CA1132955A - Single-mode vehicular headlamp system - Google Patents

Single-mode vehicular headlamp system

Info

Publication number
CA1132955A
CA1132955A CA337,262A CA337262A CA1132955A CA 1132955 A CA1132955 A CA 1132955A CA 337262 A CA337262 A CA 337262A CA 1132955 A CA1132955 A CA 1132955A
Authority
CA
Canada
Prior art keywords
light
headlamps
lighting system
headlamp
roadway
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
CA337,262A
Other languages
French (fr)
Inventor
Robert L. Vile
Elam Pitkjaan
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
CBS Corp
Original Assignee
Westinghouse Electric Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Westinghouse Electric Corp filed Critical Westinghouse Electric Corp
Application granted granted Critical
Publication of CA1132955A publication Critical patent/CA1132955A/en
Expired legal-status Critical Current

Links

Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21SNON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
    • F21S41/00Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps
    • F21S41/10Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by the light source
    • F21S41/14Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by the light source characterised by the type of light source
    • F21S41/162Incandescent light sources, e.g. filament or halogen lamps
    • F21S41/166Incandescent light sources, e.g. filament or halogen lamps characterised by the shape of the filament
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21SNON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
    • F21S41/00Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21SNON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
    • F21S41/00Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps
    • F21S41/10Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by the light source
    • F21S41/12Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by the light source characterised by the type of emitted light
    • F21S41/125Coloured light
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21SNON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
    • F21S41/00Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps
    • F21S41/10Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by the light source
    • F21S41/14Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by the light source characterised by the type of light source
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21SNON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
    • F21S41/00Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps
    • F21S41/10Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by the light source
    • F21S41/14Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by the light source characterised by the type of light source
    • F21S41/162Incandescent light sources, e.g. filament or halogen lamps
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21SNON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
    • F21S41/00Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps
    • F21S41/10Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by the light source
    • F21S41/14Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by the light source characterised by the type of light source
    • F21S41/162Incandescent light sources, e.g. filament or halogen lamps
    • F21S41/164Incandescent light sources, e.g. filament or halogen lamps having two or more filaments
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21SNON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
    • F21S41/00Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps
    • F21S41/10Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by the light source
    • F21S41/14Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by the light source characterised by the type of light source
    • F21S41/162Incandescent light sources, e.g. filament or halogen lamps
    • F21S41/168Incandescent light sources, e.g. filament or halogen lamps having a filament arranged transversally to the optical axis of the illuminating device
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21SNON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
    • F21S41/00Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps
    • F21S41/10Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by the light source
    • F21S41/19Attachment of light sources or lamp holders
    • F21S41/192Details of lamp holders, terminals or connectors
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21SNON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
    • F21S41/00Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps
    • F21S41/20Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by refractors, transparent cover plates, light guides or filters
    • F21S41/25Projection lenses
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21SNON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
    • F21S41/00Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps
    • F21S41/20Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by refractors, transparent cover plates, light guides or filters
    • F21S41/28Cover glass
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21SNON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
    • F21S41/00Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps
    • F21S41/30Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by reflectors
    • F21S41/32Optical layout thereof
    • F21S41/321Optical layout thereof the reflector being a surface of revolution or a planar surface, e.g. truncated
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21SNON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
    • F21S41/00Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps
    • F21S41/30Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by reflectors
    • F21S41/37Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by reflectors characterised by their material, surface treatment or coatings
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21SNON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
    • F21S41/00Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps
    • F21S41/40Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by screens, non-reflecting members, light-shielding members or fixed shades
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21SNON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
    • F21S41/00Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps
    • F21S41/40Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by screens, non-reflecting members, light-shielding members or fixed shades
    • F21S41/43Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by screens, non-reflecting members, light-shielding members or fixed shades characterised by the shape thereof
    • F21S41/435Hoods or cap-shaped
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21SNON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
    • F21S41/00Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps
    • F21S41/40Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by screens, non-reflecting members, light-shielding members or fixed shades
    • F21S41/47Attachment thereof
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21SNON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
    • F21S45/00Arrangements within vehicle lighting devices specially adapted for vehicle exteriors, for purposes other than emission or distribution of light
    • F21S45/50Waterproofing
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21WINDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO USES OR APPLICATIONS OF LIGHTING DEVICES OR SYSTEMS
    • F21W2102/00Exterior vehicle lighting devices for illuminating purposes
    • F21W2102/10Arrangement or contour of the emitted light
    • F21W2102/13Arrangement or contour of the emitted light for high-beam region or low-beam region
    • F21W2102/135Arrangement or contour of the emitted light for high-beam region or low-beam region the light having cut-off lines, i.e. clear borderlines between emitted regions and dark regions

