CA1077336A - Precooked bacon with low nitrite content - Google Patents

Precooked bacon with low nitrite content

Info

Publication number
CA1077336A
CA1077336A CA253,760A CA253760A CA1077336A CA 1077336 A CA1077336 A CA 1077336A CA 253760 A CA253760 A CA 253760A CA 1077336 A CA1077336 A CA 1077336A
Authority
CA
Canada
Prior art keywords
bacon
ppm
bellies
belly
nitrite
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
CA253,760A
Other languages
French (fr)
Inventor
Everett V. Podebradsky
John C. Bard
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Oscar Mayer Foods Corp
Original Assignee
Oscar Mayer Foods Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Oscar Mayer Foods Corp filed Critical Oscar Mayer Foods Corp
Application granted granted Critical
Publication of CA1077336A publication Critical patent/CA1077336A/en
Expired legal-status Critical Current

Links

Classifications

    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23BPRESERVING, e.g. BY CANNING, MEAT, FISH, EGGS, FRUIT, VEGETABLES, EDIBLE SEEDS; CHEMICAL RIPENING OF FRUIT OR VEGETABLES; THE PRESERVED, RIPENED, OR CANNED PRODUCTS
    • A23B4/00General methods for preserving meat, sausages, fish or fish products
    • A23B4/02Preserving by means of inorganic salts
    • A23B4/023Preserving by means of inorganic salts by kitchen salt or mixtures thereof with inorganic or organic compounds
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23BPRESERVING, e.g. BY CANNING, MEAT, FISH, EGGS, FRUIT, VEGETABLES, EDIBLE SEEDS; CHEMICAL RIPENING OF FRUIT OR VEGETABLES; THE PRESERVED, RIPENED, OR CANNED PRODUCTS
    • A23B4/00General methods for preserving meat, sausages, fish or fish products
    • A23B4/005Preserving by heating
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23BPRESERVING, e.g. BY CANNING, MEAT, FISH, EGGS, FRUIT, VEGETABLES, EDIBLE SEEDS; CHEMICAL RIPENING OF FRUIT OR VEGETABLES; THE PRESERVED, RIPENED, OR CANNED PRODUCTS
    • A23B4/00General methods for preserving meat, sausages, fish or fish products
    • A23B4/005Preserving by heating
    • A23B4/0053Preserving by heating with gas or liquids, with or without shaping, e.g. in form of powder, granules or flakes
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23BPRESERVING, e.g. BY CANNING, MEAT, FISH, EGGS, FRUIT, VEGETABLES, EDIBLE SEEDS; CHEMICAL RIPENING OF FRUIT OR VEGETABLES; THE PRESERVED, RIPENED, OR CANNED PRODUCTS
    • A23B4/00General methods for preserving meat, sausages, fish or fish products
    • A23B4/005Preserving by heating
    • A23B4/01Preserving by heating by irradiation or electric treatment with or without shaping, e.g. in form of powder, granules or flakes
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23BPRESERVING, e.g. BY CANNING, MEAT, FISH, EGGS, FRUIT, VEGETABLES, EDIBLE SEEDS; CHEMICAL RIPENING OF FRUIT OR VEGETABLES; THE PRESERVED, RIPENED, OR CANNED PRODUCTS
    • A23B4/00General methods for preserving meat, sausages, fish or fish products
    • A23B4/02Preserving by means of inorganic salts
    • A23B4/023Preserving by means of inorganic salts by kitchen salt or mixtures thereof with inorganic or organic compounds
    • A23B4/0235Preserving by means of inorganic salts by kitchen salt or mixtures thereof with inorganic or organic compounds with organic compounds or biochemical products

Abstract

Abstract of the Disclosure Precooked sliced bacon is produced which is generally comparable in nature and quality to conventional precooked sliced bacon but which has a reduced nitrite content as compared to conventional precooked sliced bacon. At the present time under Federal regulations, it is permissible to introduce up to approximately 200 ppm of nitrite (calculated as sodium nitrite) when curing bacon bellies. By the present invention, this concentration of nitrite can be reduced to a range from about 5 ppm to about 120 ppm without producing unacceptable changes in the bacon provided that, after smoking, the bacon is sliced and then precooked thereby reducing its water content to a level which does not support growth of Clostridium botulinum.

