CA1182988A - Electronic component insertion machine - Google Patents

Electronic component insertion machine

Info

Publication number
CA1182988A
CA1182988A CA000389823A CA389823A CA1182988A CA 1182988 A CA1182988 A CA 1182988A CA 000389823 A CA000389823 A CA 000389823A CA 389823 A CA389823 A CA 389823A CA 1182988 A CA1182988 A CA 1182988A
Authority
CA
Canada
Prior art keywords
magazine
ejector
component
picker
components
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
CA000389823A
Other languages
French (fr)
Inventor
Mark V. Pierson
Robert D. Dinozzi
Stanley R. Vancelette
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
USM Corp
Original Assignee
USM Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by USM Corp filed Critical USM Corp
Application granted granted Critical
Publication of CA1182988A publication Critical patent/CA1182988A/en
Expired legal-status Critical Current

Links

Classifications

    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K13/00Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
    • H05K13/04Mounting of components, e.g. of leadless components
    • H05K13/0404Pick-and-place heads or apparatus, e.g. with jaws
    • H05K13/0408Incorporating a pick-up tool
    • H05K13/041Incorporating a pick-up tool having multiple pick-up tools
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K13/00Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
    • H05K13/04Mounting of components, e.g. of leadless components
    • H05K13/043Feeding one by one by other means than belts
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00Metal working
    • Y10T29/49Method of mechanical manufacture
    • Y10T29/49002Electrical device making
    • Y10T29/49117Conductor or circuit manufacturing
    • Y10T29/49124On flat or curved insulated base, e.g., printed circuit, etc.
    • Y10T29/4913Assembling to base an electrical component, e.g., capacitor, etc.
    • Y10T29/49139Assembling to base an electrical component, e.g., capacitor, etc. by inserting component lead or terminal into base aperture
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00Metal working
    • Y10T29/51Plural diverse manufacturing apparatus including means for metal shaping or assembling
    • Y10T29/5136Separate tool stations for selective or successive operation on work
    • Y10T29/5137Separate tool stations for selective or successive operation on work including assembling or disassembling station
    • Y10T29/5138Separate tool stations for selective or successive operation on work including assembling or disassembling station and means to machine work part to fit cooperating work part
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00Metal working
    • Y10T29/53Means to assemble or disassemble
    • Y10T29/5313Means to assemble electrical device
    • Y10T29/53174Means to fasten electrical component to wiring board, base, or substrate
    • Y10T29/53183Multilead component
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00Metal working
    • Y10T29/53Means to assemble or disassemble
    • Y10T29/5313Means to assemble electrical device
    • Y10T29/53261Means to align and advance work part

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Supply And Installment Of Electrical Components (AREA)

Abstract

ABSTRACT
An insertion device for two or four pin dual in-line electronic insertion machines which include a radial array of transfer units associated with a picker unit which grasps a component and inserts it into a circuit board.

Description

B _ he Inve,ntion Field oE the Invention The present invention relate~ to electronic component insertion equipment and particularly to a feed mechanism for insertion of components having a body and dual in-line parallel leads extending therefrom, especially S those with two or four leads.
Description of the Prior Art Insertion machines for dual in-line electronic components have generally provided equipment that is reciprocated between a first position where the component is received and a second position where the component IOis inserted into a circuit board. Examples of such equipment is the United States Patent No. 3,545,064 issued to Albert W. ~emak et al on December 8, 1970, en~led Variable Size Module Sequence and Insertion Apparatus. Equipment which utilizes fingers to move the components from a supply to an insertion position is disclosed in the United States Patent No. 4,030,180 issued to Mark 'il. Pierson, on June 21, 1977, entitled Longitudinally Fed Component Insertion Apparatus. With such equipment, each head assigns a particular type of dual in-line component. When two or four lead components are used, channels on one side of the machine are supplied with these components while those on the other side are ~,~
2~3~

1 supplied with larger ones. A shuttle i8 u~e~l to tra;nsport the component~3 from a selected channel to the insertion head as the user's program dictates.
Components that are used with insertion ma¢hine6 are usually supplied to the ;ndustry in hollow plastic stick~ which are placed into 5 a receiver on the device. Such sticks are not loaded directly in the vertical position because the component6 frequently topple before dropping into the receiver. To prevent this problem, the receiver is swiveled forward into a horizontal po~ikion, a stic:k of components is loaded and a ram rod is used to push them to the bottom before it i6 swiveled back 0to the vertical. The u~e of a ram rod is cumbersome and the components sometime topple in ~pite of care on the part of the operator. Also the components can snag within the stick especially when it is being moved from the ho~izontal to the vertical.

