CA1151336A - Silica and fibrous polyolefin thickening agent - Google Patents
Silica and fibrous polyolefin thickening agentInfo
- Publication number
- CA1151336A CA1151336A CA000367061A CA367061A CA1151336A CA 1151336 A CA1151336 A CA 1151336A CA 000367061 A CA000367061 A CA 000367061A CA 367061 A CA367061 A CA 367061A CA 1151336 A CA1151336 A CA 1151336A
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- Prior art keywords
- thickening agent
- silica
- composition
- polyolefin
- fibers
- Prior art date
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Classifications
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M123/00—Lubricating compositions characterised by the thickener being a mixture of two or more compounds covered by more than one of the main groups C10M113/00 - C10M121/00, each of these compounds being essential
- C10M123/04—Lubricating compositions characterised by the thickener being a mixture of two or more compounds covered by more than one of the main groups C10M113/00 - C10M121/00, each of these compounds being essential at least one of them being a macromolecular compound
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/34—Silicon-containing compounds
- C08K3/36—Silica
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D7/00—Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
- C09D7/40—Additives
- C09D7/43—Thickening agents
- C09D7/44—Combinations of two or more thickening agents
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2205/00—Polymer mixtures characterised by other features
- C08L2205/14—Polymer mixtures characterised by other features containing polymeric additives characterised by shape
- C08L2205/16—Fibres; Fibrils
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2201/00—Inorganic compounds or elements as ingredients in lubricant compositions
- C10M2201/10—Compounds containing silicon
- C10M2201/105—Silica
- C10M2201/1056—Silica used as thickening agents
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2205/00—Organic macromolecular hydrocarbon compounds or fractions, whether or not modified by oxidation as ingredients in lubricant compositions
- C10M2205/02—Organic macromolecular hydrocarbon compounds or fractions, whether or not modified by oxidation as ingredients in lubricant compositions containing acyclic monomers
- C10M2205/0213—Organic macromolecular hydrocarbon compounds or fractions, whether or not modified by oxidation as ingredients in lubricant compositions containing acyclic monomers used as thickening agents
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2020/00—Specified physical or chemical properties or characteristics, i.e. function, of component of lubricating compositions
- C10N2020/01—Physico-chemical properties
- C10N2020/017—Specific gravity or density
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2020/00—Specified physical or chemical properties or characteristics, i.e. function, of component of lubricating compositions
- C10N2020/01—Physico-chemical properties
- C10N2020/04—Molecular weight; Molecular weight distribution
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2020/00—Specified physical or chemical properties or characteristics, i.e. function, of component of lubricating compositions
- C10N2020/01—Physico-chemical properties
- C10N2020/055—Particles related characteristics
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2020/00—Specified physical or chemical properties or characteristics, i.e. function, of component of lubricating compositions
- C10N2020/01—Physico-chemical properties
- C10N2020/055—Particles related characteristics
- C10N2020/06—Particles of special shape or size
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2020/00—Specified physical or chemical properties or characteristics, i.e. function, of component of lubricating compositions
- C10N2020/01—Physico-chemical properties
- C10N2020/055—Particles related characteristics
- C10N2020/063—Fibrous forms
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2040/00—Specified use or application for which the lubricating composition is intended
- C10N2040/25—Internal-combustion engines
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2050/00—Form in which the lubricant is applied to the material being lubricated
- C10N2050/10—Semi-solids; greasy
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- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Life Sciences & Earth Sciences (AREA)
- Materials Engineering (AREA)
- Medicinal Chemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Health & Medical Sciences (AREA)
- Engineering & Computer Science (AREA)
- Polymers & Plastics (AREA)
- Wood Science & Technology (AREA)
- Compositions Of Macromolecular Compounds (AREA)
- Adhesives Or Adhesive Processes (AREA)
- Macromonomer-Based Addition Polymer (AREA)
- Epoxy Resins (AREA)
- Paints Or Removers (AREA)
- Silicon Compounds (AREA)
Abstract
ABSTRACT OF THE DISCLOSURE
A thickening agent for oganic liquids such as styrene-polyester resin liquids used in laminating or gel coating applications comprises a mixture of a finely divided silica and a finely divided fibrous polyolefin.
The mixture is preferably an intimate mixture which may be prepared by fluid energy milling.
A thickening agent for oganic liquids such as styrene-polyester resin liquids used in laminating or gel coating applications comprises a mixture of a finely divided silica and a finely divided fibrous polyolefin.
The mixture is preferably an intimate mixture which may be prepared by fluid energy milling.
Description
This invention relates to thickening agents and organic liquids thickened with such agents. More particularly, the thickening agents of this invention comprise a mixture of a finely divided silica and a finely divided fibrous polyolefin.
A wide variety of finely divided inorganic and organic materials have been used to increase the viscosity of organic liquids for use in various applications such as paints, coatings, lubricating oils, and molding compositions. Synthetic amorphous silicas such as silica aerogels and pyrogenic silicas have commonly been used, for example, to thicken liquids such as paraffin oils and polyester, alkyd, and epoxy resins in the production of greases from oils, resinous gel coats, and other similar applications.
Relatively large amounts of many silica and other conventional thickening agents have been required to provide the increase in viscosity of organic liquids required for the formation of thixotropic gels and certain other applications. The use of such amounts may adversely affect th-: properties of the thickened organic liquid that are desirable for the application and make the cost of the thickening agent economically prohibitive. Thus, there is a great need for materials with improved thickening efficiency to provide a greater viscosity increase when used in the same or smaller proportions than known thickeners.
Silica thickeners of improved thickening efficiency are disclosed in U. S. Patents 3,293,205 of Doyle andYoung and 3,354,114 of Doyle. The Doyle and Young thickener may comprise a mixture of finely divided polyoxymethylene fibers and fine sized materials such as finely divided polyethylene, oxidized polyethylene, silica aerogels, or other synthetic and natural silicas~ The ~hickener of the Doyle patent isan intimate mixture of finely divided fibers of polystyrene and fine sized silica which is of the aerogel type.
In accordance with the present invention, it has been discovered that a composition which comprises a mixture of flne'.y divided silica and finel~ divided pblyolefin fibers has unexpectedly superior efficiency in thixotropic thickening of a wide variety of organic liquids compared to the thickening efficiencv of the silica component when used alone and avoids the agglomeration that can occur when the polyolefin component is used alone The fibers have a fibrillar structure and an exceptionally high surface area.