Description

This invention relates gener~lly to innovations and improvements in the production of precooked sliced bacon character-i2ed by its low nitrite content while exhibiting the qualities and characteristics of precooked sliced bacon conventionally made with greater nitrite content.
It has been conventional for many years to include nitrites and/or nitrates in the cure compositions utilized in curing bacon bellies. Presently, the maximum legal concentration or content of nitrite (calculated as sodium nitrite) permitted by the Eederal Government is approximately 200 parts per million (ppm). However, there have been studies which indicate that bacon made with legally permissible levels of nitrites and/or nitrates results in detectable carcinogenic nitrosamines after cooking. Studies reveal that the quantity of nitrosamines produced is dependent upon the square of the nitrite concentxation. Reference is made to J. National Cancer Institute, Volume 44, page 633 (1970), S. S. Mirvish, "The Kinetics of Dimethylamine Nitrosation in Relation to Nitrosamine Carcinogene-sis" .
Studies ~lso indicate that nitrite inhibits growth of Clostridium botulinum and, therefore, offers protection against botulism. More particularly, the growth of, and toxin production by, Clostridium botulinum is progressively inhibited as the nitrite concentration is increased. Reference is made to R. A. Greenberg, "The Effect of Nitrite on Botulinal Toxin Formation in Bacon", 1973 Proceedings of the Meat Industr~ Research Conference, page 69.
Accordingly, the predictable effect of substantially reducing the nitrite content in producing bacon is a substantial reduction in the protection against botulism which is provided when conventional, legally permissible concentrations of nitrite are present in bacon.
However, in accordance with the present invention, bacon can be commercially produced in sliced precooked form having a low content or concentration of nitrite comparable to, or having at least most of the desirable attributes of~ conventional bacon made
2 --r~

~ith maximum legal ~uan-tities of nitrite. This invention makes i-t possible to eliminate or, at least substantially reduce, the possible hazards of ingesting carcinogenic nitrosamines from conventional cooked bacon, by virtue of very substantially reducing the nitrite content combined with prefrying or precooking the slicer1 bacon so as to lower the water activity to or below the level where growth of Cl. botulinum and similar organisms occurs.
The object of the present invention, generally stated, is the provision of a commercially feasible method of producing precooked sliced bacon comparable to conventional precooked sliced bacon except that the bacon produced by this invention has a reduced nitrite content which at least substantially reduces the possible formation of carcinogenic nitrosamines during cooking.
More specifically, an object of the present invention is a commercially feasible method of producing precooked sliced bacon characterized by its low nitrite content while exhibiting the attributes generally associated with bacon produced with higher nitrite levels, wherein the method includes the steps of treating bacon bellies with a cure composition containing salt, sugar and a low content of sodium nitrite; smoking the bacon bellies after the cure composition has at least had a chance to become dispersed in the bellies; chilling the smoked bellies; slicing the chilled bellies;
and cooking the sliced bacon so as to reduce its water content to or below a level at which the water content does not support growth of Cl. botulinum or other similar organisms.
Sodium nitrite is the preferred source of nitrite for this invention, but potassium nitrite can also be used.
By the present invention, if the level or concentration of sodium nitrite introduced into the bacon is from about 5 ppm to about 120 ppm, precooked sliced bacon can be produced which will be acceptable and comparable in quality to bacon produced with a sodium nitrite content of 200 ppm. Under this invention, a preferred ~ 3 =

~3~3~
ange of sodium nitrite is from about 15 ppm to about 120 ppm and an especially preEerred range is from about 15 ppm to about 60 ppm.
The general method of producing precooked low level nitri-te sliced bacon in accordance with the present invention includes the following steps: (1) skin the bacon bellies; (2) pump the skinned bacon bellies with cure or apply the cure composition to the bellies by some other acceptable method; (3) cure the bellies sufficiently to permit the cure compositio~ to become dispersed adequately in the bellies; (4) smoke the bellies; (5) chill the smoked bellies; (6) slice the chilled bellies; (7) cook the bacon slices; and (8) package the precooked sliced bacon.
The following specific examples will more specifically illustrate the invention and teach the presently preferred pro-cedures for practicing the same.

Examples 1 - 3 Pork bacon bellies were pumped to the 10% level, by weight, with the following cure compositions:
Ingredient Example 1 Example 2 Example 3 Sodium Chloride 1.5 lb. 1.5 lb. 1.5 lb.
Sugar 0.86 lb. 0.86 lb. 0.86 lb.
Sodium Ascorbate 0.055 lb. 0.055 lb. 0,055 lb.

Sodium Tripolyphosphate 0.5 lb. 0.5 lb. 0.5 lb.