Landscapes

  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Non-Portable Lighting Devices Or Systems Thereof (AREA)
  • Lighting Device Outwards From Vehicle And Optical Signal (AREA)

Abstract

21 48,098 ABSTRACT OF THE DISCLOSURE
A single pair of headlamps that each contain a single on-focus light source and produce different but com-plementary beam patterns are mounted on a motor vehicle to provide a composite beam of intense non-glare light that is used for city, rural and turnpike driving and thus remains "fixed" and constant for all driving conditions. The use of a single light source in each headlamp improves the optical efficiency of the lighting system and provides both long range and short range illumination of the roadway with a minimum amount of energy and drain on the electrical system of the vehicle. The headlamps are not interchange-able and must be mounted in proper relationship on the vehicle. However, they can be of circular or rectangular shape and have reflector and lens components that are preferably hermetically sealed to one another to provide sealed-beam type lamps, or which can be separated and thus form housings that can be opened to permit the light sources to be removed and replaced. When the headlamps are of sealed-beam construction, a coiled wire filament or a compact halogen-cycle type incandescent lamp can be used as the light source. Standard compact incandescent lamps or 22 48,098 halogen-cycle incandescent lamps are employed in headlamps that are not hermetically sealed.

Description

~329~

SINGIE-~IODE VEHlCUI..-~ HEADLAMP SYSTEM
CROSS-REFERENCE TO ~ELATEV ~PPLICATIONS
_ __ _ __ _ None.
_A KGROUN~ OF TIIE IN~ENTION
Field of the Invention:
This invention relates to the roadway illuminat-ing art and has particular reference to an improved head-lamp system for a motor vehicle.
escription of _he Prior Art:
In an effort to provide maximum illumination of the roadway under various driving conditions without "blind-ing" the drivers of other vehicles, the automotive industry has traditionally employed a headlamp system that provides "low beam" illumination for city driving and on highways where other cars are present and a "high-beam" mode of i:Llumination for use in rural areas and on turnpikes where glare light is not a problem or does not constitute a safety hazard. Such head:Ldmp systems conventionally employ either two or four headlamps which are selectively ener-gized by switch means in the vehicle to provide the desired high-beam or low-beam illumination. Headlamp systems of both types are well known to those in the art and are presently in use on motor vehicles manufactured in this ~;, `` 11.3Z~5 country and abroa(l.
A ducll-headl<3mp aut.omotive Lighting syst:em having switch means and lamps with l.ight-gate-lens assemblies which permit ~he l.amps t-o be operatecl in two or three different lighting modes is disclosed in U.S. Patent 3,617,795 (Peek). Road-lighting systems for vehicles which include four headlamps that are selectively energized to provide low-beam, high-beam and turnpike-beam modes of illumination are described in U.S. Patent Nos. 3,373,311 lo (Neulinger et al.) and 3,818,210 (Pitkjaan).
Dual-headlamp systems for vehicles having head-lamps with various combinations of lens components, baffles and li~ht sources which reduce glare by shifting light rays from one quadrant to another to form overlapping beams, that concentrate the light rays in conical-shaped beams, or which control the light rays with an elongated housing that is fitted with a grooved lens are disclosed in U.S. Patent Nos. 1,338,675 granted to Churchill; 3,102,692 granted to Einerman and 3,219,809 granted to Bulic.
SUMMARY OF THE INVENTION
_ While the prior art headlighting systems were generally satisfactory from a functional standpoint in that they reduced glare light and permitted the driver of the vehicle to vary the beam pa-ttern and light intensity in accordance with driving conditions, they were rather e~-pensive and complicated and required large power inputs which placed a heavy burden on the vehicle's electrical system and thus reduced the overall efficiency of the vehi-cle. More importantly, the beam patterns provided by such headlamp systems did not provide adequate illumination - ~.32955 along the edges of the driving lane with tlle reswlt tha~
left-hand and righ~-hand turns were dif~icult to make and sometimes hazardous. The constant need to switch from one type of lighting mode or beam to another while driving to prevent blinding the drivers of other vehicles constitutes another serious problem with the prior art systems since it places an additional burden on the driver and frequently creates hazardous situations when a driver either forgets to switch his headlamps from high-beam to low-beam or deliberately keeps them on high-beam in order to see far enough ahead on a strange road at high speeds.
The foregoing disadvantages and objections to the prior art headlamp systems are remedied in accordance with the present invention by utilizing a single pair of head-lamps that each contain one on-focus light source and have reflector and lens components which produce a composite beam pattern and a single mode of illumination that is used for all driving conditions and all types of roads. The individual headlamps are so designed that their beam pat-terns are different from one another but complement eachother in such a way that they project both long range and short range high-intensity light down the roadway in front of the vehicle, as well as "fill-in" light between the two beams and peripheral "tails" of light which illuminate both sides or shoulders of the road--without blinding the drivers of other vehicles that are in the vicinity. The headlamps are thus not interchangeable and must be mounted in the proper relationship on the front of the vehicle.
Since only a single light source (such as a coiled filament or a compact tungsten-halogen incandescent lamp) is used in ~' ,, .

