CA1134277A - Fluid operated apparatus or turbine - Google Patents
Fluid operated apparatus or turbineInfo
- Publication number
- CA1134277A CA1134277A CA360,229A CA360229A CA1134277A CA 1134277 A CA1134277 A CA 1134277A CA 360229 A CA360229 A CA 360229A CA 1134277 A CA1134277 A CA 1134277A
- Authority
- CA
- Canada
- Prior art keywords
- blade
- arm
- shaft
- spring
- fluid operated
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- 238000005452 bending Methods 0.000 description 3
- 239000000945 filler Substances 0.000 description 3
- 230000000670 limiting effect Effects 0.000 description 3
- 238000012423 maintenance Methods 0.000 description 3
- 229910052751 metal Inorganic materials 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- 241001541997 Allionia Species 0.000 description 2
- 239000004593 Epoxy Substances 0.000 description 2
- 230000009471 action Effects 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- 238000003780 insertion Methods 0.000 description 2
- 230000037431 insertion Effects 0.000 description 2
- 230000003405 preventing effect Effects 0.000 description 2
- 230000009467 reduction Effects 0.000 description 2
- 235000010627 Phaseolus vulgaris Nutrition 0.000 description 1
- 244000046052 Phaseolus vulgaris Species 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000006978 adaptation Effects 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 230000008859 change Effects 0.000 description 1
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- 230000001066 destructive effect Effects 0.000 description 1
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- 210000003414 extremity Anatomy 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
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- 230000000977 initiatory effect Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000011068 loading method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 230000002829 reductive effect Effects 0.000 description 1
- 230000008439 repair process Effects 0.000 description 1
- 230000000284 resting effect Effects 0.000 description 1
- 230000000979 retarding effect Effects 0.000 description 1
- 238000010079 rubber tapping Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
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- 239000010959 steel Substances 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F03—MACHINES OR ENGINES FOR LIQUIDS; WIND, SPRING, OR WEIGHT MOTORS; PRODUCING MECHANICAL POWER OR A REACTIVE PROPULSIVE THRUST, NOT OTHERWISE PROVIDED FOR
- F03D—WIND MOTORS
- F03D3/00—Wind motors with rotation axis substantially perpendicular to the air flow entering the rotor
- F03D3/005—Wind motors with rotation axis substantially perpendicular to the air flow entering the rotor the axis being vertical
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/70—Wind energy
- Y02E10/74—Wind turbines with rotation axis perpendicular to the wind direction
Landscapes
- Engineering & Computer Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Sustainable Development (AREA)
- Sustainable Energy (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Wind Motors (AREA)
Abstract
ABSTRACT OF THE DISCLOSURE
A wind turbine comprises a vertical, rotatable shaft and at least one arm, preferably two or more arms, extending radially outwardly from the shaft and rigidly connected thereto at one end.
An aerofoil-shaped blade is connected to the other end of each arm and has a normal operating position in which the blade chord line at the point where the blade connects to the arm is generally normal to a longitudinal axis of the respective arm. The lead-ing edge of the blade is disposed at a fixed acute angle relative to the vertical at all rotational speeds of the blade about the axis of the shaft. The arms preferably also have an aerofoil-shape. An overspeed control mechanism is provided to prevent the blade and arm from rotating beyond a predetermined speed limit about the shaft. The control mechanism includes a hinge mount pivotally connecting the blade to its respective arm. The blade is able to move under excessive speed conditions from the normal operating position to a position wherein the blade creates increased drag. A spring arrangement restores the blade to its normal operating position when the speed limit is no longer being exceeded.
A wind turbine comprises a vertical, rotatable shaft and at least one arm, preferably two or more arms, extending radially outwardly from the shaft and rigidly connected thereto at one end.
An aerofoil-shaped blade is connected to the other end of each arm and has a normal operating position in which the blade chord line at the point where the blade connects to the arm is generally normal to a longitudinal axis of the respective arm. The lead-ing edge of the blade is disposed at a fixed acute angle relative to the vertical at all rotational speeds of the blade about the axis of the shaft. The arms preferably also have an aerofoil-shape. An overspeed control mechanism is provided to prevent the blade and arm from rotating beyond a predetermined speed limit about the shaft. The control mechanism includes a hinge mount pivotally connecting the blade to its respective arm. The blade is able to move under excessive speed conditions from the normal operating position to a position wherein the blade creates increased drag. A spring arrangement restores the blade to its normal operating position when the speed limit is no longer being exceeded.
Description
~3~Z~7 This invention relates to fluid opera-ted appara-tus capa-ble of providing a source of power or generating power and par-ticularly relates ~o vertical axis wind mills or wind turbines.
The use of and capabilities of vertical axis wind tur-bines is known and these wind mills or wind turbines can -take a variety of shapes and configurations. Fixed pitch, lift-type vertical axis windturbines have until recently been limited in manufacture and use due to two main difficulties that have been encountered. Firstly, positive, aerodynamic overspeed control was not available for such turbines. Also, the sizeable bending loads on the blades required the use of struts and/or wire to urevent bending. Alternatively, the blades must be shaped in a catenary form which reduces the bending loads on the blades to a Ininilllum. The use of supporting struts and wires introduces drag an~ lowers the efficiency of the tubine while forming the blade in a catenary shape is difficult and expensive.
In U.S. patent 4,087,202 issued May 2, 1978 to National R~aarch Development Corporation, there is taught a vertical axis win~ turbinehaving two straight aerofoil-shaped blades, each of which is attached by a hinge to the outer end of a horizontally extending radial arm. The blades are each of aerofoil section NAC~ 0012 and have constant widths and thickness along their length. The arms are also of aerofoil section. A mechanism is provided which permits the blades to increase their angle of in-clination relative to the vertical ax:Ls when the speed of rotation increases beyond the normal operating range whereby the rate of in~rease of rotational speed with wind speed is reduced.
U.S. uatent 4,087,202 teaches a positive aerodynamic speed control mechanism that employs exposed tie wires and a spring.
~. .' ~3~77 The exposed tie wires further reduce turbine efficiency under normal turbine speeds. Furthermore, it is believed that the Musgrove mechanism for limiting the speed of the wind turbine would not be very suitable for preventing turbine damage due to icing.
It is an object of the invention to provide a fluid operated device capable of providing a power source which has improved efficiency over previously known devices.
According to the present invention, then, there is provided a fluid operated apparatus comprising a vertical, rotatable shaft, at least one arm extending horizontally outwardly from the shaft and fixedly connected thereto, an elongated aerofoil-shaped blade pivotally connected to the other end of the one arm so that the blade can pivot about a non-horizontal axis, the blade having a blade chord line at the point where the blade connects to the arm that in the normal operating position of the blade is perpendicular to a longitudinal axis o~ the one arm, wherein the leading edge of the blade is disposed at a fixed acute angle relative to the vert~cal at all ~0 rotational speeds about the axis of the shaft, which angle is located in a plane generally tangential to the path of rotation of the blade, and means for biasing the blade towards the normal operating position, the biasing means being overcome by centrifugal forces acting on the blade when the rotational speed of the blade reaches a predetermined limit resulting in the blade pivoting to a drag position.
~,~, .
~L~ --2--With the use of the preferred wind turbine disclosed herein, the efficiency is greatly increased. Exposed tie wires to control the operation of the blades are not required.
With the use of the positive speed control mechanism disclosed herein, the present wind turbine can remain opera-ting in extreme wind conditions without overspeeding and, as a result, the wind turbine has a higher annual power output. Many previously known wind turbines must be shut down in extreme wind conditions either because they have no speed control mechanisms or the mechanisms that they have are inadequate.
It is quite important from the aspect of personnel and property safety that a windmill have a positive speed limiting mechanism.
One method of controlling speed in conventional vertical turbines has involved the use of relatively small air brakes mounted on the trailing edge of the turbine blades "~enerally near the equatorial radius". These known spoilers are generally spring loaded and activated by centrifugal forces and/or hydraulic actuators. The reliability of such devices ~0 is questionable under severe icing conditions when the spoilers may fail to activate because of the joint made by ice buildup and their relatively small mass. On the other hand, the speed control mechanism described herein employs the entire blade as an air brake or spoiler and this greatly reduces the possibility of blade deployment being hindered by icing.
~3~277 With the preferred blade construction disclosed herein the hinging point is located on the blade surface at a poin-t which would favour early braking action by the blade if ice should be building up on its surface. The ice build up would increase the effective mass of the blade behind the hinge point, thus enabling the blade to more readily overcome the inwardly biasin~ forces and pivot to a drag creating position.
