CA1039787A - Printed circuit armature - Google Patents

Printed circuit armature

Info

Publication number
CA1039787A
CA1039787A CA288,510A CA288510A CA1039787A CA 1039787 A CA1039787 A CA 1039787A CA 288510 A CA288510 A CA 288510A CA 1039787 A CA1039787 A CA 1039787A
Authority
CA
Canada
Prior art keywords
conductive elements
printed circuit
armature
layer
circuit armature
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
CA288,510A
Other languages
French (fr)
Inventor
Raymond J. Keogh
Robert P. Burr
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Kollmorgen Corp
Original Assignee
Kollmorgen Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from US05/476,280 external-priority patent/US3950662A/en
Application filed by Kollmorgen Corp filed Critical Kollmorgen Corp
Application granted granted Critical
Publication of CA1039787A publication Critical patent/CA1039787A/en
Expired legal-status Critical Current

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Abstract

ABSTRACT OF THE DISCLOSURE

A printed circuit armature for an electric motor comprising a cylindrical laminated core of low reluctance material. An inner layer of insulating material is concen-trically bonded to the cylindrical laminated core, the inner layer having a plurality of printed circuit conductive elements arranged on its outer surface. An outer layer of insulating material is concentrically bonded to the inner layer of insulating material, the outer layer having a plurality of printed circuit conductive elements arranged on its outer surface, the conductive elements of the inner and outer layers being electrically connected. The conductive elements may be skewed to a maximum of about 3° and the conductive elements of each layer are electrically interconnected so that the forces on the conductive elements, resulting from interaction of the current flowing in the conductors with the magnetic field, cooperate to apply a torque to the armature of the motor.

Description

l~g787 The present invention relates to a printed circuit armature for an electric motor and more specifically for a self-~ ~ u t a- t i h g ~~~ aommunioatinO D.C. motor.
Various printed circuit armature constructions are known in ~he art. Examples of such constructions are found in U.S. patents 3,490,672 (Fisher et al.), 3,512,251 (Kitamori et al.), 3,623,220 (Chase et al.), 3,650,021 (Karol), 3,678,313 (Parker), 3,694,907 (Margrain et al.), and 3,698,079 (Lifschitz). These known printed circuit armatures generally include parallel con-ductors with crossover end sec~ions to advance the winding therequired distance. The conductors are formed on the inner and outer surfaces of an insulating layer with printed circuit techniques and the layer is shaped into a sleeve and mounted for rotation about a non-rotatable core~ see Fisher et al. 3,490,672 and Parker et al. 3,678,313.
The present invention relates to a printed circuit armature for an electric ~otor comprising a cylindrical laminated core of low reluctance material. An inner layer of insulating aterial is concentrically bonded to the cylindrical laminated core, the ,. , inner layer having a plurality of printed circuit conductive elements arranged on its outer surface. An outer layer of insulating material is concentrlcally bonded to the inner layer of insulating material, the outer layer having a plurality of printed circuit conductive elements arranged on its outer surface, the conductive elements of the inner and outer layers being electrically connected.

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In its preferred embodiment the armature includes two insulating layers bonded to a laminated core with each layer including a plurality of conductors adhered to a sheet of insulation. The conductors may be straight or advantageously ;;
they may be skewed to a maxlmum of about 3. The insulating layers are bonded together and mounted on a rotatable low reluctance laminated core. It is used with a motor including four flat rectangular main magnets symmetrically arranged about the longitudinal axis of the armature with a pair of main magnets on each side thereof. A brush is positioned between each pair of magnets on opposite sides of the armature for contact with the conductors of the outer layer of the armature so that the motor i8 self-commutating. The armature, main magnets, and brushes are enclosed within a suitable housing to form a motor.
The present invention is illustrated in the accompanying drawings, in which:

, 17 FIGURE 1 is an exploded view of a D.C. motor according ,...; ,.
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FIGURE 2 is a longitudinal cross sectional view taken along line 2-2 of Fig. 1 showing the armature; and FIGURE 3 is a p~ane view with portions removed showing the printed circuit conductive elements of the two layers.
Referring to Fig. 1, the D.C. motor 10 is shown including four flat permanent magnets 12, 14, 16, and 18 for generating a magnetic field B. The magnets 12, 14, 16, and 18 are sandwiched between si~e plates 17 and 19, which serve as return paths for the magnetic flux. The four flat permanent magnets 12, 14, 16, and 18 are solid and generally rectangular in shape.
A cylindrical armature 20 is centrally arranged between ; spaced pairs of magnets 12 and 14, and 16 and 18, respectively, located on opposite sides of the armature 20. As seen in Fig. 2, the armature 20 includes a cylindrical core 22, of low reluctance material, preferably iron, which is concentrically mounted on a steel output shaft 24. The iron core 22 is formed in a laminated or segmented structure to reduce hysteresis losses. Preferably,-the core 22 includes a stack of stamped washers 23, typically each washer 23 is 12 mils in thickness. Each washer 23 ii8 electrically insulated from adjacent washers 23, e.g., by a film of varnish or an oxide film.
Referring also to Figs. 2 and 3, the cylindrical Z6 armature 20 also includes two layers 26 and 28 of spaced printed 1~39787 circuit conductiVe elements 30 and 32 bonded to insulating sheets - 34 and 36. Advantageously, in forming the layers 26 and 28, conductive sheets are bonded to insulating sheets and the indivi-dualconductive elements 30 and 32 are formed with the use of printed circuit techniques, e.g., etching.
With specific reference to Fig. 3, the bottom layer 26 includes 49 conductive elements 30 and has a central or inter-mediate section 38, in which the individual conductive elements 30 are preferably skewed a maximum of about 3~, and crossover end sections 40 and 42. The top layer 28 also includes 49 conductive elements 32, and has a central or intermediate section 44, in which the individual conductive elements 32 are preferably skewed a maximum of about 3, and crossover end sections 46 and 48. As a result of skewing, the conductive elements 30 and 32 in the :- central sections 38 and 44 of the layers 26 and 28 are oriented at an oblique angle to the longitudinal axis of the output shaft 24. The crossover end sections 40 and 42, and 46 and 48 provide the proper circumferential spacing for interconnection of the conductive elements 30 and 32 of the layers 26 and 28.
In forming the armature 20, the top layer 28 is posi-tioned over the bottom layer 26 so that the skew of the conductive elements 32, including crossover end sections 46 and 48, of the top layer 28 is opposite to that of the conductive elements 30, including crossover end sections 40 and 42 of the bottom layer 26, see Fig. 3. Ske~ing of the conductive elements 30 and 32 strengthens the cylindrical armature 20 and reduces the resistance resulting from interconnecting the crossover sections of the layers ::
28 26 and 28.

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1~3g787 The conductive eIements 30 and 32 are formed by etching thin copper sheets, prefera~ly about 3 mils ~o about 5 mils in thickness which are bonded, e.g., by epoxy, to fiberglass insu-lating layers 34 a~d 36. Advantageously, the conductive elements 32 of the top layer 28 may have a thickness of ahout 5 mils and the conductive elements 30 of the bottom layer about 3 mils. The two layers 26 and 28 are blanked to the outline of the conductQr pattern and then bonded together, e,g., with epoxy, and formed into a cylinder of proper dimensions on a mandrel.
An outer layer or sheath 50 of insulating material, such as fiberglass thread, may be bonded, e.g. with epoxy, to the outer layer 28 to further reinforce the cylindrical shape of the armature 20. A central of intermediate portion 52 of the outer sheath S0 is removed to provide a gap for exposing the conductive elements 32 of the central section 44 of the top layer 28.
The crossover end sections 40 and 42, and 46 and 48, of layers 26 and 28, respectively, are interconnected, e.g., by soldering or welding. The completed outer armature tube 4g is xemoved from the mandrel and bonded to the ixon core 22, e.g., with epo~y.
In forming the completed motor 10, a pair of bea~in~
spacers 54 and 56 are concentrically mounted on the shaft 24 adjacent the ends of the iron core 22. Bearings 58 and 60 are mounted on the shaft 24 adjacent the bearing spacers 54 and 56, respectively. A ring washer 62 having a diameter equal to 1:he 27 dia~eter of the iron core 22 is arranged between bearing spacer .
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- : . ,.. ~ - , : - : -1~3~787 54 and bearing 58. A spring washer 64 is positioned on the side opposite to the ring washer 62 in contact with the outer race of bearing 58, and flat washers 68 and 70 are positioned between the inner races 72 and 74 of bearings 58 and 60 and the ring washer 62 and bearing spacer 56, respectively. The bearings 58 and 60 have their inner races 72 and 74 bonded to the output shaft 24 and their outer races 75 and 76 bonded to end plates 78 and 80.
The end plates 78 and 80, which are preferably made of aluminum, are mechanically coupled to the side plates 17 and 19, e.g., with screws (not shown) to hold the motor 10 in an assembled condition. The end plates 78 and 80 include axially aligned apertures 82 and 84 which receive the ends of output shaft 24. Enlarged recesses 86 and 88 in the shape of stepped cylinders are arranged in the end plates 78 and 80 concentric with the apertures 82 and 84 to receive the bearings 58 and 60, and poxtions of bearing spacers 54 and 56. Side plates 17 and 19 ;
include arcuate channels 89 and 89a for rotation of the armature 20 within the assembled motor 10.
Centrally arranged on opposite sides of the armature 20 and positioned between adjacent magnets 12 and 14, and 16 and 18, respectively, areopposing brushes 90 and 92. The brushes 90 and 92 are solid and rectangular in shape and biased for con- ;
tact with the exposed conductive elements 32 of the top layer 28 ' of the armature 20 by springs 94 and 96, respectively. ~he springs 94 and 96 have one end mechanically coupled to contact terminals 98 and 100 and their other end engaging brushes 90 and 28 92.

