CA1100048A - Articulated exhaust system - Google Patents

Articulated exhaust system

Info

Publication number
CA1100048A
CA1100048A CA288,778A CA288778A CA1100048A CA 1100048 A CA1100048 A CA 1100048A CA 288778 A CA288778 A CA 288778A CA 1100048 A CA1100048 A CA 1100048A
Authority
CA
Canada
Prior art keywords
sealing
header
manifold
engine
combination according
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
CA288,778A
Other languages
French (fr)
Inventor
John F. Hall
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Old Carco LLC
Original Assignee
Chrysler Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Chrysler Corp filed Critical Chrysler Corp
Application granted granted Critical
Publication of CA1100048A publication Critical patent/CA1100048A/en
Expired legal-status Critical Current

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N13/00Exhaust or silencing apparatus characterised by constructional features ; Exhaust or silencing apparatus, or parts thereof, having pertinent characteristics not provided for in, or of interest apart from, groups F01N1/00 - F01N5/00, F01N9/00, F01N11/00
    • F01N13/18Construction facilitating manufacture, assembly, or disassembly
    • F01N13/1805Fixing exhaust manifolds, exhaust pipes or pipe sections to each other, to engine or to vehicle body
    • F01N13/1811Fixing exhaust manifolds, exhaust pipes or pipe sections to each other, to engine or to vehicle body with means permitting relative movement, e.g. compensation of thermal expansion or vibration
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60KARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
    • B60K13/00Arrangement in connection with combustion air intake or gas exhaust of propulsion units
    • B60K13/04Arrangement in connection with combustion air intake or gas exhaust of propulsion units concerning exhaust
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L27/00Adjustable joints, Joints allowing movement
    • F16L27/02Universal joints, i.e. with mechanical connection allowing angular movement or adjustment of the axes of the parts in any direction
    • F16L27/04Universal joints, i.e. with mechanical connection allowing angular movement or adjustment of the axes of the parts in any direction with partly spherical engaging surfaces
    • F16L27/053Universal joints, i.e. with mechanical connection allowing angular movement or adjustment of the axes of the parts in any direction with partly spherical engaging surfaces held in place by bolts passing through flanges
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L39/00Joints or fittings for double-walled or multi-channel pipes or pipe assemblies
    • F16L39/04Joints or fittings for double-walled or multi-channel pipes or pipe assemblies allowing adjustment or movement

Landscapes

  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Transportation (AREA)
  • Exhaust Silencers (AREA)
  • Quick-Acting Or Multi-Walled Pipe Joints (AREA)
  • Joints Allowing Movement (AREA)
  • Flanged Joints, Insulating Joints, And Other Joints (AREA)

Abstract

ABSTRACT OF THE DISCLOSURE

The exhaust manifold for a transversely mounted automobile engine terminates adjacent to the negine in an outlet having an articulated connection with the inlet of an exhaust header that terminates in an exhaust pipe discharging to the atmosphere.
The articulated connection comprises an annular coupling portion having a spherical surface at the header inlet seated in sealing engagement with a spherical or conical sealing surface de-fining the manifold outlet. An annular flange adjacent to the inlet of the header may be seated in sealing engagement against a second sealing surface of the annular coupling portion. The sealing engage-ments may be maintained by a collar yieldingly urged against the annular flange by spring means that engage the collar at spaced locations on a line parallel to the roil axis of the engine and passing through the center of the first named spherical surface.
Exhaust tuning is accomplished by partitioning the header inlet into separate exhaust passages that communicate with selected exhaust ports of the engine by means of short conduits of the manifold. At a predetermined location downstream of the exhaust ports, the separate passages of the header merge.

Description

llOQQ48 This invention is concerned with exhaust systems for automobiles and is illustrated by way of example with a sub-compact vehicle wherein for optimum compactness the engine is mounted with its roll axis transverse to the longitudinal front-to-rear axis of the vehicle. It will be apparent that the invention may be readily employed in other applications.
Difficulty is encountered at times in maintaining a conventional rigid connection between the exhaust manifold of the engine and the customary rearwardly extending exhaust header of tailpipe. Various articulated connections have been proposed heretofore, but such connections have been subject to excessive wear and leakage after a short period of use.
An object of this invention is to provide an improved comparatively leak proof articulated connection between the exhaust manifold and header or tailpipe that utilizes a sealing annulus in sealing engagement with annular seats around the manifold outlet and heat inlet and is characterized by durability, efficiency, and simplicity and economy of construction, replacement and operation.
The present invention resides in an exhaust system for an automobile engine wherein there is provided a gas passage including an exhaust manifold for conducting exhaust gas from the engine and also including an exhaust header for conducting the gas from the manifold to the atmosphere.
Means is provided for effecting an articulated connection between the outlet of the manifold and the inlet of the header means, which means includes two annular coupling portions of the passage in communication with the members respectively comprising the manifold and header and having sealing surfaces in mutual sliding sealing engagement around ~0~ 8 the passage. The coupling portions are carried by the members respectively for moving therewith to effect the engagement. Flange means is associated with one of the members for moving the latter to effect the engagement upon relative movement of the flange means in a predetermined direction with respect to the other member. Means yieldingly urge the relative movement of the flange means in the predetermined direction.
In a specific embodiment of the invention, an annulus is provided with a spherical sealing surface in sealing engagement wit}~<- spherical or conical sealing surface defining the m.lnifold outlet. The inlet end of the header may telescope into the annulus and be provided with an annular radially extending sealing flange that seats against an annular sealing surface of the annulus transverse to the latter's ma~or axis. A collar may be yieldingly clamped against the annular flange of the inlet end of the header by spring means that engage the collar at diametrically opposite sides of the center of the spherical sealing surface on a line that extends parallel or nearly parallel to the roll axis of the engine.

