CA1062445A - Fixtures for positioning cables and electrical connectors prior to their connection - Google Patents

Fixtures for positioning cables and electrical connectors prior to their connection

Info

Publication number
CA1062445A
CA1062445A CA272,170A CA272170A CA1062445A CA 1062445 A CA1062445 A CA 1062445A CA 272170 A CA272170 A CA 272170A CA 1062445 A CA1062445 A CA 1062445A
Authority
CA
Canada
Prior art keywords
cable
connector
support
supporting
conductor
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
CA272,170A
Other languages
French (fr)
Inventor
Johannes C.W. Bakermans
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
TE Connectivity Corp
Original Assignee
AMP Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from US05/666,552 external-priority patent/US4005518A/en
Application filed by AMP Inc filed Critical AMP Inc
Priority to CA322,908A priority Critical patent/CA1082433A/en
Application granted granted Critical
Publication of CA1062445A publication Critical patent/CA1062445A/en
Expired legal-status Critical Current

Links

Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/01Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for connecting unstripped conductors to contact members having insulation cutting edges
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/01Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for connecting unstripped conductors to contact members having insulation cutting edges
    • H01R43/015Handtools

Abstract

ABSTRACT CANADA

A fixture for locating the conductors of a multi-conductor flat, flexible cable relative to a multi-contact electrical connector prior to the simultaneous connection of each contact to an individual conductor of the cable includes a clamping bar having a surface adapted to extend across the width of the cable. Side-by-side parallel flutes extend across the surface the flutes being spaced apart a predetermined distance on centre lines which extend normally of the surface. Each flute has a centre of curvature and the centres of curvature of alternate flutes are offset with respect to the centres of curvature of the remaining flutes. When the clamping bar co-operates with a support surface of the fixture to clamp the cable to the support surface, the conductors of the cable assume a zig-zag array as seen in transverse cross-section. The clamping bar and the support surface form part of a cable support which is attached to but capable of limited move-ment towards and away from a surface of a connector support.
When pressure is applied to the cable support a cable will be moved relatively towards the surface of the electrical connector from which extend a plurality of electrical contacts. Conductor receiving portions of the contacts penetrate simultaneously the cable and establish electrical contact with the conductors.

Description

i06Z4~5 ~: -'' ' '' The present invention relates to fixtures and in . .
particular to a fixture for positioning accurately the conductors of a multi-conductor flat flexible cable `~
;.~ . . .
relative to a multi-contact electrical connector prior to the simultaneous connection of each contact to an individual conductor of the cable. ~:
According to one aspect of the presentinvention, a fixture for locating a multi-conductor flat flexible cable relative ~o a multi-contact electrical connector 1~ prior to the simultaneous connection of each contact to .
an individual conductor of the cable, each contact having .
a conductor receiving portion extending from a first ;:
surface of the electrical connector housing and including a pair of spaced contact arms defining between them a conductor receiving slot, comprises a connector support i having a surface for engaging a second surface of the ,:.
electrical connector housing which second surface is ; :~
opposite the first surface, means for locating the electrical connector in a predetermined position in the .. -fixture, a cable support including at least one surface :
for supporting the cable, means for locating the cable on i:
the~cable support surface so that a portion of the cable ',: :
is in alignment with a connector when operatively posi- .
tioned in the fixture and a clamping bar for clamping !~
the cable to the cable support surface, the cable support being attached to the connector support but capable of limited movement towards and away from the said surface of the connector support, means for biasing the cable support away from the said surface of the connector :
:.
- 2 -~ , `

~L0~2445 support and a pressure plate positioned on the cable ' support for movement therewith adiacent the surface of the cable, when operatively positioned in the fixture, which cable sur~ace is remote from the said surface of the connector suppor~, the pressure block having aper-tures each in alignment with a conductor receiving portion of a contact, the arrangement being such that an the application of pressure to the cable support, the cable ~ill move relatively towards the first sur-face of the electrical connector housing and the conductor receiving portions of the contacts will penetrate simultaneously the cable and establish electrical contact with the conductors.
An embodiment of the invention will now be .
described, by way of examplel reference being made to the Pigures of the accompanying diagrammatic drawings ..
in which:- `
Figure 1 is a transverse cross-section through a multi-conductor flat flexible cable;
Figure 2 is a plan view of a multi-contact electrical connector intended for connection to the cable of Figure l;
Pigure 3 is a perspcctive view of a fixture ~or locating the flat flexible cable of Figure 1 relative to the electrical connector of Figure 2; .
Figure 4 is a cross-section on the line 4-4 of Figure 3;

