CA1118845A - Method of automatic matching of the microwave heater - Google Patents

Method of automatic matching of the microwave heater

Info

Publication number
CA1118845A
CA1118845A CA000329622A CA329622A CA1118845A CA 1118845 A CA1118845 A CA 1118845A CA 000329622 A CA000329622 A CA 000329622A CA 329622 A CA329622 A CA 329622A CA 1118845 A CA1118845 A CA 1118845A
Authority
CA
Canada
Prior art keywords
microwave
tuning
microwave energy
reflected
load
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
CA000329622A
Other languages
French (fr)
Inventor
Gerd Naumann
Bernd Treine
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
KraussMaffei Extrusion GmbH
Original Assignee
Hermann Berstorff Maschinenbau GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Hermann Berstorff Maschinenbau GmbH filed Critical Hermann Berstorff Maschinenbau GmbH
Application granted granted Critical
Publication of CA1118845A publication Critical patent/CA1118845A/en
Expired legal-status Critical Current

Links

Classifications

    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B6/00Heating by electric, magnetic or electromagnetic fields
    • H05B6/64Heating using microwaves
    • H05B6/78Arrangements for continuous movement of material
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B6/00Heating by electric, magnetic or electromagnetic fields
    • H05B6/64Heating using microwaves
    • H05B6/66Circuits
    • H05B6/666Safety circuits

Landscapes

  • Physics & Mathematics (AREA)
  • Electromagnetism (AREA)
  • Constitution Of High-Frequency Heating (AREA)
  • Control Of High-Frequency Heating Circuits (AREA)
  • Heating, Cooling, Or Curing Plastics Or The Like In General (AREA)

Abstract

INVENTION OF
Gerd Naumann and Bernd Treine TITLE OF THE INVENTION

"Improvements relating to microwave heating"

ABSTRACT OF THE DISCLOSURE

A method and apparatus for matching a microwave heater to reduce the microwave energy reflected by the load, wherein microwave energy from a microwave energy source is supplied to a treatment chamber by a hollow waveguide of rectangular section, a directional coupler in the waveguide prevents reflected energy returning to the source and directs it to absorption means, a detector is provided at the absorption means to measure the reflected energy and produce a signal and control means is provided to operate control motors to operate tuning pins provided in the waveguide, the control motors having different operating speeds.

Description

The invcntion rela~es to a method and apparatus for diclectlic heating by means o~ microwave.erler~y.
It .is known that, ln ordcr to achieve a high degree o~
efficiency for a microwave heater, ~he load mus~ be matched to the microwave generator and its waveguide, as the microwave generator, the energy waveguide, the treatment chamber and the load may have different impedances. If the impedances of the microwava generator, the waveguide and the treatment chamber on the one hand and the impedance of ~he load on the other hand are di~erent~
transformation means must be interposed between them, the purpose of the transformation means being to match the impedance of the load to the impedance of the microwave generator wi~h the wave guide and the treatment chamber. Optimum utilisation of the microwave energy is ensured only when the entire quantity of energy produced in the microwave generator is converted to heat in the load. This means that as far as possible, there should no~ be any reflection of the microwave energy at the load.
In order to provide for low-reflection matching of the load, it has been proposed to provide ona or more tuning pins or tuning screws to project displaceably into the wayeguide, which waveguide ay be in the form of a hollow waveguide passage. With such tuning members which act as a matching transfonner, it is theoretically possible for any load impedance to be matched to any generator impedance.
It has been found thak the impedance o~ the load is variable, in operation o~ a microwave heater. Therefore, it is not sufficient ior the loa~ to be matched to the microwave generator by way of the tuning mernbers, Just once. There is thereiore a requirement for automatlc matching o~ the rnicrowave heater during operfltion thereo~.
This automatic matchin~ operation is intcndcd to reduce to a minimum ~he amounk o~ microwave energy which ls re~lected by ~he load, as a result o de~ectlve matt:hing.
It has already been proposed that the microwave energy reilt-~c~ed by the load rrlfly be me~sured and the ~uning rnembers adjusted in 3S accordancc with the measured value) in order to reducc to a millimun the microwave en~rgy which i8 reilected by the load. ~owever~ it is , ' ~