The present invention will be best understood from the following detailed description of a preferred embodiment given in conjunction with the accompanying drawings wherein:
Figure 1 is a perspective view of a wind turbine con-structed in accordance with the teachings of the present inven-tion;
Figure 2 is a plan view, partly broken away, illustrating the arms and blades of the turbine of Figure 1 and the mounting arrangement therefor;
Figure 3 is a detailed view of the support mechanism for the three arms of the turbine;
Figure 4 is a side view of the support mechanism at the ~q inner end of the arms, the shroud cover being removed;
Figure 5 is a detail showing the portion of the blade that is connected to the supporting arm;
Figure 6 is a detail showing the construction of the outer end of each blade-supporting arm;
Figure 7 is a detail view of the plate to which the blade control cable and the blade damper are connec-ted; and Figure 8 is an illustration of the manner in which the blades used on the~turbine operate;
Figure 9 is a side view, partly broken away, of support apparatus on which the wind turbine can be mounted;
~ 4 _ ~L~3~Z77 Figure 10 is a detail illustrating an alternative means for connecting the blade to its supporting arm;
Figure 11 is a detail showing a further alternative for connecting the blade to its support arm;
Figure 12 is a detail view illustrating a preferred blade construction wherein the blade is twisted about a long-itudinal axis~
- 4a -~3~;~77 In the ~luid operated apparatus 10 of ~igure 1 there are three aerofoil-shaped blades 11 to 13 mounted to rotate about a vertical axis indicated generally by the line 15. It will be un-derstood that the number of blades which can be used is optional and the number can vary from a single blade to more than three blad~s. In the case where a single blade is used, the blade would be counterbalanced in an appropriate manner so that it will ro-tate freely about the vertical axis. The illustrated blades 11 to 13 are symmetrical, constant chord blades but it will be un-derstood that the blades could be cambered and have a shape otherthan that shown. Each blade is straight and has a uniform width.
Each blade 11 to 13 is mounted on a respective one of three arms 16 to la. The three arms extend radially outwardly in a horizon-tal plane from a supporting, vertical shaft 19 (see Figure 4).
Each of the arms 16 to 18 also has an aerofoil shape and pre-ferably the arms are symmetrical and have a constant chord. Each blade 11 to 13 is pivotally connected to its respective support arn~ in a manner described hereinafter. A protec-tive shroud or ~over 2~ is mow~ted in the region where the arms connect to the vartical shaft 19. The function of this shroud will become clearer from the descrip-tion hereinafter. The shroud could be constructed from three parts, each essentially triangular in shape, with one of the parts being removable for maintenance and adjustment of the mechanical parts and devices protected by the shroud.
As illustrated in Figure 1, the vertical shaft 19 can be -supported in the vertical position by sui~able guy wires 22, the bottom ends of which are fastened firmly to the ground or ~ther supporting surface. At their upper ends the guy wires attach to a self aligning flanged bearing housing 23 and a ~L3~277 suitdbl~ retainin~ collar (not shown). The lower end of the shaft 19 can be attached to a universal joint 25. The joint 25 is in turn coupled to a suitable bearing arrangement which is capable of supporting the downward thrust load and by means of a known coupling permits attachment to a power generating device located in housing 27. The universal joint 25 provides for any mlsalignment of the wind turbine assembly and also pe~lits the turbine assembly to be erected relatively easily either at the time of initial installation or after maintenance has been l~ carried out. It will be appreciated that the turbine assembly including the shaft l9 is able to pivot from a horizontal posi-tion to the upright position shown in Figure l about the "hinge"
provided by joint 25. The bottom end of the shaft l9 can either be collnected to an electrical alternator or to a speed increaser mechanism. If the shaft is connected to the latter, an alterna-tor would be connected to the speed increaser mechanism if elec-tl-ica1 power is to be generated by the wind turbine. Preferably khe illustrated housing 27 would be mounted on a firm concrete base. Support arr-angements other than that illustrated in Figure l could of course be used to mount the wind turbine at a loca-tion where it will be subject to sufficient wind forces.
A preferred construction of -the vertical blades ll -to 13 will now be described. It should be noted that, as will be seen from Figure l, the leading edge 28 of each blade is disposed at a fixed acute angle relative to the vertical and th1s ang1e is maintained at all rotational speeds of the blade about th~ verti-cal axis 15. ~rranging the vertical blades in this manner in-creases the aerodynamic efficiency of the blade greatl~ as com-pared to blades having a longitudinal axis or length that extends 3~ vertically. The reason for this improved efficiency will ~e ex-1~3~277 plained further l~ereinafter. In the embodimentsshown in Figure 2,theblade chord line of each blade i5 generally normal to the longi-tudinal axis ~f the adjoining arm. This position of the blade chord line is maintained at normal operational speeds of the wind turbine.
Tlle construction of each blade 11 to 13 can best be seen from Figure 5. Extending the length of each blade is a main structural member in the form of an I-beam 30. ~he beam is prefer3bly made from aluminum or a lightweight alloy. Surrouding the beam 30 is the wing surface material which is bent in the shape of an aerofoil. The sheet material can be aluminum or stainless steel and it forms the blade skin 32. The skin 32 is attached alony both surfaces by means of blind rivets 33 to the I-beam 30. A lap joint 34 is formed at the trailing ed~e oE the bl~de and is secured with further blind rive~s 35. When th~
blades are being constructed, the aerofoil-shape of tile skin 32 is ~eliberately distorted near the traillng edge during the ini-tial fabrication. 'rhe desired shape is then regained by applica-tion of a flexible epoxy filler at 36 towards the end of the 2a fabrication procedure. Materials other than metal could be used to construct the blades of the invention and such materials might include wood, fiber ylass, and plastic. A wide varie-y ~f ~laterials is permitted if one uses the preferred wind turbine construction disclosed herein because, with this construction, tl~e maximum speed of the turbine is limited and thus undue stress on the blade material can be avoided. When using the illustrate~l method construction for the blades, the center of the I-beam should preferably be located approximately 30% of the chord length from the leading edge of the blade. At this poin-t the blade has the greatest thickness and the sides of the blade formed by skin 32 ~L3~77 are esselltially parallel. With the preferred illustrated arrange-ment, there is a minimum disfiguration of the desired aerofoil shape and the wei~ht of the blade is distri~uted in a favourable manner which permits the blade to pivot due to centrifugal ~orces as described more fuily hereinafter. The illustrated blade construction provides the skin 32 with significant resis-tance to torsional twisting.
As shown in Figures 1 and 2, each end of each blade is covered by a flat plate 37. In Figure 2 one of these end plates 1~ 37 has been removed to show the I-beam 30. The plates 37 have the sl~ape of the aerofoil and have suitable flanges (not shown) that fit snu~Jly inside the skin 32. These flanges would be fa~tened to the skin with blind rivets in a known manner. The plates 37 at the lower end of each blade would have suitable drelin lloles near the leading and the trailing edges of the blade so that there will be no danger of the blades holding any rain-wat~r.
The preferred construction of the three arms 16 to 18 can b~ seen from Figure 6 of the drawings. Each support arm is con-structed Erom a rigid I-beam 40 to which a metal sheet fonning an arm skin 42 is attached by means of blind rivets 43. It will thus be seen and examination of Figure 6 will reveal tha~ the arm is constructed in basically the same manner as each blade. Thus at the trailing edge of the arm there is a lap joint 44 which a~3ain is secured by blind rivets 45 spacad along the ~oin~. Pre-ferably an epoxy filler 46 is also used at the joint 44 in order to provide a very`smooth air flow over the trailing ed~e. The aerodynamic shape of the arms is preferably such that each arm produces a minimum aerodynamic drag.
The preferred method for connecting each blade ll to 13 to ~39~277 itsrespective arm will now be described with reference to Figures 2, 5 and 6. A suitable hinge 48 is firmly connected to each of the blades in the manner shown in Figure 5. A cut-out 49 of rectangular shape is formed in the skin 32 of the blade to accommodate the cylindrical center portion of the hinge. The blade of hinge 48 is securely fastened to the I-beam 30 in such a manner that the skin 32 is sandwiched between the hinge and the I-beam. The I-beam is threaded to accept the hinge bolts 50. By providing the cut-out 49 the knuckle 51 of the hinge protrudes a minimum amount from the skin surface. Also the hinge will be mounted flat against the skin 32 without any misalignment. Al-though a conventional hinge is shown, it will be appreciated that a special hinge might be used which would provide a more stream-line blade-arm joint.
