CA1135616A - Burner head - Google Patents

Burner head

Info

Publication number
CA1135616A
CA1135616A CA000355747A CA355747A CA1135616A CA 1135616 A CA1135616 A CA 1135616A CA 000355747 A CA000355747 A CA 000355747A CA 355747 A CA355747 A CA 355747A CA 1135616 A CA1135616 A CA 1135616A
Authority
CA
Canada
Prior art keywords
nozzle
air
gas
spreading
plate
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
CA000355747A
Other languages
French (fr)
Inventor
Michael F.C. Brooker
Antonio L. Cautillo
Steven J. Mckerihen
Hashmukrai D. Attwala
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Aero Environmental Ltd
Original Assignee
Aero Environmental Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Aero Environmental Ltd filed Critical Aero Environmental Ltd
Priority to CA000355747A priority Critical patent/CA1135616A/en
Application granted granted Critical
Publication of CA1135616A publication Critical patent/CA1135616A/en
Expired legal-status Critical Current

Links

Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23DBURNERS
    • F23D14/00Burners for combustion of a gas, e.g. of a gas stored under pressure as a liquid
    • F23D14/34Burners specially adapted for use with means for pressurising the gaseous fuel or the combustion air
    • F23D14/36Burners specially adapted for use with means for pressurising the gaseous fuel or the combustion air in which the compressor and burner form a single unit

Landscapes

  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Gas Burners (AREA)

Abstract

BURNER HEAD

ABSTRACT

A gas burner head for bushing out or spreading a gas flame adapted for use in an oil burning firebox which comprises in combination with a gas delivery tube and an air power forced air surrounding air delivery duct, a pair of closely adjacent plates spaced at right angles to the cylinder-axis of the nozzle of the gas delivery tube. The nozzle abutts the outer or spreading one of the plates and is circumferentially perforated on its upper side in the space between the plates to deliver gas therebetween The air delivery duct has an air discharge opening surrounding the outer edges of the plate which is of an area greater than that of said nozzle and spreading plate but providing relatively narrow circumscribing air passage therebetween. The areas of said plates are predominately circular with the outer spreading plate of smaller diameter than the inner nozzle plate. The plates are provided with a plurality of substantially concentric rings of spaced apertures for directing gas and air and gas-air mixtures to the front of the burner head.

Description

~135~
BURN~R HEAD

Field of Invention The present invention relates to a novel burner head for use with apparatus employed in the conversion of oil fired heating furnaces to natural gas or propane fired furnaces where the oil burner head is replaced by a burner head assembly adapted to burn natural gas.
In particular the invention herein disclosed provides a burner head assembly for use in domestic gas power burners which develops a short self contained flame and which incorporates the standard oil burner housing to carry a volume of high velocity air to become the combus-tion air stream necessary to allow a gas burner to maintain a stable flame while discharging combustion by-products at adequate rates.

Background of the Invention There is a present demand for devices and means for converting furnaces using oil for combustion heat to ones capable of using gas.
It is common in the domestic marketplace to replace a whole furnace when it is desired to convert to gas from oil as the source of fuel.
There is a need for a gas burner that can be used in the combustion chamber of an oil furnace. Such a burner must be capable of creating a self controlled flame and must have fan and motor means of sufficient capacity to create a velocity of air to maintain a stable flame.
The oil to gas conversion burners now known are fan assisted type burners. Fan assisted burners have combustion air supplied by a fan or blower of sufficient force pressure to overcome the burner resistance only and the flame produced at the burner head is of a long laminar shape. A long laminar flame cannot be properly contained in the combust-ion chambers of the commonly used domestic oil fired furnaces. The long flames created by the commonly used gas burners causes the heat exchan-gers to readily burn out in oil furnaces since they have been designed to contain the bushy flames common to oil burners.
-2-1:1356~6 Gas burner manufacturers have made various types of flame spreader devices for attachment to gas burner heads to maintain the gas flame within the oil furnace combustion chamber and thereby to protect tne furnace heat exchangers, but it is known that the devices developed to date fail from thermal fatigue after short usage and are not therefore, acceptable in the domestic burner market.
Another disadvatage of fan assisted burners is that they will not function in an appliance that has restrictions such as baffles or revertable flues. Known burners cannot achieve the pressure required to move the combustion by-products through the appliance and at the same time maintain acceptable by-product levels. Attempts at increas-ing the fan capacity to meet the required pressure levels have merely resulted in creating an unstable flame.