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S

not po3slble to give a clear adjustn~nt instruc~ion9 over a large r2nge of variation of the re~lection coefficient.
Thc inven~ion is based on the problem of providing a method of matching a microwave heater, which is distinguished by a wide ~uning range and ex~reMely precise matclling o the load to the microwave generator.
According to one aspe~t of the invention9 there is provided a method of ma~ching a microwave heater, for the purposes of reduclng microwave energy re~lected by the load wherein microwave energy is supplied to a treatment chamber from a microwave energy source by way of a hollow waveguide of substantially square or rectangular cross section and matching is ef~ected by means of adjustable tuning members which are disposed in the hollow wave-guide, the method comprising measuring the microwave energy reflected by the load, and, when a given level of reflected micro~ave energy is exceeded, adjusting two tuning members wlth one oi the tuning members having a higher adjustment syeed than the other.
If, when the reflected microwave energy is meAsured, it is found that an admissible level has been exceeded, the tuning members are adjusted at different speeds until the microwave installation is again tuned to such an extent that the reflected microwave energy is reduced to the desired minimum.
Advantageously, one tuning member is adjusted repeatedly through the entire tuning range, while the second tuning member is adjusted only through a partial range. While the second tuning member passes through lts ~uning range or a part thereof, the ~irst tuning member may pass through its full tuning range several times, Por example 30 times. In this wuy, the matchlng process contlnuoualy eects minimisation of the reflected microw~ve energy Wherl the minimum o~ re~lec~ed microwave energy is reached, ad~us~ment of the tuning members i8 gtopped.
Such a method can have the important advantage oE providing a mat:clllng process which i9 convergent ln any load range.
3S According to another aspect of the invention, there is provided a mic~owave hea~er including matchlng means ~or reduclng .i'`...
~. .
~.. ,,........ .. .. . . .......................................................... ..... ........... ................................................. ~

the mi.crowave energy reflectcd by thc load and comprising a treat-ment chamber connected to a microwave generator by way of a hollow waveguide o~ substcmtially square or rectangular cross-section, displaceable tuning pins disposed in the hollow waveguide, a cir-culatol or directional coupler whicl~ blocks, ~rom the microwavegenerator, the microwave energy refl.ected by the load, and ].eads ; to absorption means, measuring means ~or the reflec~ed microwave energy disposed at ~he absorption means~ sw:Ltching means for converting the rneasured value in~o a proportional electrical signal and connccted to the output of the measuring means, and an amplifier circuit to compare the electricaL signal wi~h a desired value to produce an output signal which is applied to control members ior actuating control motors of the tuning pins, the control motors having different speeds.
~dvantageously, the control motors are connected to the tuning members by way of crank transmission means.
I~hen the reElected microwave energy devia~es from a predeter-mined minimum~ the tuning pins are automatically displaced at difierent speeds until the measured reflected microwave energy has again been restored to the minimum value.
It is known that, with a three-part tuning transformer whose tuning mcmbers have ~/4-spacings, any defective matching of a micro-wave install.ation can be eliminated (Meinke/gu~dlach, 1968, page 420).
If the predetermined minim~m of reflected microwave energy cannot be attained by means of two tuning members, a third tuning member can carry out the same tuning process, with tha~ one of the other tuning members which is at the ~/4-spacing. In this case, the tuning mernber which is at the ~/2-spacing is retracted into a ~tarting posikion. This mode o~ operation can ensure~ a~ter a double ~unlng period, that the installation is matched.
It i8 thus pos~ible to provlde for matching o~ a microwave systeml wherein the use~ul power from the microwave generator i9 al~o applied almost entirely ~o the load, in operation of the microwave ins~all.atioll.
3S The invention 19 diogrammatic~lly illustrated by way oE
example in ~he flCCOInpanyillg drawing, 1TI WLIiCh :