A mounting bracket for the hinge 48 is welded to the I-beam 40 of the adjoining arm. Thisbracket 52 is connected to the wing 54 of the hinge by means of bolts (not illustrated). These bolts extend through tapped holes 55 formed in the bracket 52. It will be particularly noted that the bracket is welded at an angle relative to the web of the I-beam. The size of the angle between bracket 52 and the web of the I-beam will be discussed in detail hereinafter in connection with Figure 7 of the drawings.
As shown in Figure 6, the outer end of each arm 16 to 18 is bevelled near the leading edge at 57 in order that the blade will be free to pivot about the hinge joint. In addition to the hinge connectionl there is provided a hydraulic damper 59 con-necting each blade to its respective arm. The cylinder end of the damper is connected to a respective arm by means of a suitable pin :~3~;~77 and retaining clips located approximately at 61 (see Figure 2).
The rod end of the damper is attached to a connecting plate 60 mounted in the blade. The shape of the plate 60 and its relation-5hip to the I-beam extending through the blade can be seen clear-ly from Fiqure 7. The plate or bracket is uniformly tapered throughout most of its length. At its wide end, the plate 60 has parallel sides and along these parallel sides and the adjoin-ing end the plate is welded to the I-beam 30. Projecting from one side of the plate are two tabs 62 and 63, each of which has 1~ a hole 64 formed therein. As can be~seen from Figure 5, the plate 60 extends rearwardly from the I-beam at an acute angle relative to the longitudinal axis of the I-beam. The tapered portion of the plate 60 is dimensioned so that it fits freely in-side the aerofoil skin ~ithout touching the skin. The angle between the plate and the I-beam is such that the tabs 62 and ~3 will enter the adjoining arm end in line with the arm chord line.
In particular the angle used is determined from the selection of the blade slant back angle discussed fully hereinafter in connec-tion with Figure 7. The plate 60 would be attached to the I-beam prior to the insertion of the latter in the aerofoil skin32. It will be not~d that a cut-out is formed in the skin 32 at 65 to permit the outward projection of the tabs. Instead of the single sheet of material shown in Figure 5 to form the skin 32, two or more pieces could be used. If two pieces were used for example, the cut-outs 49 and 65 can be made at the joint between the two pieces, this joint being located at the cente~ of the blade. With this design, complete forming of the aerofoil shape except for the application of the epox~ filler would be permitted prior to insertion of the I-beam.
Returning now to the damper feature, the rod end of the ~' - 10 -~3~277 danl~er 59 is pivotally connected to the ta~ 62 with a suitable pin. In normal operation of the turbine, the dampers 59 serve to damp out any tendency of the blades to respond to gusty wind conditions, particularly in the parked condition. The dampers can also act to limit the degree of blade deployment if necessary since t~e blades can not pivot further about the hinges 48 any more than is permitted by the full extension of the dampers.
Preferably the outer end of each arm is provided with an adjustable stop 67 which is connected to the web of the I-beam 40. One wing of the adjoining hinge 48 normally rests against the adjustable stop. It will be readily seen that movement of the adjustable stop inwardly or outwardly along the I-beam will ra~ult in adjustment of the blade angle. Adjustment means can be ~rovided by tapping two bolt holes 69 in the web of the I-beam (only one of which is shown in Figure 6). Two elongated holes ~n~t shown) are formed in the adjustable stop 67 and two bolts w~uld extend through these holes into the holes 69. Preferably emovable plate 70 is provided to cover the outer end of each ~rm il~ the region of the bevel 57. This plate which can be made ~0 of sheet metal helps to reduce blade arm drag and prevents un-necessary pick up of rain and snow. The plate 70 has the same shape as the opening 71 formed between the leading edge of the blade and the I-beam 40. The plate 70 is installed after the bolts are screwed into the holes 55 to connect the hinge. The plate should be attached in the removable manner so that mainte-nanca of the blade and arm connecting mechanism can readily be carried out.
The apparatus for connecting the arms 16 to 18 -to the canter shaft 19 will now be described with particular reference to Figures 2 and 4. Each I-beam 40 is connected to a corner of a ~3~7~
trianguldr shaped plate ~3 by means o~ bolts 74. ~ri-e plate 7~
is in turn welded to the shaft 19 so that the plate is in a ho-rizontal plane. A second triangular plate 75 is connected by means of bolts 76 to the top flanges of each I-beam. A hole 77 formed in the center of plate 75 has a diameter close to tha-t of the shaft 19 and thus the top plate increases ~he overall stabi-lity o~ the blade arm assembly. Supported above the top plate 75 at the center thereof is a small triangular plate 79 which is rigidly connected to three legs 80. The legs 80 extend outwardly and downwardly to the plate 75 to which they are connected by means of bolts at 81. The plate 79 acts to support and locate a coil spring 82. The upper end of the spring is connected by means o~ a swivel 8~ to an adjustment bolt 84. The bolt 84 is threaded through two nuts 85 and 86, one located on each side of the plate 7~. It will be appreciated that the upper nut ~6 is welded to ~he plate and the plate is provided with a hole through which the bolt ~4 ~xtends. The tension in the spring 82 can be easily and readily adjusted by moving the bolt 84 upwardly or downwardly.
T~le aforementioned shroud 2~ can be readily attached to the three ~a arms 8~ and it acts to protect the spring 82 and the spring sup--port assembly from the weather.
It is very desirable in a wind turbine to provide a po~i-tive speed limiting mechanism so that the wind turbine will not be damaged by high winds and surrounding property or persons lo-cated close by will not be endangered by failure in the turbine ~tructure. In the turbine disclosed herein an overspeed control is provided by hinging the blades on the arms in the above des-cribed manner. I~n addition means are provided for biasing each ~lade towards the normal operating position shown in Figure 2.
3~ In this position the blade chord line is generally perpendicular ~3g~77 to the loll(3itudinal axls o the adjoining arm. The biasing means are overcome by centrifugal forces acting on the blade when the rotational speed of the blade reaches a predetermined limit resulting in the blade pivoting to a drag position. As in-dicated above, the limit to which the blade can pivot is defined by the maximum amount to which the damper can extend. In the preerred embodiment shown in Figures 2 and 4, the biasing means includes a control cable 88 connected at one end to the tab 62 mounted on the respective blade. The other end of the cable 88 1~ is connected through a turnbuckle 89 to the aforedescribed spring 82. Each cable is guided by a pulley 90 which is bolted to the trian~llar plate 73. The cable is able to pass through a hole '~2 ~ormed in the plate 75. A suitable cable clip is used to secure the cable to the turnbuckle 89 which is coupled to the lower end of spring 82 by means of a ring~
For proper operation of the described wind turbine it is very desirable that all three blades have equal spring tension to bias them. If tension is not equal, unequal degrees of blade ~ployment can result and this in turn could cause ~n unbalanced condition and introduce vibration. To insure equal tension, the turnbuckles 89 are adjusted so that the spring 82 is vertical.
The procedure for making this adjustment is facilitated by drop-ping a plum bob from the lower end of the spring to near the top of the shaft l9. The turnbuckles are then adjusted to cause the plwm bob to locate in the center of the top of the shaft. Tne bolt 84 is then set to give the desired spring terlsion and locking nu~ 85 is tightened to secure the setting.
The spring 82 is preferably sized so that if one of the oablas breaks during operation of the turbine the spring will swing enough in a direction determined by the forces resulting ~3~;~77 from the centrifugal loads on ~he two blades still having operat-ing cables and will cause all three blades to quickly assume a drag position. The turbine would then slow down or, depending on the wind conditions, CQme to a smooth stop. Spring failure or ~ailure of the spring coupling parts would cause an equivalent non-destructive action. In theevent of such failures, the dam-pers 59 serve to limit the degree of blade deployment and they prevent the blades from flapping in the wind until control cable/
spring repairs are done.