The finely divided silica used in the present invention is generally a substantially dehydrated synthetic amorphous silica~ The water content is generally from about 1 to about 15 weight percent as measured by loss in weight after heating for 1 hour at 1750F. (955C.). These synthetic ar,lorphous silicas generally have surface areas of greater than about 50 square meters per gram and commonly of greater than about 150 square meters per gram. The surface areas are determined by the nitrogen adsorp-tion method described in Brunauer, Emmett, and Teller, 30 60 J. Am. Chem._Soc. 309 (1933~. The method is run to a P/PO of 0.967 so that pores of from 14 to 600 angstroms in diameter are measured.
The synthetic amorphous silicas generally have an aggregate weight median particle diameter of less than about 50 microns and preferably of less than about 10 r,licrons. This aggregate sili_a particle diameter is the si?e to which the ultimate silica particles having an average size of from about 10 to about 50 millimicrons coalesce by a combination of chemical reaction, physical attraction and mechanical interaction.
Silica aerogels, pyrogenic silicas, and mixtures thereof are highly preferred synthetic amorphous silicas for use in th~ thickening a~ents of this invention because their mixtures with a finely divided fibrous polyolefin have significantly superior thickening efficiency.
These amorphous silicas comprise chemically similar polymerized silica molecules and have some differing and some similar physical properties.
Because of this basic chemical similarity, the silica art has adopted the method of synthesis as the principal means of differentiating between the various types of synthetic amorphous silicas.
Silica aerogels are the most preferred synthetic amorphous silica for use in the thickening agent of this invention. A silica aerogel is typically prepared by mixing sodium silicate and sulfuric acid to form an acidic silica hydrosol, allowing the hydrosol to set to a hydrogel, treating the hydrogel with ammonium hydroxide, washing the hydrogel substantially free of sodium and ammonium compounds, and drying the washed hydrogel in a manner so that there is no substantial shrinkage of the silica ~truc-ture.
33~6 A useful drying technique employs a fluid energy mill which concurrently dries and sizes the silica aerogel to the desired particle size range. Silica aerogels may also be prepared without ammonium hydroxide treatment by use of a drying step in which the hydrosol or the washed hydrogel is heated in the presence of an organic solvent, such as ethyl acetate, to at least the critical temperature of the solvent and thereafter the solvent is slowly released from the system. The silica aerogel products have relatively low surface areas and large pore volumes and average pore diameters.
Especially preferred silica aerogels for use in the thickening agent of this invention have a weight median particle diameter of from about 2 to about lO
microns, a surface area of from about 300 to about 400 square meters per gram, a pore volume of at least about 1.2 cubic centimeters per gram, and an average pore diameter of from about 150 to about 250 angstroms.
The pore volume is determined by the same B.E.T. nitrogen adsorption method used to determine surface area.
The average pore diameter in angstroms is calculated from the pore volume in cubic centimeters per gram and surface area in square meters per gram in accor-dance with the equation 4 . 4 x ~ore volume x lO
average pore dlameter=
surface area The preferred pyrogenic silicas are sometimes also referred to as fumed silicas. Pyrogenic silicas are prepared by volatilizing and recondensing silica 33~
in high temperature arc or plasma jet processes or by charging vapors of a silicon compound, such as silicon tetrachloride, silicon tetrafluoride, or silicon sulfide into a high temperature hydrolyzing flame.
The fibrous polyolefin used in the thickening agent of this invention may be a polymer of a variety of olefins and is generally a crystalline or partially crystalline high density polyalkene. Fibrous polymers of lower aliphatic alkenes containing from about 2 to about 6 carbon atoms are generally employed. Preferably,the polyolefin is selected from the group consisting of polyethylene, polypropylene, and mixtures thereof. Fibrous polyethylene is especially preferred.
Other olefins which may be employed include diolefins such as butadiene and isoprene and alpha-olefins such as l-butene, l-pentene, l-dodecene, and 4-methyl-1-pentene. In addition to fibrous homopolymers of these olefins, fibrous copolymers and bloc~ copolymers may be formed by polymerization of olefin mixtures. Prefer-ably, the fibrous polyolefin has a viscosity averagemolecular weight of greater than about 400,000 and more preferably of greater than about one-half million.
These molecular weights correspond to a preferred intrinsic viscosity of greater than about 4.0 dl/gram and a more preferred intrinsic viscosity of greater than about 5.0 dl./gram and a melt index of zero as measured by ASTMD-1238-62T. The preferred fibrous polyethylene softens at a temperature of from about 120 to about 130C. (248-266F.) and melts at a 30 temperature of from about 130 to about 135C.
(266-275F.) The fibers are made up at least in part of fibrils and thus have a fibrillar structure. Some of the fibers are made up of bundles of macrofibrils which are generally larger than about 1 micron in diameter and some of the macrofibrils have portions that are made up of micro-fibrils having a diameter of less than about 1 micron.
5 Preferably, the polyolefin fibers are highly fibrillated (i.e. branched) and have an exceptionally high surface area of greater than about 1 square meter per gram and preferably of ~reater than about 5 square meters per gram. The surface area of the fibers typically ranges from about 5 to about 15 square meters per gram. The surface area is measured by-gas adsorption techniques, such as the nitrogen B.E.T. method, of samples rinsed in isopropanol, dried in a 45C. (113F) oven, and vacuum dried.
Suitable high surface area fibrous polyolefins may be prepared, for example, by direct conversion of an olefin monomer gas. In these processes, a monomeric olefin is polymerized at a relatively rapid reaction rate in a reaction medium in which the polyolefin to be formed is swellable or soluble to a significantly measurable extent in the presence of a coordination catalyst under conditions of high shear stress.
Representative polymerization processes of this type are disclosed in U. S. Patents 3,891,610 and 3,849,387, -herein incorporated by reference. The fibrous polyolefinmay also be prepared by the process of U. S. Patent 3,743,272, in which a polyolefin is dispersed in a precipitant under conditions of shear stress to form poly-olefin fibers having a micro-fibrillar structure, a high surface area, and a size and morphology similar to natural cellulosic fibers.
The fibers produced by the polymerization tend to be interconnected or bundled together. The fibers can be refined or beaten to separate discrete fibers from the bundles by conventional defibering or ~1336 shredding techniques in an apparatus such as a disc * *
refiner, Claflin refiner, Hollander beater, Dynapulper and the like.
The fibrous polyolefin can be fluffed by passing the fibers several times through a high-speed material fan. The fluffing operation by itself does not dry the fibers to any great extent but the fluffed fibers can be dried by various hot air systems to a moisture content of less than about 2 weight percent. The fluffed fibrous polyolefin having a moisture content of from about 45 to about 55 weight percent is preferred for preparing the thickening agent of this invention because of its convenience in handling.