~1~L8~3~5 Figure 1 show9 a diagramma~ic view of a microwave heater with control means for ~atching the microwave heater; and ~igure 2 shows the potential gradient of the detec~or S probe which receives the reflected microwave energy, in automatic matching oi the microwave heater.
Referring to the drawing~ a treatment chamber of a micro-wave heater is formed wi~h a l~icrowave treatment passage 3 o~
approximately square cross-section. Elongate material to be heated~ comprising for example, rubber, i5 passed through the passage 3.
The microwave energy is introduced into the treatment chamber 3 at two coupling stations 4 and 5. Each coupling station 4 and 5 is connected to a respective microwave generator 6 and 7 by way oi a respective hollow waveguid2 8 and 9 oi square cross-section. The waveguides 8 and 9 which terminate at the treatment chamber 3 are displaced at 90 relative to each other~ The introduction of the microwave energy, at positions which are displaced thro~lgh 90 re]ative to each othe~, causes the produc-tion of two TE10-waves which are turned througb 90. In this way, there is a favourable energy absorption angle between the profile lip and the E-field line, for dif~erent profiles of the elongate material to be heated.
A matching transormer 11 and l2 is disposed at each of the waveguides 8 and 9 which carry the microwave energy, each such transformer comprising three tuning pins 13, 14 and 15. A
directional coupler such as a circulator 16 and 17 is connected between the respective trans~ormer ll and 12 and the associated microwave generator 6 and 7 and passcs the microwave energy re~lected by the load to an absorption means where the reELected microwave energy is consumed. The absorption means is provided wil:h measuring means comprising an antenna and a detector probe 18.
This arrangement there~ore produces an electri~al signal U which is proportionfll to the re~lected microwave energy and which is applied to two comparators l9 and 21. A reference signal U ref .
.

is also appliecl to e~ch of che comparators 19 and 21 respectively.
If the voltage U produced by the probe 18 exceeds ~he voltage U ref of the reference signal, a signal Q is applied by way of the first comparator 19 to control means 22 for control motors Ml and M2. The control motors Ml and M2 are each coupled to a respective tuning pin 15 and 14 preferably by crank transmissioTl means. In operation~ the tuning pin 14 is displaced in a high-speed mode and the tuning pin 15 is displaced only slowly by its control motor Ml.
If matching of the microwave installation has not been achieved within a given yeriod of time, which period is determined by a timing member integrated in ~he comparator 19, a signal Q is used. This signal Q is applied to the second compara~or 21 and to resetting means 23 for the motor Ml of the tuning pin 15.
The second comparator 21 applies a signal to control means 24 for the motor M2 snd a motor M3 for the tuning pins 13 and 14 respectively. The tuning pins 13 and 14 carry out the same matching operation while the tuning pin 15 is returned to a starting position.
~hen the detector probe voltage and thus the reflected microwave energy fall below a predetermi.ned level U min, the inpu~ signal to the comparators 19 and 21 falls below a switch-off threshold. The comparators 19 and 21 no longer produce an output signal for energising the control motors. The micro-wave installation is thus matched for the opera~ing condition at that time.
Figure 2 shows the potential gradient in respec~ of minimisation of voltage and thus minimisation of the reflected mlcrowave energy ~en using direct~current motors, it is possible that the high-spee.d mode of movement o~ the one tuning pin may cnuse the tunlng pin to go beyond the minimum. The switchin~ means can then be provided wi~.h a means which makcs it possible for the tunlng pin to be reversed in its setl:ing, in such a case. If the tuning pins are displaced by means of s~epping motors, then the voltage will not pass through the minimum voltage value.

, .

, .. .............. . . .. . . . . .... .

~ -- ~ :

Claims (4)

1 A method of matching a microwave heater, for the purpose of reducing microwave energy reflected by the load wherein microwave energy is supplied to a treatment chamber from a microwave energy source by way of a hollow waveguide of substantially rectangular cross-section and matching is effected by means of adjustable tuning members which are disposed in said hollow waveguide, the method comprising measuring the microwave energy reflected by the load and, when a given level of reflected microwave energy is exceeded, adjusting two tuning members with one of the tuning members having a higher adjustment speed than the other.
2 The invention claimed in claim 1, wherein a first of said tuning members is adjusted repeatedly through its full tuning range, while a second of said tuning members is adjusted through only a part of its range.
3 A microwave heater including matching means for reducing the microwave energy reflected by the load and comprising a treatment chamber; a microwave generator; a hollow waveguide of substantially rectangular cross-section connecting said micro-wave generator to said treatment chamber, displaceable tuning pins disposed in said hollow waveguide; a directional coupler to block, Prom the microwave generator, the microwave. energy reflected by the load; absorption means to absorb said reflected microwave energy directed to said absorption means by said directional coupler; measuring means, disposed at said absorption means, to measure said reflected microwave energy; switching means connected to the output of said measuring means, to convert the measured value measured by said measuring means into a proportional electrical signal; an amplifier circuit .
to compare said electrical signal with a desired value and produce an output signal; control members to which said output signal is applied; and control motors for said tuning pins, said control motors being actuated by said control members and having different operating speeds.
4 The invention claimed in claim 3, further comprising crank transmission means connecting said control motors to said tuning pins.
CA000329622A 1978-06-14 1979-06-13 Method of automatic matching of the microwave heater Expired CA1118845A (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE19782825944 DE2825944C3 (en) 1978-06-14 1978-06-14 Method and device for dielectric heating by means of microwave energy
DEP2825944.1 1978-06-14