Object of the Invention It is the principal object of the invention to provide an oil furnace combustion chamber with a burner head capable of burning natur-al gas or propane gas with a short bushy flame while maintaining a high velocity stream of exit combustion by-products.

- Summary of the Invention It is known that gaseous infusion flames are not commonly used in furnaces for heating whereas pre-mixed air and fuel are common.
Gaseous infusion burning methods are known to create flame instability and give unacceptable levels of carbon monoxide. The applicants herein have found that stabilization of the flame can be achieved by creating areas of low air and gas velocities at the point in the combustion head where the fuel and the oxidizer are brought together and maintained in the proper proportion for the reaction of combustion.
The following described structure has achieved the desired result.

The flame retention head for a gas burner herein, consists of a turbostatic means set in the air passageway of the burner and spaced across the path of travel of the flow of air driven into the air passageway. The turbostatic means is close to the end of the gas duct which leads axially through the passageway for the air and terminates with the passageway within the combustion chamber of the furnace.
The burner head comprises a pair of flame stabilizer discs fixed across and to the end of the gas conduit. The outer facing disc blocks the end of the gas conduit and is of smaller diameter than the inner disc. The discs are spaced apart sufficiently close only to accomadate a portion of the end of the gas conduit having a plurality of upwardly facing ports enclosed therebetween.
Co-axial apertures are bored through each disc in concentric array with the gas conduit ports- centred about the rows of apertllres thus formed. The natural gas fuel is introduced to the head from the ports between the discs of the head and enters the head radially of the discs.
High velocity oxidation material such as air is introduced to the head from the air passageway which terminates behind the inner disc. There is a space between the end of the outer wall of the passage for the air and the edges of the discs thereby allowing air to flow past and around the head. Some of the air passes through the apertures in the inner disc and mixes there with the gas emerging from the conduit ports and then pass through the apertures in the outer disc mixed ~ogether and with low turbulent velocities where it is readily ignited. The partial pre-mixing of the air and gas at the central front region of the head ensures the existence of a stoichiometric mixture there during operation of the burner and the low velocity of the mixture in the front of the head ensures a continuous flame stability for the device.
Only a fraction of the gas is pre-mixed and carried through the apertures in the front disc. Most of the gas reaches the periphery of the front disc by the apertures in an unmixed state and is there mixed with the air coming through the outer row of apertures in the inner disc which open directly into the space forward of the head.The larger _nner disc also serves as a bluff obstacle preventing blowoff and also serves to create an inner reverse flow in the region directly in front of the burner. The gas-air mixture made at the front of the head by the flow of air from the peripheral sides of the burner and discs is readily ignited by the constantly stabilized portion of the mixture forming in the centre region of the outer disc.
The high velocity of the air emerging from between the rear disc and the wall of the air passageway, which has been turbulated by the turbo-static disc, shapes and constrains the flame from bushing out.
In addition the air leaving the space between the discs and the air passage becomes a source of secondary air for serving to be carried by the combustion reaction into and toward the combustion zone constantly stabilized in the centre region of the outer disc.

In The Drawings With the foregoing object in view and such other objects that become apparent from consideration of this disclosure, the present invention consists of the inventive concept which is comprised, embodied and included in the construction, method and combination of parts herein exemplified reference being had to the accompanying drawings in which like reference numerals refer to like parts.

Fig. 1 shows a gas burner,partly~ in section, mounted for use in the combustion chamber of an oil ~urnace, shown partly in section.
Fig. 2 is a front view of the burner head of the invention showing the relative sizes of the apertures in the discs.
Fig. 3 is a view of the burner head from above with the air passageway partly cut away and the gas conduit cut partly away to show the dimensions of both relative to the discs.