Generally, the finely divided polyolefin used in this invention has an average fiber length of less than about 900 microns and a diameter of less than about 10 microns. Average fiber length is the average by weight measured in a Bauer-McNett classifier in accordance with TAPPI Standard Test No. T-233 S~-64. The length to diameter ratio of the fibers is greater than about 1 to l~and generally is greater than about 5 to 1.
Preferably, the fibrous polyolefin is reduced in size for use in the thickening agent of this invention so that it has a major dimension of not greater than about 50 microns and preferably of less than about 10 microns. The minor dimension of the preferred fibers xanges from less than about 5 to less than about 1 micron.
The length to diameter ratio of the fiber aggregate particles is preferably greater than about 10 to 1 and more preferably greater than about 50 to 1.
*Trademark ~, l336~
The fibrous polyolefin generally contains a major amount, e.g., greater than 90 percent by weight, of fibers having lengths of from about 5 to about 10 microns and diameters of less than about 1 micron.
Minor amounts, e.g., less than about 10 percent, of larger fibers or agglomerates of the smaller fibers having major dimensions of up to about 50 microns and minor dimensions of from about 5 to about 10 microns can bedetected in a microscopic examination.
The finely divided silica used in the thickening agent of this invention generally has a weight median particle diameter of less than about 50 microns and preferably less than about 10 microns.
Any apparatus suitable for the reduction of the silica and fibrous polyolefin to the desired size may be used. The feed to the apparatus may be a silica hydrogel or a silica aerogel produced by drying the hydrogel. The gel and polyolefin components are preferably broken up, as by cutting or shredding, into pieces of about 1/8 inch or less in size to aid feeding into the apparatus. The polyolefin fibers and silica may be mixed in a conventional manner to form the thickening agents of this invention. Prefer-ably, the components are mixed prior to incorporation in the organic liquid and mixing methods, such as blending or tumble mixing, are sufficient. Although lower thick-ening results, the silica and polyolefin components may be mixed in the liquid to be thickened if desired.
In a preferred embodiment, the mixture of the thickening agent of this invention is prepared by 3~
simultaneous size reduction of the silica and polyolefin in the presence of the other by a crushing, milling, or grinding operation in such a manner as to cause fracture of the particles and formation of freshly exposed surfaces and provide an intimate mixture of the components. Suitable apparatus for simultaneous size reduction in which freshly formed surfaces are exposed includes, for example, ball mills, vibration mills, pot mills, hammer mills, gyratory crushers, pulverizers, speedline mills, sand grinders, colloid - mills, mic~on mills, and the like.
The preferred method for preparing the mixture comprises simultaneous fluid energy milling of the components. In this method, the polyolefin and silica are suspended in a moving gaseous medium and additional gas is continuously introduced in a plurality of high velocity streams directed inwardly into the mill in such a way as to cause extreme turbulence and attrition and fracturing of the suspended silica and polyolefin. The comminuted fibrous polyolefin-silica mixture is continuously removed from the mill along with the gaseous medium and separated from the suspending gas. Air and steam are the preferred suspending gases and are also preferably used as the supplemental turbulence-creating gas because of inexpensiveness and ready availability.
In the operation of the fluid energy mill, using air as the gaseous grinding medium, suitable pressures of the suspension air range from about 100 1~1336 to about 500 pounds per square inch gauge and preferably from about 110 to about 300 pounds per square inch gauge. The auxiliary turbulence-creating air can be injected into the whirling body of polyolefin and silica at pressures which may range from about 1~0 to about 500 pounds per s~uare inch gauge and preferably are between about 110 to about 250 pounds per square inch gauge. The suspension and auxiliary air is at a temperature low enough to avoid softening or melting of the polyolefin. Prefer-ably, the air temperature is from about 50 to about 120F. (10-49C.). The average particle size of the product can be varied by controlling the air velocity, temperature, and feed rate. The product can be separated from the suspending air in any suitable manner, preferably by the use of bag collectors, though cyclone and other kinds of separator can also be used.
The preferred fluid energy mill is the micronizer, in which relatively large particles are suspending in a gaseous medium and whirled around an enclosed base with additional gases introduced into the whirling body in a manner causing turbulence within the body and comminution and fracturing of the particles.
Co-milling of the fibers and the silica concurrently decreases the particle size of the silica, defibrillates (opens or unwinds) the fibers, and produces an intimate mixture. In the intimate mixture, the fibers and the silica particles are held together and cannot be separated by normal mechanical ~5~336 means so that something more tha~ mere electrostatic attraction or mechanical ~mpingement is present. It is believed that co-milling exposes active surfaces which bond the polyolefin and si]ica. Various methods may be used to produce such an intimate mixture but fluid energy co-milling is preferred.
The polyolefin should be present in the mixture in an amount sufficient to provide a substantial increase in the thickening efficiency of the silica.
The mixture generally contains from about 95 to about 5 weight percent polyolefin and from about 5 to about 95 percent silica. Preferahly, the mixture comprises from about 25 to about 35 weight percent polyolefin and from about 75 to about 65 weight percent silica.
lj A preferred use for the mixtures of this inven-tion is as an agent to thicken, i.e., form thixotropic gels, and/or increase the viscositv of organic liquids.
The organic liquids which may be employed in the compositions of this invention are, for example, organic solvents, liquid organic film-formers, liquid organic resins, oleaginous liquids, and mixtures thereof. Such organic solvents may be solvents used in paint, varnish, or lacquer removers and include aliphatic and aromatic alcohols, ketones, and esters, such as ethanol, acetone, methyl ethyl ketone, ethyl acetate, or amyl acetate. The liquid organic film-formers generally comprise solutions of high molecular weight film-formers dissolved in organic solvents and are generally employed as adhesives, films, foils, paints, lacquers, and dopes. Such high molecular weight organic film-formers are exemplified by nitrocellulose, cellulose acetate, chlorinated rubber polyvinyl acetate, polyvinyl chloride, polyacrylic esters, cellulose butyrate, and cellulose propionate. When these liquid compo-sitions are sprayed or spread on objects, the thickening agent of this invention will cause the formation of a thixotropic gel almost immediately on contact with the object and the gel will not run o~r drain.
The liquid resin compositions which may be employed with the silica and fibrous polyolefin thickening agent include plastisol compositions comprising halogenated vinyl or vinylidene resins.