~132955 i, each headlamp, it is ef~icielllly cowpled with itx re~Lec~or component and produces the requ-ired beam intensity as well as supplemental light in critical areas of the roadway at lower power inputs--thus conserving energy and providing safer roadway illumination.
BRIEF DESCRIPTION OF TH~ DRAWINGS
A better understanding of the invention will be obtained from the folLowing e~emplary embodiments shown in the accompanying drawings, wherein:
Figure 1 is a schematic representation of a con-ventional dual-headlamp system presently being used on cer-tain types of vehicles;
Figs. 2 and 2A are isocandle diagrams illustrat-- ing the low-beam and high-beam patterns produced by the dual-filament headlamps employed in the prior art system shown in Fig. l;
Fig. 3 is a schematic representation of a conven-tional four-headlamp system which is also in current use on certain type vehicles;
Figs. 4, 4A and 4B are isocandle diagrams illus-trating the low-beam and two high-beam patterns produced by the various lamps of the prior art headlamp system shown in Fig, 3;
Fig. 5 is a schematic representation of the im-proved dual-headlamp system which embodies the present invention;
Figs. 6 and 6A are isocandle diagrams of the individual beam patterns produced by the left and right headlamps employed in the improved vehicular lighting system shown in Fig. 5;

.
.. , . .- -- - ~ . - , . ~ -... . . .. .
.~ ' ! ' ~ I ' 1~132~SS
Fig. 7 is a side elevatiorlal view, partly in sec-tion, of a represenlative sealed-beam type headlamp which is employed in the improved :Lighting system of the present invention and contains a halogen-cycle incandescent lamp as the light source; and Fig. 8 is a similar view of an alternative head-lamp embodiment which uses a coiled wire filament as the light source and can also be employed in the improved lighting system of the present invention.
lo DESCRIPTION OF THE PRIOR ART HEADLAMP SYSTEMS
(FIG~RES 1-4) Before describing the improved headlamp system of the present invention, a brief review of the prior art sys-tems currently in use will provide usefùl background in-formation and a better understanding of the novel features of the improved system.
One of the common headlamp systems presently in use is shown in Figure 1 and consists of a pair of head-lamps 10 and 12 that each contain a pair of light sources such as coiled filaments 13, 14 and 15, 16, respectively, and have the usual lenses and parabolic reflectors (not shown). Filaments 14 and 16 constitute the low-beam light sources and are positioned on the focal points of the respective reflector components of headlamps 10 and 12.
The remaining filaments 13 and 15 are the high-beam fila-ments and are located off-focus and generally above the low-beam filaments, as illustrated. Low-beam lighting for city driving and in high density traffic is obtained by energi~ing both of the low-beam filaments 14 and 16.
High-beam illumination for rural or turnpike driving is ~3Z955 obtained by switching off the low-beam filaments ~nd ener-.
gizing both high-beam filaments 13 and 15. The headlamps are thus identical and are interchangeable.
The individual low-beam pattern produced by each of the headlamps 10 and 12 is shown in Fig. 2 and, as will be noted, provides a concentrated zone of maximum light intensity in the order of around 25,000 candlepower (cp) that is located on the horizontal axis H-H of the lamp and slightly to the right of its vertical axis V-V. The light intensity progressively decreases outwardly from this cen-tral zone with the light being concentrated around the horizontal axis and to the right of the vertical axis, as indicated by the fifth zone of light (aRproximately 5,000 cp) which is located mainly in the lower righthand quadrant and extends slightly beyond the vertical and horizontal axes. The composite low-beam illumination provided by the combined low-beam patterns of the two headlamps is thus directed to the right side of the driving lane (away from opposing vehicles) and is sharply cut off slightly above the horizontal.
In contrast, the high-beam pattern provided by each of the conventional headlamps 10 and 12 of the dual-lamp system is almost exactly centered on the intersection of the vertical and horizontal axes of the lamp and thus provides a concentrated zone of high intensity light (in the order of about 30,000 cp) that is aimed directly down the road in front of the vehicle. The zones of lesser light intensity spread outwardly in both directions from tne central zone, as indicated by the fifth light zone J 30 (approximately 10,000 cp) that is elongated but centered . ~ ~
- ~:
~ ~ .
.