Reference will now be made to Figure 8 of the drawings which illustates the reason for the slant back feature of the blades in the present wind turbine. Two blades of the turbine have bean illustrated in a laid out fashion which shows how they follow one another in a horizontal plane. The angle of slant back ~ from the vertical for a given machine is a function of tur-bine diameter, blade length and the number of blades used. The an~le of slant is determined from these parameters after desired ~haracteristics such as solidity, blade aspect ratio, cost etc.
have been determined. It has been confirmed through wind tunnel t~sts that, in the case of a straight blade ha~ing a top and a bottom that are disposed at a right angle with the leading edge of the blade, the optimum angle of slant corresponds closely (~ a few degrees) to that which would result in a line drawn from the top of one blade to the bottom of the following blade such that the top of the first blade is parallel to the bottom of the second blade without any overlapping. In other words, on the basis of tha same assumption with respect to -the disposition of the top and bottom of the blade, the angle of slant is such that a line drawn from the top of one blade to the bot-tom of the following blade is perpendicular to the longitudinal extent of the blades. For a ~3~277 typical selection of solidi-ty, aspect ratio, etc., the resulting angle ~ is such that the change in turbine swept area (as compaxed with no slant and all other parameters being equal) is very small (+). Tests have shown that slanting the blade~s as described results in a very much improved turbine power co-efficient It is theori~ed that the slant back angle results in a signifi-cant portion of the wake 93 from the retarding turbine blade bypassing the path of the advancing blade and this results in a very much improved, effective lift/drag ratio. From an aerodynamic point of view, the blades of the turbine may be slanted forward and still realize much the same benefits as the slant back configur-ation. Ilowever, by slanting back the blades a component of v~rtical lift on the rotating mechanism will be obtained and this will result in the reduction of bearing loads caused by the mass of tlle rotating mechanism. As a reduction in the bearing loads i~ desirable, the slanting back configuration is the preferred arrangement.
Figure 9 of the drawings illustates an alternative and prcferred method of guying, supporting and bearing mounting the wind turbine of the invention. This preferred support apparatus includes a tower or hollow shaft 95 which is preferably made of steel and has a square plate 96 welded to its top end. A`larger square plate 97 is welded to the lower end of the tower. Holes in both plates 96 and 97 snugly accommodate the ends of the tower so that the top end of the tower is flush with the top of plate 96 and the bottom end of the tower is flush with the bottom sur-ace of plate 97. A four-bolt, flange mounted self aligning be~ring 98 is bolted to the bottom of plate 97 by means of the nuts and bolts 99. A similar bearing 100 is bolted to the top of plate 96 with four nuts and bolts 101. The lower plate 97 is bolted at its outer extremi-ties to a suitable frame 102 which is provided with sturdy legs (not shown). As with the apparatus shown in Figure 1, the overall assembly is securely suppor-ted on a concrete base resting on earth. A rotating shaft 104 which can be solid or hollow is arranged concentrically in the tower 95 and is held in the upper and lower bearings 100 and 98 by locking collars 106 and 107. The top end of shaft 104 is attached to the triangular plates 73 and 75 in the same manner as the shaft shown in Figure 4. Thelower end of shaft 1~ could be coupled to an al-1~ ternator or a mechanical device such as a pump through a suitableflexible coupling. As indicated earlier, a speed increaser can b~ attached to the flexible coupling if necessary. As with the ~irst ell~odiment, the base of the supporting structure for the tower 95 can be hinged to the concrete base to facilitate erec-tion and maintenance.
The support structure of Figure 9 is preferred over that ~h~wn in Figure 1 because it elimiates loads on the rotating shaft ~ue to guying and the necessary hollow tower 95 is readily ~v~ilable~ Moreover with this arrangement the rotating shaft 104 ~ is not exposed to the elements. A tubular tower is more visually pleasing than other possible types such as a lattice type.
It will be appreciated from the above description that the disclosed wind turbine eliminates exposed tie wires as used in other known machines. The mechanism provided for controlling the speed of the turbine permits it to remain operating despite extreme wind speeds and thus the turbine has a higher annual power output.
Moreover the wind turbine disclosed herein is quite reliable ~n~ saEe even under severe icing conditions that might hamper the operation of spoilers used in known wind turbines. Because the ~3~77 entire blade acts as an air brake under conditions that might cause overspeeding, there is little possibility that blade deploy-ment will be hindered by icing.
It will be readily apparent to those skilled in this art that certain features and aspects disclosed herein could readily be adapted to other turbines of similar design having more or less blades than the three in the disclosed embodiment. Also o~ course t~lrbines with more than one arm per blade could incorporate the main improvements disclosed herein. Some of the disclosed features could for example be used in a turbine which does not have straight blades. It will also be realized that, because of the relatively simple design and construction of the present wind turbine, the teachings of the present invention can be used in the construction ~f either a one of a kind unit or production units.
Not only can the design construction disclosed herein be used for a wind turbine but it is also adaptable for use as a water turbine. When used in moving water, the illustrated turbine ~ul~ ba inverted for projection of the blades into the water.
Such a water turbine might be installed either on a river or in a suitable ocean tidal area. The present construction is also a~aptable for use as an instrument to measure ocean currents or to measure wind speed. When used as a measuring device, the turbine would be made on a much smaller scale than a turbine intended for the generation of power.
Figures 10 and 11 show alternative means for biasiny the blades 11 to 13 towards the normal operating position. In Figure 10 the hinge 48 of the first embodiment is replaced by a right angle leaf spring 110. One end of this leaf spring is bolted at 111 to the bracket 112. The bracket 112 is connected to the I-beam 40 in the same manner as the bracket 52 shown in Figure 6.
~3~2~7 With this construction, the spring 110 acts as both a hinge and a biasing means. Thus with this construc-tion there is no need for the centrally loca~ed spring 82, the connecting cables 88 or the shroud. The bracket 112 is longer than the bracket 52 in order to ~ermit the spring to be bolted closer to the center of the turbine, thus permitting suitable freedom for the hinging movement. Use of leaf spring 110 would not provide the adjustmentcapabilities advant-ages of the first embodiment. If one wished, the spring 110 could be used in conjunction with a central biasing spring 82 and, in this case, the spring 110 would serve primarily as a hinge.
The second alternative shown in Figure 11 employs a right an~le bracket 114 that is connected to a mounting bracket 116 by means of hinge 117. One wing of the hinge 117 is bolted at 118 to the bracket 116 while the other wing is securely bolted or riveted to the bracket 11~. A spring action is provided by a compression spring 120, through which extends a bolt 121. The spring 120 is compressed between a washer 122 located on the in-sida o~ nut 125 and the side 123 of the bracket 114. It will be appreciated that the bolt 121 extends through a clearance hole '~ Eormed in the bracket 114 so that the bracket is free to move re-lative to the bolt against the force of the spring. The bolt 121 also of course extends through a suitable hole formed in the bracket 116. By adjusting the nut on bolt 121, different spring loadings can be achieved. As with the embodiment of Figure 10, this second alternative would eliminate the central spring 82 of the first embodiment and would not provide some of the desirable Eea~ures of the first embodiment. However, both alternative con~
~tructions would simplify the construction of the turbine.
Figure 12 illustates an improved blade construction wherein the blade 130 has a blade chord line 132 which is substantially tangentia~ tQ the circle oF rotation of the blade at all points along the length of the blade. The circle of rotation has its centre at 13~ in Figure 12, this centre being located along the centre axis of shaft 19 shown in Figure 4. Thus the blade 130 is twisted about a longitudinal axis thereof such as ~he longitudinal axis defining the front edge of the blade. With the straight blade construction shown in Figures 1 and 2, the blade chord line is tangent to the circle of rotation only at the mid-point of the longitudinal length of the blade. The angle between the blade chord line and the tangent increases from zero degrees as one moves towards the blade top or blade bottom. Incorporating the illustrated twist in the blade has the distinct advantage of pre-venting blade stalling for most, or all, blade speed wind speed conditions. With the blade arrangement of Figure 12, aerodynamic lift at all points in a revolution will be provided as at least part of the blade will be disposed at an angle of attack to provide lift in view of the slant configuration. If the blade is both ~lanted and twisted as shown and described, the blade efficiency is ~reatly increased over conventional straight, vertical blades.
The blade 130 could be constructed in the same fashion as described ~0 above in connection with the straight blades 11 to 13. Alterna-tively it could be constructed by other known techniques such as molding, assuming one employs a sufficiently strong material that can be molded.
While the invention has been described in considerable detail, the applicant does not wish to be limited to the parti-cular embodiments shown and described and it is the applicant's intention to cover all adaptations, modifications, and arrangements of the invention which come within the permissible scope of the accompanying claims.
The use of and capabilities of vertical axis wind tur-bines is known and these wind mills or wind turbines can -take a variety of shapes and configurations. Fixed pitch, lift-type vertical axis windturbines have until recently been limited in manufacture and use due to two main difficulties that have been encountered. Firstly, positive, aerodynamic overspeed control was not available for such turbines. Also, the sizeable bending loads on the blades required the use of struts and/or wire to urevent bending. Alternatively, the blades must be shaped in a catenary form which reduces the bending loads on the blades to a Ininilllum. The use of supporting struts and wires introduces drag an~ lowers the efficiency of the tubine while forming the blade in a catenary shape is difficult and expensive.