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1~39787 The assembled motor 10 may also include four rectan-gular spacing strips 102 which may be made of rubber. The spacing strips 102 are positioned adjacent the magnets 12, 14, 16, and 18 at the outer end thereof and have one end in contact with the contact terminals 98 or 100 and their other end in contact with end plates 78 or 80. It may be advantageous in some applications, e.g., where reduction of magnetic leakage is desired, to replace the spacing strips 102 with edge magnets.
In operating the motor 10, main magnets 12, 14, 16, and 18 set up amagneticfiëIdB in the direction indicated by the arro~ marker B. A d.c. current (I) is applied to the terminal 100 and carried by brush 92 to the outer conductive elements 32 in contact therewith. The current travels through these outer conductive elements 32 and as a result of the inter-connection o the conductive elements 30 and 32 through certain of the inner conductive elements 30, and back through the outer conductive elements 32 in contact with brush 90 and through brush 90 to terminal 98, completing the circuit.
According to basic electromagnetic theory, a ~orce is applied to the individual conductive elements 30 and 32 of the armature 20 due to the interaction of field B and the current I
passing through the conductive element~ 30 and 32. The ~ector equation F = IL x ~ defines the force acting upon each of the conductive elements 30 and 32 of the armature 20 through which the current passes. These forces cooperate to apply a force couple to the armature 20 causing rotation of the armature 20 27 and shaft 24 at a speed dependent upon the length of the -~

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1~39787 conductive elements 30 and 32, the strength of the magnetic field B and the magnitude of the current I.
It should be understood by those skilled in the art that various modifications may be made in the present invention without departing from the spirit and scope thereof as described in the specification and defined in the appending 7 claims.
This application is a divisional application of Canadian application serial number 225,146, filed April 22, 1975.

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Claims (8)

THE EMBODIMENTS OF THE INVENTION IN WHICH AN EXCLUSIVE
PROPERTY OR PRIVILEGE IS CLAIMED ARE DEFINED AS FOLLOWS:
1. A printed circuit armature for an electric motor comprising:
a cylindrical laminated core of low reluctance material;
an inner layer of insulating material concentrically bonded to said cylindrical laminated core, said inner layer having a plurality of printed circuit conductive elements arranged on its outer surface; and an outer layer of insulating material concentrically bonded to said inner layer of insulating material, said outer layer having a plurality of printed circuit conductive elements arranged on its outer surface, said conductive elements of said inner and outer layers being electrically connected.
2. A printed circuit armature as claimed in claim 1 wherein:
said conductive elements of said inner and outer layers in-clude an intermediate skewed section and crossover end sections.
3. A printed circuit armature as claimed in claim 2 wherein:
said conductive elements of said inner layers are skewed in a direction opposite to said conductive elements of said outer layer.
4. A printed circuit armature as claimed in claim 2 including:
a cylindrical insulating sheath bonded to the outer insulat-ing layer, said insulating sheath having an intermediate gap therein to expose said conductive elements of said outer layer.
5. A printed circuit armature as claimed in claim 1 wherein:
each of said layers includes 49 conductive elements.
6. A printed circuit armature as claimed in claim 1 wherein:
said conductive elements have a thickness of 3 mils.
7. A printed circuit armature as claimed in claim 1 wherein:
said conductive elements of said inner layer have a thick-ness of 3 mils;
said conductive elements of said outer layers have a thick-ness of 5 mils.
8. A printed circuit armature as claimed in claim 1 wherein:
said conductive elements have a maximum skew angle of about 3°.
CA288,510A 1974-06-04 1977-10-12 Printed circuit armature Expired CA1039787A (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US05/476,280 US3950662A (en) 1974-06-04 1974-06-04 Self-commutating motor and printed circuit armature therefor
CA225,146A CA1028385A (en) 1974-06-04 1975-04-22 Self-commutating motor and printed circuit armature therefor

Publications (1)

Publication Number Publication Date
CA1039787A true CA1039787A (en) 1978-10-03

Family

ID=25667922

Family Applications (1)

Application Number Title Priority Date Filing Date
CA288,510A Expired CA1039787A (en) 1974-06-04 1977-10-12 Printed circuit armature

Country Status (1)

Country Link
CA (1) CA1039787A (en)

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