~.

?(348 Exhaust tuning to obtain improved performance from an engine having a pulsating exhaust has been common heretofore, but where the roll axis of the engine is transverse to the longitudinal axis of the exhaust tailpipe, such tun!lg has been difficult and expensive because of the flexibility required fo~ the exhaust system adjacent the engine. In a preferred exhaust tuning system, each exhaust port is provided with a separate conduit that merges with the conduits of the other ports at a predetermined location downstream of the exhaust ports where a predetermined exhaust pressure phase relationship exists. The expense of the separate exhaust conduits and the corresponding number of articulated connections has prevented exhaust tuning for small low cost engines, such as the four cylinder engines mounted transversely in a subcompact vehicle.
It is accordingly another object of the invention to provide imp~oved low cost means for exhaust tuning that is suitable but not limited for use with small economical transversely mounted engines and that is particularly efficient and simple in structure,maintenance, and operation.
~ nother object is to provide such exhaust tuning comprising an exhaust manifold having a separate short manifold conduit connected with each exhaust port of the en~ine and extending to an outlet for the manifold.
The latter is provided with an articulated connection with the inlet end of an exhaust header which is partitioned into a number of header conduits. The header conduits are connected at the articulated connection with selected manif~ld conduits and merge at a predetermined location do~nstream of the articulated connection to cffect the desired exhaust tuning tm/

Accord:ingly each separate short l!lrtnifold conduit may be connected with a separat,e header conduit for opti~um tuning and only a single lealc resist,ant articulated connection is required.
The single articulated connection also avoids the di~icult and costly fabrication required to assure ~he necessary alignmen~ of the multiple articulated connections and to avoid leakage that would result from misalignment of such connections.

In a preferred construction, the header comprises two separate conduits, each connected with selected manifold conduits.
Thus with a four cylinder engine for example, the short man~fold conduits associated with non_consecutively firing cylinder, such as cylinders 1 and 3, are connecte~ with one header conduit, and the short manifold conduits associated with the cylinders 2 and 4 are connected with the other header conduit, wherein the num~ rs 1-4 represent the firing order of the cylinders~ not necessarily their physical arrangement in the engine. By reason of su~h a construction, four short manifold conduits and only two of the longer header conduits are required for the exhaust tuning.

Other objects of this invention will appear in the following description and appen~ed claims, reference being had ~o the accompanying drawings forming a part of this specification wherein like re~erence characters designate corresponding parts in the several views.

Fi~. 1 is a diagrammatic view showing a 4-cylinder automobile engine mounted with its roll axis transverse to the longitudinal or fore and a~t axis of the vehicle.

Fig. 2 is an enlarged axial section showing details of the articulated connection between the exhaust manifold and exhaust header.
Fig. 3 is a view similar to Fig. 2, illustrat-ing a modification of the invention adopted for engine tuning.
Fig. 4 is a transverse sectional view taken in the direction of the arrows substantially along the line 4-4 of Fig. 3.
Fig. 5 is a sectional view taken in the dlrection-of the arrows substantially along the line 5-5 of Fig. 3.
Figs. 6 and 7 are views similar to Figs. 3 and 2 respectively, showing modifications.
Fig. 8 is a view similar to Fig. 6, showing another modification.
It is to be understood that the invention is not limited in its application to the details of construction and arrangement of parts illustrated in the accompanying drawings, since the invention is capable of other embodiments and of being practiced or carried out in various ways. Also it is to be understood that the phraseology or terminology employed herein is for the purpose of description and not of limitation.
Fig. 1 illustrates the present invention adapted for use with a 4-cylinder engine 10 mounted transversely with respect to the front to rear axis of an automobile, where provision may be made for exhaust tuning. It will be apparent that the invention is not limited to a piston-cylinder type engine and has application tm/