0~

Summary of the Invention According to the present invention, we have developed an automatic insertion machine for two and four lead dual in-line e]ectronic components to insert these components into printed circuit boards. Our machine i6 designed to be a "bolt-on" attachment to a conventional dual in-line insertion machine which i6 used to insert components having more than two or four leads. The insertion machine ot` our invention utilizes standardized plastic tube packaging for delivery of the components to the head.
The machine which consititutes our invention i9 especially suitable for insertion of components having a body with two or four dual in-line parallel leads extending therefrom. The machine includes a radial array of rotatably arranged transfer units, each transfer unit having a magazine disposed at one end thereof and an associated means for retaining a component supply, the components being di9posed in a predetermined orientation in hollow plastic 15 3ticks . Each stick may contain a different type of component. The retaining means i8 arranged so that the stick is disposed above the magazine whereby the components can drop into the magazine, one at a time. The transfer unit also includes a former and an ejector which are disposed in the transfer unit. The former is arranged to move into the magazine and spread the 201eads of the component towards the side wall. The ejector is arranged to force the components toward a picker mechanism and past the side walls of the magazlne. As the ejector moves through the magazine to expel a component, its upper surface passes beneath the stic1~ and prevents the next component from entering the magazine. A driver is arranged external to the transfer 2SUnitS to urge the former and ejector through the magazine and into a picker unit. A mechanism is utilized for indexing the indivi-dual transfer units with their respec-tive component supplies into a position in front of the picker. The picker includes a pusher which is arranged to enter the transfer unit to engage a component to aid in the forming of -the component and moving it from the transfer unit to the picker. The picker is then rnoved from the position in front oE the transfer unit -to a position over a -table for insertion of the component in-to a circuit board.
Accoxding to a further broad aspect of the present invention there is provided a machine for inserting electronic components, the components having a body and dual in-line parallel leads extending from the sides thereof. The machine comprises a picker means for inserting the components. At least one transfer unit is provided with a magazine having side walls formed therein. Means is provided for movably supporting the at least one transfer unit for movement with respect to the picker means. Means is provided for retaining a component supply movable with the transfer unit. The component supply holds the compo-nents in a predetermined orientation. The retaining means i5 arranged to dispose the components supply above the magazine whereby the components can drop, one at a time, into the magazine. Former means and ejector means are disposed in the transfer unit. The former means is arranged to urge the leads of the component toward the side walls to shape them. The ejector means is arranged to engage one side of the body of the component for transfer from the magazine~ The picker means includes a pusher which is arranged to engage the other side of the body of the component whereby :it can be disposed between the ejector and the pusher for transfer from the magazine into the picker.

Descriotion o:t` the l)~
Figure l i~ a perspective view of the rnachine showing the transfer unit and the picker assembly. A phantom portion shows the picker assembly in the insertion position over a circuit board.
Figure 2 i8 a side elevational view of the transfer unit and picker assembly showing the picker assembly i:n two locations relative to the circuit board .
Figure 3 i9 an enlarged side eleva.tional view taken along the line III - III of Figure 4, partially in cross section, showing the mechanism 10 Of the transfer unit .
Figures 4 to 6 are progressive cross sectional views of the top of the transfer unit taken along the line IV - IV of Figure 3 showing the positionsof the various components in various sitages of transfer.