: . .

~3z955 along the horizontal axis H-l-l of the headlamp.
The aforementioned intensities for the low-beam and high-beam patterns produced by a conventional dual-headlamp system are typical and require sealed beam fila-ment-type headlamps that have a nominal rating of 12 volts and approximately 60 watts for the low-beam filament, and about 50 watts for the high-beam filament. The total wattage for the system is, accordingly, approximately 120 watts when in the low-beam mode and approximately 100 watts when in the high-beam mode.
A conventional four-headlamp system that is also in use is shown in Fig. 3 and employs two pairs of head-lamps 18, 20 and 22, 24 that are located~on opposite sides of the vehicle. The outboard lamps 18 and 24 each contain an on-focus low-beam filament 26 and 30, respecti~ely, and an off-focus high-beam filament 25 and 29, respectively.
The inboard headlamps 20 and 22 are high-beam lamps that each contain a single filament 27 and 28, respectively, that are located at the focal points of the parabolic reflectors. Low-beam illumination is obtained by ener-gizing the two low-beam on-focus filaments 26 and 30 in the outboard lamps. High-beam illumination lS obtained by switching the outboard lamps from the low-beam filaments to the two off-focus filaments 25, 29 and simùltaneously energizing the on-focus filaments 27, 28 of the inboard lamps 20 and 22, respectively. Hence, in the low-beam mode only the two outboard lamps are in operation and all four headlamps are energized to provide the high-beam mode.
Once again, headlamps 18 and 24 (the outboard lamps) are identical and can be interchanged. The same is true of the ` ' `

11325~55 8 j r two inboard lamps 20, 22.
As illustrated in Fig. 4, the low-beam pattern produced by each of the outboard lamps 18 and 24 is quite similar to that produced by the low-beam filaments of the dual-headlamp system, except that the light is more concen-trated and more uniformly distributed around the horizontal axis H-H of the lamp while still confined mainly to the right of the vertical axis V-V. The central light zone typically has an intensity of about 25,000 cp and the fifth light zone is rather compact and has an intensity of around 8,000 cp, as indicated.
The high-beam pattern produced by each of the dual-filament outboard lamps 18 and 24 is~shown in Fig. 4A
and designated "High Beam (2)" to indicate that it relates to the lamps which contain two filaments. As will be noted, the central light zone has an intensity of approxi-mately 12,0~0 cp and is located slightly to the right of the vertical axis and slightly above the horizontal axis.
The fifth light zone has an intensity of about 4,000 cp and is similarly located, with the succeeding zones laterally spreading outwardly in both directions along the horizontal axis.
The beam pattern produced by each of the inboard single-filament high-beam headlamps 20 and 22 is shown in Fig. 4B and is designated "High Beam (1)". As will be noted, each of these lamps provides a more intense beam that has its central light zone centered on the inter-section of the horizontal and vertical axes and thus pro-vides a very powerful light beam that is aimed directly down the road in front of the vehicle and designed to give , ~ .
, -- , ~ ,. ;;
. , --.