:
- 3 - . .
`'''::

Figure 5 is a perspective view of the fixture . : :
~ of Figure 3 and a cable loaded but not clamped within ¦ the fixture;
Figure 6 is a perspective view similar to Figure 5 ~ut showing the cable clamped in the fixture; :.
Figure 7 is a perspective view of the fixture of Figure 1 which is clamped to a cable intermediate its ends;
Figu~e 8 is a fragmentary detail of the fixture ::
0 Q~ Figure 3;
Flgure 9 is a fragmentary cross-section of a modified detail of the fixture of Figure 3.
Figure 10 is a diagrammatic view of the modified `:
fixture of Figure 3 with a cable loaded in the fixture; `' ` Figure 11 is a view similar to Figure 10 but ~;.. ~
i s.howing the cable clamped in the fixture; and , ~ Figure 12 is a fragmentary cross-section similar ~ ;
! to Figure 9 but illustrating a further modification of , ~ the detail.
'1~ ~'.':' ' .
~ ''.
' .

', ;. i .

'.'
- 4 - ~ ~

.. .

106;2445 As shown ln Figure 1, a m.ùltl-conductor flat flexihle cable 2 comprises a plurality of spaced, parallel conductors 4 embedded in insulation 6. The insulation between adjacent conductors 4 is in the form o~ a thin land 8. The conductors 4 are spaced apart by a nominal uniform pitch distance d and there is usually a manufacturing tolerance t on the dimension d. For example, ~7here the nominal pitch distance d equals 0.050 inches the tolerance t is frequentl~r ~ 0.003 inches. From time to time, a given length of cable 2 may have certain conductors 4 which a~e spaced apart a distance which falls outside the tolerance as a .
result of faulty manufacture or handling subsequent to manufacture.
A~ multi-contact electrical connector 12 shot~m in Figure 2 is intended ~or connection to the cable 2. The connector 12 includes a pluxality of spaced contacts 14 each having a conductor receiving portion 15 extending from a surface 16 of an insulating housing 18. Each contact includes a pair o~ spaced contact arms defining between them a conductor receiving slot and is connected to an individual conductor 4 of the cable 2 by moving the cable 2 ..
relatively towards the surface 16 so that the.portions 15 pelletrate the cable 2 and establish electrical contact with individual conductors 4. The spaciny between adjacent poxtions 15 is d. The housin~ 18 include~s two opposed laterall.y exte:nding flanges 17.
The electrical connector includes a rover 100 which i5 releasably attached tio ~he housirlg 18 by latching arms ,:
102. Through holes lO~ are provided in the cover 100, which holes 104 each receivc a concluctor receiving portio '',,'' " ' ' `, "~''.

15 of an individual contact 1~. . .
Reerriny now to Figures 3 to 6, a fixture 22 for locating the 1at ~lexible cable 2 relativ~ to the .~:~
electrical connector 12 prior to the connection of the S connector 12 to the cable 2, includes a cvnnector support :
24 and a cable support 26. The connector support 24 includes a base plate 28 having a surface 30. At each end .
of the surface 30 is a locating boss 34. Each boss 34 has a laterally extending ear 36.
The cable support 26 includes a generally rectangular frame having spaced parallel side rails 40 connected to ;
each other by end blocks 42,43~ The opposed sur~aces of : .
the end blocks 42,43 have recesses 46 and the ears 36 each -;
extend into a recess 46 so that the connector support 24 and the cable support are attached to each other although limited movement of the cable support 24 towards and away from the surface 30 is possible since the recesses 46 are oversized relative to the thickness of the ears 36. The cable support 26 is normally biased upwardly (as shown) to ;~
: 20 the limit of its travel by springs 44 each of which extends into respective recesses in a block 42,43 and ~he upper surface of the base plate 28.
Each si.de rail ~0 has a laterally out:wardly extendin~
1ange 48,49 at its upper ~as shown) end, the uppex 1uted surfaces 50,51 of these flanges constitu~ing cable supportin~
surfaces when the connector is intended to be installed on a cable 2 intermediate its ends. Onl~ the surface 50 i.9 used as a cable supportlng surace when the connector 12 is lnstalled on the end o~ the cable 2 as will be e~plained . ., below~ ~