with any pulsating engine having multiple exhaust ports.
The engine 10 may be conventional and in the present instance has four exhaust ports 11 disc~larsing respectively into four short manifold conduits 12, 12b, 12c and 12d o~ an exhaust manifold 12 having an outlet 13, Fig. 2. The four conduits 12a-12d merge at the outlet 13, which is suitably connected by means of an articulated coupling with the inlet 15 of an exhaust header 16.
:-. . , . .. - , . - . . - - - - . ..................... .. .
-- - The outlet 13 is defined by an annular conical sealing surface diver~ing in the downstream direction with respect to the exhaust gas flow. A sealing annulus 17 has a spherical sealing surface 17a seated in sealing relationship at the conical surface 13 and also has an annular transverse sealing surface 17b seated in sealing relationship against the proximate sealing surface of an annular movement limiting and sealing flange 18 of the header 16 adjacent its inlet end 15. The flange 18 extends radially outwar~ly from the header 16 transversely to the latter's major axis.
The interior surface 17c of the annulus 17 is cylindrical and coaxial with the axis of header 16, which axis is perpendicular to the plane of the confronting sealing surfaces 17b and flange 18 and also to the roll axis of the engine 10.
The surface 17c fits coaxially and snugly around the cylindrical header inlet end lS.
A cla~ing collar 19 is yieldingly urged against the side of flang 18 opposite the end 15 by means of a pair of diametrically arranged springs 20 which are held in clamping position by shoulder bolts 21. Each of the bolts 21 extends through a bolt hole 22 in the collar 19, has a screw threaded end 21 a of reduced diameter that eY~tends through a hole 23 in the manifold 12 and is secured in position by a nut 24, and has an annular shoulder 21~
that seats against thc mani~old 12. ~ flange or elllargelTlellt llO~Q~8 21c provides a spring retainer for the spring 20 to urge the latter against the collar 19.
By the construction described, the shoulder 21b effects a predetermined spacing between the flange 21c and manifold 12 and accordingly maintains a predetermined spring induced compressional force cla~ping the collar 19 against the flange 18, thereby to clamp the sealing surfaces 17a and 17b between the conical sealing surface 13 and upper transverse surface of the flange 18 respectively to maintain a sealing relationship therebetween. It is important to note that the major axes of the springs 20 at their regions of contact with collar 19 intersect a line parallel to the roll axis lOa of the engine 10 and through the center of curvature 26 of the spherical surface 17a. Thus during rolling motion of the engine 10 about its roll axis lOa, the primary relative movement of the clamped together header 16, annulus 17, and collar 19, with respect to the manifold 12, takes place between the conical surface 13 and spherical surface 17a about a pivot axis comprising the latter line through the center 26, so that flexing and alternate compressing and tensioning of the springs 20 and their consequent failure is reduced to a minimum.
The exhaust header 16 extends rearwardly for several feet, usually through a muffler which is suspended from the undercarriage of the vehicle. ~ccordingly the inlet end 15 of the header 16 may freely move up and down during the aforesaid rolling of the engine 10 without rupturing the connection or mounting of the header 16 with the vehicle body at or near the muffler. Pitching of the engine 10 about a pitch axis transverse to the ?^oll a~is is usually nominal in comparison to the l-ollin~ ac-tion.

tm/ -7-llOQQ48 Thus the rearwardly extending header 16 has adequate resiliency or flexibility to accommodate such movement without recourse to an articulated junction, such as the spherical surface 17a seated at the conical sur~ace 13. Accordingly instead of the spherical surface 17a illustrated, a cylindrical surface about an axis through 26 and parallel to the roll axis lOa is adequate. The comparatively inconsequential engine pitch is then readily accom~odated by torsion in the header 16.
The springs 20 are sèldom compressed or elongated during such movement. The spherical surface 17a and conical surface 13 are preferred because of the ease with which these surfaces may be fabricated, although the sealing surface 13 can also be spherical.
The manifold 12 may comprise a steel casting - and the header 16 may comprise tubular steel stock whereas the annulus 17 may comprise a softer material such as a sintered powdered metal, graphite impregnated woven steel mesh, or other suitable sealing material capable of withstanding the high exhaust temperature. As the annulus 17 wears with use, the springs 20 maintain the sealing engagement between the sealing surfaces to effect a gas tight seal which in most instances will last for the life of the vehicle without replacement.
Figs. 3-5 illustrate a modification of the invention adapted for exhaust tuning a four cylinder engine.
Instead of the conical sealing surface 13 of Fig. 2, a spherical surface 13a concentric with surface 17a is preferred for the outlet of manifold 12. The outlet 13a and header inlet 15 may be partitioned into a number of separate passages, each connected with selected exhaust ports of the engine 10 to enable exhaust tuning in accordance with conventional practice, depending upon the desired extent and refinement of the tuning. For optimum tuning with a ~-c~lin-'er engine tm/ -S-lll)~Q48 having the four exhaust ports 11, the manifold outlet 13a and he~der inlet 15 may each be partitioned into four separate exhaust passages, each connected with one of each of the four exhaust ports associated with the conduits 12a-d. In a simplified and less costly system, the outlet 13a and inlet 15 may be partitioned into two passages, each connected with two of the four exhaust ports 12a-d associated with non-consecutlvely firing cylinderO In other respects, the manifold outlet 13a and annulus 17 cooperate with the flange 18, collar 19, springs 20, and bolts 21 as described above. To simplify fabrication, the flange 18 is crimped from a tubular sleeve portion 18a which fits closely around the inlet 15 and is welded thereto, instead of being crimped from the la~tter as in Fig. 1.
~ Figs. 3-5, the manifold outlet 13a is partitioned diametrically into two openings or passages 13x and 13y by septums 27 integral respectively with manifold 12 and inlet 15. Each opening 13x or 13y is in communication with - selected exhaust ports of the engine 10. In this situation each of the two manifold openings is in communication with two engine cylinders that do not fire consecutively. For example, if the cylinders are numbered 1, 2, 3 and 4 according to their firing order, cylinders 1 and 3 will be connected via two of the short manifold conduits 12a and 12c with the manifold opening 13x, and cylinders 2 and 4 will be similarly connected via conduits 12b and 12d with the other manifold opening 13y.
The septum 28 also partitions the annulus 17 diametrically into two passages 17x and 17y in co,-~nunication respectively with the two outlets 13x and 13y. The diametrical opposite edyes of the septum 28 fit closely witllin the cylindrical surface 17c, Fig. 5, but with a small clearance to accommodate differen-tial thermal expansio tm/

