CA1040966A

CA1040966A - Scram valve assembly

Info

Publication number: CA1040966A
Application number: CA248,039A
Authority: CA
Inventors: Ernst Vogeli
Original assignee: Gebrueder Sulzer AG
Current assignee: Sulzer AG
Priority date: 1975-03-20
Filing date: 1976-03-16
Publication date: 1978-10-24
Also published as: IT1055490B; BE839713A; FR2304840B1; GB1548754A; JPS51116428A; DE2514688A1; FR2304840A1; CH589815A5; NL165269C; JPS562633B2; NL165269B; US4129141A; DE2514688B2; NL7504535A; SE7602387L; SE424481B

Abstract

ABSTRACT OF THE DISCLOSURE
A scram valve assembly is disclosed having a pilot valve governing the opening or closing of the scram valve.
The operation of the pilot valve is directly dependent on instant conditions in the scram valve housing without any interposed sensors and/or signal transducers, using a negative pressure wave propagating towards the scram valve in the event of a line rupturing, thus considerably reducing the scram valve response time. The arrangement according to the invention also increases reliability of operation of the assembly.

Description

1~4Cg66 The present invention relates to a scram valve assembly including scram valve means suitable for use as a steam shut-off valve means in nuclear reactor plants.
In known scram valves of the kind specified, the pilot valve is operated by sensing instruments and signal transducers in dependence upon the operating parameters. A delay therefore occurs between the time when the governing parameter exceeds a critical value and the time when the scram valve responds. When the scram valve forms part of a nuclear reactor plant, there is a risk in case of a line rupture, the delay may be responsible for considerable quantities of the medium normally flowing ; through the line and possibly having been contaminated by short-life fission products may escape into the machine hall.
It is an object of the invention so to improve a scram : valve of the kind described that its response time is reduced ' considerably thus enhancing the safety of nuclear reactor plants or the like.
~ According to the invention, the pilot valve has a piston -~ whose one side is so actuated by the pressure in the scram valve `. 20 exit spigot that in the event of an abrupt pressure decrease downstream of the scram valve seat the pilot valve opens. The pilot valve is thus actuated directl~ by the pressure of the medium flowing through the scram valve - i.e., there are no interposed sensors and/or signal transducers. Since a negative pressure wave travels at sonic speed towards the scram valve in the event of a line rupturing, the scram valve response time is --rsduced considerably; also, since the pressure acts directly - -on the pilot valve piston, the reliability of operation is impro-ved. The absence of measuring appliances and signal transducers t` 30 further reduces the risk of the valve according to the invention ~ -suffering from disturbances.
' Norm~lly, when the valve according to the invention is ,,, ~

. , .