Publications (1)

Publication Number Publication Date
CA1118845A true CA1118845A (en) 1982-02-23

Family

ID=6041707

Family Applications (1)

Application Number Title Priority Date Filing Date
CA000329622A Expired CA1118845A (en) 1978-06-14 1979-06-13 Method of automatic matching of the microwave heater

Country Status (6)

Country Link
JP (1) JPS5533785A (en)
CA (1) CA1118845A (en)
DE (1) DE2825944C3 (en)
FR (1) FR2434544A1 (en)
GB (1) GB2023313B (en)
SE (1) SE438234B (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US10603617B2 (en) 2015-10-30 2020-03-31 Fujitsu Limited Microwave irradiation apparatus and exhaust gas purification apparatus

Families Citing this family (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS56159085A (en) * 1980-05-13 1981-12-08 Matsushita Electric Ind Co Ltd High frequency heater
JPS56159086A (en) * 1980-05-13 1981-12-08 Matsushita Electric Ind Co Ltd High frequency heater
JPS5723494A (en) * 1980-07-18 1982-02-06 Nippon Electric Co High frequency heater
JPS58111295A (en) * 1981-12-25 1983-07-02 株式会社東芝 High frequency heater
EP0088175A1 (en) * 1982-03-08 1983-09-14 Douglas Powell Mahan Tumble drying apparatus
JP4783429B2 (en) 2006-07-06 2011-09-28 株式会社瑞光 Wound dressing
JP4939900B2 (en) * 2006-11-02 2012-05-30 白十字株式会社 Wound dressing
JP4939903B2 (en) * 2006-11-07 2012-05-30 白十字株式会社 Wound dressing
US10980088B2 (en) 2018-01-22 2021-04-13 Markov Llc Energy absorption monitoring for an intelligent electronic oven with energy steering
DE102018115827A1 (en) * 2018-06-29 2020-01-02 Gerlach Maschinenbau Gmbh Device for networking with controlled microwaves

Family Cites Families (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2499182A (en) * 1946-10-08 1950-02-28 Gen Electric Automatic maximizing control system
DE1221348B (en) * 1962-04-10 1966-07-21 Rohde & Schwarz Method and arrangement for independent coordination of electrical networks
US3757070A (en) * 1972-06-19 1973-09-04 Canadian Patents Dev Microwave heating apparatus with tuning means
GB1400895A (en) * 1973-06-27 1975-07-16 Canadian Patents Dev Microwave heating apparatus
US4035599A (en) * 1976-02-23 1977-07-12 Canadian Patents And Development Limited Control system for non-resonant microwave dryers
FR2358052A1 (en) * 1976-07-07 1978-02-03 Thomson Csf UHF oscillator load variation compensation - is applied to klystron powered furnaces and has piston controlled auxiliary cavity

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US10603617B2 (en) 2015-10-30 2020-03-31 Fujitsu Limited Microwave irradiation apparatus and exhaust gas purification apparatus

Also Published As

Publication number Publication date
GB2023313A (en) 1979-12-28
DE2825944C3 (en) 1981-10-22
JPS5533785A (en) 1980-03-10
JPS6226158B2 (en) 1987-06-06
SE7905219L (en) 1979-12-15
DE2825944B2 (en) 1980-08-14
SE438234B (en) 1985-04-01
FR2434544B1 (en) 1984-02-10
DE2825944A1 (en) 1979-12-20
FR2434544A1 (en) 1980-03-21
GB2023313B (en) 1983-01-19

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