~ 13Z955 maximum illumination of the roadway regardl~ss of its glare.
and blinding effect on other drivers. This is apparent from the fact that the central light zone typically has an intensity of approximately 3~,000 cp and the fifth light zone an intensity of about 6,000 cp (as indicated), with the light being spread laterally in generally symmetrical fashion around the horizontal axis H-H.
In a typical 12 volt headlamp system, each of the low-beam filaments has a nominal rating of about 60 watts, the high-beam filaments in the dual-filament lamps each has a nominal rating of about 37.5 watts, and the single high-beam filament in each of the inboard lamps also has a nominal rating of about 37.5 watts. The ~total power input for this system is accordingly in the order of 120 watts for the low-beam mode and approximately 150 watts for the high-beam mode.
IMPROVED DUAL-HEADLAMP SINGLE-MODE SYSTEM
(FIGS. 5 AND 6) In contrast to the above-described conventional headlamp systems, the improved system of the present inven-tion (shown in Figure 5) employs a single pair of headlamps 32 and 34 that each contain a single on-focus light source, such as coiled filaments 33 and 35 of suitable refractory metal wire such as tungsten. Each of the headlamps consist of the usual paraboloidal reflector component and a light-controlling lens component (not shown) that are joined together along their peripheries and form a housing for the light source, in accordance with standard lamp-making practice.
However, in contrast to the aforementioned conven-il329S5 ]o tional headlamp systems now in use, headlamps 32 and 34 of.
the improved system do not have identical beam patterns but are provide~ with suitable lens components that produce beam patterns that are very different but complement one another, as hereinafter described, Hence, the headlamps are not interchangeable and must be mounted in the correct location on the front of the vehicle. Since the visual effect of the different beam patterns will be easier to understand if they are described from the point of view of the driver of the vehicle, the headlamp that is located on the left side of the vehicle (as viewed by the driver) will be designated the "left lamp" and the headlamp to the driver's right will be designated the "right lamp". If the headlamp system as illustrated in Fig, 5 constitutes a "head-on" view of the system (that is, one obtained from a location in .ront of the vehicle), then headlamp 32 would be the "right lamp" and headlamp 34 would be the "left lamp".
Since the headlamps of the improved system are not interchangeable, suitable means must be provided to distinguish the lamps from one another and ensure that they are properly installed on the vehicle. For example, key lugs of different shapes can be provided on the reflector portion of the headlamps which will fit into similarly-shaped mating recesses or slots in the fixture or part of the car in which the headlamps are mounted, Polarized socket-and-lamp-terminal combinations can also be used for this purpose, if desired.
As shown in Fig. ~, the "left lamp" 34 produces a beam pattern of high intensity that has a sharp horizontal ~3Z9SS

cut-off, is centered to the right o~ the vertical axis V-V
of the lamp and slightly below its horizontal axis H-H, and has a unique elongated light zone 36 of reduced intensity that extends beyond the vertical axis but is confined well below the horizontal axis. This protruding "tail" of low intensity light provides much needed illumination along the left edge or shoulder of the driving lane without producing glare light that would blind oncoming drivers. As indi-cated~ the central light zone has an intensity in the order of approximately 55,000 cp and is located in the lower right quadrant below the horizontal axis. The other light zones are more or less concentric with the central zone and are elongated in the direction of the horizontal axis--except the non-symmetrial zone or "tail" 36 and succeeding zones that extend well to the left of the vertical axis.
The intensity of the outer light zones decreases in a uniform manner but is still sufficient to provide good illumination far down the road in front of the vehicle, as indicated by the fact that the fifth light zone has an intensity of around 35,000 cp and the eighth light zone which defines the elongated "tail" 36 has an intensity of
2,000 cp.
The resulting beam pattern produced by the "left"
headlamp 34 thus provides good visibility far down the roadway and along the left side of the roadway but does not produce glare light which would blind other drivers since the most intense portion of the light beam is depressed below the horizontal axis and located to the right of the vertical axis. This headlamp thus constitutes a "long-range" lamp which produces a powerful beam of light of the -, .: :
: , .