:1~4~66 used in nuclear reactor plants, a safety circuit for operating the pilot valve is provided. I~hen such a safety circuit is used in addition to the scram valve according to the invention, the advantage is provided that, since the pilot valve piston is ac~ed `: on directly, the scram valve response time to a line rupture is shorter in comparison with the usual arrangement wherein the closing movement of the scram valve is triggered by the safety circuit.
The invention is of use both for scram valves whose pis-tons are operated by an external pressurized medium and for scram valves whose pistons are operated by the own medium, i.e., by the medium flowing through the scram valve. In the latter -` -case, the other end of the pressure medium supply line connected to the cylinder chamber which is operative in the closing move-ment is connected to the scram valve casing upstream of the valve -~
seat. Closing times are very short in the case of own-medium- --operated scram valves since no long lines are necessary.
`~ Advantageously, a line connected to the exit spigot is provided so that the pressure operative near the scr~m valve : -exit spigot may be operative on the pilot valve piston. The `~
advantage of this feature is that the system embodied by the `
scram valve, pilot`valve and associated lines can be tested for operation quite simply before being fitted into the plant.
In general terms, the invention provides a scram valve , `
system, particularly steam shut-off valve system for use in "
nuclear installations, said system including scram valve means of the type comprising an actuating piston movable in a cylinder '~ -and operatively associated with a valve closure member, said 1 -actuating piston limiting within said cylinder a generally cylindric chamber; said cylindric chamber being arranged to alternately communicate, over a pilot Yalve with a pressurized medium conduit and with a low pressure chamber; said pilot valve ..,, ', ' ~' ~>
1()4~'~66 being provided with a pilot valve piston; connecting means for subjecting one face of said pilot valve piston to the pressure of the medium passing through said scram valve means, said connecting means communicating with an outlet spigot of the scram valve means, the arrangement of said connecting means with said one face of the pilot valve piston being such that said pilot valve is switched over on the occurrence of a sudden pressure drop at said outlet spigot, said system further comprising a safety device for issuing a governing ::
signal for closing said scram valve means; check valve means disposed in said connecting means and arranged to preven~ a back flow towards said pilot valve piston; a branch conduit .
branching off said connecting means and communicating with same at a point located between said check valve means and the pilot valve piston; said branch conduit further communicating ~-over a shut-off valve, with said.low pressure chamber; control -~ :
means for governing the operation of the shut-off valve by said safety device such thàt in the presence of a signal for closing said scram valve meàns, the shut-off valve is open.
An embodiment of the invention will now be described .
with reference to the drawing which is a veiw in section of a scram valve assembly according to the invention. .. ~ .
Referring to the drawing, inside a shell 1 of a :
nuclear power plant a scram valve 2 (generally also referred to as "scram valve means") is received in a line 70, 70' extending .~.
from a nuclear reactor ~not shown) to a turbine (not shown) :
disposed outside the shell 1. Scram valve 2 mainly comprises ~
.~ . .
., a valve closure member or cap 8 and a valve casing 3 having an ^ entry spigot 4 and an exit or outlet spigot 5. Casing 3 is formed ~ - .
,. ' .':.' ' .
,, ~ .:. - .
"~,~
. . ,,_.
, -2a-, with a valve seat 7 with which the cap 8 cooperates. Cap 8 is con-nected by way of a rod 9 to an actuating piston 11 movable in a cylinder 10 unitary with the casing 3. Disposed above the piston 11 as viewed in the drawing is a cylindric chamber 13, which is operative to close the valve 2; connected to chamber 13 is a line 16 which supplies pressurized medium, the line 16 being a part of a "pressurized medium conduit~ as referred to hereinafter. The pressurized medium comes from casing 3 upstream of valve seat 7 and is taken from a line 17 connected by a pilot valve 20 to line 10 16. Line 17 thus also belongs to the aforesaid "pressurized `-medium conduit". Disposed below piston 11 as viewed in the drawing is a lower pressure cylinder chamber 14 which communicates by way of a line 19, 40 with a low pressure chamber 41. The pressure in chamber 41 is maintained at sub-atmospheric value by connecting chamber 41 communicating to a turbine condenser or by other means for maintaining a sub-atmospheric pressure. Rod 9 is open towards chamber 13 and comprises a compression spring 15 which bears against a cover 12 of cylinder 10 and which boosts -the closing movement of cap 8.
' 20 The pilot 20 comprises a casing 21 and a slide 22 ` moving therein. Slide 22 has at its bottom end a pilot valve ~
piston 30 movable in a cylinder 23 of casing 21. Connected to ; the underside of cylinder 23 is a line 18 (also referred to as "connecting meansn)communicating, by way of a solenoid valve 47 and a check valve 49, with the scram valve outlet spigot 5. -~
At the top of piston 30 the slide 22 has a lid 31 which co-operates with a seat 31' in casing 21. Line 17 from casing 3 extends to the top end of cylinder 23; consequently, in its closed position the lid 31 shuts off the supply of pressurized medium from casing 3. Disposed in line 17 is a check valve 4S
i preventinq the flow of medium towards casing 3. Lid 31 merges ~ ~ -:~ upwardly into a rod 32 which in turn merges into a lid 33 co-perating with a seat 33'. Extendin~ between seats 31' ~, .... :