ll`O~Q~8 between the materials of the annulus 17 and septum 28, which latter may be steel stamping. In the latter regard, it is important that the septum 28 and annulus 17 are separate and slightly spaced members because the exhaust gas heat is not as readily dissipated from the central septum 28 as from the annulus 17. When the latter members are formed integrally from the same material, the resulting thermal - expansion of the hotter septum 28 tends to warp or crack -- the cooler annulus`l7.`
The septums 27 and 28 extend transversely to the roll axis lOa and are provided with confronting and closely interfitting spherical surfaces 27a and 28a respectively centered at 26, thereby to effect a gas seal therebetween while enabling the engine 10 to pitch or roll. Also in Fig. 3, the upper or leading edge surface 28a may be comparatively sharp or pointed in the sectional view to effect a surface 28a that wears rapidly against the spherical surface 27a during operation. The septum 28 may thus be dimensioned to effect an initial high friction seal between the surfaces 27a and 28a. After a short wearing-in period, the leading edge 28a wears sufficiently to provide an effective low friction gas seal with the surface 27a.
The downstream edge of the septum 28 is provided with a notch 28b to receive a closely interfitting septum 29 integral with septum 28, as for example by being welded thereto. The septum 29 partitions the header inlet 15 into two separate passages l5x and 15y in communication with the passages 17x, 13x and 17y, 13y respectively.
The passages 15x and 15y merge into header 16 at a predetermined downstream location 31, Fig. 1. The header 16 continues there-after to the customary muffler and exhaust tailpipe. The tm/ -10-ll~Q!48 length of the passages 15x and 15y is determined by the tuning cllaracteristic desired. For optimum exhaust tuning at high speed operation, the conduits 15x and 15y will be comparatively short, whereas for optimum exhaust tuning at slower speeds, these conduits will be somewhat longer.
The header inlet 15 may be formed from two separate pipes, each formed to provide a half round passage similar in cross section to the half round passages 17X and -17y iilustrated in Fig. 4 and welded together at their -flattened diametrical portions to provide the septum 29, or it may be formed from a single piece of pipe that is cut transversely of its axis along approximately half of its circumference, then bent back on itself to open the cut and effect the side-by-side passages 15x and 15y, Fig. 3, which passages are also formed to half round shapes in section similar to the passages 17x and 17y in Fig. 4, wherein the uncut circumferential portion of the original pipe comprises the leading edge of the septum 29.
Fig. 6 illustrates a construction similar to Fig. 3 except that the septum 28 as a separate sheetmetal stamping is eliminated. In its place, the septum 29 is extended to a generally spherical upstream edge 29a in concentric sealing engagement with the spherical surface 27a. In all other respects the structure and operation of the Fig. 6 modifica~ion is the same as described in regard ~o Fig. 3.
Fig. 7 is a view similar to Fig. 2 except that the conical sealing surface 13 is replaced by the spherical surface 13a centered at 26. Also the sealing annulus 17 is eliminated and replaced by an inturned rounded annular end 15a of the inlet 15, which may also be formed spherically about the center 26 at its areas of contact witln 13a, tm/

~lOQ1348 ; .~ . , although in this case the spherical seal is not essential for operation. In all other respects, the structure and operation in Fig. 7 is the same as described in regard to Fig. 2. ~
Fig. 8 illustrates a spherical sealing surface ~;
18d similar in all respects to sealing surface 15a of Fig. 7 but formed on an extension of the sleeve 18a and employed - ~ with the partitions 27 and-29 of Fig. 6. In all respects, the structure and operation of the-parts are the samë as the correspondingly nunbered parts described above.
.'.