Sodium Nitrite 0,227 grams 0.454 grams 0.681 grams (5 ppm) (10 ppm) (15 ppm) Water 7.09 lb. 7.09 lb. 7.09 lb.
The pumped bellies were held in a 32 F. cooler for two days to allow the cure to b~come dispersed and were then processed in a smokehouse for a period of 22 hours, reaching an internal 3Q temperature of 128 F. ~ 130 F. The smoked bacon bellies were chilled, sliced and cooked to a yield of approximately 36~. The cooked sliced bacon was then wrapped and/or vacuum sealed in an oxygen barrier film. The bacon made with 15 ppm nitrite had acceptable 73~
olor development and flavor while the color developmen-t and flavor were acceptable but less desirable at 10 ppm and 5 ppm.

Examples 4 - 8 Skinned pork bacon bellies were pumped with cure composi-tions so as to provide the bacon bellies with sodium nitrite levels ranging from 0 to 120 ppm as follows:

Sodium Sodium Sodium Tripoly- Sodium Sodium Nitrite Chloride Sucrose phosphate Ascorbate Nitrite Water ppm % % % ~ % %
Example 4 0 13.63 7.732.73 0.5 0 75.4 Example 5 15 13.63 7.732.73 0.5 0.0136 75.4 Example 6 30 13.63 7.732.73 0~5 0.0273 75.4 Example 7 60 13.63 7.732.73 0.5 0.0546 75.4 Example 8 120 13.63 7.732.73 0.5 0.1091 75.4 Fresh skinned bellies o~ 13 lb. weight range were pumped to 12.5~ increase in weight with a 5-needle hand operated pumping device. The bellies were cured for three days in a 40 F. cooler and then smokehouse processed for 22 hours, reaching an internal tempera-ture of 128 - 130 F. The bellies were chilled to 26 - 28 F. and formed. The formed bacon was sliced approximately 10 slices per inch and fried on a belt grill. The average frying yield was 36%.
The fried bacon was placed on metallized trays and vacuum packaged in an oxygen barrier film.
Samples of the prefried bacon at the five different sodium nitrite levels were evaluated by taste panels. The samples were evaluated at intervals rom two weeks to six months after prefrying and storage at 32 F., 45 F. and room temperature.
Evaluations were performed by seven to ten panel members who rated the bacon on a hedonic scale where 9 equals excellent and 0 equals very poor. The results of 22 evaluations were averaged as follows:

~ 5 ~

7~

Sodium Nitrite Appearance Flavor Example _ppm Rating Ratin~
0 2.0 3.5 5.6 5.0 6 30 6.0 5.2 7 60 5.7 5.1 8 120 5.9 4.9 The foregoing results indicate that there is little, if any-j difference in the appearance and flavor of prefried bacon made from 15 ppm to 120 ppm sodium nitrite. However, if no sodium nitrite is used, both appearance and flavor are rated much lower.
; ~t will be understood that certain changes may be made in the foregoing procedures without departing from the spirit and scope of the invention. For example, the cure composition can be made without sodium tripolyphosphate or sodium ascorbate or their equiva-lents. However, these compounds exhibit antioxidant activity and improve other characteristics of the bacon. The cure composition may be applied to the bacon by other techniques than pumping. For example, a dry cure composition can be rubbed into the surfaces of the bacon bellies or the bacon bellies may be introduced into vats containing the cure composition and allowed to stand therein for ; sufficient times to take up the proper amount of the cure. The sliced bacon may be precooked or prefried by any of several methods,` -such as deep fat frying, infrared, microwave, hot air oven or hot ,~
surface contact as on a grill. Unless the cooked sliced bacon is to be consumed promptly, it should be vacuum packaged for long shelf life in an oxygen barrier film.
Although this invention has been descxibed in detail with particular reference to preferred embodiments thereof~ it will be understood that variations and modifications can be effected within the spirit and scope of this invention as described above and as defined in the appended claims.

Claims (10)