The thickening agent of this invention is especially useful for thickening thixotropio, polymerizable organic liquid resin compositions which are used in coating, filling, adhesive, and laminating operations. Such compositions include liquid alkyd or epoxy resins or solutions of solid alkyd, epoxy or polyester resins dispersed in a solvent (for example, styrene) which is usually copolymerizable with the polyester resin. The mixtures of this invention are readily wetted and dispersed and give very great in-creases in viscosity at generally lower concentrations in curable liquid resins such as polyesters and polyepoxides and resin latices such as paints.
The oleaginous liquids in which the present thick- 0 ening agent may ~e used`include oils of animal and vegetable origin such as, for example, cod liver oils,olive oil, corn oil, and lubricating oils such as hydro- -carbon motor oils and mixtures thereof. The lubricating oils may be thickenecl with the thic7~ening agent o~ this invention to provide ~el-like bodies having a grease consistency.
The thickening agent of this invention may be incorporated into the organic liquid by any conventional dispersion method. Relatively low shear mixing methods such as hand stirring are often satisfactory but high shear dispersion mixers, such as roll mills, high speed blenders, or ultrasonic mixers may be preferred for certain organic liquids.
The amount of the thickening composition utilized in the liquid to be treated can vary greatly depending on the nature of the organic liquid, the dispersion method, and the degree of thickening desired and is a minor amount sufficient to increase the viscosity of the organic liquid. The amount of the thickening agent can generally vary from about 0.05 to about 10 percent but usually is from 1 to about 5 percent by weight of the liquid to be thickened.
250 grams of a silica aerogel and 200 grams of shredded polyethylene fibers having the properties shown in Table I were placed in a blender and mixed at high speed for 1 minute. This blending operation - was repeated many times to accumulate 15 pounds of the mixture.
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6 pounds of the mixture was fed through a vibrating screw feeder and injected with compressed air at 127 pounds per s~uare inch gauge and 85-90F. (30-32C.) into an 8 inch micronizer at a rate of 7.5 pounds per hour. Air at 95 to 100F. (35-38C.) and under a pressure of 115 to 116 pounds per square inch gauge was injected into the whirling body of polyethylene fibers and silica aerogel to create a turbulent mass in the mill. The outlet air temperature was lQ 95 to 105F. ~35-41C.) and 4 pounds of the milled product were separated from the air stream in a bag collector.
The product was a white, odorless, flocculated powder and consisted of finely divided polyethylene fibers intimately mixed with finely divided silica.
Microscopic examination of the powder showed that the fibers had a major dimension of less than 1 micron and a smaller dimension in a low millimicron range.
The blended mixture, the blended and milled mixture,and a sample of the same silica aerogel per se were used to thicken a liquid styrene-unsaturated polyester resin. ~he resin contained about 45 parts by weight of styrene and about S5 parts by weiqht of the unsaturated polyester resin.
The liquid resin composition had a viscosity of 110 centipoises at 77F. (25C.~ as measured in a Brookfield viscometer using a No. 4 spindle at 20 revolutions per minute.
~13~tj Various concentrations by weight of each o~ the thickening agents were mi~ed with separate portions - of the liquid resin for ~ minutes at 4C00 revolutions per minute in an Eppenbach homogenizer. The viscosit~
was then immediately measured in the same viscometer under the same conditions as the unthic~ened resin~
The viscosities of the various thlc.~ened samples were also determined at 20 revolutions per minute in the same apparatus at 77~. (25C.) using a No. 4 spindle and ~he thixotropic index was calculated as the viscosit~ at 2 revolutions per minute divided by the viscosity at 20 revolutions per minute. The results are shown in Table II.
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~3~5:~336 The results clearly demonstrate that the use of the thickening agent of the present in~ention provides an unexpectedly higher increase in viscosity and in thixotropy when incorporated in organic liquids compared to the use o~ a silica aerogel per se in such organic liqui~s. The inclu-sion af the polyethylene fibers significantly reduced the amount of silica material required to thicken the liquid. A substantially higher viscosity and thixotropic index were achieved with the co-milled polyolefin and silica thickening agent compared to the blended mixture. It was also found that the polyethylene fibers agglomerated and floated to the surface of th,e resin when used alonff.
, !
A wide variety of finely divided inorganic and organic materials have been used to increase the viscosity of organic liquids for use in various applications such as paints, coatings, lubricating oils, and molding compositions. Synthetic amorphous silicas such as silica aerogels and pyrogenic silicas have commonly been used, for example, to thicken liquids such as paraffin oils and polyester, alkyd, and epoxy resins in the production of greases from oils, resinous gel coats, and other similar applications.
Relatively large amounts of many silica and other conventional thickening agents have been required to provide the increase in viscosity of organic liquids required for the formation of thixotropic gels and certain other applications. The use of such amounts may adversely affect th-: properties of the thickened organic liquid that are desirable for the application and make the cost of the thickening agent economically prohibitive. Thus, there is a great need for materials with improved thickening efficiency to provide a greater viscosity increase when used in the same or smaller proportions than known thickeners.
Silica thickeners of improved thickening efficiency are disclosed in U. S. Patents 3,293,205 of Doyle andYoung and 3,354,114 of Doyle. The Doyle and Young thickener may comprise a mixture of finely divided polyoxymethylene fibers and fine sized materials such as finely divided polyethylene, oxidized polyethylene, silica aerogels, or other synthetic and natural silicas~ The ~hickener of the Doyle patent isan intimate mixture of finely divided fibers of polystyrene and fine sized silica which is of the aerogel type.
In accordance with the present invention, it has been discovered that a composition which comprises a mixture of flne'.y divided silica and finel~ divided pblyolefin fibers has unexpectedly superior efficiency in thixotropic thickening of a wide variety of organic liquids compared to the thickening efficiencv of the silica component when used alone and avoids the agglomeration that can occur when the polyolefin component is used alone The fibers have a fibrillar structure and an exceptionally high surface area.
The finely divided silica used in the present invention is generally a substantially dehydrated synthetic amorphous silica~ The water content is generally from about 1 to about 15 weight percent as measured by loss in weight after heating for 1 hour at 1750F. (955C.). These synthetic ar,lorphous silicas generally have surface areas of greater than about 50 square meters per gram and commonly of greater than about 150 square meters per gram. The surface areas are determined by the nitrogen adsorp-tion method described in Brunauer, Emmett, and Teller, 30 60 J. Am. Chem._Soc. 309 (1933~. The method is run to a P/PO of 0.967 so that pores of from 14 to 600 angstroms in diameter are measured.