~- ~

'' ' ' ' ' ' :`

tm~ -12-

Claims (52)

THE EMBODIMENTS OF THE INVENTION IN WHICH AN EXCLUSIVE
PROPERTY OR PRIVILEGE IS CLAIMED ARE DEFINED AS FOLLOWS:
1. In an exhaust system for an automobile engine, a gas passage comprising an exhaust manifold 12 for conducting exhaust gas from said engine and also com-prising an exhaust header 16 for conducting said gas from said manifold to the atmosphere, means for effecting an articulated connection between the outlet of said manifold and the inlet-of said header comprising two annular coupling portions of said passage in communication with the members respectively comprising said manifold 12 and header and having sealing surfaces in mutual sliding sealing engagement around said passage, said coupling portions being carried by the members 12 and 16, respectively for moving therewith to effect said engagement, flange 18-19 means associated with one 16 of said members for moving the latter to effect said engagement upon relative movement of said flange means in a predetermined direction with respect to the other member, and means 20 for yieldingly urging said relative movement of said flange means in said predetermined direction.
2. In the combination according to claim 1, said two annular coupling portions being integral with said manifold and header respectively.
3. In the combination according to claim 2, one of said coupling portions and said flange means comprising formed portions of a single length of pipe.
4. In a combination according to claim 3, said sealing surface of said one coupling portion comprising the exterior surface of said length of pipe and being spherical about a center on a line parallel to the roll axis of said engine, said means for yieldingly urging comprising a pair of yieldable supports engaging said flange means on said line.
5. In the combination according to claim 4, said flange means comprising a collar seated against one of said formed portions of said pipe, said supports engaging said collar at said locations on said line.
6. In the combination according to claim 1, the sealing surface of one of said coupling portions being spherical about a center on a line parallel to the roll axis of said engine, said means for yieldingly urging comprising supporting means yieldingly engaging said flange means on said line.
7. In the combination according to claim 6, said supporting means engaging said flange means at diametrically opposite sides of said center.
8. In the combination according to claim 1, a sealing annulus comprising one of said annular coupling portions and having spherical and transverse annular sealing surfaces around said passage, said transverse surface being transverse to the major axis of said annulus, said spherical surface comprising one of said sealing surfaces in said mutual sealing engagement and being centered on a line parallel to the roll axis of said engine, said flange means having a sealing surface in sealing engagement with said transverse sealing surface, said means for yieldingly urging comprising supporting means yieldingly engaging said flange means on said line for urging said sealing surface of said flange means into said sealing engagement with said transverse sealing surface.
9. In the combination according to claim 8, said flange means comprising a flange integral with said one coupling portion and also comprising a collar engaging said flange around the latter annular portion, and said supporting means yieldingly engaging said collar on said line at opposite sides of said center.
10. In the combination according to claim 9, said one coupling portion comprising a portion of said header, the other coupling portion comprising a portion of said manifold and its sealing surface comprising an annular conical surface enlarging in the downstream direction of the flow of said exhaust gas.
11. In the combination according to claim 10, said other coupling portion being adjacent the outlet of said manifold, said one coupling portion being adjacent the inlet of said header and having a cylindrical exterior surface extending coaxially into said annulus, said annulus having an inner cylindrical surface interfitting coaxially with said cylindrical exterior surface.
12. In the combination according to claim 11, the sealing surfaces of said flange extending in a plane transverse to the major axis of, said annulus and being clamped against said transverse sealing surface of said annulus for relative movement as a unit with respect to pivoting of said manifold about the center of said spherical surface.
13. In the combination according to claim 8, said one coupling portion and said annulus having interfitting cylindrical surfaces, one of said intermitting cylindrical surfaces being sleeved coaxially over the other.
14. In the combination according to claim 13, the sealing surfaces of said flange extending in a plane transverse to the major axis of said annulus and being clamped to said transverse sealing surface of said annulus for relative movement as a unit with respect to movement of the other of said annular portions about the center of said spherical surface.
15. In the combination according to claim 1, said mani-fold comprising a plurality of separate conduits for connecting a plurality of separate exhaust ports of said engine with said outlet, said header comprising a plurality of separate conduits extending from said inlet, and means for effecting exhaust tuning for said engine comprising means for connecting selected conduits of said manifold at said outlet with selected conduits of said header at said inlet for conducting exhaust gases from the former to the latter, said selected conduits of said header merging at a predetermined location downstream of said outlet.
16. In the combination according to claim 15, said two annular coupling portions being integral with said manifold and header respectively.
17. In the combination according to claim 16, one of said coupling portions and said flange means comprising portions of a single length of pipe.
18. In the combination according to claim 15, the seal-ing surface of one of said-coupling portions being spherical about a center on a line parallel to the roll axis of said engine, said means for yieldingly urging comprising supporting means yieldingly engaging said flange means on said line.
19. In the combination according to claim 15, a sealing annulus comprising one of said annular coupling portions and having spherical and transverse annular sealing surfaces around said passage, said transverse surface being transverse to the major axis of said annulus, said spherical surface comprising one of said sealing surfaces in said mutual sealing engagement and being centered on a line parallel to the roll axis of said engine, said flange means having a sealing surface in sealing engagement with said transverse sealing surface, said means for yieldingly urging comprising supporting means yieldingly engaging said flange means on said line for urging said sealing surface of said flange means into said sealing engagement with said transverse sealing surface.
20. In the combination according to claim 19, said flange means comprising a flange integral with said one coupling portion and also comprising a collar engaging said flange around the latter annular portion, and said supporting means yieldingly engaging said collar on said line at opposite sides of said center.