kind needed for safe driving at high speeds.
The beam pattern producecl by the "right lamp" is shown in ~ig. 6~ and is quite different and not as bright insofar as the central light zone is located closer but still to the right o~ the vertical axis V-V of the lamp and has an intensity of around 40,000 cp. In addition, a con-siderable portion of the light in this beam is spread laterally in both directions from the central intense zone to the left of the vertical axis and below the horizontal axis H-H--thus providing "fill-in" light down the roadway close to the vehicle and between the two high intensity zones produced by the headlamps, as well illuminating the right-hand edge or shoulder of the road to~provide improved visibility of pedestrians and when making right-hand turns.
The pronounced lateral spread of the fifth light zone (4,000 cp), and resulting elongated "tails" 37 and 38 which it and the succeeding zones form, provide the aforemen-tioned "fill-in" and peripheral lighting effects.
The "right" headlamp 32 thus also produces a light beam which is intense but depressed below the horizon-tal and is so configured and aimed that it provides "short range" illumination which complements the "long range" beam pattern of the "left lamp". The resulting composite beam is accordingly bright enough to provide adequate illumina-tion of the central and both peripheral portions of the roadway at speeds up to 60 or 65 miles per hour and excel-lent visibility at the federally mandated speed limit of 55 miles per hour---with much less glare light than that produced by the high-beam patterns of the conventional dual-headlamp and four-headlamp systems now in use.

~.:

~13Z~55 HEADLAMP EMBODIME;NTS (FIGURE:S 7-8) The headlamps empl.oyed in the improved headlight-ing systenl of the present invention are preferably of sealed-beam construction and contain either a compact halogen-cycle incandescent lamp or a coiled tungsten-wire filament. The headlamp L shown in Figure 7 is of the halogen-cycle type and accordingly consists of a vitreous reflector component 40 that is molded from glass and has a specular film 41 of aluminum or similar reflective metal deposited on its inner surface. A suitable glass lens component 42 is sealed along its periphery to the glass reflector component and is so shaped that it provides a series of light-bending prisms, flutes, etc. (not shown) that are contoured and arranged to bend the light rays in the proper manner to provide the aforementioned beam pat-terns, in accordance with the optical and lens prescription techniques well known to those skilled in the headlamp art.
A tubular tungsten-halogen lamp 43 is supported within the paraboloidal reflector component 40 by a pair of main lead wires 44, 45 that extend through suitable open-ings in the back of the reflector and are electrically joined, as by brazing, to a pair of metal ferrules 46 that are hermetically sealed to bosses provided in the outer surface of the reflector. L-shaped metal terminals 47 are fastened to the respective ferrules to provide a blade-like connector that is adapted to be inserted into a suitable socket of the vehicle's electrical system. The housing or envelope formed by the sealed reflector and lens components is evacuated and filled with a suitable inert atmosphere, such as nitrogen, through a tubulation (not shown) in the -: ~ ~ . . . ........ . .

~ -il3295~;

usual fashion and the tubulation is then tipped of~.
The halogen incandescent lamp 43 is secured to the main lead wires 4~, 45 by sheet metal clips 48, 49 that are slipped over the sides of the press seal and fastened to the respective lead wires. The lamp leads 50, 51 are fastened to tabs at the ends of the metal clips to complete the circuit and permit the lamp filament 52 to be energized The halogen-cycle lamp 43 is positioned so that its coiled filament 52 is substantially coincident with the focal 0 point of the paraboloidal glass reflector component 40.
In order to prevent light rays from passing directly from the halogen-cycle lamp 43 through the lens component 42 and producing glare light, ~ suitab~le shield 53 of sheet metal or the like is preferably suspended in front of and in masking relationship with the;filament 52 by a strap that extends from the shield and is fastened, as by spot-welding, to an extension of one of the main lead wires 45, as shown in Fig. 7.
Alternatively, the light source can comprise a coiled tungsten-wire filament 54 (as illustrated in Fig. 8) that is held within the hermetically-sealed envelope of a headlamp La by securing the filament legs to the ends of the main lead wires 44a, 45a which are fastened to the metal ferrules 46a of the reflector component 40a. As in the previous embodiment, the filament 54 is located at the focal point of the paraboloidal reflector and a metal shield 53a is attached to one of the main leads 44a to intercept direct light rays and prevent glare. The sealed envelope -formed by the joined glass lens and reflector components, in this case, is filled with a mixture of ~, :
-, .