624~S

The cable supporting surface 50 has parallel shallo~
flutes ~Jhich are dimensioned to receive the cable 2, the spacing between the deepest portions of adjacent flutes being the same as the spacing bet~een adjacent conductors 4 in the cable 2, that is d. Opposed shoulders 52,54 are ::
provided at the ends ~f the support surface 50 so that the . .
side edges of the cable 2 can be located against these shoulders when the cable 2 has a width which is the same as the width of the support surface 50. When a connector 12 is being connected to a narrower cable one edge of the cab~e is positioned against shoulder 52 and the cable is otherwise aligned by the flutes in the surface 50. `' ~The end block 43 has an upwardly facing surface 56 (Figure 4) which supports one of the ~langes 17 of tne lS connector housin~ 18 when the cable support 26 is biased upwardly (as shown~ by the springs 44 away from the surace 30 of the connector support 24. The other flange 17 is supported on the upper surface of a support plate 58 which r ~ extends acros~ the gap between the side rails 40. The support ¦ 20 plate 58 is L-shaped having an arm 60 which is recei~ed in ~ a channel 62 in a surface 90 of a side rail 40, the side ! edge of the plate 58 being xeceived in a corresponding , channel in the opposite side ra~l ~0. The position of the ¦ support plate 58 is adju~able lef~wardly as ~een in Figure . ;
4 towards the end block ~13 so that a smaller slze connector can be accommodated in the fixture 22 and its flange 17 .
wlll be supported on the ~urface 56 and the upper surface :: :
.¦ of support plate 58. ~ locklng pin (not shown) can be - :
p:rovlded to loc}; t:he support plate 5 8 in any desi~ed po~ition. The surface 90 acts as ~ stop for the end of a ~ .
,~ '` ':
7 ~ :
!l '''''','..
"'"'~' - -- 1~:16~445 ~ :
cable 2 as will be explained.
The cable 2 is clamped by clamping bars 66,67 which ;
dif~ex from each other in certain respects. The clamping bar 66 is used when a connector 12 is being installed on ~he end of a cable 2 and will be described first.
The clamping har 66 is pivotally mounted o~ a pin 70 extending from a pivot block 68. This permits the clamping bar 66 to be moved rom the position shown ln Figure 5 to that shown in Figure 6. The pivot block 68 is mounted for 10 pivotal movement on a pin 72 which extends through the flange ;
48 and into the end block ~3. This permits the ol~mping bar 66 to be moved upwardly from the position o Figure 6 ~o the position shown in Figure 3.
Referring also to Figure 8, at its opposite end, the 15 clamping bar 66 has a round pin 78 which is provided adjacent its end with flats. The pin 78 is rotable relative to the bar 66 and is received within a key-hole slot 82 in a plate 81 extending from the end block 42~
An additional pivot pin 84 extends rom the free end of the clamping bar 66 a~d a handle pin 85 extends la~erally ``
fr~m a cylindrical latching bush 86. The latching bush 86 is a snug ~it in a recess 87 between the righthancl end (as sho~m) o~ the flange 48 and the plate 81.
The pin 8~ is received wlthin a slot 83 in the plate 81. The cl~mping bar 66 is formed along ~ substanti.al part o~ its length wi~h a recess 74.
Clamping bar 67 is o~ more simple construction than clampin~ bar 66 in ~hat a pivot block 69 is integral with, ;
the cl~mping bar 67 and pivots about the pin 72. Thus -~
~he ~lamping bar 67 can be moved upwardly from the position .

- ~62445 : ~

shown in Figure 6 to the position shown in Figure 3. A fixed latching bush 88 is provided on the end of clamping bar 67J
but it is not necessary that the bush 88 be pivotally mounted ;
as is the bush 86. .:
A pin 89 is fixed to the bush 88 and is received in a slot in a plate extending from the end block 42. ; .
Each end block 42, 43 has, extending from an upper ~as shown) surface a locating pin 98. A rectangular pressure :
;
. plate 94 is locatable on the pins 98. The pressure plate 94 i 10 has through apertures 95.
In use when it is desired to connect an electrical `.
,.
, .. .
connector 12 to the end of a cable 2, the electrical connector ' 5 12 less the cover 100 is placed in the connector support 24 and located between the bosses 34 with its flanges 17 supported on the surf'ace 56 of the end block 43 and on the upper surface ``
of'the support plate 58. The conductor receiving portions 15 of the contacts 14 will extend upwardly ~as shown). Next the ;:.
clamping bar 66 is moved to the position shown in Figure 5.
The cable 2 is inserted through the recess 74 until the end of the cable engages the stop surface 90 on the rear ~as shown) '` .
side rail 40. The clamping bar 66 is then pivoted about pin 70 .: :
to the position shown in ~'igure 6, the clamp the cable 2 to the ~,:
surface 50 of flange 48. '' The pressure plate 94 is then located on the pins 98, :~
the conductor receiving portion 15 of the contacts each being `.
aligned with a through aperture 95. Pressure is then applied . ::~
: .
I to the pressure plate 94 and to the clamping bar 66, for example, .~ ::. .
. :
, ~y hand compression tool as described and claimed in our co~
.
'. pending application No. 272,161 filed February 21, 1977, ~ ;