104~
~nd 33' is a passage or bore 24 which extends around rod 32 at a radial spacing therefrom and to which the line 16 to chamber 13 is connected. Seat 33' merges upwardly into a cylindrical widened part 25 to which the line 40 to the low-pressure chamber 41 is connected. Lid 33 is upwardly elongated to cooperate with a bore 26 in casing 21 forming a guide for the moving member 22 of the pilot valve 20. The extension of part 33 thus obtained is open at the top and receives a compression spring 35 which bears against the top end of bore 26. Also, the bore receiving spring 35 communicates via a radial passage 36 with the cylindri-cal widened part 25. A branch conduit or line 50 is connected to a line 51 extending between chamber 41 and a high-pressure chamber 55. Thus, the line 50 branches off from line 18 between cylinder 23 and valve 47. The pressure in the chamber 55 (also referred to as "a high pressure chamber") is maintained at a value between atmospheric pressure and the pressure of live steam. Line ` 51 has solenoid shut-off valves 56, 57 disposed each to one side of the point where line 50 merges into line 51. A restrictor ~` ``
.
or choke 58 can be provided between valve 57 and chamber 55, and a further restrictor 48 can be provided between valve 47 and a valve 49 (also referred to as "check valve means").
The scram valve hereinbefore described operates as follows: -When the plant is operating normally, the scram valve 2 is in the open position illustrated and the pilot valve 20 is also in the position illustrated, the seat 31' being closed and the seat 33' open. Live steam flows from a reactor (not shown) through line 70 into valve casing 3 and therefrom through outlet 5 and line 70' to a turbine (not shown). The cylinder ~ ~ -chambers 13, 14 above and below the piston 11 of the cap 8 communicate via lines 16, 40 and 19, 40 respectively with the low-pressure chamber 41. The live steam pressure operative on cap 8 keep~ the scram valve in the open position shown, against the force of compression spring 15. The moving member or slide 22 pilot valve 20 is loaded by the force of the spring 35 and e load force i~ overcome by the pressure acting on piston 30, ,t" ~ ' , ' ` , `, ' ' ' ', , ' ' ' ' ' ~ ' ` "' " ' . ' . ' ' . , ' '. ` ` ~

1~4(3~6 the valve 47 being open and the valves 56, 57 being in the closed state. ~he biasing of the spring associated with the check valve 49 is such that the latter valve opens only when the pressure drop across valve 49 is slightly greater than the pressure drop normally existing between the place where line 17 is connected to casing 3 and the place where line 18 is connected to exit or outlet spigot 5. Consequently, in steady-state conditions the pressure which arises in the cylinder 23 above and below the piston 30 - because of the leakage occurring thereat - is the 10 high pressure - less the pressure drop across the check valve 45 -which exists in valve casing 3 upstream of valve seat 7. The force of compression spring 35 is therefore opposed by a resul-tant pressure of a magnitude substantially equal to the product ! Of the circular area bounded by the actual sealing line of seat 31 times the difference between, on the one hand, the pressure in line 17 between check valve 45 and pilot valve 20 and, on the .' other hand, the press~re in chamber 41. Spring 35 is so devi- s sed that in normal operating conditions its biasing is always ~' less than the resultant pressure referred to above. In the 20 event ~f a rupture occurring in the line 70' extending to the turbine, with a consequent abrupt pressure decrease, check ~'~! valve 49 opens and the cylinder chamber 2,3 below piston 30 discharges by way of the open valve 47. Since the original ~ live steam pressure still acts above the piston~_0 because of ;~i the check valve 45, the moving member 22 of pilot valve 20 descends abruptly so that lid 31 opens seat 31' while l~d 33 engages with seat 33'. Live steam now flows from line 17 through passage 24 in pilot valve 20 and through line 16 to the cylinder chamber 13 afiove p~ston-ll conse~uentl~, and ~oosted ~ tfie 30 compression spring 15, scram valve cap 8 moves abruptly into the closed position. When the moving member 22 makes a downwards movement in the manner described, an adiabatic expansion occurs, ? .
~ S

i. " ~ ;' . ' ~. , . , ' ::' `~L ~
( 9~6 with the result of a pressure reduction in the annular chamber above the piston 30, such pressure reduction reducing the resul-tant of the pressures during the descent of the member 22. To compensate for this pressure reduction, a storage capacity can be associated with line 17 in a part thereof between valve 45 and cylinder 23.
The valves 47, 56, 57 can be connected to a safety circuit (not shown) adapted to respond to parameters other than the pressure. If it is re~uired that the scram valve 2 operate in 10 response to a signal given by an operator or to a closing signal given by a safety circuit, valve 56 is opened by a corresponding electrical signal so that the chamber below piston 30 is directly connected to the low-pressure chamber 41. Consequently, the -pressures acting`on that zone of the moving part 22 which is near its axis are maintained in equilibrium. The moving member 22 is therefore moved into its bottom end position by the positive pressure operative in the annular chamber above the piston 30, boosted by the effect of the spring 35, so that the top chamber ;~`-;;`; 13 of cylinder 10 communicates via lines 17, 16 with scram valve