21. In the combination according to claim 1, said one annular coupling portion being carried by said header and having its sealing surface spherical about a center at the major axis of said one annular coupling portion and a line parallel to the roll axis of said engine, said means for yieldingly urging comprising supporting means yieldingly engaging said flange means on said line, the other annular coupling portion being carried by said manifold, said manifold having a first partition at said outlet partitioning the same into two parts, said manifold also comprising a plurality of separate conduits for connecting selected exhaust ports of said engine with each of said two parts, said header
Claim 21 (Cont'd.) having a second partition at said inlet partitioning the same into two parts, said partitions cooperating to connect each of th parts of said header inlet with one of each of the parts of said manifold outlet and having confronting edge surfaces in sliding sealing engagement, at least one of said edge surfaces being spherical about said center, said header comprising two conduits communicating with said two parts of said inlet respectively and merging into a single conduit at a predetermined downstream location.
22. In the combination according to claim 21, a sealing annulus carried by said one coupling portion and having two.
annular sealing surfaces around said passage, one of said annular sealing surfaces comprising said spherical sealing surface, said flange means having a sealing surface in sealing engagement with the other of said two sealing surfaces.
23. In the combination according to claim 22, said flange means comprising a flange integral with said header and having said sealing surface in sealing engagement with the other of said two sealing surfaces, said flange means also comprising a collar engaging said flange around said header, and said means for yieldingly urging comprising means yieldingly engaging said collar on said line at opposite sides of said center.
24. In the combination according to claim 23, the major extent of said edge surfaces of said partitions being transverse to said roll axis.
25. In an exhaust system for a transversely mounted automobile engine having a transversely extending roll axis which results in predominant movements of the parts attached to the engine in planes substantially normal to the roll axis; an exhaust gas passage comprising an exhaust manifold with an outlet portion thereof attached to the engine for conducting exhaust gases from the engine and also an exhaust header with an inlet portion for conducting exhaust gases from the manifold to atmosphere;
means forming an articulated connection between the outlet portion of the manifold and the inlet portion of the header including two annular coupling portions of the gas passage associated respectively with the members comprising the manifold outlet portion and the header inlet portion and having seal surfaces removably interfitting one within the other in mutual sliding and sealing engagement around the gas passage; the coupling portions being carried by the members respectively for movement therewith and with one coupling portion being in the form of a distinct annularly shaped seal member extending around one of the members; means around the one member for preventing axial movement of the seal member in one direction away from the other coupling portion and having outwardly extending portions;
means for urging the members and coupling portions together to effect sealing engagement therebetween including a pair of springs, each being diametrically positioned with respect to the axis of the members and together lying in a plane which extends substantially normal to the aforedescribed plane of predominant movement; the springs being secured between the members so as to yieldably urge the members axially toward one another to form a sealing contact between the coupling portions.
26. In an exhaust system for a transversely mounted automobile engine having a transversely extending roll axis which results in predominant movements of the parts attached to the engine in planes substantially normal to the roll axis; an exhaust gas passage comprising an exhaust manifold with an outlet portion attached to the engine for conducting exhaust gases from the engine and also an exhaust header with an inlet portion for conducting exhaust gases from the manifold to atmosphere; means forming an articulated connection between the outlet portion of the manifold and the inlet portion of the header including two annular coupling portions of the gas passage associated respectively with the members comprising the manifold outlet portion and the header inlet portion and having primary seal surfaces removably interfitting one another in mutual sliding and sealing engagement around the gas passage; the coupling portions being carried by the members respectively for movement therewith and with one of the coupling portions being in the form of a distinct annularly shaped seal member having a central bore therethrough so as to receive the end portion of one of the members; the seal member also having a secondary seal surface extending normal to the axis of the one member; means around the one member engaging the secondary sealing surface to prevent leakage thereby and to block axial movements of the seal member in a direction away from the other coupling portion, yieldable means urging the members and coupling portions together thereby engaging the primary seal surfaces and including a pair of elongated coil-type springs together being diametrically posi-tioned with respect to the axis of the members and lying on a plane which extends substantially normal to the aforedescribed planes of predominant movement; the springs being secured between the members so as to yieldably urge the members axially toward one another to form a sealing contact between the primary seal surfaces.
27. A vehicle engine and exhaust system including means for mounting the engine transversely in the vehicle with the engine roll axis also extending transversely; an exhaust gas passage between the vehicle engine and atmosphere including an exhaust manifold attached to the engine with an outlet portion therewith forming an elongated and rigid assembly which moves predominantly in a plane normal to the roll axis; the exhaust gas passage further including an exhaust header with an inlet portion; articulated connection means between the members comprising the outlet and inlet portions including two annular coupling portions having seal surfaces interfitting one another in mutual sliding and sealing end engagement about the gas passage, one of the coupling portions taking the form of distinct annularly shaped seal member having a central bore therethrough receiving the end portion of one of the members; the seal member further having a secondary seal surface extending normal to the axis of the one member; means engaging the secondary sealing surface to prevent leakage thereby and to block movements of the seal member in an axial direction away from the other coupling portion; means yieldably urging the members and coupling portions together and including a pair of elongated coil-type spring diametrically positioned with respect to the axis of the members and together forming a plane which extends substantially normal to the plane of predominant movement, the springs being secured so as to urge the members in axial directions to engage the coupling portions whereby the interfitting sealing surfaces of the coupling portion are engaged to permit relative angular displacements between the members accomplished with a minimum of spring flexure.