Descri io~he Preferred F:mbodiment Referring now to Figure 1 ot` the drawing, the machine includes a plurality of radially arranged transfer units 1 which are secured to each other and revolve OIl a hub 3 about a shaft 2. Shaft 2, in turn, is attached 5 to a conventional dual in--line component inserter which i6 designed to handle components having more than two or four leads. Two radially disposed supports 5 hold a gear track 7 with teeth 8. A pinion 9 is supported on shaft 10 and i9 driven by a flervo-motor 11. The transfer units 1 will rotate and one of them will be located in an appropriate position in front oof a picker 12 as directed by the servo-motor 11, supported on bracket 132 as shown in Figure 2. The location of the transfer units 1 on the vertical axis can be adjusted relative to the pickar assembly 12 by loosening set screws 130 and then tightening or loosening nut 131 which abuts bracket 132 whereby the entire shaft 2 will be drawn up relative to brackets 1~ 85 and 87. When the desired location of transfer units 1 on the vertical axis i8 established, set screws 130 are l:ightened and shaft 2 is fixedly disposed. The servo-motor 11 is designed to be responsive to the commands of a programmed source (not shown) and will rotate a predetermined number of turns, or part thereof, so as to dispose a particular transfer unit in 20front of the picker 12 whereby a particular componen$ can be dispensed.
A stop 4 is fixedly attached to the conventional component inserter and is arranged to engage support 5 to limit the rotational travel of the assembly of transfer units. Transfer units 1 are fixedly attached to a transfer unit-support 5 by means of struts 14 and radial wall 47 which serve both 25 as the support fo:r the transfer units and also to support hollow plastic 1 sticks 16 that contain supplies of the dual in-line components. Sticks 16 are he:Ld between struts 14 by spring clips 17.
The transfer units 1 are disposed over a lower frame 18 that can be fi~edly attached to the main frame of the conventional inserter.
5 The lower frame 18 houses an air cylinder 20 having a rod 21 fixedly attached to a connecting bar 22 which in turn is attached to a rod 24.
Rod 24 reciprocates within a bore 25 formed in lower frame 18 in response to movement of connection bar 22 that reciprocates in response to the extension of rod 21 in air cylincler 20. Air cylinder 20 i8 powered in a conventional manner through air inlet line 26. As the rod 21 from air cylinder 20 is extended, the rod 24 slides within the bore 25 and carries with it a drive finger 28 that is attached to the end of rod 24. As drive finger 28 moves inwardly, it urges an ejector 30 inwardly against the ou~ward urging of a spring 32. An adjustable 5stop gcrew 34 disposed on the top of ejector 30 and restricts the travel of ejector 30 so as to control its inward e}~tension into a magazine 42.
As will be shown in more detail in E~'igure 3 to 6, a former 3B is also carried forward by the forward motion of drive finger 28. Both ejector 30 and former 38 perform functions on the dual in-line alectronic component 2040 within the maga~ine 42 as will be described hereinafter. At the furthest reach of the ejector 30, the component 40 is transferred to a position between a pair of picker fingers 44 for subsequent movement and insertion into a circuit board 60.
