CA1093308A - Curved orifice plate for forming glass fibers - Google Patents

Curved orifice plate for forming glass fibers

Info

Publication number
CA1093308A
CA1093308A CA281,550A CA281550A CA1093308A CA 1093308 A CA1093308 A CA 1093308A CA 281550 A CA281550 A CA 281550A CA 1093308 A CA1093308 A CA 1093308A
Authority
CA
Canada
Prior art keywords
bushing
bottom plate
plate
curvature
orifice plate
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
CA281,550A
Other languages
French (fr)
Inventor
Toshio Noji
Hiroaki Shono
Isao Wakasa
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nitto Boseki Co Ltd
Original Assignee
Nitto Boseki Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nitto Boseki Co Ltd filed Critical Nitto Boseki Co Ltd
Application granted granted Critical
Publication of CA1093308A publication Critical patent/CA1093308A/en
Expired legal-status Critical Current

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B37/00Manufacture or treatment of flakes, fibres, or filaments from softened glass, minerals, or slags
    • C03B37/08Bushings, e.g. construction, bushing reinforcement means; Spinnerettes; Nozzles; Nozzle plates
    • C03B37/083Nozzles; Bushing nozzle plates
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P40/00Technologies relating to the processing of minerals
    • Y02P40/50Glass production, e.g. reusing waste heat during processing or shaping
    • Y02P40/57Improving the yield, e-g- reduction of reject rates

Landscapes

  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Manufacturing & Machinery (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Manufacture, Treatment Of Glass Fibers (AREA)
  • Re-Forming, After-Treatment, Cutting And Transporting Of Glass Products (AREA)

Abstract

ABSTRACT OF THE DISCLOSURE

The orifice plate in the bottom of a bushing is uni-formly inwardly curved in a concave manner, whereby its resistance to outward deformation or sagging under the weight of molten glass in the bushing and the tension of glass fila-ments withdrawn therethrough is greatly increased. The plate may be rectangular or circular, i.e. arch-shaped or domed, and may be further strengthened by reinforcing bars secured to the interior side walls of the bushing and to the crown portion of the plate.

Description

3~

E~ACKGROUND OF THE INVENTION
. . , This invention relates to an ori~ice plate construction for a glass fiber forming bushin~.
In the manufac-ture of glass fibers, a bushiny with a bottom plate having 400 to 2000 minute orifices therein is charged with molten glass, which then flows down -through the orifices to draw the glass into fibers or filarnents. The orifice plate typically becomes downwardly deformed in a convex manner during prolonged usage, however, owing to the weight of the molten glass in the bushing, the tension of the withdrawn fibers, and the high operating temperatures of from 1100C to 1300C. Such deformation causes a difference in heat radiation between the cones formed in the peripheral areas of ~he orifice plate and those formed in the central area thereof, and in addition the peripheral cones tend to drift or migrate toward the central area of the deformed orifice plate. This reduces the stability of the cones and increases filament breakage, and when adjacent cones merge or become joined together it is difficult to restore their separation.
To overcome this difficulty the distance between the orifices or the thickness of the orifice plate may be increased, or the plate may be strengthened by reinforcing ribs. These conventional solutions are disadvantageous, however, in that when the size of the orifice plate is increased the size of the overall bushing is correspondingly increased. As a result it is difficult to uniformly heat the molten glass and its orifice flow properties therefore become uneven, which leads to filament breakage and an attendant reduction in productivity.
Even when the filaments~do not break their diameters var~, which ~ reduces the strength~of the fibers In addition, as the bushings : :

~ :' ~333~

1 are mad~ of pla-tin~, any increa~e in their size involves corresponding increases in equipment investment and in the cost of the filaments produced.
An alternative technique has been to use a relatively smaller bushing having ~000 -to 6000 orifices in the flat bo-ttom plate at intervals oE less than 3 ~n, and to direct an air flow at the bottom of the orifice plate to cool the cones of molten glass and increase their viscosity, thus preventing the cones from joining together. This technique increases 13 productivlty, but suffers from the disadvantage that as the orifice density is increased the orifice plate becomes necessarily weakened, which enhances i.ts convex deformation tendency. Such deformation or curvature results .in a non-uniform cooling effect from the air flow thereby causing severe production problems such as, for example, fibers breaking off, a variance in the diameter of the fibers and similar problems.
Thus, in spite of the many and varied prior art .
approaches, orifice plate deformation remains a significant problem in the industry.

~20 SU~MARY OF T~IE INVENTION
- - -- , . _ Accordingly, an object of this invention is to overcoma the above-described difficulties accompanying conventional ; glass fiber manufacturing techniyues by providing a bushing in which orifice plate deformation is prevented and in which the orifice density can be incrèased without weakening the bushing or increasing its dimensions.
Another object of the invention is to provide such a bushing in which the cones of molten glass flowing out of the orifice plate are more uniform and stable, thereby enabling increased production efficiency.

g~ ~a~

These and o-ther objects are achieved by curving the orifice pla-te inwardly in a uniform concave manner, thereby greatly increasing its s-trength, rigiclity, and resistance -to ou-tward deformation, even under extreme and prolonged operating conditions. Such inward curving or bending also increases the effective surface area of the orif.ice plate, which enables the number and density of the oriEices to be increased, or alternatively the size of the plate and bushing may be reduced without reducing the total number of orifices.
1~ When the concave orifice plate of the invention is applied to an air blowing process, the cooling air is found to flow more smoothly and uniformly over the inwardly curved surrace of the plate, whereby the cooliny effect on the cones is much more even and the filament diameters are thus more uniform.
The orifice plate may be either rectangular or circular, whereby its inward curvature is either arch-shaped or dome-shaped, respectively.