, ~ `` ~ ~
i~32955 nitrogen and argon at a suitable press~lre to prevent fila-ment oxidation.
If desired, the headlamps can also be manufac-tured in a manner such that the lens can be removed from the reflector component to provide a housing which is not hermetically sealed and can be dismantled to permit the halogen-cycle lamp (or conventional type incandescent lamp) to be replaced. Lamp replacement can also be effected by suitably designing the terminal assembly of the headlamp in lo such a way that it can be removed from the reflector and then reinserted, in which case the lens and reflector com-ponents can be permanently joined to one another.
As will also be apparent to thqse skilled in the art, the headlamps can be of circular or rectangular shape by properly forming the reflector and lens components so that their peripheries have the desired configuration. If circular-shaped headlamps are used, they can be of the PAR
56 type (17.78 cms. diameter). A suitable size for rectan-gular-shaped headlamps is 10.16 cms. by 16.5 cms.
Since only one filament is used in each of the headlamps of the improved headlighting system and it is positioned at the focal point of the reflector, beam pat-terns having light intensities of the magnitude mentioned above can be achieved in 12 volt electrical systems with total power inputs in the order of 100 to 120 watts (approx-imately 50 to 60 watts per lamp). Due to the higher effi-ciencies obtained with halogen-cycle type incandescent lamps, comparable beam intensities can probably be achieved with headlamps using such halogen light sources and a total power input in the order of 70 to 100 watts or so in a 12 ~ - .

. .

1132955 , ~

volt system (from about 35 watts to about 50 watts per.
halogen-cycle lamp).
In countries such as England and Japan where cars are driven on the left side of the road rather than on the right side, then the lens components of the "left hand" and "right hand" headlamps of the improved system as above-described will of course be transposed and the optical prescriptions of the lenses reversed in order to provide the proper individual and composite beam patterns (that is, beam patterns wherein the depressed "tail" of light 36 extends to the right of the vertical axis and constitutes a part of the beam pattern which is produced by the "right lamp" instead of the "left lamp", etc.). ~

1 , . ~.
., .

:. ~ - , .

Claims (16)