2, to abruptly close the scram valve 2 as described above.
In other operating conditions, e.g. at starting, the scram valve 2 can be kept open by closing the solenoid valve SÇ, clos-ing the solenoid valve 47 with the solenoid valve 57 open, to -enable the high pressure medium from chamber 55 to act on the bottom of piston 30. The pressure raises the moving part 22 so ~ that valve 2 opens immediately due to the pressure in valve i casing 3 acting on the cap 8. As the member 22 rises, steam may d~charge briefly from casing 3 to chamber 41 via line 17, seat ~ -~' 33' and line 40. If it is required to avoid such discharge, line 40 can be provided with a valve which is closed during this transitional phase.
, The pilot valve 20 with the lines 16 - 19 can be fitted -the valve ca~ing 30 or fitted in the wall thereof. This ~;

," ' , ~'," ' .
, . ... . .. .. . . . .. . . . . .. . .

10~(~9~6 feature, in addition to having the advantage of reducing the ` risk of the valve 20 and lines 16 - 19 becoming damaged, also provides the advantage of the lines being shorter so that the scram valve operates even quicker.
The valve 47 can be disposed outside the shell 1 although such embodiment would lead to an unsatisfactory lengthening of line 18. The diameter of passage 26 in casing 21 can be the same as the diameter of passage 24 so that the closure 33 of the pilot valve 20 does not operate às a valve having a seat, but as a slide valve with a guide edge.
By providing a three-way valve (not shown), line 19 can be selectively connected to line 40 or to the high-pressure cham- ' -` ber 55, thus enabling the scram valve 2 to be opened when no pressure is being applied by th~ medium to the cap 8.
~ owever, the above and many other modifications of the disclosed embodiment do not depart from the scope of the present :
invention as defined in the accompanying claims.
"~ '`, , ' .` , ' ,' ':' :
~, i .
.
,~ .. ,'.. ~

; , -:
. ~
,.

~ ,'' ' -:
:,~

.. . . ..

Claims

The embodiments of the invention in which an exclusive property or privilege is claimed are defined as follows:

1. A scram valve system, particularly steam shut-off valve system for use in nuclear installations, said system including scram valve means of the type comprising an actuating piston movable in a cylinder and operatively associated with a valve closure member, said actuating piston limiting within said cylinder a generally cylindric chamber; said cylindric chamber being arranged to alternately communicate, over a pilot valve, with a pressurized medium conduit and with a low pressure chamber; said pilot valve being provided with a pilot valve piston; connecting means for subjecting one face of said pilot valve piston to the pressure of the medium passing through said scram valve means, said connecting means communicating with an outlet spigot of the scram valve means, the arrangement of said connecting means with said one face of the pilot valve piston being such that said pilot valve is switched over on the occurrence of a sudden pressure drop at said outlet spigot, said system further comprising:

(a) a safety device for issuing a governing signal for closing said scram valve means;
(b) check valve means disposed in said connecting means and arranged to prevent a back flow towards said pilot valve piston;
(c) a branch conduit branching off said connecting means and communicating with same at a point located between said check valve means and the pilot valve piston;
(d) said branch conduit further communicating, over a shut-off valve, with said low pressure chamber;
(e) control means for governing the operation of the shut-off valve by said safety device such that in the presence of a signal for closing said scram valve means, the shut-off valve is open.

2. Scram valve system as claimed in Claim 1, wherein said pressurized medium conduit includes a one-way valve disposed such as to allow the flow of pressurized medium only in the direction from said scram valve means towards said pilot valve, said one way valve being disposed between a casing of said scram valve means and the pilot valve piston.

3. Scram valve system as claimed in Claim 1, wherein the check valve means includes a spring that is pre-stressed to a force whereby the pressure drop across the check valve means is generally equal to the pressure drop at said scram valve means during a normal operation thereof.

4. A scram valve system as claimed in Claim 1, wherein the branch conduit further includes means for selectively communicating said branch conduit with a high pressure chamber.