The picker assembly includes the pair of spread-apart picker fingers 2544 that are pivotably disposed upon a pair of pivot points 4B. Pivot points 1 46 serve as a fulcrum on the plane parallel to the direc:tion of movernent of the fingers so that divergence on one side of the pivot point 46 will cause convergence of the fingers 44 on the other side so as to enable the ~ingers 44 to grasp the component 40. Convergence of the gripping ends 5 of the ~ingers 44 is accomplished by an outward thrust o-f rod 48 disposed in an air cylinder 50 which causes a flexible plate 52 to close the picker fingers 44 apart since these fingers 44 sw.ing about the pivot points 46.
A pushsr 54 is centrally disposed between the picker fingers '14 and is arranged to move upon extension of rod 56 in response to actuation from lOair cylinder 58. Prior to closing picker fingers 44 and upon such extension, the pusher 54 will en~er the mouth of magazine 42 and form a stop for the component 40 so that it will be shaped by former 38 and khen held between the ejector 30 and pusher 54. Movement of the component between the magazine 42 and the picker fingers 44 will be described later with reference 15 to Figures 3 to 6.
After a component has been transferred from maga~ine 42 to picker fingers 44, the picker assembly 12 will be moved from a position in a.lignment with transfer unit 1 to a position normal to the circuit board 60. Circuit board 60 is disposed over an appropriate opening within a table 62 and 20held by clamps 64 as is well known in the art and shown in the United States Patent 4,080,730 to Woodman issued on March 289 1978. The picker assembly 12 and the associated air cylinders 50 and 58 are mounted upon a pivot housing bracket 66 which is rotatably disposed in bearing supports 68 and 70. Bearing supports 68 and 70 are attached to a pivot housing 2Sdrive slide 72 by means of screws 71. The downward movement of the ~32~
_9_ I pivot housing drive slide 72 is caused by the e~tension of rod 74 attached to link 78. Such movement initiates an orbital motion for picker assembl$r 12. Motion on one side of pivot housing drive slide 72 i9 controlled by r oller 78 moving within cam track 79 and on the other side is limited by 5 shaft 80. If torsion presents a problern two rollers may be seated within the track 79. Shaft 80 i8 fixedly disposed within supports 77 and 81, each of which are attached to the conventiorlal insertion device. The pivot housing drive slide 72 reciprocates in response to rod 74 powered by an air cylinder 75 shown ;n Figure 2. Upward and downward limits are placed n the movement of pivot housing drive slide 72 by limit screws 150 that are mounted in brackets 81 and 77 respectively. Downward motion of rod 74 causes bearing supports 6fl and 70 to be shifted downwardly carrying with them arm 82 which has a roller 83 disposed within a cam track 84 to direct the path of movement of the picker 12.
As shown in the dotted lines, when the pivot housing drive slide 72 has reached its lower position (as indicated by roller 83 disposed within cam track 84) the picker assembly 12 is displaced from a plane parallel to circuit board 60 to a position normal to it. In that way, the leads 40a of the dual in-line component 40 are dispo~ed normal to the circuit board 2060 so as to be insertable within the holes formed therein.
The leads 40a of the component 4n must be aligned with appropriate holes in the circuit board 60 for proper inserkion. Position of the picker unit 12 on one horizontal aixs is controlled by loosening screws 71 on bearing supports 68 and 70 ancl manually shifting bearing supports 68 and 70 on 25brackets 151 and 152. Thereafter, screws 71 are tightened to fixedly dispose 2~