The synthetic amorphous silicas generally have an aggregate weight median particle diameter of less than about 50 microns and preferably of less than about 10 r,licrons. This aggregate sili_a particle diameter is the si?e to which the ultimate silica particles having an average size of from about 10 to about 50 millimicrons coalesce by a combination of chemical reaction, physical attraction and mechanical interaction.
Silica aerogels, pyrogenic silicas, and mixtures thereof are highly preferred synthetic amorphous silicas for use in th~ thickening a~ents of this invention because their mixtures with a finely divided fibrous polyolefin have significantly superior thickening efficiency.
These amorphous silicas comprise chemically similar polymerized silica molecules and have some differing and some similar physical properties.
Because of this basic chemical similarity, the silica art has adopted the method of synthesis as the principal means of differentiating between the various types of synthetic amorphous silicas.
Silica aerogels are the most preferred synthetic amorphous silica for use in the thickening agent of this invention. A silica aerogel is typically prepared by mixing sodium silicate and sulfuric acid to form an acidic silica hydrosol, allowing the hydrosol to set to a hydrogel, treating the hydrogel with ammonium hydroxide, washing the hydrogel substantially free of sodium and ammonium compounds, and drying the washed hydrogel in a manner so that there is no substantial shrinkage of the silica ~truc-ture.
33~6 A useful drying technique employs a fluid energy mill which concurrently dries and sizes the silica aerogel to the desired particle size range. Silica aerogels may also be prepared without ammonium hydroxide treatment by use of a drying step in which the hydrosol or the washed hydrogel is heated in the presence of an organic solvent, such as ethyl acetate, to at least the critical temperature of the solvent and thereafter the solvent is slowly released from the system. The silica aerogel products have relatively low surface areas and large pore volumes and average pore diameters.
Especially preferred silica aerogels for use in the thickening agent of this invention have a weight median particle diameter of from about 2 to about lO
microns, a surface area of from about 300 to about 400 square meters per gram, a pore volume of at least about 1.2 cubic centimeters per gram, and an average pore diameter of from about 150 to about 250 angstroms.
The pore volume is determined by the same B.E.T. nitrogen adsorption method used to determine surface area.
The average pore diameter in angstroms is calculated from the pore volume in cubic centimeters per gram and surface area in square meters per gram in accor-dance with the equation 4 . 4 x ~ore volume x lO
average pore dlameter=
surface area The preferred pyrogenic silicas are sometimes also referred to as fumed silicas. Pyrogenic silicas are prepared by volatilizing and recondensing silica 33~
in high temperature arc or plasma jet processes or by charging vapors of a silicon compound, such as silicon tetrachloride, silicon tetrafluoride, or silicon sulfide into a high temperature hydrolyzing flame.
The fibrous polyolefin used in the thickening agent of this invention may be a polymer of a variety of olefins and is generally a crystalline or partially crystalline high density polyalkene. Fibrous polymers of lower aliphatic alkenes containing from about 2 to about 6 carbon atoms are generally employed. Preferably,the polyolefin is selected from the group consisting of polyethylene, polypropylene, and mixtures thereof. Fibrous polyethylene is especially preferred.
Other olefins which may be employed include diolefins such as butadiene and isoprene and alpha-olefins such as l-butene, l-pentene, l-dodecene, and 4-methyl-1-pentene. In addition to fibrous homopolymers of these olefins, fibrous copolymers and bloc~ copolymers may be formed by polymerization of olefin mixtures. Prefer-ably, the fibrous polyolefin has a viscosity averagemolecular weight of greater than about 400,000 and more preferably of greater than about one-half million.
These molecular weights correspond to a preferred intrinsic viscosity of greater than about 4.0 dl/gram and a more preferred intrinsic viscosity of greater than about 5.0 dl./gram and a melt index of zero as measured by ASTMD-1238-62T. The preferred fibrous polyethylene softens at a temperature of from about 120 to about 130C. (248-266F.) and melts at a 30 temperature of from about 130 to about 135C.
(266-275F.) The fibers are made up at least in part of fibrils and thus have a fibrillar structure. Some of the fibers are made up of bundles of macrofibrils which are generally larger than about 1 micron in diameter and some of the macrofibrils have portions that are made up of micro-fibrils having a diameter of less than about 1 micron.
5 Preferably, the polyolefin fibers are highly fibrillated (i.e. branched) and have an exceptionally high surface area of greater than about 1 square meter per gram and preferably of ~reater than about 5 square meters per gram. The surface area of the fibers typically ranges from about 5 to about 15 square meters per gram. The surface area is measured by-gas adsorption techniques, such as the nitrogen B.E.T. method, of samples rinsed in isopropanol, dried in a 45C. (113F) oven, and vacuum dried.
Suitable high surface area fibrous polyolefins may be prepared, for example, by direct conversion of an olefin monomer gas. In these processes, a monomeric olefin is polymerized at a relatively rapid reaction rate in a reaction medium in which the polyolefin to be formed is swellable or soluble to a significantly measurable extent in the presence of a coordination catalyst under conditions of high shear stress.
Representative polymerization processes of this type are disclosed in U. S. Patents 3,891,610 and 3,849,387, -herein incorporated by reference. The fibrous polyolefinmay also be prepared by the process of U. S. Patent 3,743,272, in which a polyolefin is dispersed in a precipitant under conditions of shear stress to form poly-olefin fibers having a micro-fibrillar structure, a high surface area, and a size and morphology similar to natural cellulosic fibers.
The fibers produced by the polymerization tend to be interconnected or bundled together. The fibers can be refined or beaten to separate discrete fibers from the bundles by conventional defibering or ~1336 shredding techniques in an apparatus such as a disc * *
refiner, Claflin refiner, Hollander beater, Dynapulper and the like.
The fibrous polyolefin can be fluffed by passing the fibers several times through a high-speed material fan. The fluffing operation by itself does not dry the fibers to any great extent but the fluffed fibers can be dried by various hot air systems to a moisture content of less than about 2 weight percent. The fluffed fibrous polyolefin having a moisture content of from about 45 to about 55 weight percent is preferred for preparing the thickening agent of this invention because of its convenience in handling.
Generally, the finely divided polyolefin used in this invention has an average fiber length of less than about 900 microns and a diameter of less than about 10 microns. Average fiber length is the average by weight measured in a Bauer-McNett classifier in accordance with TAPPI Standard Test No. T-233 S~-64. The length to diameter ratio of the fibers is greater than about 1 to l~and generally is greater than about 5 to 1.