In U.S. patent 4,087,202 issued May 2, 1978 to National R~aarch Development Corporation, there is taught a vertical axis win~ turbinehaving two straight aerofoil-shaped blades, each of which is attached by a hinge to the outer end of a horizontally extending radial arm. The blades are each of aerofoil section NAC~ 0012 and have constant widths and thickness along their length. The arms are also of aerofoil section. A mechanism is provided which permits the blades to increase their angle of in-clination relative to the vertical ax:Ls when the speed of rotation increases beyond the normal operating range whereby the rate of in~rease of rotational speed with wind speed is reduced.
U.S. uatent 4,087,202 teaches a positive aerodynamic speed control mechanism that employs exposed tie wires and a spring.
~. .' ~3~77 The exposed tie wires further reduce turbine efficiency under normal turbine speeds. Furthermore, it is believed that the Musgrove mechanism for limiting the speed of the wind turbine would not be very suitable for preventing turbine damage due to icing.
It is an object of the invention to provide a fluid operated device capable of providing a power source which has improved efficiency over previously known devices.
According to the present invention, then, there is provided a fluid operated apparatus comprising a vertical, rotatable shaft, at least one arm extending horizontally outwardly from the shaft and fixedly connected thereto, an elongated aerofoil-shaped blade pivotally connected to the other end of the one arm so that the blade can pivot about a non-horizontal axis, the blade having a blade chord line at the point where the blade connects to the arm that in the normal operating position of the blade is perpendicular to a longitudinal axis o~ the one arm, wherein the leading edge of the blade is disposed at a fixed acute angle relative to the vert~cal at all ~0 rotational speeds about the axis of the shaft, which angle is located in a plane generally tangential to the path of rotation of the blade, and means for biasing the blade towards the normal operating position, the biasing means being overcome by centrifugal forces acting on the blade when the rotational speed of the blade reaches a predetermined limit resulting in the blade pivoting to a drag position.
~,~, .
~L~ --2--With the use of the preferred wind turbine disclosed herein, the efficiency is greatly increased. Exposed tie wires to control the operation of the blades are not required.
With the use of the positive speed control mechanism disclosed herein, the present wind turbine can remain opera-ting in extreme wind conditions without overspeeding and, as a result, the wind turbine has a higher annual power output. Many previously known wind turbines must be shut down in extreme wind conditions either because they have no speed control mechanisms or the mechanisms that they have are inadequate.
It is quite important from the aspect of personnel and property safety that a windmill have a positive speed limiting mechanism.
One method of controlling speed in conventional vertical turbines has involved the use of relatively small air brakes mounted on the trailing edge of the turbine blades "~enerally near the equatorial radius". These known spoilers are generally spring loaded and activated by centrifugal forces and/or hydraulic actuators. The reliability of such devices ~0 is questionable under severe icing conditions when the spoilers may fail to activate because of the joint made by ice buildup and their relatively small mass. On the other hand, the speed control mechanism described herein employs the entire blade as an air brake or spoiler and this greatly reduces the possibility of blade deployment being hindered by icing.
~3~277 With the preferred blade construction disclosed herein the hinging point is located on the blade surface at a poin-t which would favour early braking action by the blade if ice should be building up on its surface. The ice build up would increase the effective mass of the blade behind the hinge point, thus enabling the blade to more readily overcome the inwardly biasin~ forces and pivot to a drag creating position.
The present invention will be best understood from the following detailed description of a preferred embodiment given in conjunction with the accompanying drawings wherein:
Figure 1 is a perspective view of a wind turbine con-structed in accordance with the teachings of the present inven-tion;
Figure 2 is a plan view, partly broken away, illustrating the arms and blades of the turbine of Figure 1 and the mounting arrangement therefor;
Figure 3 is a detailed view of the support mechanism for the three arms of the turbine;
Figure 4 is a side view of the support mechanism at the ~q inner end of the arms, the shroud cover being removed;
Figure 5 is a detail showing the portion of the blade that is connected to the supporting arm;
Figure 6 is a detail showing the construction of the outer end of each blade-supporting arm;
Figure 7 is a detail view of the plate to which the blade control cable and the blade damper are connec-ted; and Figure 8 is an illustration of the manner in which the blades used on the~turbine operate;
Figure 9 is a side view, partly broken away, of support apparatus on which the wind turbine can be mounted;
~ 4 _ ~L~3~Z77 Figure 10 is a detail illustrating an alternative means for connecting the blade to its supporting arm;
Figure 11 is a detail showing a further alternative for connecting the blade to its support arm;
Figure 12 is a detail view illustrating a preferred blade construction wherein the blade is twisted about a long-itudinal axis~
- 4a -~3~;~77 In the ~luid operated apparatus 10 of ~igure 1 there are three aerofoil-shaped blades 11 to 13 mounted to rotate about a vertical axis indicated generally by the line 15. It will be un-derstood that the number of blades which can be used is optional and the number can vary from a single blade to more than three blad~s. In the case where a single blade is used, the blade would be counterbalanced in an appropriate manner so that it will ro-tate freely about the vertical axis. The illustrated blades 11 to 13 are symmetrical, constant chord blades but it will be un-derstood that the blades could be cambered and have a shape otherthan that shown. Each blade is straight and has a uniform width.
Each blade 11 to 13 is mounted on a respective one of three arms 16 to la. The three arms extend radially outwardly in a horizon-tal plane from a supporting, vertical shaft 19 (see Figure 4).
Each of the arms 16 to 18 also has an aerofoil shape and pre-ferably the arms are symmetrical and have a constant chord. Each blade 11 to 13 is pivotally connected to its respective support arn~ in a manner described hereinafter. A protec-tive shroud or ~over 2~ is mow~ted in the region where the arms connect to the vartical shaft 19. The function of this shroud will become clearer from the descrip-tion hereinafter. The shroud could be constructed from three parts, each essentially triangular in shape, with one of the parts being removable for maintenance and adjustment of the mechanical parts and devices protected by the shroud.
As illustrated in Figure 1, the vertical shaft 19 can be -supported in the vertical position by sui~able guy wires 22, the bottom ends of which are fastened firmly to the ground or ~ther supporting surface. At their upper ends the guy wires attach to a self aligning flanged bearing housing 23 and a ~L3~277 suitdbl~ retainin~ collar (not shown). The lower end of the shaft 19 can be attached to a universal joint 25. The joint 25 is in turn coupled to a suitable bearing arrangement which is capable of supporting the downward thrust load and by means of a known coupling permits attachment to a power generating device located in housing 27. The universal joint 25 provides for any mlsalignment of the wind turbine assembly and also pe~lits the turbine assembly to be erected relatively easily either at the time of initial installation or after maintenance has been l~ carried out. It will be appreciated that the turbine assembly including the shaft l9 is able to pivot from a horizontal posi-tion to the upright position shown in Figure l about the "hinge"
provided by joint 25. The bottom end of the shaft l9 can either be collnected to an electrical alternator or to a speed increaser mechanism. If the shaft is connected to the latter, an alterna-tor would be connected to the speed increaser mechanism if elec-tl-ica1 power is to be generated by the wind turbine. Preferably khe illustrated housing 27 would be mounted on a firm concrete base. Support arr-angements other than that illustrated in Figure l could of course be used to mount the wind turbine at a loca-tion where it will be subject to sufficient wind forces.
A preferred construction of -the vertical blades ll -to 13 will now be described. It should be noted that, as will be seen from Figure l, the leading edge 28 of each blade is disposed at a fixed acute angle relative to the vertical and th1s ang1e is maintained at all rotational speeds of the blade about th~ verti-cal axis 15. ~rranging the vertical blades in this manner in-creases the aerodynamic efficiency of the blade greatl~ as com-pared to blades having a longitudinal axis or length that extends 3~ vertically. The reason for this improved efficiency will ~e ex-1~3~277 plained further l~ereinafter. In the embodimentsshown in Figure 2,theblade chord line of each blade i5 generally normal to the longi-tudinal axis ~f the adjoining arm. This position of the blade chord line is maintained at normal operational speeds of the wind turbine.