: ,.: :' .', ,':.
, . .
_ g _ ' .
;..':: ' .
,~',., -`-' 106Z4~5 ::
~A~ c~ g~ so that the entire cable support ~6 is :
moved downwardly (as shown) relative to the electrical ~-:
connector 12 against the bias of springs 44. The surface 30 of the connector support 24 will engage the surface of the connector housing 18 opposite the sur~ace 16 thereby causing the conductor receiving portions 15 of the contacts to pierce the insulation 6 of the cable 2 and electrically engage the conductors 4. The conductor receiving portions . 15 are each received in a through aperture 95 of the pressux~ plate 94.
After the connection of the connector 1~ to the cable 2, the p~es~iure plate 94 is removed and the clamping bar 66 moved to the position of Figure 4 to release the cable with its assembled electr~cal connector.
The clamping bar 67 remaining in its lowered or closed position (Figures S and 6) when a connector 12 is being installed on the end of a cable 2 and as explained tlle surface 90 and also the edge of clamping bar 67 serve as . .
a stop for the end of the cable 2. Clamping bar 67 is us~d only when the connector 12 is installed on an inter- ;
mediate portLon of the cable 2 as shown in Figure 7.
When it is desired to install a connector 12 on an :
intermediate poxtion of the cable 2, both o~ the clamping baxs 66,67 are swung upwardly and the intexmedla~e ~5 portion of the aable 2 is positioned on the surfaces 50,51 so that it extends across the connector ~ which is placed in the connectox support 24. Thereater r the clamping bars 66,67 are swung downwardly, so that the cable 2 is clamped by both clamping bars~66,67. The pressure plate ~4 is positioned on the pins 98, and pressure i.:, ...
`; ;:,' ' 10 ......

1~6Z44S

is applied to the pressure plate 94 and also the upper surfaces of the clamping bars. The cable support 26 is thereby moved relativel~ downwardly so that the conductor receiving portions 15 of the contacts 14 pierce the cable.
The fixture 22 may be modified by the addition of a tension member 120 which forms an integral part of the fixture 22 (see Figures 4 and 7). The tension member 120 is of particular utility when the fixture 22 is used with the compression handtool described and claimed in our co-pending application No. 272,161.
Under some circumstances, it may prove feasibleto use the cover 100 as a pressure plate. If this procedure is followed, the cover 100 rather than the pressure plate 94, is positioned in the fixture 22 prior to the step of applying p~essure on the fixture to move the cable 2 to-wards the connector 12. When thls procedure is followed, the conductors~4 of the cable 2 are connected to the con-tacts 14 and the cover lO0 is assembled to the housing 18 in a single step.
.: .
The fixture 22 has utility for locating a multi-contact electrical connector 12 relative to a multi-conductor ,. .. .
flat flexible cable especially when used with the compression handtool of our co-pending application No. 272,161.
Howerer, from time to time as previously explained, a given length of cable 2 may have certain conductors 4 which are spaced apart a distance which fall outside manufacturing ' tolerances. When this occurs, it is an advantage to use a ~
fixture 22 which has been modified as explained below. `
.. ~ . .

'': ' '' ' .... .

- 11 - ; .
,''-... ':
~/, .

-`` 10624~5 - :-~ s mentioned previously, the surfaces 50,51 are fluted as are the associated opposed surfaces 71,73 of the clamping bars 66,67.
The geometry of the Elutes in the opposed surfaces
- 5 50,71 of the flange 48 and ~he clamping bar 66 is shown in Figure 9. The surface 71 has side by-side 1utes 106,108 which extend thereacross and which have a radius of curva ure which is substantially greater than ~he diameter of the insulation 6 as will be described more ully below.
The flutes 106 are recessed into the surface 71 relatively more deeply than the 1utes 108. The surface ~:
i - S0 has recessed flutes 112 which are opposed to the . ~
, xelatively shallow flutes 108 of the surface 71 and the -surface 50 has relatively shallow flutes 114 which are opposed to the recessed Elutes 106 of the surface 71. When . ~
the two surfaces are positioned against each other as ::
shown in Figures 9, the geometric centres o the opposed .
pairs o flutes, as viewed in cross section, defines a zig-zag path as is apparent rom Figure 9.
~ 20 The spacing between the centre lines of adjacent pairs ¦ o flutes I06, 108 and 112,114 is equal to the nominal .
spacing d between adjacent conductors 4 o the cable 2. .
This centre-to-centre spacing between adjacent centres ,.
is measuxed between the verkically extending aentre , 25 lines of the flutes as seen in Figure ~ rather than 1 along the diagonal lines which would connect the centres. ;~