I picker 12 in the predetermined position relative to the holes in the circuit board 60. Position o-E the picker unit 12 ;n the other axis is adjusted by means of a screw (not shown) disposed in bearing support 70 which urges pivot housing bracket B6 against the action 5 of a spring (not shown3 disposed within bearing support 68. lJpon loosening the screw disposed in bearing support 70, the spri~lg in bearing support 68 will urge the return oE pivot housing brAcket In the lowermost position, the ends of the picker fingers 44 10will nearly engage the circuit board 60, causing the leads 40a of the component held therein to enter the holes of circuit board 60.
At the same time, the picker fingers 44 will release their grip upon the component 40 (by a retraction of rod 48) and pusher 54 will force the leads through the holes in the circuit board 60. The ends beneath 15the board will be clinched by conventionQl clinchers 81 (shown in Figure 2) such as described in the U.S. patents to Lambert 3,591,046, issued July 6, 1971 or Allen et al, 3,550,238, issued December 29, 197~.
As different components are to be inserted in the circuit board 2060, the transfer units l are rotated on hub 3 about shaft 2. The transfer units l rotate back and forth between the picker 12 and the drive finger 28 in response to commands eminating from a data processing system. The limit of the motion is established by stop 4 which i6 attached to the body of the conventior1al inserter and another stop 25at the other end of the travel (not shown). Individual components 1 slide îrom the individual sticks ~8.
Referring now to Figure 2, stick 16 containing electronic components is disposed between two struts 14 which are attached to support 5 by radial wall 47. Stick 16 is held in place by spring clips 17 5 and i8 urged forward by leaf springs 89 and 90 to hold the stick 1~ substantially vertical. Struts 14 carry transfer units 1 over lower frame 18 and in Eront of picker 12 so as to present a predetermined electronic component -for insertion into a circuit board 60. Lower frame 18 is fixedly attached to the bracket 67 and serves as the support for rod 24 and drive Einger 28, as described previously. Movement of the transfer units 1 between drive finger 28 and picker 12 is accomplished by rotation of pinion 9 (driven by servo motor 11). Transfer units 1 rotate around shaEt 2 which, in turn, is held by clamps 85 and 87 .
A component is transferred from stick 1~ through transfer unit 1 to picker 12 (as shown in greater detail in Figures 3 to 6) . Pusher 54 enters the transfer unit 1 and forms a stop for and then engages one side oE the component while at the same time former 38 is urged by ejector 30 which urges the component against the pusher 54 which 20 causes the component leads to be Eormed. The pressure in air cylinder 58 is controlled so that the urging oE the ejector 30 does not overcome the pressure in the air cylinder 58 uI~til the :Eorming motion is complete.
At that time the pusher 54 is Eorced back by the urging of ejector 30. Retraction of push0r 54 is accomplished when stop screw 34 2~ contacts transfer unit 1 and positions the component between the picker I fingers 44 which then grasp the component for insertion into the board 60. To grasp the component, the fingers 44 are closed by actuation Oe air cylinder 50 which e~tends rod 48 and bends ~lexible plate 52 causing Eingers 44 to pivot about points 46. Air cylinder S 75 is then pressurizecl to cause rod 7DI to extencl thereby forcing pivot housing d:rive slide 72 downwa.rd:Ly on shaft 80. Air cylinder 75 ls fixedly attached to bracket 67 by means of bracket 65. Upon a downward stroke of piston rod 74, p:ivot housing bracket 66 is carried downward].y by bearing supports 68 and 70 which are attached lOt pivot hou9ing drive slide 72. At the same time, arm 82 with roller 83 moves in cam track 84 so that picker assembly 12 swings in an elliptical path to the circuit board 60. Air cylinder 58 i~ then actuated while simultaneously rod 48 i9 retracted thereby opening fingers 44 and extending pusher 54. Pusher 54 will insert component 15leads 40a into the board, and maintain pressure on component 40.
Clinching will secure the components to the board and cylinder 58 will retract the pusher while rod 74 is retractecl to pull picker 12 to a position in front of transfer unit 1.
:Referring now to Figure 3, components 40 are disposecl within 20a Btick 16 which contains them prior to insertion. The stick is generally U-shaped and is constructed so that the components 40 are free to slide but will not become disoriented during shipment or movement.
The ~tick 16 rests upon shoulder~ 88 which form the tops of the side walls of the magazine 42. The leaf spring 90 urges the inner surface 250f the stick against a nub 92, the nub 92 being formed as an integral I part of a plate 94.
The ejector 30 is formed of an inner and an outer segment 30" and 30' respectively, an~l i8 slidably disposed within a IJ-shaped former 38. A ball fitted within a cavity 1()2 of ejector 30' fits within S a mating hole (not shown in this Eiigure) disposed in former 38 so as to carry former 38 forward with the urging oE drive finger 28 on ejector 30'. A flange 39 i9 disposed on the outer end of former 38 and at a time when flange 39 contacts the end of the transfer unit 1, the ball slips through the hole in the ormer 38 and into a mating cavity 104, thereby separating former 38 from the ejector 30'. During this motion, the outer segment 30' of the ejector contacts the inner segment 30" to urge it forward. The former 38 will shape the leads 40a of the component within the magazine 42, as will be described with reference to subsequent Flgures.