Preferably, the fibrous polyolefin is reduced in size for use in the thickening agent of this invention so that it has a major dimension of not greater than about 50 microns and preferably of less than about 10 microns. The minor dimension of the preferred fibers xanges from less than about 5 to less than about 1 micron.
The length to diameter ratio of the fiber aggregate particles is preferably greater than about 10 to 1 and more preferably greater than about 50 to 1.
*Trademark ~, l336~
The fibrous polyolefin generally contains a major amount, e.g., greater than 90 percent by weight, of fibers having lengths of from about 5 to about 10 microns and diameters of less than about 1 micron.
Minor amounts, e.g., less than about 10 percent, of larger fibers or agglomerates of the smaller fibers having major dimensions of up to about 50 microns and minor dimensions of from about 5 to about 10 microns can bedetected in a microscopic examination.
The finely divided silica used in the thickening agent of this invention generally has a weight median particle diameter of less than about 50 microns and preferably less than about 10 microns.
Any apparatus suitable for the reduction of the silica and fibrous polyolefin to the desired size may be used. The feed to the apparatus may be a silica hydrogel or a silica aerogel produced by drying the hydrogel. The gel and polyolefin components are preferably broken up, as by cutting or shredding, into pieces of about 1/8 inch or less in size to aid feeding into the apparatus. The polyolefin fibers and silica may be mixed in a conventional manner to form the thickening agents of this invention. Prefer-ably, the components are mixed prior to incorporation in the organic liquid and mixing methods, such as blending or tumble mixing, are sufficient. Although lower thick-ening results, the silica and polyolefin components may be mixed in the liquid to be thickened if desired.
In a preferred embodiment, the mixture of the thickening agent of this invention is prepared by 3~
simultaneous size reduction of the silica and polyolefin in the presence of the other by a crushing, milling, or grinding operation in such a manner as to cause fracture of the particles and formation of freshly exposed surfaces and provide an intimate mixture of the components. Suitable apparatus for simultaneous size reduction in which freshly formed surfaces are exposed includes, for example, ball mills, vibration mills, pot mills, hammer mills, gyratory crushers, pulverizers, speedline mills, sand grinders, colloid - mills, mic~on mills, and the like.
The preferred method for preparing the mixture comprises simultaneous fluid energy milling of the components. In this method, the polyolefin and silica are suspended in a moving gaseous medium and additional gas is continuously introduced in a plurality of high velocity streams directed inwardly into the mill in such a way as to cause extreme turbulence and attrition and fracturing of the suspended silica and polyolefin. The comminuted fibrous polyolefin-silica mixture is continuously removed from the mill along with the gaseous medium and separated from the suspending gas. Air and steam are the preferred suspending gases and are also preferably used as the supplemental turbulence-creating gas because of inexpensiveness and ready availability.
In the operation of the fluid energy mill, using air as the gaseous grinding medium, suitable pressures of the suspension air range from about 100 1~1336 to about 500 pounds per square inch gauge and preferably from about 110 to about 300 pounds per square inch gauge. The auxiliary turbulence-creating air can be injected into the whirling body of polyolefin and silica at pressures which may range from about 1~0 to about 500 pounds per s~uare inch gauge and preferably are between about 110 to about 250 pounds per square inch gauge. The suspension and auxiliary air is at a temperature low enough to avoid softening or melting of the polyolefin. Prefer-ably, the air temperature is from about 50 to about 120F. (10-49C.). The average particle size of the product can be varied by controlling the air velocity, temperature, and feed rate. The product can be separated from the suspending air in any suitable manner, preferably by the use of bag collectors, though cyclone and other kinds of separator can also be used.
The preferred fluid energy mill is the micronizer, in which relatively large particles are suspending in a gaseous medium and whirled around an enclosed base with additional gases introduced into the whirling body in a manner causing turbulence within the body and comminution and fracturing of the particles.
Co-milling of the fibers and the silica concurrently decreases the particle size of the silica, defibrillates (opens or unwinds) the fibers, and produces an intimate mixture. In the intimate mixture, the fibers and the silica particles are held together and cannot be separated by normal mechanical ~5~336 means so that something more tha~ mere electrostatic attraction or mechanical ~mpingement is present. It is believed that co-milling exposes active surfaces which bond the polyolefin and si]ica. Various methods may be used to produce such an intimate mixture but fluid energy co-milling is preferred.
The polyolefin should be present in the mixture in an amount sufficient to provide a substantial increase in the thickening efficiency of the silica.
The mixture generally contains from about 95 to about 5 weight percent polyolefin and from about 5 to about 95 percent silica. Preferahly, the mixture comprises from about 25 to about 35 weight percent polyolefin and from about 75 to about 65 weight percent silica.
lj A preferred use for the mixtures of this inven-tion is as an agent to thicken, i.e., form thixotropic gels, and/or increase the viscositv of organic liquids.
The organic liquids which may be employed in the compositions of this invention are, for example, organic solvents, liquid organic film-formers, liquid organic resins, oleaginous liquids, and mixtures thereof. Such organic solvents may be solvents used in paint, varnish, or lacquer removers and include aliphatic and aromatic alcohols, ketones, and esters, such as ethanol, acetone, methyl ethyl ketone, ethyl acetate, or amyl acetate. The liquid organic film-formers generally comprise solutions of high molecular weight film-formers dissolved in organic solvents and are generally employed as adhesives, films, foils, paints, lacquers, and dopes. Such high molecular weight organic film-formers are exemplified by nitrocellulose, cellulose acetate, chlorinated rubber polyvinyl acetate, polyvinyl chloride, polyacrylic esters, cellulose butyrate, and cellulose propionate. When these liquid compo-sitions are sprayed or spread on objects, the thickening agent of this invention will cause the formation of a thixotropic gel almost immediately on contact with the object and the gel will not run o~r drain.
The liquid resin compositions which may be employed with the silica and fibrous polyolefin thickening agent include plastisol compositions comprising halogenated vinyl or vinylidene resins.
The thickening agent of this invention is especially useful for thickening thixotropio, polymerizable organic liquid resin compositions which are used in coating, filling, adhesive, and laminating operations. Such compositions include liquid alkyd or epoxy resins or solutions of solid alkyd, epoxy or polyester resins dispersed in a solvent (for example, styrene) which is usually copolymerizable with the polyester resin. The mixtures of this invention are readily wetted and dispersed and give very great in-creases in viscosity at generally lower concentrations in curable liquid resins such as polyesters and polyepoxides and resin latices such as paints.