The Preferred Embodiment of the Invention The burner head of the invention is shown in figure 2 and is enumerated 10 It comprise a pair of discs 12,13 spaced apart from one another by spacers 21,22 which create the space or gap 20 between the discs 12,13. Three rows of concentric holes or apertures, 14,15,16 are bored into each disc and a fourth row 17 is bored into the peripheral edge of inner disc 12 to open into the region in front of the burner head 10 uncovered by disc 13 as indicated by the Fig. 2. A spark igniting means 24 is shown in front of head 10, with the actual spark being created from contact 24 to ground screw 25 on a signal from heat sensor 66.
In Fig.2 a gas conduit pipe 18 is shown with the head assembly 10, consisting of the pair of spaced apart discs 12,13 , fixed to the conduit pipe 18 by a collar flange 30 mounted to the disc 12. The outer end 31 of conduit 18 abutts the inner side of disc 13 in sealed shut mode. The gas is discharged from the conduit 18, only by a series of equal diameter ports 25 spaced equidistant apart around the upper part and sides of the circumference of the conduit pipe 18 extending into and between the disc space 20 as shown in figure 2. No ports issue along the bottom side of the portion of the pipe 18 extending into space 20.
In Fig. 1 a typical oil furnace 35 is shown with the conversion burner of the present invention, 38, installed with the burner head 10, set into the combustion chamber 36. The burner is shown partly in section to indicate the location of the gas delivery conduit 18 directed toward the head and axially mounted within the burner casing 27 which has been converted to be the forced air passageway from the fan and motor means 37 of the burner to the head 10.
A vane type air tubulator 28 is attached near the head of the burner to provide turbulence to the air being driven outwardly toward the head 10 by the fan and motor means 37 of the burner 38.The vanes 41 are shown in figure 3 and are spacedaround the central axis of the conduit pipe 18.
The end of the air passageway enclosure wall 27 has its termination adjacent the plane of the outer disc 13 but is not attached to the head, as they remain spaced apart by an opening gap 44.
Numeral 40 indicates the bushy shaped flame created by the device.

1135~16 Construction and O~peration of the_lnvention The following dimensions have been found to be preferred for a burner head used in a flame retention gas burner design incorporating a com-mon oil burner housing.
The head consists of two (2) eighteen gauge (18G) stainless steel discswhich are separated from each other by from 1/16 inches to 1/4 inches.
The smaller outer disc is of three inch (3") diameter and is truncated approximately one inch (1") below the center. At the center of the disc, there is a one inch (I") diameter embossment approximately 1/8 inches deep.
There are three (3) rows of concentric holes approximately of 1/8 inch diameter bo~ed in the outer disc. The first row (12 holes) is pierced every thirty degrees (30) starting at the twelve o'clock position at a radius of 5/8 inches. The second row (21 holes) is pierced in a like manner every fifteen degrees (15) at a radius of 15/16inches. The third row (14 holes~ is pierced in a like manner every fifteen degrees (15) at a radius of 1-5/16 inches starting at fifteen degrees (15) from the twelve o'clock position but omitting the twelve o'clock position. Symmetry exists about the twelve o'clock position.
At a radius of 1-1/4 inches, three (3) holes of 1/8 inches diameter arepierced every one hundred and twenty degrees (120) starting at the twelve o'clock position (mounting holes).
The larger inner disc is a doughnut-like configuration of 3-5/8 inches outer diameter and approximate1y 7/8 inches inner diameter, and it also is truncated one inch (1") below the center.
There are four (4) rows of concentric holes bored in Lh~ innLr disc, each hole having approximately 1/16 to 1/8 inches diameter.
The first row (12 holes) ~s pierced every thlrty degrees (30) startingat the twelve o'clock position at a radius of 5/8 inches. The second row (21 holes) is pierced in like manner every fifteen degrees (15) at a radius of 15~16 inches. The third row (14 holes) is pierced every fifteen degrees (15) at a radius of 1-5/16 inches starting at fifteen degrees (15) from the twelve o'clock position but omitting the twelve o'clock position. The fourth row (77 holes) is pierced every fifteen degrees (15) starting at the twelve o'clock position at a radius of 1-21/32 inches. Symmetry exists about the twelve o'clock position.
At a radius of 1-1/4 inches, three (3) holes of 1/8 inches diameter arepierced every one hundred and twenty degrees (120) starting at the twelve o'clock position. These holes are subsequently extruded to a height of from 1/16 to 1/4 inches, thus forming the necessary spacing between the smaller outer disc and the inner larger disc.
The turbo-static disc, a partially vaned configuration of 3-3/8 inches diameter, is attached at the truncated portion of the inner disc at the bottom of the air tube approximately one inch (I") behind the inner disc.