Tlle construction of each blade 11 to 13 can best be seen from Figure 5. Extending the length of each blade is a main structural member in the form of an I-beam 30. ~he beam is prefer3bly made from aluminum or a lightweight alloy. Surrouding the beam 30 is the wing surface material which is bent in the shape of an aerofoil. The sheet material can be aluminum or stainless steel and it forms the blade skin 32. The skin 32 is attached alony both surfaces by means of blind rivets 33 to the I-beam 30. A lap joint 34 is formed at the trailing ed~e oE the bl~de and is secured with further blind rive~s 35. When th~
blades are being constructed, the aerofoil-shape of tile skin 32 is ~eliberately distorted near the traillng edge during the ini-tial fabrication. 'rhe desired shape is then regained by applica-tion of a flexible epoxy filler at 36 towards the end of the 2a fabrication procedure. Materials other than metal could be used to construct the blades of the invention and such materials might include wood, fiber ylass, and plastic. A wide varie-y ~f ~laterials is permitted if one uses the preferred wind turbine construction disclosed herein because, with this construction, tl~e maximum speed of the turbine is limited and thus undue stress on the blade material can be avoided. When using the illustrate~l method construction for the blades, the center of the I-beam should preferably be located approximately 30% of the chord length from the leading edge of the blade. At this poin-t the blade has the greatest thickness and the sides of the blade formed by skin 32 ~L3~77 are esselltially parallel. With the preferred illustrated arrange-ment, there is a minimum disfiguration of the desired aerofoil shape and the wei~ht of the blade is distri~uted in a favourable manner which permits the blade to pivot due to centrifugal ~orces as described more fuily hereinafter. The illustrated blade construction provides the skin 32 with significant resis-tance to torsional twisting.
As shown in Figures 1 and 2, each end of each blade is covered by a flat plate 37. In Figure 2 one of these end plates 1~ 37 has been removed to show the I-beam 30. The plates 37 have the sl~ape of the aerofoil and have suitable flanges (not shown) that fit snu~Jly inside the skin 32. These flanges would be fa~tened to the skin with blind rivets in a known manner. The plates 37 at the lower end of each blade would have suitable drelin lloles near the leading and the trailing edges of the blade so that there will be no danger of the blades holding any rain-wat~r.
The preferred construction of the three arms 16 to 18 can b~ seen from Figure 6 of the drawings. Each support arm is con-structed Erom a rigid I-beam 40 to which a metal sheet fonning an arm skin 42 is attached by means of blind rivets 43. It will thus be seen and examination of Figure 6 will reveal tha~ the arm is constructed in basically the same manner as each blade. Thus at the trailing edge of the arm there is a lap joint 44 which a~3ain is secured by blind rivets 45 spacad along the ~oin~. Pre-ferably an epoxy filler 46 is also used at the joint 44 in order to provide a very`smooth air flow over the trailing ed~e. The aerodynamic shape of the arms is preferably such that each arm produces a minimum aerodynamic drag.
The preferred method for connecting each blade ll to 13 to ~39~277 itsrespective arm will now be described with reference to Figures 2, 5 and 6. A suitable hinge 48 is firmly connected to each of the blades in the manner shown in Figure 5. A cut-out 49 of rectangular shape is formed in the skin 32 of the blade to accommodate the cylindrical center portion of the hinge. The blade of hinge 48 is securely fastened to the I-beam 30 in such a manner that the skin 32 is sandwiched between the hinge and the I-beam. The I-beam is threaded to accept the hinge bolts 50. By providing the cut-out 49 the knuckle 51 of the hinge protrudes a minimum amount from the skin surface. Also the hinge will be mounted flat against the skin 32 without any misalignment. Al-though a conventional hinge is shown, it will be appreciated that a special hinge might be used which would provide a more stream-line blade-arm joint.
A mounting bracket for the hinge 48 is welded to the I-beam 40 of the adjoining arm. Thisbracket 52 is connected to the wing 54 of the hinge by means of bolts (not illustrated). These bolts extend through tapped holes 55 formed in the bracket 52. It will be particularly noted that the bracket is welded at an angle relative to the web of the I-beam. The size of the angle between bracket 52 and the web of the I-beam will be discussed in detail hereinafter in connection with Figure 7 of the drawings.
As shown in Figure 6, the outer end of each arm 16 to 18 is bevelled near the leading edge at 57 in order that the blade will be free to pivot about the hinge joint. In addition to the hinge connectionl there is provided a hydraulic damper 59 con-necting each blade to its respective arm. The cylinder end of the damper is connected to a respective arm by means of a suitable pin :~3~;~77 and retaining clips located approximately at 61 (see Figure 2).
The rod end of the damper is attached to a connecting plate 60 mounted in the blade. The shape of the plate 60 and its relation-5hip to the I-beam extending through the blade can be seen clear-ly from Fiqure 7. The plate or bracket is uniformly tapered throughout most of its length. At its wide end, the plate 60 has parallel sides and along these parallel sides and the adjoin-ing end the plate is welded to the I-beam 30. Projecting from one side of the plate are two tabs 62 and 63, each of which has 1~ a hole 64 formed therein. As can be~seen from Figure 5, the plate 60 extends rearwardly from the I-beam at an acute angle relative to the longitudinal axis of the I-beam. The tapered portion of the plate 60 is dimensioned so that it fits freely in-side the aerofoil skin ~ithout touching the skin. The angle between the plate and the I-beam is such that the tabs 62 and ~3 will enter the adjoining arm end in line with the arm chord line.
In particular the angle used is determined from the selection of the blade slant back angle discussed fully hereinafter in connec-tion with Figure 7. The plate 60 would be attached to the I-beam prior to the insertion of the latter in the aerofoil skin32. It will be not~d that a cut-out is formed in the skin 32 at 65 to permit the outward projection of the tabs. Instead of the single sheet of material shown in Figure 5 to form the skin 32, two or more pieces could be used. If two pieces were used for example, the cut-outs 49 and 65 can be made at the joint between the two pieces, this joint being located at the cente~ of the blade. With this design, complete forming of the aerofoil shape except for the application of the epox~ filler would be permitted prior to insertion of the I-beam.
Returning now to the damper feature, the rod end of the ~' - 10 -~3~277 danl~er 59 is pivotally connected to the ta~ 62 with a suitable pin. In normal operation of the turbine, the dampers 59 serve to damp out any tendency of the blades to respond to gusty wind conditions, particularly in the parked condition. The dampers can also act to limit the degree of blade deployment if necessary since t~e blades can not pivot further about the hinges 48 any more than is permitted by the full extension of the dampers.
Preferably the outer end of each arm is provided with an adjustable stop 67 which is connected to the web of the I-beam 40. One wing of the adjoining hinge 48 normally rests against the adjustable stop. It will be readily seen that movement of the adjustable stop inwardly or outwardly along the I-beam will ra~ult in adjustment of the blade angle. Adjustment means can be ~rovided by tapping two bolt holes 69 in the web of the I-beam (only one of which is shown in Figure 6). Two elongated holes ~n~t shown) are formed in the adjustable stop 67 and two bolts w~uld extend through these holes into the holes 69. Preferably emovable plate 70 is provided to cover the outer end of each ~rm il~ the region of the bevel 57. This plate which can be made ~0 of sheet metal helps to reduce blade arm drag and prevents un-necessary pick up of rain and snow. The plate 70 has the same shape as the opening 71 formed between the leading edge of the blade and the I-beam 40. The plate 70 is installed after the bolts are screwed into the holes 55 to connect the hinge. The plate should be attached in the removable manner so that mainte-nanca of the blade and arm connecting mechanism can readily be carried out.
The apparatus for connecting the arms 16 to 18 -to the canter shaft 19 will now be described with particular reference to Figures 2 and 4. Each I-beam 40 is connected to a corner of a ~3~7~
trianguldr shaped plate ~3 by means o~ bolts 74. ~ri-e plate 7~
is in turn welded to the shaft 19 so that the plate is in a ho-rizontal plane. A second triangular plate 75 is connected by means of bolts 76 to the top flanges of each I-beam. A hole 77 formed in the center of plate 75 has a diameter close to tha-t of the shaft 19 and thus the top plate increases ~he overall stabi-lity o~ the blade arm assembly. Supported above the top plate 75 at the center thereof is a small triangular plate 79 which is rigidly connected to three legs 80. The legs 80 extend outwardly and downwardly to the plate 75 to which they are connected by means of bolts at 81. The plate 79 acts to support and locate a coil spring 82. The upper end of the spring is connected by means o~ a swivel 8~ to an adjustment bolt 84. The bolt 84 is threaded through two nuts 85 and 86, one located on each side of the plate 7~. It will be appreciated that the upper nut ~6 is welded to ~he plate and the plate is provided with a hole through which the bolt ~4 ~xtends. The tension in the spring 82 can be easily and readily adjusted by moving the bolt 84 upwardly or downwardly.