The component 40 iB dispo~ed within the magazine 42 and rests upon lloor 106 which is fitted so that the height of magazine 42 allows only one component a~ a time to fall into it. Floor 106 is movable rearwardly on sub-iloor 114 attached to block 120 when engaged by pusher 54. Motion of floor 106 is maintained in a straight llne by 20sliding within inner segment 30" and sub-floor 114 and is limited in its rearward travel by boss 108 being stGpped by the end of ~lot 110. Floor 106 is urged toward picker fingars 44 by spring 112 that is seated w:lthin a bore 116.
As drive finger 28 urge~ the outer segment 30' of the ejector 25againstthe inner segment 30", the two elements will remain together I and carry forward former 38 into the maKazine 42 to shape the leads against the urging of the pusher 54 that i~ di~posed therein.
Further ~ravel of ejector 30', 30" will cause the lead end of ejector 30" to force component 40 from the magazine 42, against the 5 urging of pusher 54. During this txavel, the leads 40a are guided by 910t8 (not shown in this Figure) in the side walls of magazine 42 and the componet 40 is held by the ejector 30" and pusher 54.
Spring clip 200 llmits vertical displacement of the component. When set screw 34 contacts transfer unit 1, the component 40 is positioned for grasping by the finger9 44.
As drive finger 28 is withdrawn, spring 32 urges the outer segment 30' away from magazine 42. The ball will slip from cavity 104 through the hole in former 38 and rest in cavity 102, lockirlg outer segment 30' to former 38. Further urging by spring 32 moves the outer segment 30' and former 38 until bosses on former 38 are stopped by nubs attached to block 120 (not shown in this Figure, but located in line with nub 101). Spring 100 attached to outer segment 30' draws inner segment 30" from the magazine until it is stopped by nub 101 attached to block 120. In this position another electronic 20component 40 can fall upon floor 106. The component that fell had ridden on the top of the inner segment 30" as it was moving into and out of the magazine 42, Withdrawal of drive finger 28 is accomplished by movement of rod 24 within lower frame 1~ under the urging of connecting bar 22 and its fixed relationship with air cylinder 20.
2sOne end of spring 32 is seated within bore 118 that is disposed in I block 120 ancl urges outwardly the outer segme-Llt 30' of the ejector, The other end of spring 32 i8 disposed upon a protuberance 122 seated on a flange 31 so that it will not disengage from ejector 30', As shown in Figures 4 to 6, each electronic component 40 falls 5 into magazine 42 foxmed by side walls 124 of transfer unit 1, The electrical leads 40a have the same general configuration as the side walls of the magazine 42 but are further shaped and oriented by ~ormer 38 which slides with outer segment 30' of the ejector 30. The component 40 rests upon the floor 106. As the drive Einger 28 moves towards magazine 42, it will engage ejector 30'. Inward travel of khe ejector can be limited by adjustment of set screw 34 at the distal end thereof.
As clearly indicated in Figure 4, a ball 111 disposed in cavity 102 will enter hole 103 in former 38 so as to temporarily lock former
3~ with ejector 30'. Former 38 will contimle its inward movement until flange 39 engages the end of side wall 124 whereby it will stop and ball 111 will slip through hole 103 into a cavity 104. During this motion the lead edge of former 38 engages the leads 40a of the component and urges component 40 against pusher 54. When pusher 54 stops the motion of component 40, the leads 40a will be urged 20toward the side walls of the magazine 42 to shape them for subsequent insertion. At the same time. the lead end of the ejector 30" engages the component 40 and forces it against the pusher 54. This causes a pre,ssure 'build-up in the ejector air cylinder which actuates an air release in the pusher cylinder. Ejector 30" continues its extension 2sfrom the magazine and overcomes any resistance from pusher 54 by l a pressure differential in the respective air cylinders ~o that the component 40 can enter between picker fingers 44 where they will engage the lead-in wires 40a. Extension of ejector 30" also prevents additional components from falling as l:he transfer is made Erom the S magazine to the picker fingers 44 since the lowermost component will ride on top of the ejector 30" as it i8 extending. Uporl retractior.
of the ejector 30, the next component in liue will have slid on top of inner segment 30" and have fallen into the magazine 42 for transfer.
In the withdrawal of ejector 30', 30", a pin 113 disposed on the side l()of ejector 30' enga.ges the end of a slot 115 and causes ball 111 to seat in cavity 102 which carries former 38 back to begin the cycle anew .
When a four pin dual in-line component is to be inserted with the equipment, the floor 106 and sub floor 114 is removed and a 15 different sub-floor is attached to the transfer unit 1 and also removed is the ejector 30" and former 38.
The ~3ubstituted sub-floor and substitued ejector 30" are of a height so that only one component 50 can slide therein. A new ejector of the same height a6 magazine 42 will slide beneath the next 20component 40 in line above the magazine 42.
It i9 apparent that modification and changes can be made within the spirit and scope of the pre~ent invention, but it is our intention only to be limited to the following claims.