¦ It should be noted that the cavities defined by opposed ;.

pairs o flutes 106, 114 and 108,112 communicate with . adjacent cavities through constructed sections which are deEined by round surfaces 110,11l. The land material 8 .-~, .

, . . .
12 i~.
.
~, o the cable ~ is confined in these constructed sections when the cable 2 is clamped between the surfaces.
Figures 10 and 11 illustrate the manner in which .
imperfectly or unevenly spaced conductors 4 in a cable 2 axe repositioned in the fixture 22 so that the conductors ...
will be in alignment with the contacts 14 in the connector f~' ' ';" " ', 12 mounted in the fixture 22. Figure 10 shows a cable 2 . .:
which has several of its conductors offset ~xom the 5 positions they would occupy if the spacing between . .
adjacent conductors were constant and uniform in the cable. .~
Some of the conductors on the right hand portion of the :.~.. :
cable are displaced so that they are offset from the : :.
.. . . . ..
centre lines of the flutes in the suxface 50 by significant i .
distances. This ~iew also shows the locations of the conductor-receiving portions l5 of the contacts 14 in the background and it will be noted that each contact is ~;
precisely aligned with the centre line of one of the flutes ...
although the conductors in some instances are offset ~rom ~: .::
the centre lines of the conductor-receiving portions 15. .~
When a connector is being connected to the cable 2, :.
: the connector is first positioned in the fixture 22 and the cable 2 is positioned on the surface 50 as shown in ~.;.
~;.: "
Figure 10. The clamping bar 66 is then lowered from the ~.- ;
position of Figure 10 to the. position of Fi~ur~ 11 and during such lowering of the bar 6G, the opposed curved .
surfaces of the flu~es will engage those conductors which ~, are offset from their prope.r centre lines and displace them laterally until they are properly centred or ali~ned .~ .
,.. .. .
with the conductor-receiving portions 15 of the contacts , ~.
14 in the connectox 12. While the conductors 4 in the ..
'''~
: . ..-. ~: .
13 ,, :.
.. ... .

''~' ., ~1~62~45 cable 2 a.s shown in Fi~ure 11 follow a ziz-zag pattern as ~"
viewed in cross-section, the axes of the individual -conductors 4 are nonetheless in precise alignment with the ~, conductor receiving portions 15 of the contacts 14. When the conductors 4 in the cable 2 are repositioned as sho~m in Figure 11 by the opposed surface 50,71 the portions of ;~
the conductors 4 which are adjacent to these surfaces and which are above the conductor receiving portions lS of : .
the contacts 14 will also be repositioned. The operator can then complete the process of lnstalling the connector on the cable by placing the pressure plate 94 in the fixture 22 and applying a normal force against the pressure plate. ~ . :
Some specific dimensions are presented below to illustrate the cable dimensions which can be accommodated by .;
the modi~ied fixture 22.. With a cable 2 of the type shown in Figure 1 having a conductor pitch distance of .050 inches and a tolerance range of ~ 0.003 inches, good results are obtained if the ~adii o curvature of all .the flutes 106, 108, 112, 114 is about 0.028 inches, in other words, slightly greater than d~ The centres of curvature of the flutes 108 on the surface 71 are ofset downwardly as viewed in Fi~ure 9 by a distance o~ 0.010 :
inches, about th~ee times the tolera~ce limit, t, relative : 25 to the centre of curvature of the flutes 106. The flu~es in the surface 50 are offset by the s~ne amount, that is, the centres of curvature of the 1utes 114 are offset up-. wardly by a distance o 0.010 inches from the centres of ..
curvature of the flutes 112.. It has heen found that when ~hese dimensions are provided on the surfaces 50,71 the .
,~, , ., 106~:4~5 ...
conductors 4 will be brought into ali~nment and repositioned on precise centres even i the spacing bet~een adjacent conductors is as much as 0.060 inches or 0.040 inches;
in other words, if the cable dimensions depart from the specifications by about three times the tolerance limits (~ 0.003 inches) of the specification. If the nominal ~ ;
spacing between adjacent conductors is more or less than `~
0.050 inches, the dimensions and radii would be different from those discussed above but the same general relationships should be maintained.
Figure 12 sho~s an alternative embodiment in whlch the centres of curvature of the flutes in each of the surfaces are offset by a substantially greater amount than that shown in Figure 9. Specifically, the offset in Figure 12 is such that when the surfaces 50,71 are against each other, the diagonal line distance between adjacent centre lines or the centre lines of adjacent opposed pairs of flutes ~s 0.06 inches although the horizon~al spacing remains at 0.050 inches between adjacent centre lines. This embodiment is intended for use where the cable has a nominal spacing bet~7een adjacent conductors of 0.050 inches and the tolerance range t is ~ 0.010 inches. In practice, if the conductoxs are spaced-apart by as much as 0.070 inches or 0.030 inches, the conductors will be brought into alignment when the cable is clamped in the fixture.
It is emphasized that the dimensions given above by .X . .
way of example can be departed from under some circumstances.
Satisfactory results may sometimes be obtained if the dimensions are departed from but the accuracy o the location effect may be reduced.