28. In an exhaust system for an automobile engine, an exhaust manifold having an outlet and defining a portion of a gas pas-sage for conducting exhaust gases from the engine, an exhaust header having an inlet and defining another portion of the gas passage for conducting exhaust gas from the manifold to the atmosphere, means for effecting an articulated connection between the manifold outlet and header inlet comprising; a pair of annular coupling portions in communication with the members which comprise the manifold and header respectively and having sealing surfaces there-between in mutual sliding engagement, the coupling portion being associated with and carried by the members comprising the manifold and header respectively for movement therewith to effect the en-gagement, flange means associated with one of the members and engageable therewith for moving the one member and its associated coupling portion in one predetermined direction into the engage-ment with the other member and its associated coupling portion, elongated spring means with first and second end portions for yieldably urging the coupling portions into sealing engagement, the first end of the spring means being spaced a constant distance from the other member, the sealing surface of one of the pair of coupling portions being spherical about a point substantially coincident with a line running parallel to the roll axis of the engine, and the second end of the spring means urging the flange means in the one predetermined direction and engaging a surface of the flange means substantially along the line running parallel to the roll axis of the engine with the surface lying in a plane including the line running parallel to the roll axis of the engine, whereas when the engine moves about its roll axis, the angular relation between the one member and its associated coupling portion and the flange means is changed with respect to the other member and its associated coupling portion substantially about the line running parallel to the engine roll axis which movement is affected in a sealing manner by the sliding engagement between the coupling portions and is accompanied by only slight changes in the dimension of the elongated spring means between the first and second ends due to the particular engagement of the second end of the spring means with the surface of the flange means described hereinbefore.
29. In the combination according to Claim 28, said flange means including a collar member extending about the header member and a radially offset portion of the header member which is axially positioned therealong so that the surface of the flange means as defined by the collar member is on the line running parallel to the engine roll axis.
30. In the combination according to Claim 28, the sealing surface of one of said coupling portions comprising an annular interior surface at the outlet of said manifold and enlarging radially in a downstream direction of the exhaust gas flow, the annular enlarging surface comprising an integral outlet of said manifold.
31. In the combination according to Claim 30, the annulus comprising one of said coupling portions which forms the other of the sealing surfaces which surface has a spherical contour for engagement with the annular enlarging sealing surface of the manifold.
32. In the combination according to Claim 29, the sealing surface of one of said coupling portions comprising an annular interior surface at the outlet of the manifold and enlarging in the downstream direction of exhaust gas flow, the annular enlarging sealing surface comprising an integral outlet of said manifold, the annulus comprising one of the annular coupling portions and having a sealing surface with a spherical contour, said annulus also having a transverse annular sealing surface about said header extending transverse to the major axis of the annulus, the radially offset portion of the flange means having a second surface thereof in sealing engagement with said trans-verse sealing surface thereby sealing contact is established by the engagement between the second end of the elongated spring means with the surface of the flange means on the line running parallel to the engine roll axis.
33. The combination according to Claim 28, the flange means comprising a radially offset portion of a length of pipe sleeved over the end of the header at its upstream end and secured thereto, the flange means also comprising a collar member extend-ing about the length of pipe and engaging the offset portion thereof to axially position the collar so that the one surface of the flange means engages the springs second end on the line running parallel to the engine roll axis.
34. In the combination according to Claim 28, the sealing annulus having a cylindrical inner bore adapted to encircle the header, the sealing surface of one of said coupling portions comprising an annular interior surface at the outlet of the manifold and enlarging in the downstream direction of exhaust gas flow, the annular enlarging sealing surface comprising an integral outlet of said manifold, the annulus comprising one of the coupling portions and having a sealing surface with a spherical contour, said annulus also having a transverse annular sealing surface about said header extending transverse to the major axis of the annulus, the radially offset portion of the flange means having a second surface thereof in sealing engagement with said trans-verse sealing surface whereby sealing contact is established by the engagement between the second end of the elongated spring means with the surface of the flange means on the line running parallel to the engine roll axis.
35. The combination according to Claim 32, the radially offset portion having a sealing surface extending a plane transverse to the major axis of said annulus and being clamped by said collar against said transverse sealing surface of said annulus for relative movement as a unit therewith upon pivoting of said manifold about the center of said spherical surface.
36. The combination according to Claim 32, the annulus member having a transverse annular sealing surface about said header extending transversely to the major axis of the annulus, the radially offset portion of the header providing a sealing surface with the transverse sealing surface of the annulus engaging in a plane transverse to the major axis of the annulus and the header and being clamped together for relative movement therewith as the manifold member pivots about the center of said spherical surface.