T~le aforementioned shroud 2~ can be readily attached to the three ~a arms 8~ and it acts to protect the spring 82 and the spring sup--port assembly from the weather.
It is very desirable in a wind turbine to provide a po~i-tive speed limiting mechanism so that the wind turbine will not be damaged by high winds and surrounding property or persons lo-cated close by will not be endangered by failure in the turbine ~tructure. In the turbine disclosed herein an overspeed control is provided by hinging the blades on the arms in the above des-cribed manner. I~n addition means are provided for biasing each ~lade towards the normal operating position shown in Figure 2.
3~ In this position the blade chord line is generally perpendicular ~3g~77 to the loll(3itudinal axls o the adjoining arm. The biasing means are overcome by centrifugal forces acting on the blade when the rotational speed of the blade reaches a predetermined limit resulting in the blade pivoting to a drag position. As in-dicated above, the limit to which the blade can pivot is defined by the maximum amount to which the damper can extend. In the preerred embodiment shown in Figures 2 and 4, the biasing means includes a control cable 88 connected at one end to the tab 62 mounted on the respective blade. The other end of the cable 88 1~ is connected through a turnbuckle 89 to the aforedescribed spring 82. Each cable is guided by a pulley 90 which is bolted to the trian~llar plate 73. The cable is able to pass through a hole '~2 ~ormed in the plate 75. A suitable cable clip is used to secure the cable to the turnbuckle 89 which is coupled to the lower end of spring 82 by means of a ring~
For proper operation of the described wind turbine it is very desirable that all three blades have equal spring tension to bias them. If tension is not equal, unequal degrees of blade ~ployment can result and this in turn could cause ~n unbalanced condition and introduce vibration. To insure equal tension, the turnbuckles 89 are adjusted so that the spring 82 is vertical.
The procedure for making this adjustment is facilitated by drop-ping a plum bob from the lower end of the spring to near the top of the shaft l9. The turnbuckles are then adjusted to cause the plwm bob to locate in the center of the top of the shaft. Tne bolt 84 is then set to give the desired spring terlsion and locking nu~ 85 is tightened to secure the setting.
The spring 82 is preferably sized so that if one of the oablas breaks during operation of the turbine the spring will swing enough in a direction determined by the forces resulting ~3~;~77 from the centrifugal loads on ~he two blades still having operat-ing cables and will cause all three blades to quickly assume a drag position. The turbine would then slow down or, depending on the wind conditions, CQme to a smooth stop. Spring failure or ~ailure of the spring coupling parts would cause an equivalent non-destructive action. In theevent of such failures, the dam-pers 59 serve to limit the degree of blade deployment and they prevent the blades from flapping in the wind until control cable/
spring repairs are done.
Reference will now be made to Figure 8 of the drawings which illustates the reason for the slant back feature of the blades in the present wind turbine. Two blades of the turbine have bean illustrated in a laid out fashion which shows how they follow one another in a horizontal plane. The angle of slant back ~ from the vertical for a given machine is a function of tur-bine diameter, blade length and the number of blades used. The an~le of slant is determined from these parameters after desired ~haracteristics such as solidity, blade aspect ratio, cost etc.
have been determined. It has been confirmed through wind tunnel t~sts that, in the case of a straight blade ha~ing a top and a bottom that are disposed at a right angle with the leading edge of the blade, the optimum angle of slant corresponds closely (~ a few degrees) to that which would result in a line drawn from the top of one blade to the bottom of the following blade such that the top of the first blade is parallel to the bottom of the second blade without any overlapping. In other words, on the basis of tha same assumption with respect to -the disposition of the top and bottom of the blade, the angle of slant is such that a line drawn from the top of one blade to the bot-tom of the following blade is perpendicular to the longitudinal extent of the blades. For a ~3~277 typical selection of solidi-ty, aspect ratio, etc., the resulting angle ~ is such that the change in turbine swept area (as compaxed with no slant and all other parameters being equal) is very small (+). Tests have shown that slanting the blade~s as described results in a very much improved turbine power co-efficient It is theori~ed that the slant back angle results in a signifi-cant portion of the wake 93 from the retarding turbine blade bypassing the path of the advancing blade and this results in a very much improved, effective lift/drag ratio. From an aerodynamic point of view, the blades of the turbine may be slanted forward and still realize much the same benefits as the slant back configur-ation. Ilowever, by slanting back the blades a component of v~rtical lift on the rotating mechanism will be obtained and this will result in the reduction of bearing loads caused by the mass of tlle rotating mechanism. As a reduction in the bearing loads i~ desirable, the slanting back configuration is the preferred arrangement.
Figure 9 of the drawings illustates an alternative and prcferred method of guying, supporting and bearing mounting the wind turbine of the invention. This preferred support apparatus includes a tower or hollow shaft 95 which is preferably made of steel and has a square plate 96 welded to its top end. A`larger square plate 97 is welded to the lower end of the tower. Holes in both plates 96 and 97 snugly accommodate the ends of the tower so that the top end of the tower is flush with the top of plate 96 and the bottom end of the tower is flush with the bottom sur-ace of plate 97. A four-bolt, flange mounted self aligning be~ring 98 is bolted to the bottom of plate 97 by means of the nuts and bolts 99. A similar bearing 100 is bolted to the top of plate 96 with four nuts and bolts 101. The lower plate 97 is bolted at its outer extremi-ties to a suitable frame 102 which is provided with sturdy legs (not shown). As with the apparatus shown in Figure 1, the overall assembly is securely suppor-ted on a concrete base resting on earth. A rotating shaft 104 which can be solid or hollow is arranged concentrically in the tower 95 and is held in the upper and lower bearings 100 and 98 by locking collars 106 and 107. The top end of shaft 104 is attached to the triangular plates 73 and 75 in the same manner as the shaft shown in Figure 4. Thelower end of shaft 1~ could be coupled to an al-1~ ternator or a mechanical device such as a pump through a suitableflexible coupling. As indicated earlier, a speed increaser can b~ attached to the flexible coupling if necessary. As with the ~irst ell~odiment, the base of the supporting structure for the tower 95 can be hinged to the concrete base to facilitate erec-tion and maintenance.
The support structure of Figure 9 is preferred over that ~h~wn in Figure 1 because it elimiates loads on the rotating shaft ~ue to guying and the necessary hollow tower 95 is readily ~v~ilable~ Moreover with this arrangement the rotating shaft 104 ~ is not exposed to the elements. A tubular tower is more visually pleasing than other possible types such as a lattice type.
It will be appreciated from the above description that the disclosed wind turbine eliminates exposed tie wires as used in other known machines. The mechanism provided for controlling the speed of the turbine permits it to remain operating despite extreme wind speeds and thus the turbine has a higher annual power output.
Moreover the wind turbine disclosed herein is quite reliable ~n~ saEe even under severe icing conditions that might hamper the operation of spoilers used in known wind turbines. Because the ~3~77 entire blade acts as an air brake under conditions that might cause overspeeding, there is little possibility that blade deploy-ment will be hindered by icing.
It will be readily apparent to those skilled in this art that certain features and aspects disclosed herein could readily be adapted to other turbines of similar design having more or less blades than the three in the disclosed embodiment. Also o~ course t~lrbines with more than one arm per blade could incorporate the main improvements disclosed herein. Some of the disclosed features could for example be used in a turbine which does not have straight blades. It will also be realized that, because of the relatively simple design and construction of the present wind turbine, the teachings of the present invention can be used in the construction ~f either a one of a kind unit or production units.
Not only can the design construction disclosed herein be used for a wind turbine but it is also adaptable for use as a water turbine. When used in moving water, the illustrated turbine ~ul~ ba inverted for projection of the blades into the water.
Such a water turbine might be installed either on a river or in a suitable ocean tidal area. The present construction is also a~aptable for use as an instrument to measure ocean currents or to measure wind speed. When used as a measuring device, the turbine would be made on a much smaller scale than a turbine intended for the generation of power.
Figures 10 and 11 show alternative means for biasiny the blades 11 to 13 towards the normal operating position. In Figure 10 the hinge 48 of the first embodiment is replaced by a right angle leaf spring 110. One end of this leaf spring is bolted at 111 to the bracket 112. The bracket 112 is connected to the I-beam 40 in the same manner as the bracket 52 shown in Figure 6.