~.~

~he mod~ied clamping bar 67 can be used under a variety of ci.rcums~ances and it is described on the fixture 22 on~y hy way of example. The offset flute construction for aligning conductor6 can also be provided . .
S on a single surface of a m~mber and will serve to bxing misaligned conductors into proper alignment.
The modified clamping bar 67 can, for example be considered as a member forming part of a fixture or posit-ioning accurately the conductors of a multi-conductor flat flexible cable in a predetermined array. The fixture in-cludes the member ~Jhich has a cable engaging surface adapted to extend across the width of the cable. Side-by-side parallel ~lutes extend across the surface, the flutes being spaced apart on centre lines which extend normally of the surface by a predetermined ixed distance. Each flute has a centre of curvature and the centre~ of curva- `', , ture of alternate flutes are offset with respect to the centres of curvature of the remaining flutes. The arrange-ment of the flutes is such that when the cable and the surace are pressed together the conductors o the cable assume a zig-zag array as seen in ~ransverse cross-section.
.:
As previously explained, the cover 100 can be used as a pressure plate and the surface of the cover 100 ' acing the surace 16 of the connector housing 18 can be formed with flutes of the t~pe lOG,108 formed in the ~ ``
surface 7]. of the cIamping bar 66.
`~
: . .
.

:. ~

. .

... .

Claims (7)