I claim as my invention:
1. A roadway lighting system for a motor vehicle comprising, in combination;
a single pair of headlamps mounted on the front of the vehicle and on opposite sides of its centerline so that one-of said headlamps constitutes a left headlamp and the remaining headlamp a right headlamp, relative to the operator of the vehicle, a single light source within each of said head-lamps, and means for energizing said headlamps including a switch for operating and de-activating the light sources in unison and thereby providing a single mode of roadway illumination that is used for all driving conditions, each of said headlamps having a reflector compon-ent and a lens component that define a housing and direct the light rays generated by the associated light sources into a light beam of controlled intensity and configuration such that (a) the left headlamp produces a beam pattern having a concentrated region of maximum light intensity which is located below the horizontal axis and to the right of the vertical axis and has additional surrounding regions of light that provide long range illumination of the road-way in front of the vehicle, and (b) the right headlamp produces a beam pattern having a concentrated region of maximum light intensity that is also located below the horizontal axis and to the right of the vertical axis and has additional surrounding regions of light that provide short range illumination of the roadway as well as fill-in illumination for the center of the driving lane between the two maximum-intensity light regions, the beam intensity of the right headlamp being less than that of the left headlamp.
2. The vehicular roadway-lighting system of claim 1 wherein each of said headlamps also contains a shield that is disposed in front of and in masking relation-ship with the associated light source.
3. The vehicular roadway-lighting system of claim 1 wherein the lens component of at least one of said headlamps is removably secured to the associated reflector component and provides a housing for the associated light source which is closed but not hermetically or permanently sealed.
4. The vehicular roadway-lighting system of claim 3 wherein;
each of said headlamps is of the non-hermetic sealed type, and each of the light sources in said headlamp com-prises a compact halogen-incandescent lamp.
5. The vehicular roadway-lighting system of claim 1 wherein each of the reflector components is hermet-ically secured to the associated lens component and both of said headlamps are thus of the sealed beam type.
6. The vehicular roadway-lighting system of claim 5 wherein each of said light sources comprises a coiled filament of refractory metal wire.
7. The vehicular roadway-lighting system of claim 5 wherein each of said light sources comprises a compact tungsten-halogen incandescent lamp.
8. The vehicular roadway-lighting system of claim 1 wherein;
each of said reflector components is of para-boloidal configuration, each of said light sources is substantially dis-posed at the focal point of the associated paraboloidal reflector component, the beam pattern produced by the left headlamp includes an elongated region of less intense light that extends to the left of the maximum-intensity region and beyond the vertical axis of the headlamp and thus provides illumination for left-hand turns by the vehicle, and the said additional surrounding regions of light in the beam pattern of the right headlamp are elongated laterally in each direction from the maximum-intensity region of light and thus provide illumination to the right of the vehicle and improved visibility of the right-hand periphery of the driving lane in addition to the fill-in and short range illumination.
9. The vehicular roadway-lighting system of claim 8 wherein each of said light sources is masked by a shield means that is supported at a location relative to the light source and the associated lens component that it intercepts light rays from the light source that would otherwise pass directly through the lens component.
10. The vehicular roadway-lighting system of claim 9 wherein the peripheral portions of said reflector and lens components of rectangular configuration.
11. The vehicular roadway-lighting system of claim 9 wherein the peripheral portions of said lens and reflector components are of circular configuration.
12. The vehicular roadway-lighting system of claim 9 wherein each of said light sources comprises a compact tungsten-halogen incandescent lamp of tubular con-figuration.
13. The vehicular roadway -lighting system of claim 12 wherein each of said headlamps has a nominal rating of from about 35 watts to about 50 watts.
14. The vehicular roadway-lighting system of claim 9 wherein;
said paraboloidal reflector components are com-posed of vitreous material that is coated with a specular film of metal, and said lens components are also composed of vitre-ous material and are hermetically joined to the respective reflector components so that said headlamps are of the sealed beam type.
15. The vehicular roadway-lighting system of claim 14 wherein each of said light sources comprises a filament of coiled refractory wire.
16. The vehicular roadway-lighting system of claim 15 wherein each of said headlamps has a nominal rating of from about 50 watts to about 60 watts.
CA337,262A 1978-10-16 1979-10-10 Single-mode vehicular headlamp system Expired CA1132955A (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US95182578A 1978-10-16 1978-10-16
US951,825 1978-10-16

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ID=25492206

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Application Number Title Priority Date Filing Date
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JP (1) JPS5553801A (en)
CA (1) CA1132955A (en)
DE (1) DE2940624A1 (en)
FR (1) FR2439103A1 (en)
GB (1) GB2035531B (en)
NL (1) NL7907562A (en)

Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4611170A (en) * 1982-08-04 1986-09-09 Pa Incorporated Coil apparatus mounted on an axially split spool for indicating wall thickness variations of a length of ferromagnetic pipe
DE19718540A1 (en) * 1997-05-02 1998-11-05 Hella Kg Hueck & Co Universal headlamp for vehicle
AT519356B1 (en) * 2017-04-07 2018-06-15 Zkw Group Gmbh Light module for a motor vehicle headlight

Family Cites Families (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CH174197A (en) * 1932-12-24 1934-12-31 Bosch Robert Ag Vehicle headlights.
US2040613A (en) * 1934-03-03 1936-05-12 Kuhn George Light projector
US2154842A (en) * 1937-09-25 1939-04-18 J F Handy Headlight system and means
US2277563A (en) * 1940-11-09 1942-03-24 Gen Electric Vehicle headlamp
US2993987A (en) * 1958-12-02 1961-07-25 Alfred J Diffie Motor vehicle headlight
FR1242767A (en) * 1958-12-17 1960-09-30 Lighting method and device known as vehicle crossing
US3764797A (en) * 1972-04-27 1973-10-09 Minnesota Mining & Mfg Vehicle headlight
JPS5149584A (en) * 1975-07-07 1976-04-28 Tokyo Shibaura Electric Co

Also Published As

Publication number Publication date
GB2035531B (en) 1982-08-04
JPS6258081B2 (en) 1987-12-04
FR2439103A1 (en) 1980-05-16
JPS5553801A (en) 1980-04-19
DE2940624A1 (en) 1980-04-24
FR2439103B1 (en) 1984-01-06
GB2035531A (en) 1980-06-18
DE2940624C2 (en) 1989-07-20
NL7907562A (en) 1980-04-18

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