The oleaginous liquids in which the present thick- 0 ening agent may ~e used`include oils of animal and vegetable origin such as, for example, cod liver oils,olive oil, corn oil, and lubricating oils such as hydro- -carbon motor oils and mixtures thereof. The lubricating oils may be thickenecl with the thic7~ening agent o~ this invention to provide ~el-like bodies having a grease consistency.
The thickening agent of this invention may be incorporated into the organic liquid by any conventional dispersion method. Relatively low shear mixing methods such as hand stirring are often satisfactory but high shear dispersion mixers, such as roll mills, high speed blenders, or ultrasonic mixers may be preferred for certain organic liquids.
The amount of the thickening composition utilized in the liquid to be treated can vary greatly depending on the nature of the organic liquid, the dispersion method, and the degree of thickening desired and is a minor amount sufficient to increase the viscosity of the organic liquid. The amount of the thickening agent can generally vary from about 0.05 to about 10 percent but usually is from 1 to about 5 percent by weight of the liquid to be thickened.
250 grams of a silica aerogel and 200 grams of shredded polyethylene fibers having the properties shown in Table I were placed in a blender and mixed at high speed for 1 minute. This blending operation - was repeated many times to accumulate 15 pounds of the mixture.
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6 pounds of the mixture was fed through a vibrating screw feeder and injected with compressed air at 127 pounds per s~uare inch gauge and 85-90F. (30-32C.) into an 8 inch micronizer at a rate of 7.5 pounds per hour. Air at 95 to 100F. (35-38C.) and under a pressure of 115 to 116 pounds per square inch gauge was injected into the whirling body of polyethylene fibers and silica aerogel to create a turbulent mass in the mill. The outlet air temperature was lQ 95 to 105F. ~35-41C.) and 4 pounds of the milled product were separated from the air stream in a bag collector.
The product was a white, odorless, flocculated powder and consisted of finely divided polyethylene fibers intimately mixed with finely divided silica.
Microscopic examination of the powder showed that the fibers had a major dimension of less than 1 micron and a smaller dimension in a low millimicron range.
The blended mixture, the blended and milled mixture,and a sample of the same silica aerogel per se were used to thicken a liquid styrene-unsaturated polyester resin. ~he resin contained about 45 parts by weight of styrene and about S5 parts by weiqht of the unsaturated polyester resin.
The liquid resin composition had a viscosity of 110 centipoises at 77F. (25C.~ as measured in a Brookfield viscometer using a No. 4 spindle at 20 revolutions per minute.
~13~tj Various concentrations by weight of each o~ the thickening agents were mi~ed with separate portions - of the liquid resin for ~ minutes at 4C00 revolutions per minute in an Eppenbach homogenizer. The viscosit~
was then immediately measured in the same viscometer under the same conditions as the unthic~ened resin~
The viscosities of the various thlc.~ened samples were also determined at 20 revolutions per minute in the same apparatus at 77~. (25C.) using a No. 4 spindle and ~he thixotropic index was calculated as the viscosit~ at 2 revolutions per minute divided by the viscosity at 20 revolutions per minute. The results are shown in Table II.
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~3~5:~336 The results clearly demonstrate that the use of the thickening agent of the present in~ention provides an unexpectedly higher increase in viscosity and in thixotropy when incorporated in organic liquids compared to the use o~ a silica aerogel per se in such organic liqui~s. The inclu-sion af the polyethylene fibers significantly reduced the amount of silica material required to thicken the liquid. A substantially higher viscosity and thixotropic index were achieved with the co-milled polyolefin and silica thickening agent compared to the blended mixture. It was also found that the polyethylene fibers agglomerated and floated to the surface of th,e resin when used alonff.
, !
Claims (42)
1. A thickening agent comprising a mixture of from about 5 to about 95 weight percent of finely divided silica and from about 95 to about 5 weight percent of finely divided polyolefin fibers having a fibrillar structure.
2. The thickening agent of claim 1 in which the fibers have a surface area of greater than about 1 square meter per gram.
3. The thickening agent of claim 1 in which the fibers have a surface area of greater than about 5 square meters per gram.
4. The thickening agent of claim 1 in which the silica has a weight median particle of less than about 50 microns.
5. The thickening agent of claim 1 in which the silica has a weight median particle diameter of less than about 10 microns.
6. The thickening agent of claim 1 in which the silica is selected from the group consisting of a silica aerogel, a pyrogenic silica, and mixtures thereof.
7. The thickening agent of claim 1 in which the silica is a silica aerogel.
8. The thickening agent of claim 7 in which the silica aerogel has a weight median particle diameter of from about 2 to about 10 microns, a surface area of from about 300 to about 400 square meters per gram, a pore volume of at least about 1.2 cubic centimeters per gram, and an average pore diameter of from about 150 to about 250 angstroms.
9. The thickening agent of claim 1 which comprises from about 25 to about 35 weight percent polyolefin fibers.
10. The thickening agent of claim 1 in which the polyolefin is a crystalline or partially crystalline high density polyalkene.
11. The thickening agent of claim 1 in which the polyolefin is a polymer of a lower aliphatic alkene containing from about 2 to about 6 carbon atoms.
12. The thickening agent of claim 1 in which the polyolefin is selected from the group consisting of polyethylene, polypropylene, and mixtures thereof.
13. The thickening agent of claim 1 in which the polyolefin is polyethylene.
14. The thickening agent of claim 1 in which the fibers have a major dimension of less than about 50 microns and a minor dimension of less than about 5 microns.
15. The thickening agent of claim 1 in which the fibers have a major dimension of less than about 10 microns and a minor dimension of less than about 1 micron.
16. The thickening agent of claim 1 in which the polyolefin has a viscosity average molecular weight of greater than about 400,000.
17. The thickening agent of claim 1 in which the polyolefin has a viscosity average molecular weight of greater than about one-half million.
18. The thickening agent of claim 1 in which the fibers nave a length to diameter ratio of greater than about 5 to 1.
19 . A thickening agent comprising an intimate mixture of (a) from about 75 to about 55 weight percent of a silica aerogel having a weight median particle diameter of from about 2 to about 10 microns and (b) from about 25 to about 45 weight percent of polyethylene fibers.
20 . The thickening agent of claim 19 in which the fibers have a surface area of greater than about 1 square meter per gram, a major dimension of less than about 10 microns, and a minor dimension of less than about 1 micron.