~3~2~7 With this construction, the spring 110 acts as both a hinge and a biasing means. Thus with this construc-tion there is no need for the centrally loca~ed spring 82, the connecting cables 88 or the shroud. The bracket 112 is longer than the bracket 52 in order to ~ermit the spring to be bolted closer to the center of the turbine, thus permitting suitable freedom for the hinging movement. Use of leaf spring 110 would not provide the adjustmentcapabilities advant-ages of the first embodiment. If one wished, the spring 110 could be used in conjunction with a central biasing spring 82 and, in this case, the spring 110 would serve primarily as a hinge.
The second alternative shown in Figure 11 employs a right an~le bracket 114 that is connected to a mounting bracket 116 by means of hinge 117. One wing of the hinge 117 is bolted at 118 to the bracket 116 while the other wing is securely bolted or riveted to the bracket 11~. A spring action is provided by a compression spring 120, through which extends a bolt 121. The spring 120 is compressed between a washer 122 located on the in-sida o~ nut 125 and the side 123 of the bracket 114. It will be appreciated that the bolt 121 extends through a clearance hole '~ Eormed in the bracket 114 so that the bracket is free to move re-lative to the bolt against the force of the spring. The bolt 121 also of course extends through a suitable hole formed in the bracket 116. By adjusting the nut on bolt 121, different spring loadings can be achieved. As with the embodiment of Figure 10, this second alternative would eliminate the central spring 82 of the first embodiment and would not provide some of the desirable Eea~ures of the first embodiment. However, both alternative con~
~tructions would simplify the construction of the turbine.
Figure 12 illustates an improved blade construction wherein the blade 130 has a blade chord line 132 which is substantially tangentia~ tQ the circle oF rotation of the blade at all points along the length of the blade. The circle of rotation has its centre at 13~ in Figure 12, this centre being located along the centre axis of shaft 19 shown in Figure 4. Thus the blade 130 is twisted about a longitudinal axis thereof such as ~he longitudinal axis defining the front edge of the blade. With the straight blade construction shown in Figures 1 and 2, the blade chord line is tangent to the circle of rotation only at the mid-point of the longitudinal length of the blade. The angle between the blade chord line and the tangent increases from zero degrees as one moves towards the blade top or blade bottom. Incorporating the illustrated twist in the blade has the distinct advantage of pre-venting blade stalling for most, or all, blade speed wind speed conditions. With the blade arrangement of Figure 12, aerodynamic lift at all points in a revolution will be provided as at least part of the blade will be disposed at an angle of attack to provide lift in view of the slant configuration. If the blade is both ~lanted and twisted as shown and described, the blade efficiency is ~reatly increased over conventional straight, vertical blades.
The blade 130 could be constructed in the same fashion as described ~0 above in connection with the straight blades 11 to 13. Alterna-tively it could be constructed by other known techniques such as molding, assuming one employs a sufficiently strong material that can be molded.
While the invention has been described in considerable detail, the applicant does not wish to be limited to the parti-cular embodiments shown and described and it is the applicant's intention to cover all adaptations, modifications, and arrangements of the invention which come within the permissible scope of the accompanying claims.
Claims (13)
1. A fluid operated apparatus comprising a vertical, rotatable shaft, at least one arm extending horizontally outwardly from said shaft and fixedly connected thereto, an elongated aerofoil-shaped blade pivotally connected to the other end of said one arm so that said blade can pivot about a non-horizontal axis, said blade having a blade chord line at the point where the blade connects to the arm that in the normal operating position of the blade is perpendicular to a longitudinal axis of said one arm, wherein the leading edge of said blade is disposed at a fixed acute angle relative to the vertical at all rotational speeds about the axis of said shaft, which angle is located in a plane generally tangential to the path of rotation of the blade, and means for biasing said blade towards said normal operating position, said biasing means being overcome by centrifugal forces acting on said blade when the rotational speed of said blade reaches a predetermined limit resulting in said blade pivoting to a drag position.
2. A fluid operated apparatus according to claim 1 including at least three arms extending horizontally from said shaft and one aerofoil-shaped blade pivotally connected to the outer end of each arm by means of a hinge.
3. A fluid operated apparatus according to claim 1 wherein said biasing means includes a control cable connected at one end to said blade and at the other end to a control spring, said control cable extending from said blade inwardly through the interior of said arm.
4. A fluid operated apparatus according to claims 1, 2 or 3 wherein said arm is aerofoil-shaped.
5. The fluid operated apparatus according to claims 1 or 3 wherein the leading edge of said blade is disposed at a fixed acute angle relative to the vertical so as to face upwardly.
6. A fluid operated apparatus according to claim 3 having a single control spring and three control cables to provide said biasing means, each control cable being connected at one end to a respective blade and at the other end to said control spring, said biasing means further including an adjustable mount to which one end of said spring is connected, said mount providing means for adjusting the tension in said spring and the cables connected thereto.
7. A fluid operated apparatus according to claim 6 wherein said spring is an elongated coil spring having a centre axis that is normally coaxial with said shaft and connected at one end to an adjustable bolt.
8. A fluid operated apparatus according to claim 7 wherein an inner end portion of each control cable extends at an angle to the horizontal from a respective arm and each said inner end portion and said control spring are covered by a shroud.
9. A fluid operated apparatus according to claims 1, 2 or 3 including damping means connected at one end to said blade and at the other end to said arm to control pivotal movement of said blade.
10. A fluid operated apparatus according to claims 1, 2 or 7 wherein the blade is twisted about a longitudinal axis thereof whereby the blade chord line of the blade is substan-tially tangent to the circle of rotation of the blade at all points along the length of said blade.
11. A fluid operated apparatus according to claim 3 wherein said biasing means is a bent leaf spring connecting said blade to said at least one arm, said spring permitting said blade to pivot relative to said arm.
12. A fluid operated apparatus according to claims 1 or 3 wherein said biasing means includes a bent bracket, one end of which is pivotally connected by a hinge to said arm and the other end of which is connected to said blade, and a spring mechanism biasing said bracket to a first position where said blade is in said normal operating position, said bracket pivoting to a second position where said blade is in said drag position when said predetermined speed limit is reached or exceeded.
13. A fluid operated apparatus according to claims 1, 2 or 8 adapted to be rotated about the vertical axis of said shaft by wind forces, said apparatus including means for rotatably supporting said shaft, an electrical power generating means, and means for connecting said shaft to said generating means.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CA360,229A CA1134277A (en) | 1980-09-15 | 1980-09-15 | Fluid operated apparatus or turbine |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CA360,229A CA1134277A (en) | 1980-09-15 | 1980-09-15 | Fluid operated apparatus or turbine |
Publications (1)
Publication Number | Publication Date |
---|---|
CA1134277A true CA1134277A (en) | 1982-10-26 |
Family
ID=4117878
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CA360,229A Expired CA1134277A (en) | 1980-09-15 | 1980-09-15 | Fluid operated apparatus or turbine |
Country Status (1)
Country | Link |
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CA (1) | CA1134277A (en) |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP1498604A1 (en) * | 2003-07-17 | 2005-01-19 | Neuhäuser GmbH | Wind power plant |
WO2009010736A3 (en) * | 2007-07-17 | 2009-07-02 | Dale Vince | Vertical axis turbine |
US8061998B2 (en) | 2002-09-27 | 2011-11-22 | Aloys Wobben | Construction apparatus and method for a wind power installation |
CN108374753A (en) * | 2018-04-27 | 2018-08-07 | 福建通尼斯新能源科技有限公司 | A kind of bilayer wing wind-driven generator support arm |
CN110296041A (en) * | 2018-03-22 | 2019-10-01 | 梁北岳 | One axis multimachine aerodynamic decelerator single armed of jack-post structure rises resistance and combines vertical axis windmill |
-
1980
- 1980-09-15 CA CA360,229A patent/CA1134277A/en not_active Expired
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US8061998B2 (en) | 2002-09-27 | 2011-11-22 | Aloys Wobben | Construction apparatus and method for a wind power installation |
EP1498604A1 (en) * | 2003-07-17 | 2005-01-19 | Neuhäuser GmbH | Wind power plant |
WO2009010736A3 (en) * | 2007-07-17 | 2009-07-02 | Dale Vince | Vertical axis turbine |
CN110296041A (en) * | 2018-03-22 | 2019-10-01 | 梁北岳 | One axis multimachine aerodynamic decelerator single armed of jack-post structure rises resistance and combines vertical axis windmill |
CN108374753A (en) * | 2018-04-27 | 2018-08-07 | 福建通尼斯新能源科技有限公司 | A kind of bilayer wing wind-driven generator support arm |
CN108374753B (en) * | 2018-04-27 | 2024-01-19 | 山东中能华源海上风电集团有限公司 | Double-layer wing wind driven generator support arm |
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