Claims (14)

The embodiments of the invention in which an exclusive property or privilege is claimed are defined as follows:
1. A machine for inserting electronic components, said components having a body and dual in-line parallel leads extending from the sides thereof, said machine comprising:
a picker means for inserting said components, at least one transfer unit with a magazine having side walls formed therein, means movably supporting said at least one transfer unit for movement with respect to said picker means, means for retaining a component supply movable with said transfer unit, said component supply holding said components in a predetermined orientation, said retaining means being arranged to dispose said components supply above said magazine whereby said components can drop, one at a time, into said magazine former means and ejector means disposed in said transfer unit, said former means being arranged to urge the leads of said component toward the side walls to shape them, said ejector means being arranged to engage one side of the body of the component for transfer from the magazine; and said picker means including a pusher, said pusher being arranged to engage the other side of the body of the component whereby it can be disposed between said ejector and said pusher for transfer from said magazine into said picker.
2. The machine according to claim 1 further including drive means arranged to urge said ejector means through said magazine.
3. The machine according to claim 1 wherein said ejector means is split into two segments, spaced from each other and drawn together by a tensioning means, said former being disposed about said ejector means and arranged to move when said ejector means moves and being carried by said ejector means until said former shapes said leads said ejector further being arranged so as to engage said component for transfer from said magazine.
4. The machine according to claim 1 wherein the component supply is disposed upon the top of said magazine and is aligned with said side walls whereby said components can drop from said supply into said magazine, said ejector means being arranged to slide immediately beneath said component supply whereby a component disposed in said supply will ride on top of said ejector as said ejector is passing into said magazine and whereby when said ejector is retracted from said magazine one of the components will fall into said magazine.
5. The machine according to claim 4 wherein there are a plurality of transfer units and corres-ponding retaining means, each transfer unit being arranged with an associated retaining means, said transfer units being arranged to index into operative relationship with said picker means whereby a multi-plicity of different electronic components can be inserted with said machine.
6. The machine according to claim 5 wherein the transfer units are radially arranged about a hub, said units being rotatable in response to a motor means whereby one of said transfer means can be indexed into a position operatively associated with said picker.
7. A machine for inserting electronic compo-nents, said components having a body and dual in-line parallel leads extending therefrom, said machine comprising:
a plurality of radially arranged transfer units, each transfer unit having individual means for retaining supplies of components, means for indexing individual transfer units with respective retaining means into a predetermined position in front of a picker means, said picker means including a pusher means associated therewith and arranged to engage one side of a component, an ejector means in each of said transfer units arranged to move said component against said pusher means and move said component from said transfer unit to said picker means, and means to move said picker means from a position in front of the indexed transfer unit to a position over a table for insertion of said component into a circuit board.
8. The machine according to claim 7 wherein said picker means moves in an eliptical path from said trans-fer means to said table, said path being controlled by a linkage connected at one end to said picker means and at the other end to a cam disposed in a cam track, said cam track being shaped so that upon actuation, the picker means will swing down and then extend it to a position over said table.
9. The machine according to claim 7 wherein said picker means includes a pair of fingers spaced from each other and disposed upon a pivot point on a plane parallel to the direction of movement of the fingers so that divergence of the fingers on one side of the point will cause convergence of the fingers on the other side of the pivot point so as to enable the fingers to grasp a component.
10. The machine according to claim 9 further including an air cylinder and a rod, said rod being connected to a flexible plate, I said flexible plate being arranged to abut the ends of the fingers and urge them apart.
11. The machine according to claim 7 wherein each transfer unit has a magazine disposed at one end thereof and the retaining 5 means is arranged so that the components drop one at a time into said magazine, said transfer unit further including a former means and said ejector means, said former means being arranged to urge the leads of the components toward the side walls of said magazine so as to shape the leads, said ejector means being arranged to force said components 10into a picker means past the side walls of said magazine.
12. The machine according to claim 11 wherein said ejector means is split into two segments spaced from each other and drawn together by a tensioning means, said drive means being arranged so as to move said former means into said magazine to shape said components while 15 simultaneously moving the second segment into contact with the first segment whereby said segment, after the former has shaped the component leads, will then travel to urge said component out of said magazine and into said picker means in a predetermined shape and orientation, and upon retraction of said drive means, said first section of said ejector 20means will retreat to the rest position while said second section will retreat further together with said former means.
13. The machine according to claim 11 wherein component supply is disposed upon the top of said magazine and is aligned with said side walls whereby said components can drop from said supply into said 25magazine, said ejector means being arranged to slide immediately beneath said component supply whereby a component disposed in said supply will ride on top of said ejector as said ejector is passing into said magazine and whereby when said ejector is retracted from said magazine one of the components will fall into said magazine.
14. The machine according to claim 7 wherein said electronic component has two or four parallel leads extending therefrom.
CA000389823A 1980-11-05 1981-11-10 Electronic component insertion machine Expired CA1182988A (en)

Applications Claiming Priority (2)

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US06/203,562 US4422232A (en) 1980-11-05 1980-11-05 Electronic component insertion machine
US203,562 1980-11-05

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CA1182988A true CA1182988A (en) 1985-02-26

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US (1) US4422232A (en)
JP (1) JPS57118696A (en)
CA (1) CA1182988A (en)
DE (1) DE3143997A1 (en)
FR (1) FR2493668B1 (en)
GB (1) GB2086775B (en)

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US4860903A (en) * 1988-06-28 1989-08-29 American Telephone And Telegraph Company, At&T Technologies, Inc. Component insertion machine with releasable magazine
DE102005062024B4 (en) * 2005-12-22 2022-12-08 Innovative Sensor Technology Ist Ag Device for outputting a sensor element and method for manufacturing a measuring device

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Publication number Publication date
US4422232A (en) 1983-12-27
GB2086775A (en) 1982-05-19
FR2493668B1 (en) 1986-04-25
JPH0154880B2 (en) 1989-11-21
JPS57118696A (en) 1982-07-23
GB2086775B (en) 1984-03-28
DE3143997A1 (en) 1982-06-16
FR2493668A1 (en) 1982-05-07

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