21 . A composition of matter comprising a mixture of (a) an organic liquid selected from organic solvents, liquid organic film-formers, liquid organic resins, oleaginous liquids and mixtures thereof, and (b) a thickening agent which comprises from about 5 to about 95 weight percent of finely divided silica and from about 95 to about 5 weight percent of finely divided polyolefin fibers having a fibrillar structure, said thickening agent being present in a minor amount sufficient to increase the viscosity of said liquid.
22 . The composition of claim 21 in which the fibers have a surface area of greater than about 1 square meter per gram.
23 . The composition of claim 21 in which the fibers have a surface area of greater than about 5 square meters per gram.
24 . The composition of claim 21 in which the silica has a weight median particle diameter or less than about 50 microns.
25 . The composition of claim 21 in which the silica has a weight median particle diameter of less than about 10 microns.
26 . The composition of claim 21 in which the silica is selected from the group consisting of a silica aerogel, a pyrogenic silica, and mixtures thereof.
27 . The composition of claim 21 in which the silica is a silica aerogel.
28 . The composition of claim 21 in which the silica aerogel has a weight median particle diameter of from about 2 to about 10 microns, a surface area of from about 300 to about 400 square meters per gram, a pore volume of at least about 1.2 cubic centimeters per gram, and an average pore diameter of from about 150 to about 250 angstroms.
29 . The composition of claim 21 in which the thickening agent comprises from about 25 to about 35 weight percent polyolefin fibers.
30 . The composition of claim 21 in which the polyolefin is a crystalline or partially crystalline high density polyalkene.
31 . The composition of claim 21 in which the polyolefin is a polymer of a lower aliphatic alkene containing from about 2 to about 6 carbon atoms.
32. The composition of claim 21 in which the polyolefin is selected from the group consisting of polyethylene, polypropylene, and mixtures thereof.
33 . The composition of claim 21 in which the polyolefin is polyethylene.
34 . The composition of claim 21 in which the fibers have a major dimension of less than about 50 microns and a minor dimension of less than about 5 microns.
35 . The composition of claim 21 in which the fibers have a major dimension of less than about 10 microns and a minor dimension of less than about 1 micron.
36. The composition of claim 21 in which the polyolefin has a viscosity average molecular weight of greater than about 400,000.
37. The composition of claim 21 in which the polyolefin has a viscosity average molecular weight of greater than about one-half million.
38. The composition of claim 21 in which the mixture is prepared by co-milling the polyolefin and the silica.
39. The composition of claim 21 in which the thickening agent is present in an amount of from about 0.05 to about 10 percent based on the weight of the organic liquid.
40. The composition of claim 21 in which the thickening agent is present in an amount of about 1 to about 5 percent based on the weight of the organic liquid.
41. The composition of claim 21 in which the organic liquid comprises a polyester resin or a polyepoxide resin.
42. The composition of claim 21 in which the organic liquid is a styrene-polyester resin.
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WO1986002317A1 (en) * | 1984-10-19 | 1986-04-24 | Isopedix Corporation | Immobilizer composition |
JPH01203480A (en) * | 1988-02-08 | 1989-08-16 | Ee B C Shokai:Kk | Stipple coating |
FR2816831B1 (en) | 2000-11-23 | 2002-12-27 | Oreal | COSMETIC COMPOSITION WITH LIPOPHILIC CONTINUOUS PHASE CONTAINING FIBERS |
EP2633013A1 (en) * | 2010-10-25 | 2013-09-04 | Aktiebolaget SKF | Lubricant system and method of forming the same |
WO2012104313A1 (en) * | 2011-02-01 | 2012-08-09 | Aktiebolaget Skf | Method for forming a thickened lubricant and thickened lubricant formed thereby |
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GB984097A (en) * | 1962-03-23 | 1965-02-24 | Grace W R & Co | Improved polyoxymethylene products |
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US3354114A (en) * | 1964-03-03 | 1967-11-21 | Grace W R & Co | Polystyrene fiber-finely divided silica thickening agent, and organic liquid materials thickened therewith |
DE1669900B1 (en) * | 1966-05-31 | 1971-05-13 | Degussa | THICKENING AGENT |
GB1146926A (en) * | 1966-08-01 | 1969-03-26 | Grace W R & Co | Improvements relating to thickening agents |
US3743272A (en) * | 1971-04-12 | 1973-07-03 | Crown Zellerbach Corp | Process of forming polyolefin fibers |
IT966819B (en) * | 1971-10-29 | 1974-02-20 | Gulf Research Development Co | PROCEDURE FOR THE PRODUCTION OF POLYMER FIBRILS PARTS COLARLY FOR THE PRODUCTION OF MATERIALS SIMILAR TO PAPER AND PRODUCT OBTAINED |
DE2426188C2 (en) * | 1974-05-29 | 1986-05-28 | Basf Ag, 6700 Ludwigshafen | Aqueous paints, coatings and coatings |
US4008294A (en) * | 1974-11-27 | 1977-02-15 | W. R. Grace & Co. | Thickened polyester composition containing ultrafine polypropylene fibers |
JPS5667383A (en) * | 1979-11-08 | 1981-06-06 | Mitsui Petrochem Ind Ltd | Thixotropic agent |
-
1980
- 1980-11-24 AU AU64655/80A patent/AU6465580A/en not_active Abandoned
- 1980-12-04 NL NL8006611A patent/NL8006611A/en not_active Application Discontinuation
- 1980-12-05 BR BR8007958A patent/BR8007958A/en unknown
- 1980-12-18 CA CA000367061A patent/CA1151336A/en not_active Expired
-
1981
- 1981-02-13 JP JP1917581A patent/JPS56129238A/en active Pending
- 1981-02-18 GB GB8105058A patent/GB2070622B/en not_active Expired
- 1981-02-23 FR FR8103535A patent/FR2477173B1/en not_active Expired
- 1981-02-25 DE DE19813106913 patent/DE3106913A1/en active Granted
- 1981-02-26 CH CH131781A patent/CH646451A5/en not_active IP Right Cessation
Also Published As
Publication number | Publication date |
---|---|
DE3106913A1 (en) | 1982-01-14 |
GB2070622A (en) | 1981-09-09 |
AU6465580A (en) | 1981-09-03 |
DE3106913C2 (en) | 1990-02-08 |
CH646451A5 (en) | 1984-11-30 |
JPS56129238A (en) | 1981-10-09 |
FR2477173B1 (en) | 1985-12-20 |
BR8007958A (en) | 1981-09-08 |
GB2070622B (en) | 1983-07-27 |
NL8006611A (en) | 1981-10-01 |
FR2477173A1 (en) | 1981-09-04 |
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