THE EMBODIMENTS OF THE INVENTION IN WHICH AN E CLUSIVE
PROPERTY OR PRIVELEGE IS CLAIMED ARE DEFINED AS FOLLOWS:
1. A fixture for locating a multi-conductor flat flexible cable relative to a multi-contact electrical connector prior to the simultaneous connection of each contact to an individual conductor of the cable, each contact having a conductor receiving portion extending from a first surface of the electrical connector housing and including a pair of spaced contact arms defining between them a conductor receiving slot, comprising a connector support having a surface for engaging a second surface of the electrical con-nector housing which second surface is opposite the first surface, means for locating the electrical connector in a predetermined position in the fixture, a cable support including at least one surface for supporting the cable, means for locating the cable on the cable support surface so that a portion of the cable is in alignment with a connector when operatively positioned in the fixture and a clamping bar for clamping the cable to the support surface, the cable support being attached to the connector support but capable of limited movement towards and away from the said surface of the connector support, means for biasing the cable support away from the said surface of the connector support and a pressure block positioned on the cable support for movement therewith adjacent a surface of the cable, when operatively positioned in the fixture, which surface is remote from the said surface of the connector support, the pressure block having apertures each in alignment with a conductor receiving portion of a contact, the arrangement being such that on the application of pressure to the cable support the cable will move relatively towards the first surface of the electrical connector housing and the conductor receiving portions of the contacts will penetrate simultaneous-ly the cable and establish electrical contact with the conductors.
2. A fixture as claimed in claim 1, in which the means for locating the electrical connector is a pair of spaced bosses each extending in the same direction from the said surface of the connector support, each boss having a laterally extending ear, the cable support including a rectangular frame having spaced, parallel side rails connected to each other by end blocks, the opposed surfaces of the end blocks each having a recess adapted to receive an ear of a boss, each recess being oversized relative to its associated ear to permit movement of the cable support towards and away from the said surface of the connector support.
3. A fixture as claimed in claim 2, in which each side rail has a laterally outwardly extending flange, the upper surfaces of which flanges constitute cable support surfaces, individual clamping bar being associated with each cable support surface, the two cable support surfaces being co-planar, parallel and spaced apart, the said surface of the connector support being arranged in alignment with the space between the two cable support sur-faces.
4. A fixture as claimed in claim 1 in which the cable support surface and a surface of the clamping bar opposed to the cable support surface are each provided with side-by-side parallel flutes extending across the surface, the flutes being spaced apart on centre lines which extend normally of the surface by a predetermined pitch distance, each flute having a centre of curvature, the centres of curvature or alternate flutes being offset with respect to the centres of curvature of the remaining flutes, such that when the cable is sandwiched between the opposed surfaces the conductors of the cable assume a ziz-zag array as seen in transverse cross-section.
5. A fixture as claimed in claim 2, in which the pressure block is releasably located on the cable support by two pins, each pin extending from an end block.
6. Apparatus for installing a multi-contact connector on a flat multi-conductor cable of the type having a plurality of conductors in side-by-side spaced-apart relationship, said connector being of the type comprising an insulating housing having a cable-receiving face and another face which is on the opposite side of said housing from said cable-receiving face, a plurality of contact terminals in said housing, said terminals having con-ductor-receiving portions which extend from said cable-receiving face, said apparatus comprising, connector supporting means having a connector supporting surface for supporting said connector on said other face thereof, cable sup-porting means having a cable supporting surface, said connector supporting means and said cable supporting means being assembled to each other with said connector supporting surface extending parallel to, and beside, said cable supporting surfaces, said surfaces being offset for each other by a distance such that the free ends of terminals extending from a connector sup-ported on said connector supporting surface are proximate to the plane de-fined by said cable supporting surface, compressible resilient means inter-posed between said cable supporting means and said connector supporting means, clamping means for clamping said cable against said cable supporting means with a portion of said cable extending in said plane of said cable supporting surface past a connector supported on said connector supporting means and removable pressure transmitting plate means disposed beside said cable sup-porting surface and in alignment with a connector supported on said connector supporting means, said pressure transmitting plate means having terminal-receiving openings extending therethrough which are in alignment with said terminals in said connector whereby, upon positioning a connector upon said connector supporting surface and clamping said cable against said cable sup-porting surface by said clamping means, positioning said pressure transmitting plate means beside said cable supporting surface and applying pressure against said pressure transmitting plate means, said cable will be moved relatively towards said cable-receiving face of said connector and said conductor re-ceiving portions of said terminals will penetrate said cable and establish contact with said conductors, and upon removal of said pressure, removal of said pressure transmitting plate means, and unclamping of said cable, said connector and cable can be removed from said apparatus.
7. Apparatus for installing a multi-contact electrical connector on a flat multi-conductor cable of the type having a plurality of conductors in side-by-side spaced-apart relationship, said connector being of the type com-prising an insulating housing having a cable-receiving face and another face which is on the opposite side of said housing from said cable-receiving face, a plurality of contact terminals in said housing, said terminals having conductor-receiving portions which extend from said cable-receiving face, said apparatus comprising, connector supporting means having a connector sup-porting surface for supporting said connector on said other face thereof, cable supporting means in surrounding relationship to said connector support-ing surface, said cable supporting means having at least one cable supporting surface extending parallel to, and beside, said connector supporting surface along one side thereof, said surfaces being offset from each other by a dis-tance such that the free ends of terminals extending from a connector support-ed on said connector supporting surface are proximate to the plane defined by said cable supporting surface, said cable supporting means having cable stop means extending along the other side of said connector supporting surface, said cable stop means being opposed to said cable supporting surface whereby the end of a cable can be located against said stop means and a portion of said cable will be supported on said cable supporting surface and will extend past the free ends of terminals extending from a connector supported on said connector supporting surface, removable pressure transmitting plate means dis-posed between said cable supporting surface and said cable stop means, said pressure transmitting plate means having terminal receiving openings extending therethrough which are in alignment with said terminals in said connector whereby upon positioning a connector upon said connector supporting surface and locating a cable on said cable supporting surface and against said stop means, positioning said pressure transmitting plate means beside said cable supporting surface and applying pressure against said pressure transmitting plate means, said cable will be moved relatively towards said cable-receiving face of said connector and said conductor-receiving portions of said terminals will penetrate said cable and establish contact with said conductors.
CA272,170A 1976-03-15 1977-02-21 Fixtures for positioning cables and electrical connectors prior to their connection Expired CA1062445A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CA322,908A CA1082433A (en) 1976-03-15 1979-03-07 Fixtures for positioning cables prior to connecting