~13S616 With the above dimensioned burner head, gas is fed to the head under pressure from three to six inches of water column (3" to 6" W.C.) by means of a conduit of a?proximately 7/8 inches outer diameter and 1/2 inches inner diameter (nominal 1/2" black pipe, Schedule 40).
Gas is introduced at regular intervals in the radial direction be-tween the two (2) discs. The gas conduit is from 7-11/16 inches to 13-11~16 inches long. There are seven (7) holes, each from 1/16 inches to 3/16 inches diameter pierced every thirty degrees (30) starting at the twe]ve o'clock position at a distance of 3/16 inches to 5/16 inches from the open end of the conduit to the centreline of the holes. These ho1es are the gas ports.
The two (2) stabi1izer discs, held together by screws at the three
(3) mounting holes on the 1-1/4 inch radius, are secured to the gas conduit in such a manner that i) the twelve o'clock position of the two discs (burner head) corresponds to the twelve o'clock position of the gas conduit ii) the open end of the gas conduit butts up tightly on tl-e emboss-ment of the outer disc iii) the gas ports are completely (no impingement) located in the small distance between the two discs The burner head arrangement, with the gas conduit and turbo-static disc in place, is positioned in a four inch (4")-diameter air tube such that the inner disc is approximately from 1/16 inches to 1/4 inches in front of the air tube.
A power blower delivers a controlled volume of high veloci~y colllbu~-tion air behind and around the periphery of the burner retention head.
Some of this high velocity air passes through the bores of the inner disc, mixes with the gas, and emerges at low turbulent velocities through the bores of the outer disc where it is readily ignited. The velocity of the air/gas mixture in front of the burner head is suffi-ciently low to continuously maintain flame stability.

Claims (5)

WHAT I CLAIM IS:
1. A flame spreading gas burner comprising in combination with a gas delivery tube, of a gas delivering nozzle on the end of said tube, an air passing nozzle plate, an air passing flame spreading plate, a turbulator, and an air delivery duct surrounding the foregoing parts, said nozzle plate surrounding said nozzle, said flame spreading plate closing the end of said nozzle, said nozzle and said flame spreading plates being spaced, and at right angles to the cylinder-axis of said nozzle, said nozzle being circumferentially perforate between said nozzle and flame spreading plate, said air delivery duct having an air discharge opening of an area greater than that of said nozzle and spreading plate to provide relatively narrow circumscribing air passage therebetween.
2. The invention according to claim 1 in which said turbulator is in the form of a set of radially disposed and uniformly skewed vanes surrounding said gas delivery tube spaced from said nozzle and spreading plates.
3. The invention according to claim 1 in which the end of said gas delivery tube lies approximately on the planes of said nozzle plate and spreading plate, said plates being closely adjacent.
4. The invention according to claims 1,2 or 3 in which the said area of said discharge opening and the area of said nozzle and spreading plates are at least predominately circular, said spreading plate being of somewhat greater diameter than said nozzle plate, and between said nozzle plate and said turbulator, said greater diameter being occupied by a ring of air apertures, said nozzle and spreading plates being spaced apart only approximately that of the perforations in said nozzle.
5. The invention according to claim 1,2,or 3 in which said nozzle and spreading plates are provided with a plurality of substantially concentric rings of spaced apertures wherein at least the first and inermost rings are closer to each other than the next larger ring.
CA000355747A 1980-07-09 1980-07-09 Burner head Expired CA1135616A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CA000355747A CA1135616A (en) 1980-07-09 1980-07-09 Burner head

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CA000355747A CA1135616A (en) 1980-07-09 1980-07-09 Burner head

Publications (1)

Publication Number Publication Date
CA1135616A true CA1135616A (en) 1982-11-16

Family

ID=4117376

Family Applications (1)

Application Number Title Priority Date Filing Date
CA000355747A Expired CA1135616A (en) 1980-07-09 1980-07-09 Burner head

Country Status (1)

Country Link
CA (1) CA1135616A (en)

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