37. In an exhaust system for an automobile engine having a multiple sequentially operative exhaust port, a gas passage com-prising an exhaust manifold which includes a plurality of separate conduits for connecting the exhaust ports with an out-let and for conducting exhaust gases therebetween and further comprising an exhaust header which includes a plurality of separate conduits extending from an inlet and for conducting exhaust gases from the outlet of the manifold to atmosphere, coupling means for connecting the outlet of said manifold with the inlet of said header to effect exhaust tuning for said engine by connecting selected conduits of said manifold at said outlet with selected conduits of said header at said outlet, said selective conduits of said header merging at a predetermined location downstram of said outlet, said exhaust tuning means comprising partition means at said coupling including a first partition at said outlet of the manifold separating the same into two outlet parts, said conduits of said manifold connecting two sets of non-consecutively operative exhaust ports of said engine with two outlet parts respectively, said partition means also comprising a second partition at said inlet of the header separating the same into two inlet parts, said partitions co-operatively engaging to connect one of the inlet parts with one of the outlet parts and connecting the other inlet part with the other outlet part, said coupling means comprising two coupling portions carried by said manifold and header respective-ly and having sealing surfaces interfitting in sliding sealing relation to effect an articulated connection between the manifold and the header, the sealing surfaces of the coupling portion carried by one of the two members comprising said manifold and header being spherical about a center on a line parallel to the roll axis of the engine, resiliently yieldable means urging said sealing surfaces into sliding sealing relationship, flange means carried by said one member, said yieldable means having a yieldable portion engaging said flange means on said line.
38 . In the combination according to Claim 37, said yieldable means also having a portion fixed with respect to the other of said members.
39 . In the combination according to Claim 38, said engine comprising a four cylinder piston type engine having a separate exhaust port associated with each cylinder, two of said separate conduits connecting the exhaust ports associated with two non-consecutively firing cylinders being also connected with one of the two outlet parts, and two of said separate conduits connecting the exhaust ports associated with the other two non-consecutively firing cylinders being also connected with the other of said outlet parts.
40 . In the combination according to Claim 37, said one member comprising said header and carrying said flange means.
41. In the combination according to Claim 40, the coupl-ing portion carried by the manifold being annular and its sealing surface comprising its inner surface enlarging in the downstream direction of the exhaust gas flow, said spherical sealing surface being seated within said downstream enlarging inner sealing surface in said sliding sealing relationship.
42 . In the combination according to Claim 40, said spherical sealing surface comprising an integral portion of said header at its inlet.
43 . In the combination according to Claim 37, the other sealing surface in said sliding sealing relationship with said spherical sealing surface comprising an interior surface of the outlet of said manifold.
44 . In the combination according to Claim 43, said other sealing surface being annular and enlarging in the down-stream direction of the exhaust gas flow and having said spherical sealing surface seated therein.
45. In the combination according to Claim 37, a sealing annulus comprising the coupling portion carried by said one member and having said spherical sealing surface, said annulus also having a transverse annular sealing surface around said passage and transverse to the major axis of said annulus, said flange means having a sealing surface in sealing engagement with said transverse sealing surface, said yieldable means yieldingly engaging said flange means on said line for urging the sealing surface of said flange means into said sealing engagement with said transverse sealing surface.
46. In the combination according to Claim 45, said sealing annulus being carried by said header, the sealing sur-face of the other coupling portion comprising the outlet of said manifold.
47. In the combination according to Claim 41, said header having a cylindrical exterior surface extending coaxially into said annulus, said annulus having an inner cylindrical surface interfitting coaxially with said cylindrical exterior surface.
48. In the combination according to Claim 37, said partitions having confronting edge surfaces in sliding sealing engagement, one of said edge surfaces being spherical about said center.
49. In the combination according to Claim 48, the coupling portion carried by said one member comprising a sealing annulus having two annular sealing surfaces around said passage, one of said annular sealing surfaces comprising said spherical sealing surface, said flange means having a sealing surface in sealing engagement with the other of said two sealing surfaces.
50. In the combination according to Claim 49 said flange means comprising a flange integral with said header and having its sealing surface in sealing engagement with the other of said two sealing surfaces, said flange means also comprising a collar engaging said flange around said header, and said means for yieldingly urging comprising means yieldingly engaging said collar on said line at opposite sides of said center.
51. In the combination according to Claim 50 the major extent of said edge surfaces of said partitions being transverse to said roll axis.
52 . In the combination according to Claim 51, the other sealing surface in said sliding sealing relationship with said spherical sealing surface comprising an interior surface of the outlet of said manifold.
CA288,778A 1976-10-26 1977-10-14 Articulated exhaust system Expired CA1100048A (en)

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US73546276A 1976-10-26 1976-10-26
US735,462 1976-10-26

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JP (2) JPS5354615A (en)
AU (1) AU517657B2 (en)
CA (1) CA1100048A (en)
DE (1) DE2746676A1 (en)
ES (1) ES463549A1 (en)
FR (1) FR2369116A1 (en)
GB (2) GB1586244A (en)

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GB1586244A (en) 1981-03-18
GB1586245A (en) 1981-03-18
AU2966777A (en) 1979-04-26
FR2369116A1 (en) 1978-05-26
DE2746676C2 (en) 1987-12-03
ES463549A1 (en) 1978-08-01
JPS6184122U (en) 1986-06-03
AU517657B2 (en) 1981-08-20
JPS5354615A (en) 1978-05-18
FR2369116B1 (en) 1984-08-17
DE2746676A1 (en) 1978-04-27

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