BRIEF DESCRIPTION OF THE DRAWINGS
- ._ In the Drawings:
Fig. 1 shows a sectional elevation of a glass fiber ~orming apparatus employing a forming bushing having a concave or arch-shaped orifice plate according to this invention, Fig. 2 shows a geometric diagram for explaining a method of determining the radius of curvature of the orifice : plate according to the invention, and Fig. 3 shows an enlarged sectional elevation of a modified bushing according to the invention, in which the orifice plate is reinforcedO

~ErAILED DESCRIrlION OF THE PREFERRED EMBODIMENTS

ReEerring now to the drawings, Fig. 1 shows glass fibers . .

:: :

~3333~

1 being withdrawn at high density through a bushiny 1 having an inwardly arched or concave rectangular orifice plate 2 extending across the bottom of the bushing perpendicular to the longi-tudinal bushing axis or ~ilament wi~hdrawal direction. Molten glass in the bushing flows out through a plurality of circular orifices 3 in the pla-te 2, forming cones 4 which are drawn downwardly into glass fibers or filamen-ts 5. The relatively small bushing in Fig. 1 has been recently developed, and the plate 2 has so many orifices 3 that under ordinary conditions the cones 4 formed on the lower surface of the plate would merge and join together to preclude separate -Eiber formation.
As shown in Fig. 1, however, a flow of cooling air is directed at the lower surface of the orifice plate from a blower 6 to increase the viscosity of the cones and thereby prevent their unwanted joining or merging.
The orifices in the plate 2 have an ordered or symmetri-cal geometric arrangement, in the manner of mesh intersections, for example. If the orifice plate is flat as in a conventional bushing, it is thus liable to bend or deform downwardly in a ~ convex manner due to the weight of the molten glass and the tension of the glass fibers being withdrawn. According to this invention, however, the orifice plate is curved inwardly or concave, and therefore has a considerably increased resistance against any such weight deformation. Furthermore, with such curvature the surface area of the orifice plate is increased as compared with that of a flat plate mounted in the same bushing, and the number of orifices can thus be correspondingly increased.
The preferred radius of curvature range of the orifice plate is, considering material dynamics and the actual fiber ~ ' ' 33~1~

1 forming conditions, determlned from ~he dis-tance L between the vertex of the orifice plate and the collection point of the filaments 5, the span or width ~of the orifice pla-te, and the angle a between the axial direction of an outermost orifice and the lie of a filament 5 drawn therethrough. ~ccording to experimental results it has been found that the angle a is preferably less than 15 deyrees, whereby the radius of curvature R of the orifice plate is within the range of from 35 mm to 200 mm. These dimensional rela-tionships are illustrated in Fig. 2. When the radius of curvature is less than 35 mm the workability or uniform bendability of the orifice plate is reduced to a difficult level, and in addition the cones of molten glass flowing out of the orifices are prone to sag or migrate toward the outer edges of the plate and join together. When the radius of curvature is more than 200 mm, on the other hand, the downward deformation resistance of the plate becomesboo low and it is sub~ect to the same weight sagging drawback as a conventional flat-plate.
The plate 2 is produced by drilling orifices of pre-
2~ determined diameter and spacing in a flat platinum plate and then bending it to a desired, uniform curvature in a cold press or the like, whereby the axes of all of the orifices are directed at the center of curvature. As a result, angular fluctuations between the directions of the orifice axes and attendant filament tension differences are less than in a conventional flat orifice plate, and each cone is more uniform in shape which increases the fiber forming stability. Furthermore~
the air applied to the lower surface of the orifice plate flows more smoothly between the cones owing to the plate curvature, which enhances the cooling effect.

:

333~E~

1 In a comparative test a conventional bushing wi-th a flat bottom plate having 2000 orifices drilled therein at a density of 70 orifices/cm2 and a bushing with a curved orifice plate having the same number and density oE orifices were operated together to wi-thdraw glass fibers at a rate of 800 g/min.
The service life of the flat orifice plate was 52 days, while that of the curved oriflce plate according to the invention was more than 200 days.
Reference numeral 8 designa-tes a heat insulating packing, such as asbestos or the like, disposed around the bushing 1 within a frame cup 9 having a bottom opening to accommodate the orifice plate. A coating roller 10 is disposed at the filament collection point for applying a sizing agent 11 to the filaments to reduce frlction and prevent their adherence to each other. The collection point is shown as being slightly offset from the bushing axis in order to further enhance the uniformity of the cooling air flow from the blower 6.
Fig. 3 shows a modified construction wherein one or more reinforcing bars 7 are disposed in parallel between the ; 20 opposite interior walls of the bushing. Both ends of each bar are fixedly secured to the walls and to the top or crown portion of the ori~ice plate 2. The bars may be thin flat plates or rods, and increase the deformation resistance of the orifice plate to the point where a service life of approximately one year may be expected. Some orifices in the top portion of the plate are closed or sealed off when the reinforcing bars are welded thereto, but their number is very small when compared with the total number of orifices and the .
effects thereof axe thus negligible.