The embodiments of the invention in which an exclusive property or privilege is claimed are defined as follows:
1. In a method of preparing precooked sliced bacon which comprises introducing and substantially uniformly dis-persing into a bacon belly a cure composition containing salt, sugar and sodium nitrite; smoking the bacon belly; chilling the smoked belly; slicing the chilled belly; and cooking the sliced bacon so as to reduce their water content to at least a level at which the residual water content does not support the growth of Cl. Botulinum; the improvement which comprises using a cure composition which will introduce from about 5 ppm to about 120 ppm of sodium nitrite into the bacon belly.
2. The improvement defined in Claim 1 wherein said cure composition is aqueous and is introduced by pumping into the bacon belly.
3. The improvement defined in Claim 1 wherein said cure composition contains sodium tripolyphosphate and sodium ascorbate.
4. The improvement defined in Claim 1 wherein the cure composition introduces from about 15 ppm to about 120 ppm of sodium nitrite into the bacon belly.
5. The improvement defined in Claim 4 wherein the cure composition introduces from about 15 ppm to about 60 ppm of sodium nitrite into the bacon belly.
6. A method of preparing precooked sliced bacon which comprises (1) pumping bacon bellies to increase their weight with an aqueous cure composition containing sodium ascorbate, sodium tripolyphosphate, sucrose, sodium chloride, and sufficient sodium nitrite to introduce from about 5 ppm to about 120 ppm thereof into each bacon belly; (2) curing the pumped bacon bellies; (3) processing the bacon bellies in a smokehouse; (4) chilling the smoked bacon bellies; (5) slicing the chilled bacon bellies and, (6) cooking the bacon slices so as to reduce their water content to at least a level at which the residual water content does not support the growth of Cl. Botulinum.
7. A method as defined by Claim 6 wherein the amount of sodium nitrite is from about 15 ppm to about 120 ppm.
8. A method as defined by Claim 7 wherein the amount of sodium nitrite is from about 15 ppm to about 60 ppm.
9. Precooked sliced bacon produced by the method of Claim 1.
10. Precooked sliced bacon produced by the method of Claim 6.
CA253,760A 1975-06-09 1976-05-31 Precooked bacon with low nitrite content Expired CA1077336A (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
US58493575A 1975-06-09 1975-06-09

Publications (1)

Publication Number Publication Date
CA1077336A true CA1077336A (en) 1980-05-13

Family

ID=24339362

Family Applications (1)

Application Number Title Priority Date Filing Date
CA253,760A Expired CA1077336A (en) 1975-06-09 1976-05-31 Precooked bacon with low nitrite content

Country Status (14)

Country Link
JP (1) JPS521066A (en)
AU (1) AU497328B2 (en)
BE (1) BE842764A (en)
CA (1) CA1077336A (en)
DE (1) DE2625833A1 (en)
ES (1) ES448665A1 (en)
FI (1) FI761660A (en)
FR (1) FR2313873A1 (en)
GB (1) GB1542080A (en)
IT (1) IT1062323B (en)
NL (1) NL7606029A (en)
NO (1) NO761941L (en)
NZ (1) NZ180952A (en)
SE (1) SE7606352L (en)

Families Citing this family (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
AR210939A1 (en) * 1976-03-26 1977-09-30 Monsanto Co A CURED MEAT PRODUCT AND A USEFUL COMPOSITION TO PRODUCE THE LEVEL OF NITRITE IN SUCH PRODUCT
US4342789A (en) * 1979-09-07 1982-08-03 Kabushiki Kaisha Ueno Seiyaku Oyo Kenkyujo Process for inhibiting growth of Clostridium botulinum and formation of nitrosamines in meat
AU6729496A (en) * 1995-08-25 1997-03-19 Food Biotek Corporation Low-nitrite composition for curing meat and process for preparing low-nitrite cured meat products
US6045841A (en) * 1998-08-10 2000-04-04 Swift-Eckrich, Inc. Method of pre-cooking sliced bacon
US20090181138A1 (en) 2008-01-11 2009-07-16 David Howard Process for producing precooked bacon slices
US9980498B2 (en) 2010-08-11 2018-05-29 Hormel Foods Corporation Hybrid bacon cooking system
JP6278501B2 (en) * 2013-07-18 2018-02-14 国立大学法人秋田大学 Meat manufacturing method and manufacturing apparatus

Family Cites Families (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2101547A (en) * 1937-03-15 1937-12-07 Armour & Co Process of curing hams
US2613151A (en) * 1950-06-30 1952-10-07 Wilson & Co Inc Methods of processing meat products
US2974047A (en) * 1957-05-09 1961-03-07 Lipton Inc Thomas J Method of producing cured packed slices of pig meat
US3595679A (en) * 1970-01-15 1971-07-27 Armour & Co Treatment of bacon bellies
JPS516228B2 (en) * 1973-03-22 1976-02-26

Also Published As

Publication number Publication date
AU1459976A (en) 1977-12-08
DE2625833A1 (en) 1976-12-30
FI761660A (en) 1976-12-10
GB1542080A (en) 1979-03-14
FR2313873A1 (en) 1977-01-07
AU497328B2 (en) 1978-12-07
SE7606352L (en) 1976-12-10
ES448665A1 (en) 1977-07-01
BE842764A (en) 1976-10-01
FR2313873B1 (en) 1981-09-18
IT1062323B (en) 1984-10-10
NL7606029A (en) 1976-12-13
JPS521066A (en) 1977-01-06
NZ180952A (en) 1979-10-25
NO761941L (en) 1976-12-10

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