holes and N is an integer greater than one, each of said third holes having a corresponding one of said fourth holes located at least approximately on a common line perpendicular to said first and second lines so that each third hole and its corresponding fourth hole visually distinguish from other of said first and second holes an associated pair of first and second holes located on a common line perpendicular to said first and second lines and which distinguished pair of first and second holes may be placed on said distinguished pair of pins of said two sprockets to assure a proper loading of said web onto said sprockets, said sprockets when rotated about said axis serving to feed said web longitudinally of itself in an X-coordinate direction, a tool engageable with said web, and Y-coordinate drive means for moving said tool transversely of said web in a Y-coordinate direction whereby graphics may be traced on said web by said tool by moving said web and tool relative to one another simultaneously in said X- and Y-coordinate directions.
9. A machine as defined in claim 8 further characterized by said means visually distinguishing one pin of one of said sprockets and its corresponding pin on the other of said sprockets from the remaining ones of said pins comprising means causing said one pin of said one of said sprockets and said corresponding pin on the other of said sprockets to have an intrinsic appearance different from that of the remaining ones of said pins.
10. A machine as defined in claim 8 further characterized by said means visually distinguishing one pair of said one of said sprockets and its corresponding pin on the other of said sprockets from the remaining ones of said pins being means providing said one pin and said corresponding pin with a color different from the color of the remaining ones of said pins.
11. A machine as defined in claim 8 further characterized by said pins of said one sprocket comprising a set of first pins uniformly spaced from one another circumferentially of the one sprocket and said pins of said other sprocket comprising a set of second pins uniformly spaced from one another circumferentially of said other sprocket, and said means visually distinguishing one pin of said one sprocket and its corresponding pin of the other of said sprockets comprising a third pin on said one sprocket located in the same commom plane as said first pins and a fourth pin on said other sprocket located in the same common plane as said second pins, said third pin being located said third pin being located circumferentially between two of said first pins and said fourth pin being located circumferentially between two of said second pins, said third and fourth pins being located in at least approximately the same plane containing said axis of sprocket rotation, the placement of each of said third holes relative to the two of said first holes between which it is located matching the placement of said third pin relative to the two of said first pins between which it is located and the placement of each of said fourth holes relative to the two of said second holes between which it is located matching the location of said fourth pin relative to the two of said second pins between which it is located.
12. A machine as defined in claim 11 further characterized by said third pin being located equidistantly from the two of said first pins between which it is located, and said fourth pin being likewise located equidistantly between the two of said second pins between which it is located.
13. A machine as defined in claim 11 further characterized by said third pin being located closer to one of said two first pins between which it is located than it is to the other of said two first pins between which it is located, and said fourth pin being likewise located closer to one of said two second pins between which it is located than it is to the other of said two second pins between which it is located.
14. A machine as defined in claim 9 further characterized by N being equal to the number of said first pins on said one sprocket and also being equal to the number of said second pins on said other sprocket.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CA000482880A CA1203257A (en) | 1983-08-05 | 1985-05-30 | Web loading and feeding system |
Applications Claiming Priority (6)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US52080783A | 1983-08-05 | 1983-08-05 | |
| US06/520,807 | 1983-08-05 | ||
| US06/529,960 | 1983-08-26 | ||
| US06/529,960 US4834276A (en) | 1983-08-05 | 1983-09-06 | Web loading and feeding system, related web construction and method and apparatus for making web |
| CA000449571A CA1197874A (en) | 1983-08-05 | 1984-03-14 | Web construction and method for making web |
| CA000482880A CA1203257A (en) | 1983-08-05 | 1985-05-30 | Web loading and feeding system |
Related Parent Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CA000449571A Division CA1197874A (en) | 1983-08-05 | 1984-03-14 | Web construction and method for making web |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CA1203257A true CA1203257A (en) | 1986-04-15 |
Family
ID=27167425
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CA000482880A Expired CA1203257A (en) | 1983-08-05 | 1985-05-30 | Web loading and feeding system |
Country Status (1)
| Country | Link |
|---|---|
| CA (1) | CA1203257A (en) |
-
1985
- 1985-05-30 CA CA000482880A patent/CA1203257A/en not_active Expired
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| Date | Code | Title | Description |
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| MKEX | Expiry |