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US05/666,552 US4005518A (en) 1976-03-15 1976-03-15 Apparatus for connecting conductors in flat cable to terminals in a connector
US05/749,656 US4077695A (en) 1976-03-15 1976-12-10 Termination means for ribbon cables

Publications (1)

Publication Number Publication Date
CA1062445A true CA1062445A (en) 1979-09-18

Family

ID=27099482

Family Applications (1)

Application Number Title Priority Date Filing Date
CA272,170A Expired CA1062445A (en) 1976-03-15 1977-02-21 Fixtures for positioning cables and electrical connectors prior to their connection

Country Status (9)

Country Link
JP (1) JPS52111685A (en)
CA (1) CA1062445A (en)
DE (1) DE2711062A1 (en)
ES (2) ES456805A1 (en)
FR (1) FR2344984A1 (en)
GB (1) GB1571919A (en)
IT (1) IT1077300B (en)
NL (1) NL7702276A (en)
SE (2) SE412492B (en)

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE3601792C1 (en) * 1986-01-22 1987-04-30 Minnesota Mining & Mfg Flat cable connection device

Family Cites Families (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3956811A (en) * 1974-04-30 1976-05-18 Elco Corporation Apparatus for terminating flat conductor cable
FR2272507B1 (en) * 1974-05-22 1978-01-27 Amp Inc
US3930708A (en) * 1974-09-09 1976-01-06 Minnesota Mining And Manufacturing Company Flat cable wire-connector
US3938246A (en) * 1975-02-06 1976-02-17 Amp Incorporated Method and apparatus for attaching multi-conductor flat cable to an electrical connector
FR2311431A2 (en) * 1975-05-16 1976-12-10 Amp Inc Simultaneous connection of wiring to connector pins - involves manually operated combs which are used to provide alignment and cutting of excess wire

Also Published As

Publication number Publication date
FR2344984A1 (en) 1977-10-14
IT1077300B (en) 1985-05-04
ES468389A1 (en) 1979-01-16
FR2344984B1 (en) 1982-10-22
SE7702944L (en) 1977-09-16
ES456805A1 (en) 1978-07-01
SE427706B (en) 1983-04-25
GB1571919A (en) 1980-07-23
JPS52111685A (en) 1977-09-19
SE412492B (en) 1980-03-03
NL7702276A (en) 1977-09-19
DE2711062A1 (en) 1977-09-29
SE7907871L (en) 1979-09-21

Similar Documents

Publication Publication Date Title
US4077695A (en) Termination means for ribbon cables
KR101968790B1 (en) Controlled-impedance cable termination using compliant interconnect elements
US4068912A (en) Cable clamping insulation displacing electrical connector for multi-conductor flat flexible cable
CA1086030A (en) Method of, and apparatus for, manufacturing electrical harnesses
EP0233914B1 (en) Surface mount connector
KR101562778B1 (en) - - plug-in connector and method for connecting electrical conductors to a plug-in connector
CA1099796A (en) Terminated flat flexible cable assembly
US4076365A (en) Electrical connector having conductor spreading means
US4094566A (en) Connector having wire locating means
CA1085013A (en) Electrical conductor terminating system
US3702982A (en) Flat cable connector
EP0099684B1 (en) Locating fixture assembly
US4367909A (en) Ribbon cable connector
CA2244651A1 (en) Alignment apparatus for use in the jack interface housing of a communication plug
JPS5832479B2 (en) seitan souchinimochiirusouchi
CA1059590A (en) Electrical connector housings for mounting in profiled apertures of a panel
EP0149911B1 (en) Electrical connector locator plate
CA1062445A (en) Fixtures for positioning cables and electrical connectors prior to their connection
JPH07263063A (en) Electric connector and its manufacture
GB1595832A (en) Feed-through terminal block
US4412566A (en) Apparatus for transposing a pair of parallel and adjacent conductors into a vertical relationship
US5465479A (en) Locating fixture system for electrical connectors
US5252079A (en) Method of manufacture of a contact guide
CA1082433A (en) Fixtures for positioning cables prior to connecting
US4225208A (en) Cable-connector assembly with high density ground terminal