Although the invention has heen described with reference .
. - , . .

33~3 1 to an arched, rectangular orifice pla-te, it :is equally applicable to a circular orifice plate bent upwardly in the form of a dome, in which case a suitable number of reinforcing bars may be mounted between the top portion oE the dome and the side walls of the bushing.
Because of their strengthened, curved construction, the orifice plates according to the inven~ion can be made smaller in size and their service life increased from four to seven times that of conventional plates, without any reduction in the total number of orifices owing to the increased acceptable density thereof. Accordingly, the amount of platinum used in manufacturing the bushings can be reduced, which constitutes a further economic advantage.

: 30 - 7 -

Claims (9)

The embodiments of the invention in which an exclusive property or privilege is claimed are defined as follows:
1. In a glass filament forming bushing including a molten glass container having a bottom plate provided with a plurality of closely spaced filament withdrawal non-tip orifices, and means to direct a flow of cooling air to the outer surface of the bottom plate, said bushing for use in a process for the manu-facture of glass filaments wherein said bushing is loaded with molten glass which is drawn through said orifices into glass filaments, the improvement characterized by:
the bottom plate being inwardly curved in a concave manner to increase its resistance to outward deformation as a result of the weight of the molten glass loaded thereon, and the tension resulting from the withdrawn filaments, said bottom plate having a uniform radius of curvature in the range of 35 mm to 200 mm.
2. A bushing as defined in claim 1, further comprising at least one elongated reinforcing member extending across the container and having its ends secured to the opposite interior side walls thereof and its central portion secured to a crown portion of the bottom plate.
3. A bushing as defined in claim 1, wherein the bottom plate is rectangular and arch-shaped.
4. A bushing as defined in claim 2, wherein the bottom plate is rectangular and arch-shaped.
5. A bushing as defined in claim 1, wherein the bottom plate is circular and dome-shaped.
6. A bushing as defined in claim 2, wherein the bottom plate is circular and dome-shaped.
7. A bushing as defined in claim 1, wherein the bottom plate has a uniform radius of curvature, and the angle between the axis of an outermost non-tip orifice therein and the direction of withdrawal of a filament drawn therethrough is less than 15°.
8. A bushing as defined in claim 4, wherein the bottom plate has a uniform radius of curvature, and the angle between the axis of an outermost non-tip orifice therein and the direction of withdrawal of a filament drawn therethrough is less than 15°.
9. A bushing as defined in claim 6, wherein the bottom plate has a uniform radius of curvature, and the angle between the axis of an outermost non-tip orifice therein and the direction of withdrawal of a filament drawn therethrough is less than 15°.
CA281,550A 1976-06-30 1977-06-28 Curved orifice plate for forming glass fibers Expired CA1093308A (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
JP77420/76 1976-06-30
JP7742076A JPS536624A (en) 1976-06-30 1976-06-30 Bushings for manufacture of glass fibers

Publications (1)

Publication Number Publication Date
CA1093308A true CA1093308A (en) 1981-01-13

Family

ID=13633455

Family Applications (1)

Application Number Title Priority Date Filing Date
CA281,550A Expired CA1093308A (en) 1976-06-30 1977-06-28 Curved orifice plate for forming glass fibers

Country Status (12)

Country Link
JP (1) JPS536624A (en)
BE (1) BE856108A (en)
BR (1) BR7704201A (en)
CA (1) CA1093308A (en)
CH (1) CH614685A5 (en)
DE (1) DE2728572C3 (en)
FR (1) FR2356607A1 (en)
GB (1) GB1538680A (en)
IN (1) IN147892B (en)
IT (1) IT1079264B (en)
NL (1) NL7706952A (en)
PT (1) PT66732B (en)

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4655853A (en) * 1982-08-09 1987-04-07 Federal-Mogul Corporation Method for making powder metal forging preforms of high-strength ferrous-base alloys

Also Published As

Publication number Publication date
PT66732A (en) 1977-07-01
NL7706952A (en) 1978-01-03
BE856108A (en) 1977-10-17
PT66732B (en) 1978-11-24
DE2728572A1 (en) 1978-01-12
CH614685A5 (en) 1979-12-14
DE2728572C3 (en) 1980-11-06
GB1538680A (en) 1979-01-24
JPS536624A (en) 1978-01-21
FR2356607A1 (en) 1978-01-27
FR2356607B1 (en) 1982-04-23
DE2728572B2 (en) 1980-03-20
IN147892B (en) 1980-08-02
IT1079264B (en) 1985-05-08
JPS5318605B2 (en) 1978-06-16
BR7704201A (en) 1978-04-11

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